CN107695585A - A kind of pipe and flange corner weld automatic soldering device - Google Patents
A kind of pipe and flange corner weld automatic soldering device Download PDFInfo
- Publication number
- CN107695585A CN107695585A CN201710933243.4A CN201710933243A CN107695585A CN 107695585 A CN107695585 A CN 107695585A CN 201710933243 A CN201710933243 A CN 201710933243A CN 107695585 A CN107695585 A CN 107695585A
- Authority
- CN
- China
- Prior art keywords
- pipe
- magnetic stripe
- welding
- cantilever shalving
- rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Abstract
The present invention relates to shipbuilding frock field, more particularly to a kind of pipe and flange corner weld automatic soldering device, including the locating support for being positioned from side to pipe, and for fixed clamping support to be clamped to pipe from side, positioning ring by being arranged on locating support and clamping support respectively, clamping collar, first magnetic stripe track, second magnetic stripe track forms the concentric circles device using pipe as the center of circle, realize that the positioning on pipe and flange is fixedly clamped without being influenceed by extraneous factor, positioning is quick accurate, welding tractor clamping welding gun automatic running realizes automatic welding, realize automatic welding technology, improve weld appearance Forming Quality, reduce weld appearance polishing work, improve welding procedure efficiency.
Description
Technical field
The present invention relates to field of shipbuilding, and in particular to a kind of pipe and flange corner weld automatic soldering device.
Background technology
Ship piping system, which makes connected mode, Guan Yuguan abutment joints, pipe and flange corner connection seam two ways, Guan Yuguan docking
It is high to stitch automatic welding rate, the automatic welding equipment form of exploitation is more, can meet the weld seam demand of diverse location.Pipe and flange
The form workload of connection is big, and domestic shipyard manual welding welding at present is still main welding manner, and manual welding welding coordinates displacement
Machine completes the semi-automatic welding of pipe and flange, and welder's labor intensity is big, and weld appearance Forming Quality is influenceed by technical ability, work of polishing
Amount two is big, is lost time in pipe circular flow, low construction efficiency.At present pipe flange is developed jointly about instrument factory and shipyard
Angle welding automatic welding device, equipment is huge, and cost investment is high, and welding procedure process is influenceed welding gun by pipe ovality and is set to not
Standard, the deviations of welding gun and weld seam often occur, weldquality can be influenceed, practical application effect is undesirable.
The content of the invention
It is an object of the invention to for problems of the prior art, there is provided a kind of pipe and flange corner weld are automatic
Welder, fast positioning can be reached, realize automatic welding technology, improve weld appearance Forming Quality, reduce weld appearance
Polishing work, improves welding procedure efficiency.
The purpose of the present invention is achieved through the following technical solutions:
A kind of pipe and flange corner weld automatic soldering device, consolidate to the pipe and flange being placed on jig
Fixed and welding, including:
Locating support, for being positioned from side to pipe, including the first column and it is vertically set on the first column
The cross bar at end, the crossbar end are provided with the semicircle positioning ring that can be set in pipe periphery, and the positioning ring exists
Pipe side is provided with semicircular first rail cantilever shalving, semicircular is provided with the first rail cantilever shalving
One magnetic stripe track;
Support is clamped, for being clamped fixation to pipe from side, including the second column and to be vertically set on second vertical
The telescopic cylinder of post upper end, the end set of the telescopic cylinder have the semicircle clamping collar that can be set in pipe periphery,
The clamping collar is being provided with semicircular second rail cantilever shalving away from pipe side, is set on the second rail cantilever shalving
It is equipped with semicircular second magnetic stripe track;
Under the state that is applied in combination, the positioning ring and clamping collar, the first rail cantilever shalving and the second rail cantilever
Frame, the first magnetic stripe track and the second magnetic stripe track are formed complete circular ring, circular track cantilever centered on pipe respectively
Frame and circular magnetic stripe track;
Welding tractor, it is movably arranged on above-mentioned circular magnetic stripe track, drives welding gun to the fillet welding between pipe and flange
Seam carries out automatic welding.
Further, the locating support, clamping support are respectively welded and are fixed on jig, the first column and welding
Platform junction is provided with the first bracket, and second column with jig junction with being provided with the second bracket.
Further, the second column upper end is also vertically installed with a cross slide way, the fixing end of the telescopic cylinder
It is fixedly connected with the second column, the movable end of the telescopic cylinder is flexibly connected by a sliding block with cross slide way.
Wherein, the junction of the first rail cantilever shalving and the first rail cantilever shalving is additionally provided with the 3rd bracket, described
The junction of second rail cantilever shalving and the second rail cantilever shalving is additionally provided with the 4th bracket.
As preferable, the first magnetic stripe track and the second magnetic stripe track are arc rack type track.
Further, between the first rail cantilever shalving and the first magnetic stripe track, the second rail cantilever shalving and the second magnetic
Magnetic patch is provided between bar track.
Relative to prior art, beneficial effects of the present invention are:
The pipe of the present invention and flange corner weld automatic soldering device, including determine for what is positioned from side to pipe
Position support, and for being clamped fixed clamping support to pipe from side, respectively by being arranged on locating support and folder
Positioning ring, clamping collar, the first magnetic stripe track, the second magnetic stripe track on locking bracket form the concentric circles using pipe as the center of circle
Device, realize that the positioning on pipe and flange is fixedly clamped without being influenceed by extraneous factor, positioning is quick accurate, welding tractor folder
Hold welding gun automatic running and realize automatic welding, realize automatic welding technology, improve weld appearance Forming Quality, reduce outside weld seam
Polishing work is seen, improves welding procedure efficiency.
Brief description of the drawings
Fig. 1 is front view of the pipe with flange corner weld automatic soldering device of the present invention.
Fig. 2 is side view of the pipe with flange corner weld automatic soldering device of the present invention.
Fig. 3 is along the cross-sectional view of line A-A in Fig. 2.
Embodiment
Below in conjunction with drawings and the specific embodiments, the present invention will be described in detail.
Embodiment 1.
As shown in figure 1, the present embodiment provides a kind of pipe and flange corner weld automatic soldering device, it is flat to being placed on welding
Pipe on platform is fixed and welded with flange, including:
Locating support, for being positioned from side to pipe 21, including the first column 1 and it is vertically set on the first column
The cross bar 2 of 1 upper end, the end set of cross bar 2 has the semicircle positioning ring 9 that can be set in the periphery of pipe 21, described fixed
The position collar 9 is being provided with semicircular first rail cantilever shalving 7 away from the side of pipe 21, is set on the first rail cantilever shalving 7
It is equipped with semicircular first magnetic stripe track 5;
Support is clamped, for being clamped fixation to pipe 21 from side, including the second column 17 and is vertically set on the
The telescopic cylinder 16 of the upper end of two column 17, the end set of the telescopic cylinder 16 have the semicircle that can be set in the periphery of pipe 21
Shape clamping collar 10, the clamping collar 10 are being provided with semicircular second rail cantilever shalving 12, institute away from the side of pipe 21
State and semicircular second magnetic stripe track 13 is provided with the second rail cantilever shalving 12;
Under the state that is applied in combination, the positioning ring 9 and clamping collar 10, the first rail cantilever shalving 7 and the second rail
Cantilever shalving 12, the first magnetic stripe track 5 and the second magnetic stripe track 13 are formed complete circular ring, circle centered on pipe 21 respectively
Shape rail cantilever shalving and circular magnetic stripe track;
Welding tractor 6, it is movably arranged on above-mentioned circular magnetic stripe track, drives welding gun 19 between pipe 21 and flange 20
Angle welding carry out automatic welding.
Specifically:Locating support and the positioning ring 9 being connected with the locating support keep fixing, for carrying out pipe 21
Positioning is leaned on, semicircular first magnetic stripe track 5 is installed on positioning ring 9, telescopic cylinder 16 is installed in clamping, by flexible
Cylinder 16 controls the flexible of clamping collar 10, realizes close or remote pipe 21, half is equally provided with clamping collar 10
The second circular magnetic stripe rail.After positioning at the beginning of pipe 21 is in device close to the positioning ring 9 on one side, start telescopic cylinder
16, drive the clamping collar 10 of opposite side to be fixedly clamped pipe 21, and make two collars in left and right and magnetic stripe track is formed and pipe
21 be the circular docking structure of concentric circles, and welding tractor 6 carries out circumference walking along magnetic stripe track, drives welding gun 19, passes through cross
The exact position of sliding block adjustment control welding gun 19 and weld seam, the automatic running of welding tractor 6, complete pipe 21 and stitched with the corner connection of flange 20
Automatic welding work.
Thus, the combination of the invention by above-mentioned left and right sides support, the collar composition circular configuration of the left and right sides is made,
On the collar of both sides, respective semicircular magnetic stripe track is provided with, a complete circular magnetic stripe track, interface are formed after combination
Position fitting is close so that welding tractor 6 completes welding tractor 6 and welded pipe is same by the cooperation of wheel and rack formula rail
The run trace of heart circle, welding tractor 6 drive welding gun 19, and the fine setting of welding gun 19 position is carried out by crosshead shoe, complete pipe with
The automatic welding of the corner connection of flange 20 seam, improves welding efficiency.
Further, the locating support, clamping support are respectively welded and are fixed on jig, the first column 1 and weldering
Connect platform junction and be provided with the first bracket 3, second column 17 with being provided with the second bracket 18 with jig junction,
Improve positioning and the stability clamped.
Further, the upper end of the second column 17 is also vertically installed with a cross slide way 15, the telescopic cylinder 16
Fixing end is fixedly connected with the second column 17, and the movable end of the telescopic cylinder 16 passes through a sliding block 14 and the activity of cross slide way 15
Connection.Can further improve telescopic cylinder 16 by the cross slide way 15 drives clamping collar 10 steady along what is steadily moved linearly
It is qualitative, and the weight of clamping collar 10, the second rail cantilever shalving 12 and the second magnetic stripe track 13 is born, it is further ensured that welding
Dolly 6 moves the stationarity in welding process, improves the firmness being fixedly clamped and welding quality.
Wherein, the junction of the first rail cantilever shalving 7 and the first rail cantilever shalving 7 is additionally provided with the 3rd bracket 8, institute
The junction for stating the second rail cantilever shalving 12 and the second rail cantilever shalving 12 is additionally provided with the 4th bracket 11, can enter one by bracket
Step improves structural strength.
As preferable, the first magnetic stripe track 5 and the second magnetic stripe track 13 are arc rack type track.The weldering
The drive connection form for connecing dolly 6 and track is the transmission of pinion and-rack, and welding tractor 6 and magnetic stripe track pass through gear and tooth
The walking form of bar engagement, running orbit are horizontal circular run trace.
Further, between the first rail cantilever shalving 7 and the first magnetic stripe track 5, the second rail cantilever shalving 12 and
Magnetic patch is provided between two magnetic stripe tracks 13.
Implement the present invention, need to clamp pipe by large-scale chuck when changing conventional manual welding mode or automatic welding welding
21, influenceed the inaccurate weld seam of the positioning of welding gun 19 by the ovality of pipe 21 and be easily partially welded, cause appearance of weld bad, polishing workload is big
The problem of, originally carrying out an invention can make pipe 21 realize that automatic welding welds with the angle welding of flange 20, and the method for clamping of pipe 21 is simply square
Just, cost is low, and welding efficiency is high.
Those of ordinary skills in the art should understand that:The discussion of any of the above embodiment is exemplary only, not
It is intended to imply that the scope of the present disclosure (including claim) is limited to these examples;Under the thinking of the present invention, above example
Or can also be combined between the technical characteristic in different embodiments, and the different aspect of the present invention as described above be present
Many other changes, in order to it is concise they do not provided in details.Therefore, within the spirit and principles of the invention,
Any omission for being made, modification, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (6)
1. a kind of pipe and flange corner weld automatic soldering device, the pipe and flange being placed on jig are fixed
And welding, it is characterised in that including:
Locating support, for being positioned from side to pipe, including the first column and it is vertically set on the first column upper end
Cross bar, the crossbar end are provided with the semicircle positioning ring that can be set in pipe periphery, the positioning ring away from
Pipe side is provided with semicircular first rail cantilever shalving, and semicircular first magnetic is provided with the first rail cantilever shalving
Bar track;
Support is clamped, for being clamped fixation to pipe from side, including the second column and is vertically set on the second column
The telescopic cylinder at end, the end set of the telescopic cylinder has the semicircle clamping collar that can be set in pipe periphery, described
Clamping collar is being provided with semicircular second rail cantilever shalving away from pipe side, is provided with the second rail cantilever shalving
Semicircular second magnetic stripe track;
Under the state that is applied in combination, the positioning ring and clamping collar, the first rail cantilever shalving and the second rail cantilever shalving, the
One magnetic stripe track and the second magnetic stripe track are formed complete circular ring, circular track cantilever shalving and circle centered on pipe respectively
Shape magnetic stripe track;
Welding tractor, it is movably arranged on above-mentioned circular magnetic stripe track, drives welding gun to enter the angle welding between pipe and flange
Row automatic welding.
2. pipe according to claim 1 and flange corner weld automatic soldering device, it is characterised in that the positioning branch
Frame, clamping support are respectively welded and are fixed on jig, and the first column is provided with the first bracket, institute with jig junction
The second column is stated with being provided with the second bracket with jig junction.
3. pipe according to claim 1 and flange corner weld automatic soldering device, it is characterised in that second column
Upper end is also vertically installed with a cross slide way, and the fixing end of the telescopic cylinder is fixedly connected with the second column, the flexible gas
The movable end of cylinder is flexibly connected by a sliding block with cross slide way.
4. pipe according to claim 1 and flange corner weld automatic soldering device, it is characterised in that first rail
The junction of cantilever shalving and the first rail cantilever shalving is additionally provided with the 3rd bracket, and the second rail cantilever shalving hangs with the second rail
The junction of arm support is additionally provided with the 4th bracket.
5. pipe according to claim 1 and flange corner weld automatic soldering device, it is characterised in that first magnetic stripe
Track and the second magnetic stripe track are arc rack type track.
6. pipe according to claim 1 and flange corner weld automatic soldering device, it is characterised in that first rail
Magnetic patch is provided between cantilever shalving and the first magnetic stripe track, between the second rail cantilever shalving and the second magnetic stripe track.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710933243.4A CN107695585A (en) | 2017-10-10 | 2017-10-10 | A kind of pipe and flange corner weld automatic soldering device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710933243.4A CN107695585A (en) | 2017-10-10 | 2017-10-10 | A kind of pipe and flange corner weld automatic soldering device |
Publications (1)
Publication Number | Publication Date |
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CN107695585A true CN107695585A (en) | 2018-02-16 |
Family
ID=61183285
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710933243.4A Pending CN107695585A (en) | 2017-10-10 | 2017-10-10 | A kind of pipe and flange corner weld automatic soldering device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113231769A (en) * | 2021-06-09 | 2021-08-10 | 四川宝鑫建设有限公司 | Auxiliary welding equipment and welding method for stiffening ring of large-diameter thin-wall pressure steel pipe |
CN115070170A (en) * | 2022-07-06 | 2022-09-20 | 上海中船三井造船柴油机有限公司 | Full-automatic welding equipment and method for prefabricating pipe circumferential seams |
Citations (6)
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US3800116A (en) * | 1970-12-29 | 1974-03-26 | Sumitomo Metal Ind | Apparatus for automatically welding pipe joints for cylindrical members such as steel pipe piles |
CN202571663U (en) * | 2012-05-14 | 2012-12-05 | 湖北毅力机械有限公司 | Automatic welding mechanism for tubular pile abutting joint |
CN105033416A (en) * | 2015-09-11 | 2015-11-11 | 上海电气核电设备有限公司 | Nuclear power equipment CRDM penetration member and tube socket flange automatic TIG horizontal position welding apparatus |
JP2015229184A (en) * | 2014-06-05 | 2015-12-21 | オノデンリース株式会社 | Automatic welding equipment |
CN106624514A (en) * | 2016-12-16 | 2017-05-10 | 浙江大成智能装备股份有限公司 | Pipe pile welding robot |
CN206356744U (en) * | 2016-11-30 | 2017-07-28 | 湖州佳创自动化科技有限公司 | A kind of pipe lift cutting clamper |
-
2017
- 2017-10-10 CN CN201710933243.4A patent/CN107695585A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3800116A (en) * | 1970-12-29 | 1974-03-26 | Sumitomo Metal Ind | Apparatus for automatically welding pipe joints for cylindrical members such as steel pipe piles |
CN202571663U (en) * | 2012-05-14 | 2012-12-05 | 湖北毅力机械有限公司 | Automatic welding mechanism for tubular pile abutting joint |
JP2015229184A (en) * | 2014-06-05 | 2015-12-21 | オノデンリース株式会社 | Automatic welding equipment |
CN105033416A (en) * | 2015-09-11 | 2015-11-11 | 上海电气核电设备有限公司 | Nuclear power equipment CRDM penetration member and tube socket flange automatic TIG horizontal position welding apparatus |
CN206356744U (en) * | 2016-11-30 | 2017-07-28 | 湖州佳创自动化科技有限公司 | A kind of pipe lift cutting clamper |
CN106624514A (en) * | 2016-12-16 | 2017-05-10 | 浙江大成智能装备股份有限公司 | Pipe pile welding robot |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113231769A (en) * | 2021-06-09 | 2021-08-10 | 四川宝鑫建设有限公司 | Auxiliary welding equipment and welding method for stiffening ring of large-diameter thin-wall pressure steel pipe |
CN115070170A (en) * | 2022-07-06 | 2022-09-20 | 上海中船三井造船柴油机有限公司 | Full-automatic welding equipment and method for prefabricating pipe circumferential seams |
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AD01 | Patent right deemed abandoned |
Effective date of abandoning: 20200602 |
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