CN107703787A - Digital printing apparatus fault control method based on big data - Google Patents

Digital printing apparatus fault control method based on big data Download PDF

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Publication number
CN107703787A
CN107703787A CN201710709025.2A CN201710709025A CN107703787A CN 107703787 A CN107703787 A CN 107703787A CN 201710709025 A CN201710709025 A CN 201710709025A CN 107703787 A CN107703787 A CN 107703787A
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China
Prior art keywords
mrow
governor circuit
value
printer
main line
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CN107703787B (en
Inventor
万金钢
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Royal printing plant, Tongzhou, Beijing
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Wuhan Friendship Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24029Alarm if wrong device, apparatus is connected to control module

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Accessory Devices And Overall Control Thereof (AREA)

Abstract

The invention discloses a kind of digital printing apparatus fault control method based on big data, the step such as including system initialization;Present invention, avoiding the main line voltage rapid increase of printer governor circuit, timely stopping alarm, then burning for motor control single-chip microcomputer will not be caused.

Description

Digital printing apparatus fault control method based on big data
Technical field
The invention belongs to generation information technology field, and in particular to a kind of digital printing apparatus failure based on big data Control method.
Background technology
At present, digital printing apparatus production firm by being made an amendment on the firmware increased income to adapt to the type of itself, sample Functional test after the completion of machine research and development is based on traditional range estimation, i.e., by printing observation repeatedly and collecting its abnormality.
But this method function coverage is low:Due to the moulding of mimeograph documents and the restriction of print speed, traditional test mistake Motion control in journey can not cover the arbitrary motion path based on arbitrary motion speed, therefore, it is impossible to ensure that printer is being beaten The abnormal conditions as caused by firmware occur when printing the file not printed before some, and electric current can pass through drive circuit The main line of printer governor circuit is flowed to, the main line voltage rapid increase of printer governor circuit is caused, if not in time Stopping alarm, then it can cause burning for motor control single-chip microcomputer.
The content of the invention
The invention aims to overcome above-mentioned deficiency to provide a kind of digital printing apparatus failure control based on big data Method processed;
A kind of digital printing apparatus fault control method based on big data of the present invention, comprises the following steps:
Step 1:System initialization;
Step 2:Gather the main line of printer governor circuit and the analog signal of drive circuit, the simulation to collecting Signal is handled, and treated signal then is packaged into message sends to processor module;
Step 3:Processor module carries out fault logic judgement according to the message, and by fault logic judged result editor Into log texts;
Step 4:Processor module carries out Fault Control according to fault logic judged result to the printer governor circuit.
Comprise the following steps before the main line of the collection printer governor circuit and the analog signal of drive circuit:
Establish test case;
Send the single-chip microcomputer in test case to the governor circuit of the tested printer.
The described pair of analog signal collected carries out processing and specifically includes following steps:
The analog signal collected is filtered;
Then filtered analog signal is converted into data signal.
The analog signal gathered in the step 2 is current signal and voltage signal.
Carry out fault logic judgement and failure is carried out to the printer governor circuit according to fault logic judged result Control comprises the following steps:
When the flow direction of the main line electric current of printer governor circuit is timing, n printer governor circuit of continuous acquisition Main line magnitude of voltage, and ascending it is arranged as V1, V2, V3..., Vn, then the sample of the main line voltage of printer governor circuit Average and sample standard deviation are respectively:
The inspection of outlier is carried out to the main line voltage sample of the printer governor circuit of collection using Grubbs test method Survey and reject, Counting statistics amount:
It is determined that detecting horizontal α, corresponding n, α critical value G are found in Grubbs Law tables of critical values1-α(n);
Determine whether, with outlier, to work as Gn> G 'nAnd Gn> G1-α(n) V, is judgednFor outlier;As G 'n> GnAnd G 'n > G1-α(n) V, is then judged1For outlier;Otherwise it is judged to no outlier;
After rejecting outlier, printer is recalculated according to the main line voltage sample value of remaining printer governor circuit The average of the main line voltage of governor circuit, the currency as the main line voltage of printer governor circuit
The drive circuit magnitude of voltage of printer governor circuit is read, uses and the detection of outlier is carried out with picking with upper type Remove, obtain the drive circuit voltage current value of printer governor circuit
IfWithValue it is close, illustrate that system is normal,WithValue be added after take the mean as current printing The main line magnitude of voltage of machine governor circuit
IfWithValue difference it is larger, illustrate that printer governor circuit has broken down;IfFront and rear 5 times Value differ larger, explanationBe likely to occur problem, now ifThe value of nearest 5 times is more or less the same, and should now useMost Main line voltage of the average value of nearly several sub-values as current printer governor circuit;IfThe value difference of front and rear 5 times is larger, ExplanationBe likely to occur problem, now ifThe value of nearest 5 times is more or less the same, and should useValue several times is averaged recently It is worth the main line voltage as current printer governor circuit;
IfWithValue difference it is larger, andBoth front and rear a few sub-value differences itself are also larger, illustrate printing There is catastrophe failure in machine governor circuit;OrWithValue difference it is larger, althoughBoth front and rear 5 sub-value phases itself It is poor little, also illustrate that catastrophe failure occurs in printer governor circuit, all should now send alarm signal and shut down.
When catastrophe failure occurs in printer governor circuit, after sending alarm signal and shutting down, enter line printer governor circuit Fault inquiry.
Present invention, avoiding the main line voltage rapid increase of printer governor circuit, timely stopping alarm, then will not make Into burning for motor control single-chip microcomputer.
Brief description of the drawings
Fig. 1 is digital printing apparatus fault control system structural representation;
Fig. 2 is processor module structural representation in Fig. 1;
Embodiment
Below in conjunction with specific embodiment, the present invention is further illustrated:
A kind of digital printing apparatus fault control method based on big data of the present invention, comprises the following steps:
Step 1:System initialization;
Step 2:Gather the main line of printer governor circuit and the analog signal of drive circuit, the simulation to collecting Signal is handled, and treated signal then is packaged into message sends to processor module;
Step 3:Processor module carries out fault logic judgement according to the message, and by fault logic judged result editor Into log texts;
Step 4:Processor module carries out Fault Control according to fault logic judged result to the printer governor circuit.
Comprise the following steps before the main line of the collection printer governor circuit and the analog signal of drive circuit:
Establish test case;
Send the single-chip microcomputer in test case to the governor circuit of the tested printer.
The described pair of analog signal collected carries out processing and specifically includes following steps:
The analog signal collected is filtered;
Then filtered analog signal is converted into data signal.
The analog signal gathered in the step 2 is current signal and voltage signal.
Carry out fault logic judgement and failure is carried out to the printer governor circuit according to fault logic judged result Control comprises the following steps:
When the flow direction of the main line electric current of printer governor circuit is timing, n printer governor circuit of continuous acquisition Main line magnitude of voltage, and ascending it is arranged as V1, V2, V3..., Vn, then the sample of the main line voltage of printer governor circuit Average and sample standard deviation are respectively:
The inspection of outlier is carried out to the main line voltage sample of the printer governor circuit of collection using Grubbs test method Survey and reject, Counting statistics amount:
It is determined that detecting horizontal α, corresponding n, α critical value G are found in Grubbs Law tables of critical values1-α(n);
Determine whether, with outlier, to work as Gn> G 'nAnd Gn> G1-α(n) V, is judgednFor outlier;As G 'n> GnAnd G 'n > G1-α(n) V, is then judged1For outlier;Otherwise it is judged to no outlier;
After rejecting outlier, printer is recalculated according to the main line voltage sample value of remaining printer governor circuit The average of the main line voltage of governor circuit, the currency as the main line voltage of printer governor circuit
The drive circuit magnitude of voltage of printer governor circuit is read, uses and the detection of outlier is carried out with picking with upper type Remove, obtain the drive circuit voltage current value of printer governor circuit
IfWithDifference amplitude be less than 5V, illustrate that system is normal,WithValue be added after take the mean conduct The main line magnitude of voltage of current printer governor circuit
IfWithDifference amplitude be more than 5V, illustrate that printer governor circuit has broken down;IfIt is front and rear Maximum and minimum value differ by more than 5V, explanation in the value of 5 timesBe likely to occur problem, now ifIn the value of nearest 5 times Maximum and minimum value difference are less than 5V, should now useThe average value of nearest several sub-values is as current printer governor circuit Main line voltage;IfMaximum and minimum value differ by more than 5V, explanation in the value of front and rear 5 timesIt is likely to occur problem, Now ifMaximum and minimum value difference are less than 5V in the value of nearest 5 times, should useThe average value of value several times recently Main line voltage as current printer governor circuit;
IfWithDifference amplitude be more than 5V, andBoth itself each in front and rear several sub-values maximum and Minimum value differs by more than 5V, illustrates that catastrophe failure occurs in printer governor circuit;OrWithDifference amplitude be more than 5V, AlthoughMaximum and minimum value difference are less than 5V in both respective front and rear several sub-values itself, also illustrate printer master control There is catastrophe failure in circuit, all should now send alarm signal and shut down.
Pass throughValue the magnitude of voltage of current driver circuit is determinedThe then calculation formula of discharge voltage threshold value For:
Fault control system used in the above method includes alarm module, processor module, current acquisition module, voltage reading Modulus block and voltage acquisition module, the signal output part all the way of the processor module and the signal input part phase of alarm module Even, the another way signal output part and the signal of power switch control module in printer governor circuit of the processor module are defeated Enter end to be connected, the signal output part and processor die of the current acquisition module, voltage read module and voltage acquisition module The signal input part of block is connected, the signal acquisition terminal connection printer master control of the current acquisition module and voltage acquisition module The main line of circuit, the signal-obtaining end of the voltage read module connect the drive circuit in printer governor circuit.
The current acquisition module is used for the main line electric current for gathering printer governor circuit;
The voltage acquisition module is used for the main line magnitude of voltage for gathering printer governor circuit;
The voltage read module is used for the magnitude of voltage for reading drive circuit;
The processor module is used for the signal for reading printer governor circuit, and carries out fault logic to the signal of reading Judge, and Fault Control is carried out to the printer governor circuit according to fault logic judged result.
The alarm module is used for the fault message that reception processing device module is sent and alarmed.
The processor module specifically includes:
Current direction judging unit, the flow direction of the main line electric current for judging printer governor circuit, as printing owner The flow direction for controlling the main line electric current of circuit is timing, notifies the master of voltage acquisition module n printer governor circuit of continuous acquisition Line voltage value;
Voltage alignment unit, for by the ascending row of main line magnitude of voltage of n printer governor circuit of continuous acquisition It is classified as V1, V2, V3..., Vn
Voltage sample average and sample standard deviation computing unit, for calculating printer governor circuit according to equation below Main line voltage sample average and sample standard deviation, the sample average of voltage is:
The sample standard deviation value of voltage is:
Outlier culling unit, for rejecting outlier according to equation below, collection is beaten using Grubbs test method The main line voltage sample of print machine governor circuit carries out the detection and rejecting of outlier, Counting statistics amount:
It is determined that detecting horizontal α, corresponding n, α critical value G are found in Grubbs Law tables of critical values1-α(n);
Determine whether, with outlier, to work as Gn> G 'nAnd Gn> G1-α(n) V, is judgednFor outlier;As G 'n> GnAnd G 'n > G1-α(n) V, is then judged1For outlier;Otherwise it is judged to no outlier;
Main line voltage computation unit, for by reject outlier after remaining printer governor circuit main line voltage Sampled value recalculates the average of the main line voltage of printer governor circuit, the main line voltage as printer governor circuit Currency
Drive circuit voltage computation unit, for reading the drive circuit magnitude of voltage of printer governor circuit, peeled off The detection and rejecting of value, obtain drive circuit voltage current value
Comparing unit, for comparing the currency of main line voltageWith drive circuit voltage current valueIt is whether close;
Judging unit, for being judged according to following rule, ifWithValue it is close, illustrate that system is normal, WithValue be added after the main line magnitude of voltage taken the mean as current printer governor circuitIfWithValue Differ larger, illustrate that printer governor circuit has broken down;IfThe value of front and rear 5 times differs larger, explanationMay Go wrong, now ifThe value of nearest 5 times is more or less the same, and should now useThe average value of nearest several sub-values, which is used as, works as The main line voltage of preceding printer governor circuit;IfThe value of front and rear 5 times differs larger, explanationProblem is likely to occur, this Shi RuguoThe value of nearest 5 times is more or less the same, and should useThe average value of value several times is as current printer master control electricity recently The main line voltage on road;IfWithValue difference it is larger, andBoth front and rear a few sub-value differences itself are also larger, Illustrate that catastrophe failure occurs in printer governor circuit;OrWithValue difference it is larger, althoughBefore and after both itself 5 sub-values are more or less the same, and also illustrate that catastrophe failure occurs in printer governor circuit;
Alarm signal trigger element, for when catastrophe failure occurs in printer governor circuit, triggering and reporting to alarm module Alert signal;
Stopping signal trigger element, for when catastrophe failure occurs in printer governor circuit, mould to be controlled to power switch Block triggers stopping signal.
When catastrophe failure occurs in printer governor circuit, after sending alarm signal and shutting down, enter line printer governor circuit Fault inquiry, fault inquiry comprises the following steps that:
Step 1:The configuration file of the governor circuit Data Enter inquiry system for the printer governor circuit that needs are inquired about;
Step 2:The inquiry system reads the configuration file, and governor circuit information in configuration file is loaded into inquiry The display of system;
Step 3:The single-chip microcomputer of inquiry system and printer governor circuit is established and communicated;
Step 4:Judge that can inquiry system normally be connected to printer governor circuit, if then turning in next step, otherwise to show Show that device shows the prompting of connection failure and return to step 3;
Step 5:Inquiry system reads the status data of printer governor circuit, and by the configuration file to status number According to being parsed and logic collects, that is, judge whether printer governor circuit status data records and alarm comprising forced stoppage note Record, such as comprising going to step 6, as gone to step 7 not comprising if;
Step 6:If printer governor circuit status data includes protection act and alarm signal, illustrate printer master control Abnormal, abnormal prompt and abnormal status data of the inquiry system by display display printer governor circuit be present in circuit, Complete query process;
Step 7:If printer governor circuit status data does not include protection act and alarm signal, illustrate to print owner It is normal to control circuit, inquiry system shows the normal status data of printer governor circuit by display, completes query process.
The governor circuit information includes:The designation number and single-chip microcomputer self-test signal of printer.
The state of inquiry system and the single chip communication of printer governor circuit in the step 3 is managed, and will The newfound timely active reporting of operating mode that communicates is to long-range main website.
The printer governor circuit status data that inquiry system in step 5 is read is established into query directory, and stored to number According to storehouse;When inquiry system receives query statement, query directory is loaded into internal memory;The scope of query statement and condition are carried out Coding, obtains the query statement represented with coded data;All query directories being loaded into internal memory are referred to according to inquiry successively The scope and condition of order conduct interviews, the overlapping detection of coded data progress of data corresponding to each query directory and query statement Calculate;It will be deemed as the corresponding query directory overlapping with query statement and stamp prepared mark;According to query statement real needs, With the time range screening preparation mark of query statement, qualified Query Result is finally obtained.
Data corresponding to each query directory are overlapping with coded data progresss of query statement to be detected calculating and is specially: The query directory paragraph of all scopes for meeting query statement and condition is returned to, after query directory is split into query directory section Catalogue is rebuild, Query Result recombinates query directory before returning, and returns to the inquiry mesh of the scope and condition that fall with query statement Record paragraph can include non-qualified data, and the length after last calculation code data bit arithmetic is exactly two query directories pair The quantity for the overlapping region answered, it is when the quantity of overlapping region is 0, then completely misaligned, when the quantity of overlapping region is not 0 When, then two coded datas have common factor.
It is described according to query statement real needs, with the time range screening preparation mark of query statement, finally accorded with The Query Result of conjunction condition comprises the following steps that:The first bar and last bar of query directory during preparation is identified are in query statement Removed in scope and condition;In preparation identifies, the length of each query directory coding is calculated, and it is corresponding to calculate query statement Coding and the length after the overlapping computing of query directory coding;, will when length of the query directory code length more than overlapping computing The query directory is cached, and the query directory of caching and the query directory returned are merged, and is returned as inquiry;Conversely, will The query directory of return is verified, and obtains the query directory for meeting query statement.Looked into for printing equipment governor circuit state It is big to ask the workload occurred in work, the present situation for wasting time and energy and easily malfunctioning, printing dress can be obtained moment using this method Put governor circuit status data, this method do not recombinate sequence calculate, it is necessary to data context it is less, the computing resource of occupancy Small, inquiry has reached the effect for reducing search space, to realize quick search.Operating efficiency will be effectively improved, and avoids grasping by mistake The possibility of work, the recovery time being greatly saved after printer failure, facilitate printer operation and service work.

Claims (6)

1. a kind of digital printing apparatus fault control method based on big data, it is characterised in that comprise the following steps:
Step 1:System initialization;
Step 2:The main line of printer governor circuit and the analog signal of drive circuit are gathered, to the analog signal collected Handled, treated signal then is packaged into message sends to processor module;
Step 3:Processor module carries out fault logic judgement according to the message, and fault logic judged result is compiled Log texts;
Step 4:Processor module carries out Fault Control according to fault logic judged result to the printer governor circuit.
2. the digital printing apparatus fault control method according to claim 1 based on big data, it is characterised in that described Comprise the following steps before gathering the main line of printer governor circuit and the analog signal of drive circuit:
Establish test case;
Send the single-chip microcomputer in test case to the governor circuit of the tested printer.
3. the control method of the digital printing apparatus fault control method according to claim 1 based on big data, it is special Sign is that the described pair of analog signal collected carries out processing and specifically include following steps:
The analog signal collected is filtered;
Then filtered analog signal is converted into data signal.
4. the digital printing apparatus fault control method according to claim 1 based on big data, it is characterised in that described The analog signal gathered in step 2 is current signal and voltage signal.
5. the digital printing apparatus fault control method according to claim 4 based on big data, it is characterised in that carry out It is following that fault logic judges and the printer governor circuit is carried out according to fault logic judged result that Fault Control includes Step:
When the flow direction of the main line electric current of printer governor circuit is timing, the main line of n printer governor circuit of continuous acquisition Road magnitude of voltage, and ascending it is arranged as V1, V2, V3..., Vn, then the sample average of the main line voltage of printer governor circuit And sample standard deviation is respectively:
<mrow> <mover> <mi>V</mi> <mo>&amp;OverBar;</mo> </mover> <mo>=</mo> <mfrac> <mn>1</mn> <mi>n</mi> </mfrac> <munderover> <mo>&amp;Sigma;</mo> <mrow> <mi>i</mi> <mo>=</mo> <mn>1</mn> </mrow> <mi>n</mi> </munderover> <msub> <mi>V</mi> <mi>i</mi> </msub> </mrow>
<mrow> <mi>s</mi> <mrow> <mo>(</mo> <mi>V</mi> <mo>)</mo> </mrow> <mo>=</mo> <msqrt> <mrow> <mfrac> <mn>1</mn> <mrow> <mi>n</mi> <mo>-</mo> <mn>1</mn> </mrow> </mfrac> <munderover> <mo>&amp;Sigma;</mo> <mrow> <mi>i</mi> <mo>=</mo> <mn>1</mn> </mrow> <mi>n</mi> </munderover> <msup> <mrow> <mo>(</mo> <msub> <mi>V</mi> <mi>i</mi> </msub> <mo>-</mo> <mover> <mi>V</mi> <mo>&amp;OverBar;</mo> </mover> <mo>)</mo> </mrow> <mn>2</mn> </msup> </mrow> </msqrt> </mrow>
The main line voltage sample of the printer governor circuit of collection is carried out using Grubbs test method the detection of outlier with Reject, Counting statistics amount:
<mrow> <msub> <mi>G</mi> <mi>n</mi> </msub> <mo>=</mo> <mfrac> <mrow> <msub> <mi>V</mi> <mi>n</mi> </msub> <mo>-</mo> <mover> <mi>V</mi> <mo>&amp;OverBar;</mo> </mover> </mrow> <mrow> <mi>s</mi> <mrow> <mo>(</mo> <mi>V</mi> <mo>)</mo> </mrow> </mrow> </mfrac> </mrow>
<mrow> <msubsup> <mi>G</mi> <mi>n</mi> <mo>&amp;prime;</mo> </msubsup> <mo>=</mo> <mfrac> <mrow> <mover> <mi>V</mi> <mo>&amp;OverBar;</mo> </mover> <mo>-</mo> <msub> <mi>V</mi> <mn>1</mn> </msub> </mrow> <mrow> <mi>s</mi> <mrow> <mo>(</mo> <mi>V</mi> <mo>)</mo> </mrow> </mrow> </mfrac> </mrow>
It is determined that detecting horizontal α, corresponding n, α critical value G are found in Grubbs Law tables of critical values1-α(n);
Determine whether, with outlier, to work as Gn> G 'nAnd Gn> G1-α(n) V, is judgednFor outlier;As G 'n> GnAnd G 'n> G1-α (n) V, is then judged1For outlier;Otherwise it is judged to no outlier;
After rejecting outlier, printer master control is recalculated according to the main line voltage sample value of remaining printer governor circuit The average of the main line voltage of circuit, the currency as the main line voltage of printer governor circuit
The drive circuit magnitude of voltage of printer governor circuit is read, the detection and rejecting that outlier is carried out with upper type is used, obtains To the drive circuit voltage current value of printer governor circuit
IfWithValue it is close, illustrate that system is normal,WithValue be added after take the mean as current printer master Control the main line magnitude of voltage of circuit
IfWithValue difference it is larger, illustrate that printer governor circuit has broken down;IfThe value of front and rear 5 times Differ larger, explanationBe likely to occur problem, now ifThe value of nearest 5 times is more or less the same, and should now useIt is several recently Main line voltage of the average value of sub-value as current printer governor circuit;IfThe value of front and rear 5 times differs larger, explanationBe likely to occur problem, now ifThe value of nearest 5 times is more or less the same, and should useThe average value of value several times is made recently For the main line voltage of current printer governor circuit;
IfWithValue difference it is larger, andBoth front and rear a few sub-value differences itself are also larger, illustrate to print owner There is catastrophe failure in control circuit;OrWithValue difference it is larger, althoughBoth front and rear 5 sub-values differences itself are not Greatly, also illustrate that catastrophe failure occurs in printer governor circuit, all should now send alarm signal and shut down.
6. the digital printing apparatus fault control method according to claim 5 based on big data, it is characterised in that when beating There is catastrophe failure in print machine governor circuit, after sending alarm signal and shutting down, enters the fault inquiry of line printer governor circuit.
CN201710709025.2A 2017-08-17 2017-08-17 Digital printing apparatus fault control method based on big data Active CN107703787B (en)

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CN107703434A (en) * 2017-08-17 2018-02-16 武汉朋谊科技有限公司 Printing equipment governor circuit method for inquiring status

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CN201070879Y (en) * 2007-08-17 2008-06-11 云南南天电子信息产业股份有限公司 Protecting equipment for printing head
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JP2001179952A (en) * 1999-12-24 2001-07-03 Marktec Corp Print marker and method for detecting defective print coil
CN1683158A (en) * 2004-04-16 2005-10-19 深圳塞意法微电子有限公司 Pen fault detecting circuit of ink jet printer
CN1935525A (en) * 2005-09-21 2007-03-28 三星电子株式会社 Apparatus and method of detecting abnormal condition of printhead
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Publication number Priority date Publication date Assignee Title
CN107703434A (en) * 2017-08-17 2018-02-16 武汉朋谊科技有限公司 Printing equipment governor circuit method for inquiring status

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