CN107703145B - Bearing defect detection device - Google Patents

Bearing defect detection device Download PDF

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Publication number
CN107703145B
CN107703145B CN201710869291.1A CN201710869291A CN107703145B CN 107703145 B CN107703145 B CN 107703145B CN 201710869291 A CN201710869291 A CN 201710869291A CN 107703145 B CN107703145 B CN 107703145B
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China
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fixed
bearing
plate
fixing
detection
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CN107703145A (en
Inventor
兰叶深
徐建亮
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Quzhou College of Technology
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Quzhou College of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

Abstract

the invention relates to a bearing defect detection device, which comprises a fixing ring, a telescopic rod, an upper sliding groove, an upper amplification lens, a lower sliding groove, a lower amplification lens, a lampshade, a battery box, a fixing clamping plate and a base, wherein the fixing ring is connected with a supporting base through a supporting upright rod, the fixing ring is movably connected with two ends of the fixing upright rod, a fixing side plate is fixed on one side of the fixing upright rod, the other side of the fixing upright rod is connected with an outer detection plate through a rotating shaft, the fixing side plate is connected with a detection cylinder through the rotating shaft, one end of the telescopic rod is fixedly connected with the fixing side plate, a rotating bearing is welded on the other end of the telescopic rod, the bearing defect detection device can fix the bearing through the detection cylinder and detect outer ring dents and convex marks of the bearing, the detection plate can fix the bearing and detect inner rings, Convex mark detects, and this detection device overall structure is simple, and the cost is low, and the extensive small-size enterprise that is applicable to is strong in the practicality.

Description

Bearing defect detection device
Technical Field
the invention relates to the technical field of bearing detection, in particular to a bearing defect detection device.
background
As is known, a bearing is an indispensable core component in the mechanical manufacturing and processing industries, and in the production and processing processes of a bearing ring, as technological factors such as forging, heat treatment and grinding or factors such as improper transportation and placement can bring serious appearance defects such as dents and convex marks to the bearing ring, the defects can directly cause that the bearing cannot be installed and bring heavy economic losses to bearing users and bearing manufacturers, therefore, the surfaces of an outer ring and an inner ring of the bearing ring need to be detected before installation and use, and the bearing ring can be put into use after being detected qualified, thereby avoiding the economic losses brought by
The existing detection equipment is a precise instrument, is expensive in manufacturing cost, is not suitable for small enterprises, is small in application range and not strong in practicability, and cannot meet the use requirements of people.
Disclosure of Invention
The invention aims to provide a bearing defect detection device to solve the problems that the existing detection equipment in the background technology is precise instruments, is high in manufacturing cost, is not suitable for small enterprises, and is small in application range and not strong in practicability.
In order to achieve the purpose, the invention provides the following technical scheme: a bearing defect detection device comprises a fixing ring, a telescopic rod, an upper sliding groove, an upper amplification lens, a lower sliding groove, a lower amplification lens, a lampshade, a battery box, a fixing clamp plate and a base, wherein the fixing ring is connected with a supporting base through a supporting upright rod and is movably connected with two ends of the fixing upright rod, one side of the fixing upright rod is fixed with a fixing side plate, the other side of the fixing upright rod is connected with an outer detection plate through a rotating shaft, the fixing side plate is connected with a detection cylinder through the rotating shaft, one end of the telescopic rod is fixedly connected with the fixing side plate, a rotating bearing is welded at the other end of the telescopic rod, the upper sliding groove and the lower sliding groove are fixedly connected with the rotating bearing through connecting rods, fixing parts are arranged on the upper sliding groove and the lower sliding groove, and sliding rails matched with the upper sliding groove and the lower sliding groove are formed at the top end of the upper amplification lens and, and the sliding rail is located upper sliding groove and lower sliding groove, the inside first observation lamp that is provided with of lamp shade, and lamp shade both ends and mounting swing joint are connected with the dwang, be provided with interior pick-up plate on the outer pick-up plate, and seted up the movable groove on the interior pick-up plate, the movable inslot is fixed with the slide bar, the slide bar passes from the slide block, and is provided with elastic spring on the slide bar, fixed splint and slide block form an organic whole, be provided with the second observation lamp on the base, be the detachable connection of screw thread between base and the outer pick-up plate.
Preferably, the detection cylinder comprises a fixed chute and a fixed elastic sheet, the fixed chute and the detection cylinder are welded into a whole, and two ends of the fixed elastic sheet are positioned in the fixed chute.
Preferably, the fixed elastic pieces are distributed in an annular array, the whole fixed elastic pieces are of a trapezoidal structure, and two ends of the bottom end of the fixed elastic pieces extend outwards and horizontally.
Preferably, the longitudinal center lines of the upper sliding groove and the lower sliding groove are perpendicular to the transverse center line of the detection cylinder.
Preferably, the upper magnifying lens and the lower magnifying lens are parallel to each other, and the upper magnifying lens and the lower magnifying lens are distributed in a staggered manner.
Preferably, the battery box is fixed on the telescopic rod and the base respectively, and the battery box is electrically connected with the first observation lamp and the second observation lamp respectively.
Preferably, the inner detection plate is of a circular ring-shaped structure, the radius of an inner ring of the inner detection plate is larger than that of the base, and the inner detection plate is in rotary movable connection with the outer detection plate.
Preferably, the longitudinal section of the fixed clamping plate is in an inverted L shape, and the fixed clamping plate is symmetrically arranged relative to the central line of the outer detection plate.
Preferably, rubber protection pads are adhered to the inner side surface of the fixed clamping plate and the outer side surface of the fixed elastic sheet.
Preferably, the base is detachably connected with the outer detection plate through threads, and a through hole with the diameter consistent with that of the base is formed in the surface of the outer detection plate at the top end of the base.
Compared with the prior art, the invention has the beneficial effects that: this bearing defect detection device is provided with a detection section of thick bamboo and pick-up plate, can fix the bearing and carry out the outer lane dent to the bearing through a detection section of thick bamboo, the convex mark detects, the pick-up plate can fix the bearing and carry out the inner circle to the bearing and carry out the dent, the convex mark detects, in the testing process, a detection section of thick bamboo and pick-up plate all can the free rotation, thereby can detect the bearing by different angles, and need not to pull down the bearing and change the position and detect, detection efficiency is high, be provided with the observation lamp and enlarge the lens simultaneously, can make people observe more carefully, detection effect is good, the disqualification rate has been reduced effectively, this detection device overall structure is simple, the cost is low, can be extensive be applicable to small-size.
Drawings
FIG. 1 is a schematic side view of a bearing defect detecting apparatus according to the present invention;
FIG. 2 is a schematic view of an elevational structure of a detecting cylinder of the bearing defect detecting apparatus according to the present invention;
FIG. 3 is an enlarged schematic view of a point A in FIG. 1;
FIG. 4 is a schematic front view of the outer detecting plate and the inner detecting plate of the bearing defect detecting device of the present invention;
FIG. 5 is a schematic side view of the fixed clamping plate and the inner detecting plate of the bearing defect detecting device of the present invention;
fig. 6 is a schematic sectional structure view of an outer detecting plate and an inner detecting plate of the bearing defect detecting apparatus of the present invention.
In the figure: 1. the detection device comprises a fixing ring, 2, a supporting vertical rod, 3, a supporting base, 4, a fixing vertical rod, 5, a rotating shaft, 6, a detection cylinder, 601, a fixing sliding groove, 602, a fixing elastic sheet, 7, a fixing side plate, 8, a telescopic rod, 9, a rotating bearing, 10, a connecting rod, 11, an upper sliding groove, 12, an upper magnifying lens, 13, a lower sliding groove, 14, a lower magnifying lens, 15, a sliding rail, 16, a fixing part, 17, a lampshade, 18, a first observation lamp, 19, a rotating rod, 20, a battery box, 21, an outer detection plate, 22, an inner detection plate, 23, a sliding rod, 24, a fixing clamping plate, 2401, a rubber protection pad, 25, a sliding block, 26, an elastic spring, 27, a movable groove, 28, a base, 29 and a second observation lamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a bearing defect detection device comprises a fixed ring 1, a supporting upright rod 2, a supporting base 3, a fixed upright rod 4, a rotating shaft 5, a detection cylinder 6, a fixed side plate 7, a telescopic rod 8, a rotary bearing 9, a connecting rod 10, an upper sliding groove 11, an upper magnifying lens 12, a lower sliding groove 13, a lower magnifying lens 14, a sliding rail 15, a fixed part 16, a lampshade 17, a first observation lamp 18, a rotating rod 19, a battery box 20, an outer detection plate 21, an inner detection plate 22, a sliding rod 23, a fixed clamping plate 24, a sliding block 25, an elastic spring 26, a movable groove 27, a base 28 and a second observation lamp 29, wherein the fixed ring 1 is connected with the supporting base 3 through the supporting upright rod 2, the fixed ring 1 is movably connected with two ends of the fixed upright rod 4, the fixed side plate 7 is fixed on one side of the fixed upright rod 4, and the other side of the fixed upright rod 4, the fixed side plate 7 is connected with the detection cylinder 6 through the rotating shaft 5, the detection cylinder 6 comprises a fixed chute 601 and a fixed elastic sheet 602, the fixed chute 601 and the detection cylinder 6 are welded into a whole, two ends of the fixed elastic sheet 602 are positioned in the fixed chute 601, the fixed elastic sheet 602 is distributed in an annular array, the whole fixed elastic sheet 602 is in a trapezoidal structure, two ends of the bottom end of the fixed elastic sheet extend outwards and horizontally, two ends of the fixed elastic sheet 602 can freely move in the fixed chute 601, so that the height of the fixed elastic sheet 602 can be changed, bearings of different specifications can be further used, the application range is wide, the practicability is strong, one end of the telescopic rod 8 is fixedly connected with the fixed side plate 7, the other end of the telescopic rod 8 is welded with a rotating bearing 9, the upper sliding groove 11 and the lower sliding groove 13 are fixedly connected with the rotating bearing 9 through a connecting rod 10, and the upper sliding, the longitudinal central lines of the upper sliding groove 11 and the lower sliding groove 13 are both perpendicular to the transverse central line of the detection cylinder 6, so that people can watch the bearing through the front surfaces of the upper magnifying lens 12 and the lower magnifying lens 14, the use of people is convenient, the top ends and the bottom ends of the upper magnifying lens 12 and the lower magnifying lens 14 are both provided with sliding rails 15 matched with the upper sliding groove 11 and the lower sliding groove 13, the upper magnifying lens 12 and the lower magnifying lens 14 are parallel to each other, the upper magnifying lens 12 and the lower magnifying lens 14 are distributed in a staggered mode, when the observation is needed to be clearer, the upper magnifying lens 12 and the lower magnifying lens 14 can be superposed together, so that the magnification can be increased, the observation is clearer, the detection of people is facilitated, the sliding rails 15 are positioned in the upper sliding groove 11 and the lower sliding groove 13, a first observation lamp 18 is arranged inside the lampshade 17, and two ends of the lampshade 17 are movably connected with a rotating rod 16 and connected with a fixing part 19, the inner detection plate 22 is arranged on the outer detection plate 21, the inner detection plate 22 is provided with a movable groove 27, the inner detection plate 22 is of a circular ring structure, the radius of an inner ring of the inner detection plate 22 is larger than that of the base 28, the inner detection plate 22 is movably connected with the outer detection plate 21 in a rotating manner, the inner detection plate 22 can drive the bearing to rotate, so that people can conveniently carry out continuous detection, the detection efficiency is high, meanwhile, the inner detection plate 22 cannot influence the rotating rising and falling of the base 28 in the rotating process, a sliding rod 23 is fixed in the movable groove 27, the sliding rod 23 penetrates through the sliding block 25, an elastic spring 26 is arranged on the sliding rod 23, the fixed clamping plate 24 and the sliding block 25 are formed into a whole, the longitudinal section of the fixed clamping plate 24 is in an inverted L shape, the fixed clamping plate 24 is symmetrically arranged relative to the central line of the outer detection plate 21, and in the fixing process, the bearing is separated from the fixed clamping plate 24, the fixing effect is good, rubber protection pads 2401 are adhered on the inner side surface of the fixed clamping plate 24 and the outer side surface of the fixed elastic sheet 602, scratches on the bearing surface are prevented in the bearing fixing process, the product percent of pass is improved, the using effect is good, a second observation lamp 29 is arranged on the base 28, the base 28 is detachably connected with the outer detection plate 21 through threads, a through hole with the diameter consistent with that of the base 28 is formed in the surface of the outer detection plate 21 at the top end of the base 28, the base 28 can rotate to ascend and descend, people can conveniently install a bearing on the inner detection plate 22, meanwhile, when the base 28 rotates to ascend, the second observation lamp 29 can be moved to the surface of the inner detection plate 22, the inner ring of the bearing can be illuminated, people can conveniently observe, the battery box 20 is respectively fixed on the telescopic rod 8 and the base 27, and the battery box 20 is respectively electrically connected, the battery box 20 can be internally provided with a battery which can provide power for the first observation lamp 18 and the second observation lamp 29, so that the first observation lamp 18 and the second observation lamp 29 can work normally, and the structure is reasonable.
The working principle of the embodiment is as follows: when the bearing defect detection device is used, the fixing ring 1 is placed through the supporting upright rod 2 and the supporting base 3, the inner ring of a bearing to be detected is sleeved on the fixing elastic sheet 602 on the detection cylinder 6, when the fixing elastic sheet 602 is extruded, two ends of the fixing elastic sheet move towards the fixing chute 601 and support the bearing, after the fixing is completed, the upper magnifying lens 12 or the lower magnifying lens 14 is moved to the front of the bearing, and a battery is arranged in the battery box 20, so that the first observation lamp 18 is connected with a power supply and starts to emit light, when people observe the bearing through the upper magnifying lens 12 or the lower magnifying lens 14, the observation can be clearer, meanwhile, according to the size of the bearing, the length of the telescopic rod 8 is freely stretched, so that the distance between the upper magnifying lens 12 or the lower magnifying lens 14 and the bearing is changed, and simultaneously, under the action of the sliding rail 15, the upper magnifying lens 12 or the lower magnifying lens 14 slides on the upper sliding groove 11 and the lower sliding groove 13, and make the upper magnifying glass 12 or lower magnifying glass 14 overlap each other, thus can increase the magnification, can see more tiny dent, convex mark, thus can reduce the defective rate, at the same time under the effect of the rotating axis 5, can rotate the detecting cylinder 6 to carry on the continuous detection, easy to use, can raise the working efficiency at the same time, can drive the lamp shade 17 to rotate between the stationary part 16 through the dwang 19, thus can drive the first observation lamp 18 to rotate, can adjust the light angle, can make people use, is not influenced by the external light, after the bearing outer race detects and finishes, take the bearing off from detecting cylinder 6, insert it between the fixed splint 24 on the inner detecting plate 22, in the course of inserting, the fixed splint 24 moves in the movable groove 27 through the slide bar 23 of the slide block 25, cooperate with the elastic spring 26 to fix the bearing, during detection, under the action of the rotary bearing 9, the upper magnifying lens 12 or the lower magnifying lens 14 is rotated by 180 degrees, so that people can detect the bearing on the inner detection plate 22 through the upper magnifying lens 12 or the lower magnifying lens 14, meanwhile, the second observation lamp 29 starts to be electrified and emits light under the action of a battery in the battery box 20, people can rotate the base 28 to drive the second observation lamp 29 to ascend, and then the second observation lamp 29 is moved to the middle of an inner ring of the bearing, so that people can conveniently observe, meanwhile, the inner detection plate 22 can be horizontally rotated, or the outer detection plate 21 can be longitudinally rotated under the action of the rotating shaft 5, so that people can observe the bearing inner ring in an all-directional manner and detect, and a series of bearing outer ring, dent inner ring and convex mark detection work is finished.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (10)

1. The utility model provides a bearing defect detection device, includes solid fixed ring (1), telescopic link (8), goes up sliding tray (11), goes up magnifying glass piece (12), lower sliding tray (13), enlarges lens (14), lamp shade (17), battery case (20), solid fixed splint (24) and base (28), its characterized in that: fixed ring (1) is connected with support base (3) through supporting pole setting (2), and the both ends swing joint of fixed ring (1) and fixed pole setting (4), one side of fixed pole setting (4) is fixed with fixed curb plate (7), and the opposite side of fixed pole setting (4) is connected with outer pick-up plate (21) through rotation axis (5), be connected through rotation axis (5) between fixed curb plate (7) and detection section of thick bamboo (6), the one end and fixed curb plate (7) fixed connection of telescopic link (8), and the welding has swivel bearing (9) on the other end of telescopic link (8), go up sliding tray (11) and lower sliding tray (13) through connecting rod (10) and swivel bearing (9) fixed connection, and go up sliding tray (11) and lower sliding tray (13) and be provided with mounting (16), the top of going up enlarged lens (12) and the bottom of transferring enlarged lens (14) all be formed with last sliding tray (11) and lower sliding tray (11), and lower sliding tray (13), the bottom of going up enlarged lens ( A sliding rail (15) matched with the groove (13), wherein the sliding rail (15) is positioned in the upper sliding groove (11) and the lower sliding groove (13), a first observation lamp (18) is arranged in the lampshade (17), and both ends of the lampshade (17) are movably connected with the fixing piece (16) and are connected with a rotating rod (19), an inner detection plate (22) is arranged on the outer detection plate (21), and the inner detection plate (22) is provided with a movable groove (27), a sliding rod (23) is fixed in the movable groove (27), the sliding rod (23) passes through the sliding block (25), and the sliding rod (23) is provided with an elastic spring (26), the fixed splint (24) and the sliding block (25) are integrated into a whole, the base (28) is provided with a second observation lamp (29), and the base (28) is detachably connected with the outer detection plate (21) through threads.
2. A bearing defect detecting device according to claim 1, wherein: the detection cylinder (6) comprises a fixed sliding groove (601) and a fixed elastic sheet (602), the fixed sliding groove (601) and the detection cylinder (6) are welded into a whole, and two ends of the fixed elastic sheet (602) are located in the fixed sliding groove (601).
3. A bearing defect detecting device according to claim 2, wherein: the fixed elastic sheets (602) are distributed in an annular array, the whole fixed elastic sheets (602) are in a trapezoidal structure, and two ends of the bottom end of each fixed elastic sheet extend outwards and horizontally.
4. A bearing defect detecting device according to claim 1, wherein: the longitudinal center lines of the upper sliding groove (11) and the lower sliding groove (13) are perpendicular to the transverse center line of the detection cylinder (6).
5. A bearing defect detecting device according to claim 1, wherein: the upper magnifying lenses (12) and the lower magnifying lenses (14) are parallel to each other, and the upper magnifying lenses (12) and the lower magnifying lenses (14) are distributed in a staggered mode.
6. a bearing defect detecting device according to claim 1, wherein: the battery box (20) is fixed on the telescopic rod (8) and the base (27) respectively, and the battery box (20) is electrically connected with the first observation lamp (18) and the second observation lamp (29) respectively.
7. A bearing defect detecting device according to claim 1, wherein: the inner detection plate (22) is of an annular structure, the radius of the inner ring of the inner detection plate (22) is larger than that of the base (28), and the inner detection plate (22) is in rotary movable connection with the outer detection plate (21).
8. A bearing defect detecting device according to claim 1, wherein: the longitudinal section of the fixed clamping plate (24) is in an inverted L shape, and the fixed clamping plate (24) is symmetrically arranged relative to the central line of the outer detection plate (21).
9. A bearing defect detecting device according to claim 2, wherein: rubber protection pads (2401) are stuck on the inner side surface of the fixing clamping plate (24) and the outer side surface of the fixing elastic sheet (602).
10. A bearing defect detecting device according to claim 1, wherein: the base (28) and the outer detection plate (21) are detachably connected through threads, and a through hole with the same diameter as the base (28) is formed in the surface of the outer detection plate (21) at the top end of the base (28).
CN201710869291.1A 2017-09-23 2017-09-23 Bearing defect detection device Active CN107703145B (en)

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Application Number Priority Date Filing Date Title
CN201710869291.1A CN107703145B (en) 2017-09-23 2017-09-23 Bearing defect detection device

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CN107703145B true CN107703145B (en) 2019-12-06

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CN116124042B (en) * 2023-01-31 2023-09-26 江苏立一新材料科技有限公司 Self-lubricating bearing detects controlling means

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