CN107698187A - Ceramic grinding body cement special grinding aid and preparation method thereof - Google Patents

Ceramic grinding body cement special grinding aid and preparation method thereof Download PDF

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Publication number
CN107698187A
CN107698187A CN201710994613.5A CN201710994613A CN107698187A CN 107698187 A CN107698187 A CN 107698187A CN 201710994613 A CN201710994613 A CN 201710994613A CN 107698187 A CN107698187 A CN 107698187A
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CN
China
Prior art keywords
parts
grinding aid
cement
ceramic
cement special
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CN201710994613.5A
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Chinese (zh)
Inventor
周俊华
尹方勇
王峰
王超
魏岱慈
田新博
朱文沛
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DONG'E DONGCHANG TIANHUI TECHNOLOGY Co Ltd
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DONG'E DONGCHANG TIANHUI TECHNOLOGY Co Ltd
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Priority to CN201710994613.5A priority Critical patent/CN107698187A/en
Publication of CN107698187A publication Critical patent/CN107698187A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/52Grinding aids; Additives added during grinding

Abstract

The invention discloses a kind of ceramic grinding body cement special grinding aid and preparation method thereof, the grinding aid includes the raw material of following parts by weight:12~20 parts of polyacrylamides, 0~4 part of monoethanolamine, 0~6 part of polyalcohol, 7~11 parts of long phosphate stones, 5~7 parts of aluminum oxide, 4~6 parts of calcium carbonate, 12~16 parts of starch, 10~15 parts of silica, 5~7 parts of polyethylene fibres, 10~15 parts of silicone oil, 6~9 parts of dodecyl sodium sulfates and 100~200 parts of water.The synergy of each component of the present invention reaches the efficiency optimization of grinding process and the modification to cement granules is combined together, and reaches the quality and performance that cement is improved while improving cement output, saving power consumption.In addition, ceramic grinding body cement special grinding aid provided by the invention can increase the effect of cement early strength, and the combination formula is free of any harmful components.

Description

Ceramic grinding body cement special grinding aid and preparation method thereof
Technical field
The present invention relates to cement grinding aid field, more particularly to a kind of ceramic grinding body cement special grinding aid and its preparation Method.
Background technology
Cement grinding, is necessary process and key link in manufacture of cement, and its energy consumption and power consumption account for manufacture of cement total energy 30% and total power consumption more than 70% of consumption, currently, national low-carbon environment-friendly require dispirited more and more higher, cement price, raw material and Energy prices appreciate, and industry competition is white-hot, the benefit of cement production enterprise is had too many difficulties to cope with.So energy-saving and emission-reduction, development low-carbon warp Ji, cost is reduced, improve grinding aid performance, be that cement industry compels highly necessary to solve the problems, such as.
In order to reduce energy consumption, mill efficiency is improved, the measure of two aspects is usually taken:First, improve milling equipment and powder Grinding process replaces traditional steel abrasive body to utilize mechanical energy to greatest extent, that is, with ceramic grinding body, mitigates grinding machine dress Carrying capacity;Second, cement grinding aid is added in cement pulverizing course to improve mill efficiency.Wherein second of measure is current water The research emphasis of mud production field.In developed countries such as America and Europe, Japan, the use of grinding aid is fairly common, and China is also In the infancy, grinding aid can not only improve the early strength of cement, and can shorten the setting time of cement. But with the popularization of ceramic grinding body, the transformation of mill structure, the change of material flow, cement grinding aid originally in grinding machine A series of changes that New Grinding Media is brought to grinding machine are not adapted to.
The content of the invention
In view of this, it is an object of the invention to provide a kind of ceramic grinding body cement special grinding aid and preparation method thereof, The grinding aid can improve the early strength of cement, moreover it is possible to adapt to the change of material flow in mill.
To achieve these goals, the present invention provides following technical scheme:
A kind of ceramic grinding body cement special grinding aid, include the raw material of following parts by weight:
Preferably, the monoethanolamine is triethanolamine, N methyldiethanol amine, N- propyl group diethanol amine, N- benzyl diethyls Hydramine, tertiarybutyldiethanolamine, dimethylethanolamine or N- (2- cyanoethyls) diethanol amine.
Preferably, the polyalcohol is ethylene glycol, propane diols, diglycol or pentaerythrite.
Preferably, the starch is CMS, starch octenylsuccinate or acetic starch.
Preferably, the silicone oil is methyl-silicone oil, MethylethoxylsiliconFluid Fluid, methyl trifluoro propyl silicone oil or methyl ethylene Silicone oil.
Preferably, the particle diameter of the long phosphate stone is 400~600nm, and the particle diameter of the calcium carbonate is 20~400nm, described The particle diameter of silica is 80~150nm.
Present invention also offers a kind of above-mentioned preparation of ceramic grinding body cement special grinding aid as claimed in claim 1 Method, comprise the following steps:
Weigh polyacrylamide, monoethanolamine, polyalcohol, long phosphate stone, aluminum oxide, calcium carbonate, starch, silica, poly- second Alkene fiber, silicone oil, dodecyl sodium sulfate are added to the water, and 50~70min is stirred at 40~50 DEG C, are down to room temperature and are produced Ceramic grinding body cement special grinding aid.
A kind of ceramic grinding body cement special grinding aid provided by the invention and preparation method thereof, the grinding aid include with The raw material of lower parts by weight:12~20 parts of polyacrylamides, 0~4 part of monoethanolamine, 0~6 part of polyalcohol, 7~11 parts of long phosphate stones, 5 ~7 parts of aluminum oxide, 4~6 parts of calcium carbonate, 12~16 parts of starch, 10~15 parts of silica, 5~7 parts of polyethylene fibres, 10~ 15 parts of silicone oil, 6~9 parts of dodecyl sodium sulfates and 100~200 parts of water.The synergy of each component of the present invention reaches grinding mistake The efficiency of journey is optimized and the modification to cement granules is combined together, and is reached and is being improved cement output, saving power consumption The quality and performance of cement are improved simultaneously.In addition, ceramic grinding body cement special grinding aid provided by the invention can increase water The effect of mud early strength, and the combination formula is free of any harmful components.
Embodiment
In order to further appreciate that the present invention, the preferred embodiments of the invention are described with reference to embodiment, but It is it should be appreciated that these descriptions are simply for further explanation the features and advantages of the present invention rather than to patent requirements of the present invention Limitation.
The invention provides a kind of ceramic grinding body cement special grinding aid, include the raw material of following parts by weight:
In above-mentioned technical proposal, the synergy of each component reaches the efficiency optimization of grinding process and to cement granules Modification is combined together, and reaches the quality and performance that cement is improved while improving cement output, saving power consumption.Separately Outside, ceramic grinding body cement special grinding aid provided by the invention can increase the effect of cement early strength, and the combination Formula is free of any harmful components.
Polyacrylamide can reduce water consumption so that mobility is high while cement has low water requirement.In this hair In bright, the parts by weight of polyacrylamide are 12~20 parts;In an embodiment of the present invention, the parts by weight of polyacrylamide are 14~18 parts;In other embodiments, the parts by weight of polyacrylamide are 15~17 parts.
Monoethanolamine enables to cement to have high early strength and high anti-permeability performance.In an embodiment of the present invention, Monoethanolamine be triethanolamine, N methyldiethanol amine, N- propyl group diethanol amine, N- benzyls diethanol amine, tertiarybutyldiethanolamine, Dimethylethanolamine or N- (2- cyanoethyls) diethanol amine.
In the present invention, the parts by weight of monoethanolamine are 0~4 part;In an embodiment of the present invention, the parts by weight of monoethanolamine Number is 1~3 part.
Polyalcohol can improve the corrosion resistance of grinding aid.In an embodiment of the present invention, polyalcohol is ethylene glycol, the third two Alcohol, diglycol or pentaerythrite.
In the present invention, the parts by weight of polyalcohol are 0~6 part;In an embodiment of the present invention, the parts by weight of polyalcohol Number is 2~4 parts.
Long phosphate stone can reduce the contraction of cement.In the present invention, the parts by weight of long phosphate stone are 7~11 parts;In this hair In bright embodiment, the parts by weight of long phosphate stone are 8~10 parts;In other embodiments, the parts by weight of long phosphate stone be 8.5~ 9.5 part.
Aluminum oxide can improve the compression strength of cement.In the present invention, the parts by weight of aluminum oxide are 5~7 parts;At this In the embodiment of invention, the parts by weight of aluminum oxide are 5.5~6.5 parts;In other embodiments, the parts by weight of aluminum oxide are 5.8~6.2 parts.
Calcium carbonate can prevent cement powder from reuniting.In the present invention, the parts by weight of calcium carbonate are 4~6 parts;In this hair In bright embodiment, the parts by weight of calcium carbonate are 4.3~5.7 parts;In other embodiments, the parts by weight of calcium carbonate are 4.7~5.2 parts.
Starch plays a part of water conservation in grinding aid.In an embodiment of the present invention, starch is CMS, octene Base succinic acid esterification starch or acetic starch.
In the present invention, the parts by weight of starch are 12~16 parts;In an embodiment of the present invention, the parts by weight of starch For 13~15 parts;In other embodiments, the parts by weight of starch are 13.5~14.5 parts.
Silica improves the grinding effect of grinding aid, increases particle diameter (less than 30 μm) amounts of particles.In the present invention, two The parts by weight of silica are 10~15 parts;In an embodiment of the present invention, the parts by weight of silica are 11~14 parts; In other embodiment, the parts by weight of silica are 12~13 parts.
Polyethylene fibre can increase the toughness and rupture strength of cement, so as to avoid cement easy to crack, shorten the cement longevity Life.In the present invention, the parts by weight of polyethylene fibre are 5~7 parts;In an embodiment of the present invention, the weight of polyethylene fibre It is 5.4~6.6 parts to measure number;In other embodiments, the parts by weight of polyethylene fibre are 5.7~6.2 parts.
Silicone oil can increase the corrosion stability and fungus resistance of cement.In an embodiment of the present invention, silicone oil is methyl-silicone oil, first Base oxethyl silicone oil, methyl trifluoro propyl silicone oil or methyl vinyl silicon oil.
In the present invention, the parts by weight of silicone oil are 10~15 parts;In an embodiment of the present invention, the parts by weight of silicone oil For 11~14 parts;In other embodiments, the parts by weight of silicone oil are 12~13 parts.
Dodecyl sodium sulfate can improve the mobility of cement.In the present invention, the parts by weight of dodecyl sodium sulfate Number is 6~9 parts;In an embodiment of the present invention, the parts by weight of dodecyl sodium sulfate are 6.5~8.5 parts;In other implementations In example, the parts by weight of dodecyl sodium sulfate are 7~8 parts.
In an embodiment of the present invention, the particle diameter of long phosphate stone is 400~600nm, and the particle diameter of calcium carbonate is 20~400nm, The particle diameter of silica is 80~150nm.
In the present invention, the parts by weight of water are 100~200 parts;In an embodiment of the present invention, the parts by weight of water are 120~180 parts;In other embodiments, the parts by weight of water are 140~160 parts.
Present invention also offers a kind of preparation method of ceramic grinding body cement special grinding aid, comprise the following steps:
Weigh polyacrylamide, monoethanolamine, polyalcohol, long phosphate stone, aluminum oxide, calcium carbonate, starch, silica, poly- second Alkene fiber, silicone oil, dodecyl sodium sulfate are added to the water, and 50~70min is stirred at 40~50 DEG C, are down to room temperature and are produced Ceramic grinding body cement special grinding aid.
Wherein, polyacrylamide, monoethanolamine, polyalcohol, long phosphate stone, aluminum oxide, calcium carbonate, starch, silica, poly- second Alkene fiber, silicone oil, dodecyl sodium sulfate and water are same as above, will not be repeated here.
In above-mentioned technical proposal, technique is simple, and cost is cheap, and the grinding aid grinding effect of gained is good, and can significantly carry The intensity of high cement.
In order to further illustrate the present invention, ceramic grinding body cement special provided by the invention is helped with reference to embodiment Grinding agent and preparation method thereof is described in detail, but they can not be interpreted as into limiting the scope of the present invention.
Embodiment 1
Ceramic grinding body cement special grinding aid includes the raw material of following parts by weight:
18 parts of polyacrylamides, 8.5 parts of long phosphate stones, 5.8 parts of aluminum oxide, 4.3 parts of calcium carbonate, 13.5 parts of acetic starches, 12 Part silica, 5.7 parts of polyethylene fibres, 11 parts of methyl trifluoro propyl silicone oil, 7 parts of dodecyl sodium sulfates, 200 parts of water.
The preparation method of ceramic grinding body cement special grinding aid, comprises the following steps:
By above-mentioned parts by weight weigh polyacrylamide, long phosphate stone, aluminum oxide, calcium carbonate, acetic starch, silica, Polyethylene fibre, methyl trifluoro propyl silicone oil, dodecyl sodium sulfate are added to the water, and stir 60min at 40 DEG C, are down to Room temperature produces ceramic grinding body cement special grinding aid.
Embodiment 2
Ceramic grinding body cement special grinding aid includes the raw material of following parts by weight:
17 parts of polyacrylamides, 9.5 parts of long phosphate stones, 6.2 parts of aluminum oxide, 4.7 parts of calcium carbonate, 13 parts of octenyl succinates Change starch, 13 parts of silica, 5.4 parts of polyethylene fibres, 12 parts of methyl vinyl silicon oils, 9 parts of dodecyl sodium sulfates, 180 Part water.
The preparation method of ceramic grinding body cement special grinding aid, comprises the following steps:
Polyacrylamide, long phosphate stone, aluminum oxide, calcium carbonate, octenyl succinated shallow lake are weighed by above-mentioned parts by weight Powder, silica, polyethylene fibre, methyl vinyl silicon oil, dodecyl sodium sulfate are added to the water, and are stirred at 50 DEG C 70min, it is down to room temperature and produces ceramic grinding body cement special grinding aid.
Embodiment 3
Ceramic grinding body cement special grinding aid includes the raw material of following parts by weight:
12 parts of polyacrylamides, 4 parts of tertiarybutyldiethanolamines, 6 parts of ethylene glycol, 8 parts of long phosphate stones, 5.5 parts of aluminum oxide, 5.7 Part calcium carbonate, 14.5 portions of acetic starches, 10 parts of silica, 6.6 parts of polyethylene fibres, 15 parts of methyl vinyl silicon oils, 8.5 parts Dodecyl sodium sulfate, 160 parts of water.
The preparation method of ceramic grinding body cement special grinding aid, comprises the following steps:
Polyacrylamide, tertiarybutyldiethanolamine, ethylene glycol, long phosphate stone, aluminum oxide, carbonic acid are weighed by above-mentioned parts by weight Calcium, acetic starch, silica, polyethylene fibre, methyl vinyl silicon oil, dodecyl sodium sulfate are added to the water, and 60min is stirred at 45 DEG C, room temperature is down to and produces ceramic grinding body cement special grinding aid.
Embodiment 4
Ceramic grinding body cement special grinding aid includes the raw material of following parts by weight:
14 parts of polyacrylamides, 1 part of N- benzyls diethanol amine, 5 parts of pentaerythrites, 10 parts of long phosphate stones, 6.5 parts of aluminum oxide, 5.2 parts of calcium carbonate, 12 parts of starch octenylsuccinates, 15 parts of silica, 7 parts of polyethylene fibres, 13 parts of methylethoxies Base silicone oil, 8 parts of dodecyl sodium sulfates, 150 parts of water.
The preparation method of ceramic grinding body cement special grinding aid, comprises the following steps:
Polyacrylamide, N- benzyls diethanol amine, pentaerythrite, long phosphate stone, aluminum oxide, carbon are weighed by above-mentioned parts by weight Sour calcium, starch octenylsuccinate, silica, polyethylene fibre, MethylethoxylsiliconFluid Fluid, dodecyl sodium sulfate add Enter into water, and 60min is stirred at 50 DEG C, be down to room temperature and produce ceramic grinding body cement special grinding aid.
Embodiment 5
Ceramic grinding body cement special grinding aid includes the raw material of following parts by weight:
20 parts of polyacrylamides, 3 parts of N- propyl group diethanol amine, 4 parts of propane diols, 7 parts of long phosphate stones, 5 parts of aluminum oxide, 4 parts of carbon Sour calcium, 16 parts of CMSs, 11 parts of silica, 6.2 parts of polyethylene fibres, 10 parts of methyl trifluoro propyl silicone oil, 6.5 part ten Dialkyl sulfonates, 100 parts of water.
The preparation method of ceramic grinding body cement special grinding aid, comprises the following steps:
Polyacrylamide, N- propyl group diethanol amine, polyalcohol, long phosphate stone, aluminum oxide, carbonic acid are weighed by above-mentioned parts by weight Calcium, CMS, silica, polyethylene fibre, methyl trifluoro propyl silicone oil, dodecyl sodium sulfate are added to the water, And 50min is stirred at 40 DEG C, it is down to room temperature and produces ceramic grinding body cement special grinding aid.
Embodiment 6
Ceramic grinding body cement special grinding aid includes the raw material of following parts by weight:
15 parts of polyacrylamides, 2 parts of polyalcohols, 11 parts of long phosphate stones, 7 parts of aluminum oxide, 6 parts of calcium carbonate, 15 portions of acetic starches, 14 parts of silica, 5 parts of polyethylene fibres, 14 parts of methyl-silicone oils, 6 parts of dodecyl sodium sulfates, 140 parts of water.
The preparation method of ceramic grinding body cement special grinding aid, comprises the following steps:
Polyacrylamide, N methyldiethanol amine, propane diols, long phosphate stone, aluminum oxide, carbonic acid are weighed by above-mentioned parts by weight Calcium, acetic starch, silica, polyethylene fibre, methyl-silicone oil, dodecyl sodium sulfate are added to the water, and at 45 DEG C 50min is stirred, room temperature is down to and produces ceramic grinding body cement special grinding aid.
Embodiment 7
Ceramic grinding body cement special grinding aid includes the raw material of following parts by weight:
16 parts of polyacrylamides, 3 parts of triethanolamines, 3 parts of diglycols, 9 parts of long phosphate stones, 6 parts of aluminum oxide, 5 parts of carbon Sour calcium, 14 parts of CMSs, 12.5 parts of silica, 6 parts of polyethylene fibres, 12.5 parts of MethylethoxylsiliconFluid Fluids, 7.5 part ten Dialkyl sulfonates, 120 parts of water.
The preparation method of ceramic grinding body cement special grinding aid, comprises the following steps:
Polyacrylamide, triethanolamine, diglycol, long phosphate stone, aluminum oxide, carbonic acid are weighed by above-mentioned parts by weight Calcium, CMS, silica, polyethylene fibre, MethylethoxylsiliconFluid Fluid, dodecyl sodium sulfate are added to the water, and 60min is stirred at 45 DEG C, room temperature is down to and produces ceramic grinding body cement special grinding aid.
Ceramic grinding body cement special grinding aid made from embodiment 1~7 is mixed into southern Cement Co., Ltd's production Cement, cement operating mode and physical property are detected, the results are shown in Table 1, table 2.
The intensity and the experimental result of setting time of the embodiment 1~7 of table 1
The physical properties results of the cement of table 2
A kind of ceramic grinding body cement special grinding aid provided by the invention and preparation method thereof is carried out above in detail Introduction, specific case used herein is set forth to the principle and embodiment of the present invention, and above example is said It is bright to be only intended to help the method and its core concept for understanding the present invention, it is noted that for the ordinary skill of the art For personnel, under the premise without departing from the principles of the invention, some improvement and modification, these improvement can also be carried out to the present invention Also fallen into modification in the protection domain of the claims in the present invention.

Claims (7)

1. a kind of ceramic grinding body cement special grinding aid, it is characterised in that include the raw material of following parts by weight:
2. ceramic grinding body cement special grinding aid as claimed in claim 1, it is characterised in that the monoethanolamine is three ethanol Amine, N methyldiethanol amine, N- propyl group diethanol amine, N- benzyls diethanol amine, tertiarybutyldiethanolamine, dimethylethanolamine or N- (2- cyanoethyls) diethanol amine.
3. ceramic grinding body cement special grinding aid as claimed in claim 1, it is characterised in that the polyalcohol is second two Alcohol, propane diols, diglycol or pentaerythrite.
4. ceramic grinding body cement special grinding aid as claimed in claim 1, it is characterised in that the starch forms sediment for carboxymethyl Powder, starch octenylsuccinate or acetic starch.
5. ceramic grinding body cement special grinding aid as claimed in claim 1, it is characterised in that the silicone oil is methyl silicon Oil, MethylethoxylsiliconFluid Fluid, methyl trifluoro propyl silicone oil or methyl vinyl silicon oil.
6. ceramic grinding body cement special grinding aid as claimed in claim 1, it is characterised in that the particle diameter of the long phosphate stone is 400~600nm, the particle diameter of the calcium carbonate is 20~400nm, and the particle diameter of the silica is 80~150nm.
7. a kind of preparation method of ceramic grinding body cement special grinding aid as described in any one of claim 1~6, its feature It is, comprises the following steps:
Weigh polyacrylamide, monoethanolamine, polyalcohol, long phosphate stone, aluminum oxide, calcium carbonate, starch, silica, polyethylene fiber Dimension, silicone oil, dodecyl sodium sulfate are added to the water, and 50~70min is stirred at 40~50 DEG C, are down to room temperature and are produced ceramics Abrasive body cement special grinding aid.
CN201710994613.5A 2017-10-23 2017-10-23 Ceramic grinding body cement special grinding aid and preparation method thereof Pending CN107698187A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN109503024A (en) * 2018-12-29 2019-03-22 东阿东昌天汇科技有限公司 The antiacid alkali of magnesium cement is water-fast promotion evenness ceramic grind additives and its manufacturing method
CN110054483A (en) * 2019-03-18 2019-07-26 山东天汇研磨耐磨技术开发有限公司 A kind of dedicated micro-crystalline ceramic abrasive material of machine tool industry and its manufacturing method
CN110922943A (en) * 2019-11-26 2020-03-27 贺州学院 Inorganic powder grinding aid and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109503024A (en) * 2018-12-29 2019-03-22 东阿东昌天汇科技有限公司 The antiacid alkali of magnesium cement is water-fast promotion evenness ceramic grind additives and its manufacturing method
CN110054483A (en) * 2019-03-18 2019-07-26 山东天汇研磨耐磨技术开发有限公司 A kind of dedicated micro-crystalline ceramic abrasive material of machine tool industry and its manufacturing method
CN110922943A (en) * 2019-11-26 2020-03-27 贺州学院 Inorganic powder grinding aid and preparation method thereof

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Application publication date: 20180216