CN107702527B - Transmission system for rotary furnace and rotary furnace - Google Patents
Transmission system for rotary furnace and rotary furnace Download PDFInfo
- Publication number
- CN107702527B CN107702527B CN201710866006.0A CN201710866006A CN107702527B CN 107702527 B CN107702527 B CN 107702527B CN 201710866006 A CN201710866006 A CN 201710866006A CN 107702527 B CN107702527 B CN 107702527B
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- China
- Prior art keywords
- alternating current
- rotary kiln
- current motor
- motor
- input shaft
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- 230000005540 biological transmission Effects 0.000 title abstract description 26
- 230000008859 change Effects 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 11
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/42—Arrangement of controlling, monitoring, alarm or like devices
Abstract
The invention discloses a transmission system for a rotary furnace and the rotary furnace, wherein the transmission system for the rotary furnace comprises: a speed change device which is suitable for being connected with the rotary furnace to drive the rotary furnace to rotate and is provided with a first input shaft and a second input shaft; the first alternating current motor is connected with a first input shaft of the speed change device, and the second alternating current motor is connected with a second input shaft of the speed change device; the first band-type brake device is used for holding and releasing the first input shaft, and the second band-type brake device is used for holding and releasing the second input shaft; the motor driving device is connected with the first alternating current motor and the second alternating current motor and is used for driving the first alternating current motor and the second alternating current motor; and the controller is connected with the motor driving device to control the first alternating current motor and the second alternating current motor. According to the transmission system for the rotary furnace, the maintenance workload is small, and the reliability is high.
Description
Technical Field
The invention relates to the technical field of rotary furnaces, in particular to a transmission system for a rotary furnace and the rotary furnace with the transmission system for the rotary furnace.
Background
The rotary furnace in the related art is generally driven by 1 set of alternating current motor and 1 set of direct current motor, wherein the direct current motor is controlled by adopting an armature loop series resistor or a direct current speed regulator, and the direct current driving motor is used as an emergency when the alternating current driving motor fails or is in alternating current outage. The price of the direct current motor is high, parts such as carbon brushes are required to be replaced, and the direct current distribution control system is complex, so that the maintenance workload of the rotary furnace is large. In addition, the alternating current motor and the direct current motor share one band-type brake device, so that the braking slip is easy to occur, and the reliability is low.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides a transmission system for the rotary furnace, which has the advantages of less maintenance workload, high reliability and the like.
The invention also proposes a rotary kiln having the drive train for a rotary kiln.
A drive train for a rotary kiln according to an embodiment of the first aspect of the invention comprises: a speed change device adapted to be coupled to the rotary kiln to drive the rotary kiln in rotation, the speed change device having a first input shaft and a second input shaft; a first alternating current motor and a second alternating current motor, wherein the first alternating current motor is connected with a first input shaft of the speed changing device, and the second alternating current motor is connected with a second input shaft of the speed changing device; the first band-type brake device is used for holding and releasing the first input shaft, and the second band-type brake device is used for holding and releasing the second input shaft; the motor driving device is connected with the first alternating current motor and the second alternating current motor and is used for driving the first alternating current motor and the second alternating current motor; and the controller is connected with the motor driving device to control the first alternating current motor and the second alternating current motor.
According to the transmission system for the rotary furnace, which is disclosed by the embodiment of the invention, the maintenance workload is small and the reliability is high.
In addition, the transmission system for the rotary kiln according to the embodiment of the invention has the following additional technical characteristics:
according to some embodiments of the invention, the first input shaft and the second input shaft are coaxially arranged, the first input shaft and the second input shaft being located on the same side or opposite sides of the transmission.
Further, the first input shaft and the second input shaft are the same shaft.
According to some embodiments of the invention, the drive train for a rotary kiln further comprises: and the detection device is used for detecting the rotation angle of the rotary furnace, and the controller is connected with the detection device to control the first alternating current motor and the second alternating current motor according to the detected rotation angle.
Optionally, the detection device includes: a discrete rotation angle detecting device for detecting a discrete rotation angle of the rotary kiln and a continuous rotation angle detecting device for detecting a continuous rotation angle of the rotary kiln.
According to some embodiments of the invention, the drive train for a rotary kiln further comprises: emergency power supply equipment for supplying power to the first alternating current motor and the second alternating current motor.
According to some embodiments of the invention, the first ac motor and the second ac motor drive the rotary kiln to rotate simultaneously or alternately.
An embodiment of the rotary kiln according to the second aspect of the present invention comprises: a drive train for a rotary kiln according to an embodiment of the first aspect of the invention.
According to the rotary kiln of the embodiment of the invention, the transmission system for the rotary kiln is utilized, so that the maintenance workload is small and the reliability is high.
According to some embodiments of the invention, the rotary kiln is a bottom-blowing kiln, a rotary kiln, or an anode kiln.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
Fig. 1 is a schematic view of a rotary kiln according to an embodiment of the present invention.
Reference numerals:
the rotary kiln (1) is provided with a rotary kiln,
the speed change device 10, the first input shaft 11, the second input shaft 12, the first alternating current motor 21, the second alternating current motor 22, the first band-type brake device 31, the second band-type brake device 32, the motor driving device 40, the controller 50, the detection device 60, the discrete rotation angle detection device 61, the continuous rotation angle detection device 62 and the furnace body 70.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
A drive train for a rotary kiln according to an embodiment of the first aspect of the present invention, which has advantages of less maintenance effort, higher reliability, and the like, will be described below with reference to the accompanying drawings.
As shown in fig. 1, a transmission system for a rotary kiln according to an embodiment of the present invention includes: the speed change device 10, the first alternating current motor 21, the second alternating current motor 22, the first band-type brake device 31, the second band-type brake device 32, the motor driving device 40 and the controller 50.
Specifically, the speed change device 10 is adapted to be connected to the rotary kiln to drive the rotary kiln in rotation, the speed change device 10 having a first input shaft 11 and a second input shaft 12. The first ac motor 21 is connected to the first input shaft 11, and the second ac motor 22 is connected to the second input shaft 12.
The first band-type brake device 31 is used for holding and releasing the first input shaft 11, and the second band-type brake device 32 is used for holding and releasing the second input shaft 12, so that the first band-type brake device 31 and the second band-type brake device 32 respectively brake the speed changing device 10.
The motor driving device 40 is connected to the first ac motor 21 and the second ac motor 22 for driving the first ac motor 21 and the second ac motor 22. The controller 50 is connected to the motor driving device 40 to control the first ac motor 21 and the second ac motor 22.
It should be noted that, in the description of the present invention, "connected" includes both mechanically and electrically, and electrically includes both wired and wireless, for example, that the motor drive device 40 is connected to the first ac motor 21, and that the motor drive device 40 and the first ac motor 21 may be connected to each other by an electrical connection such as a wire or the like or may form a wireless connection.
Thus, by employing the dual ac motor (i.e., the first ac motor 21 and the second ac motor 22) drive instead of the conventional ac motor and dc motor drive, the reliability of the system is greatly improved, and since the structure of the ac motor is simpler than that of the dc motor, the maintenance workload of the motor is reduced.
Meanwhile, the double band-type brake (namely the first band-type brake device 31 and the second band-type brake device 32) is adopted to brake instead of the traditional single band-type brake (namely a set of band-type brake device), so that the brake is not easy to slip, and when one of the first band-type brake device 31 and the second band-type brake device 32 fails, the other one can ensure the reliable brake of the rotary furnace, the reliability is higher, and the safety of the rotary furnace is improved.
In summary, the transmission system for the rotary furnace according to the embodiment of the invention has smaller maintenance workload and higher reliability.
The first ac motor 21 and the second ac motor 22 may drive the rotary kiln to rotate at the same time, or the first ac motor 21 and the second ac motor 22 may alternatively drive the rotary kiln to rotate, that is, only one of the first ac motor 21 and the second ac motor 22 drives the rotary kiln to rotate. That is, the first ac motor 21 and the second ac motor 22 may be rotated synchronously, or one of the first ac motor 21 and the second ac motor 22 may be rotated and the other may be used.
According to some embodiments of the present invention, as shown in fig. 1, the first input shaft 11 and the second input shaft 12 are coaxially disposed, with the first input shaft 11 and the second input shaft 12 being located on opposite sides of the transmission 10. Advantageously, the first input shaft 11 and the second input shaft 12 are the same shaft, so that reliability is better.
According to some embodiments of the present invention, the first ac motor 21 may be a non-variable frequency motor or a variable frequency motor, and the second ac motor 22 may be a non-variable frequency motor or a variable frequency motor. Advantageously, the first ac motor 21 and the second ac motor 22 are both variable frequency motors.
In some embodiments of the present invention, the motor driving device 40 is an ac variable frequency driving device, so that the first ac motor 21 and the second ac motor 22 are both debugged by vector variable frequency, so that the speed regulation performance is better.
According to some embodiments of the invention, as shown in fig. 1, the drive system for a rotary kiln further comprises: and the detecting device 60, the detecting device 60 is used for detecting the rotation angle of the rotary furnace, the controller 50 is connected with the detecting device 60, and the controller 50 controls the first alternating current motor 21 and the second alternating current motor 22 according to the detected rotation angle.
Optionally, as shown in fig. 1, the detection device 60 includes: a discrete rotation angle detecting means 61 and a continuous rotation angle detecting means 62. The discrete rotation angle detecting device 61 is used for detecting the discrete rotation angle of the rotary kiln, the discrete rotation angle detecting device 61 is a multi-angle limiting device, for example, the discrete rotation angle detecting device 61 is a cam controller. The continuous rotation angle detecting means 62 is for detecting a continuous rotation angle of the rotary kiln, and for example, the second detecting means 62 may be an encoder.
In some embodiments of the present invention, the transmission system for the rotary kiln further comprises a collision-type limiting device (not shown in the drawings), wherein the collision-type limiting device is used for limiting the rotation safety limit position of the rotary kiln, so as to further improve the reliability and safety of the rotary kiln.
Therefore, the transmission system for the rotary furnace can improve the furnace control safety by detecting different positions and different parameters of the rotary furnace.
In the related art, a direct current driving system is used as an emergency when an alternating current driving system fails or is powered off, a matching system is complex, and maintenance workload is large.
In some embodiments of the invention, the drive train for the rotary kiln further comprises: the emergency power supply device (not shown in the figure) for supplying power to the first ac motor 21 and the second ac motor 22 in an emergency mode respectively can be EPS (Emergency Power Supply ) or can be an emergency generator set, so that the requirement of the system on the reliability of the power supply is met, and the maintenance workload is small.
It will be appreciated that the emergency power unit may also provide power to other system components such as the motor drive 40, the detection device 60, etc. in the event of a system failure.
According to some embodiments of the present invention, the speed change device 10 is a speed reducer, the first ac motor 21 is in transmission connection with the speed change device 10 through a coupling, and the second ac motor 22 is in transmission connection with the speed change device 10 through a coupling, so that the transmission connection between the first ac motor 21 and the second ac motor 22 and the speed change device 10 is realized. Of course, the first ac motor 21 and the second ac motor 22 may also be connected to the transmission 10 by a clutch.
The rotary kiln 1 according to the embodiment of the second aspect of the present invention includes: the furnace body 70 and the transmission system for the rotary kiln according to the embodiment of the first aspect of the present invention are used to transmit the power of the first ac motor 21 and the power of the second ac motor 22 to the furnace body 70, respectively. For example, the rotary kiln 1 is a horizontal rotary kiln such as a bottom-blowing kiln, a rotary kiln, or an anode kiln, and the present invention is not limited thereto.
According to the rotary kiln 1 of the embodiment of the present invention, by using the transmission system for the rotary kiln as described above, maintenance work is small, reliability is high, and safety is good.
The rotary furnace 1 may include a control box (not shown in the figure), the control box is connected with the transmission system, and a touch screen is arranged on the control box, so that the monitoring information amount can be increased, and the display is more flexible and visual.
In some embodiments of the present invention, the number of rotary furnaces 1 is plural, and the transmission system of each rotary furnace 1 is independently set, that is, the transmission systems of any two rotary furnaces 1 do not interfere with each other and do not affect each other, so that risks can be dispersed, and the furnace control reliability is improved.
Other constructions and operations of the rotary kiln 1 according to the embodiment of the present invention are known to those skilled in the art, and will not be described in detail herein.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the term "connected" should be interpreted broadly, and for example, it may be a fixed connection, a removable connection, or an integral connection; either mechanically or electrically. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of the present specification, a description referring to the terms "one embodiment," "some embodiments," "examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.
Claims (8)
1. A drive train for a rotary kiln, comprising:
a speed change device adapted to be coupled to the rotary kiln to drive the rotary kiln in rotation, the speed change device having a first input shaft and a second input shaft;
a first alternating current motor and a second alternating current motor, wherein the first alternating current motor is connected with a first input shaft of the speed changing device, and the second alternating current motor is connected with a second input shaft of the speed changing device;
the first band-type brake device is used for holding and releasing the first input shaft, and the second band-type brake device is used for holding and releasing the second input shaft;
the motor driving device is connected with the first alternating current motor and the second alternating current motor and is used for driving the first alternating current motor and the second alternating current motor, and the first alternating current motor and the second alternating current motor simultaneously drive the rotary furnace to rotate;
the controller is connected with the motor driving device to control the first alternating current motor and the second alternating current motor;
the collision type limiting device is used for limiting the rotation safety limit position of the rotary furnace.
2. A drive system for a rotary kiln according to claim 1, characterized in that the first and second input shafts are coaxially arranged, the first and second input shafts being located on the same side or on opposite sides of the speed change device.
3. The drive system for a rotary kiln according to claim 2, characterized in that the first and second input shafts are the same shaft.
4. The drive train for a rotary kiln according to claim 1, further comprising:
and the detection device is used for detecting the rotation angle of the rotary furnace, and the controller is connected with the detection device to control the first alternating current motor and the second alternating current motor according to the detected rotation angle.
5. The drive train for a rotary kiln according to claim 4, characterized in that the detecting means comprises: a discrete rotation angle detecting device for detecting a discrete rotation angle of the rotary kiln and a continuous rotation angle detecting device for detecting a continuous rotation angle of the rotary kiln.
6. The drive train for a rotary kiln according to claim 1, further comprising emergency power supply equipment for powering the first and second ac motors.
7. A rotary kiln, comprising: a drive train for a rotary kiln according to any one of claims 1 to 6.
8. The rotary kiln of claim 7 wherein the rotary kiln is a bottom-blowing kiln, a rotary kiln, or an anode kiln.
Priority Applications (1)
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CN201710866006.0A CN107702527B (en) | 2017-09-22 | 2017-09-22 | Transmission system for rotary furnace and rotary furnace |
Applications Claiming Priority (1)
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CN201710866006.0A CN107702527B (en) | 2017-09-22 | 2017-09-22 | Transmission system for rotary furnace and rotary furnace |
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CN107702527A CN107702527A (en) | 2018-02-16 |
CN107702527B true CN107702527B (en) | 2024-01-05 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201901683U (en) * | 2010-11-22 | 2011-07-20 | 中国恩菲工程技术有限公司 | Convertor adopting EPS (Electric Power Storage) power supply combining with asynchronous machine as convertor emergent transmission |
CN202968621U (en) * | 2012-11-29 | 2013-06-05 | 涂国坚 | AOD (argon-oxygen decarburization) furnace for stainless steel manufacturing equipment |
CN105316491A (en) * | 2015-11-23 | 2016-02-10 | 中国恩菲工程技术有限公司 | Rotary anode furnace system and control method thereof |
CN205205207U (en) * | 2015-11-23 | 2016-05-04 | 中国恩菲工程技术有限公司 | Rotation anode furnace system |
CN207351197U (en) * | 2017-09-22 | 2018-05-11 | 中国恩菲工程技术有限公司 | transmission system and rotary furnace for rotary furnace |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014020728A (en) * | 2012-07-20 | 2014-02-03 | Nippon Steel & Sumitomo Metal | Method for driving rotary kiln |
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2017
- 2017-09-22 CN CN201710866006.0A patent/CN107702527B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201901683U (en) * | 2010-11-22 | 2011-07-20 | 中国恩菲工程技术有限公司 | Convertor adopting EPS (Electric Power Storage) power supply combining with asynchronous machine as convertor emergent transmission |
CN202968621U (en) * | 2012-11-29 | 2013-06-05 | 涂国坚 | AOD (argon-oxygen decarburization) furnace for stainless steel manufacturing equipment |
CN105316491A (en) * | 2015-11-23 | 2016-02-10 | 中国恩菲工程技术有限公司 | Rotary anode furnace system and control method thereof |
CN205205207U (en) * | 2015-11-23 | 2016-05-04 | 中国恩菲工程技术有限公司 | Rotation anode furnace system |
CN207351197U (en) * | 2017-09-22 | 2018-05-11 | 中国恩菲工程技术有限公司 | transmission system and rotary furnace for rotary furnace |
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