CN107689424B - Mask plate, packaging method and structure of OLED display substrate and display device - Google Patents

Mask plate, packaging method and structure of OLED display substrate and display device Download PDF

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Publication number
CN107689424B
CN107689424B CN201710718109.2A CN201710718109A CN107689424B CN 107689424 B CN107689424 B CN 107689424B CN 201710718109 A CN201710718109 A CN 201710718109A CN 107689424 B CN107689424 B CN 107689424B
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display substrate
oled
oled display
display area
mask plate
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CN107689424A (en
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崔志明
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BOE Technology Group Co Ltd
Chengdu BOE Optoelectronics Technology Co Ltd
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BOE Technology Group Co Ltd
Chengdu BOE Optoelectronics Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

The invention provides a mask plate, an OLED display substrate packaging method, an OLED display substrate packaging structure and a display device, and belongs to the technical field of display. The mask plate is used for packaging the OLED display substrate, the OLED display substrate comprises a display area, a blocking structure arranged at the edge of the OLED display substrate and a non-display area located between the display area and the blocking structure, the mask plate comprises a shading graph and a light-transmitting graph, and the light-transmitting graph corresponds to at least part of the non-display area of the OLED display substrate. The packaging method comprises the following steps: printing rheological organic materials on the OLED display substrate, so that the rheological organic materials are formed in an area surrounded by the blocking structures; when the rheological organic material is in normal state, the OLED display substrate is shielded by the mask plate, and meanwhile ultraviolet light is irradiated on the OLED display substrate to solidify the rheological organic material located in the non-display area. The technical scheme of the invention can realize the narrow frame of the display device.

Description

Mask plate, packaging method and structure of OLED display substrate and display device
Technical Field
The invention relates to the technical field of display, in particular to a mask plate, an OLED display substrate packaging method, an OLED display substrate packaging structure and a display device.
Background
The process steps of the existing flexible OLED packaging structure mainly comprise: preparing a flexible substrate → preparing a first gate insulating layer → preparing a first gate metal layer pattern → preparing a second gate insulating layer → preparing a second gate metal layer pattern → preparing an interlayer insulating layer → preparing a source-drain metal layer pattern → preparing a flat layer → preparing an anode → preparing a pixel defining layer → preparing a spacer layer → preparing a cathode → preparing an encapsulating film layer, wherein the encapsulation film layer comprises an organic film and an inorganic film which are stacked, and when the organic film is prepared, the method is characterized in that rheological organic materials, such as acrylic materials, are subjected to ink-jet printing in a filling area surrounded by barriers, the rheological organic materials are automatically leveled and solidified in the filling area to form an organic thin film, and because the thickness of the organic thin film is larger, the climbing distance of the edge of the organic thin film is larger, that is, the distance from the edge of the display area to the obstacle is relatively large, which is not favorable for realizing a narrow frame and no frame of the display device.
Disclosure of Invention
The invention aims to provide a mask plate, an OLED display substrate packaging method, a structure and a display device, and can realize a narrow frame of the display device.
To solve the above technical problem, embodiments of the present invention provide the following technical solutions:
in one aspect, a mask plate is provided for encapsulating an OLED display substrate, the OLED display substrate includes a display area, a blocking structure disposed at an edge of the OLED display substrate, and a non-display area located between the display area and the blocking structure, the mask plate includes a light-shielding pattern and a light-transmitting pattern, and the light-transmitting pattern corresponds to at least a part of the non-display area of the OLED display substrate.
The embodiment of the invention also provides an encapsulation method of the OLED display substrate, the OLED display substrate comprises a display area, a blocking structure arranged at the edge of the OLED display substrate and a non-display area positioned between the display area and the blocking structure, and the encapsulation method comprises the following steps:
printing rheological organic materials on the OLED display substrate, so that the rheological organic materials are formed in an area surrounded by the barrier structures;
when the rheological organic material is in leveling, the OLED display substrate is shielded by the mask plate, and the OLED display substrate is irradiated by ultraviolet light to cure the rheological organic material in the non-display area.
Further, the distance between the edge of the orthographic projection of the light-transmitting pattern of the mask plate on the OLED display substrate and the edge of the display area is larger than a first preset value.
Further, before printing the rheological organic material on the OLED display substrate, the encapsulation method further includes:
and forming a first inorganic film covering the OLED display substrate.
Further, after the rheological organic material is leveled and cured to form an organic thin film, the encapsulation method further comprises:
forming a second inorganic film covering the organic film.
The embodiment of the invention also provides an OLED packaging structure which is manufactured by adopting the packaging method of the OLED display substrate.
Further, the width of the non-display area of the OLED display substrate is smaller than a second preset value.
Further, the OLED encapsulation structure specifically includes:
the OLED display substrate;
a first inorganic thin film covering the OLED display substrate;
an organic thin film covering the first inorganic thin film and formed by leveling and curing the rheological organic material;
a second inorganic thin film covering the organic thin film.
Further, the barrier structure comprises a first barrier and a second barrier which are separated by a preset distance, the distance between the first barrier and the display area is smaller than the distance between the second barrier and the display area, and the horizontal height of the first barrier is smaller than that of the second barrier.
The embodiment of the invention also provides a display device which comprises the OLED packaging structure.
The embodiment of the invention has the following beneficial effects:
in the above scheme, after the rheological property organic material is printed in the ink jet in the filling area that the barrier structure encloses, can utilize the mask slice to shelter from the display area of OLED display substrate, carry out ultraviolet irradiation solidification to the rheological property organic material in non-display area in advance, make the organic material that flows into non-display area solidify in advance, help the rheological property organic material just solidify before crossing the barrier structure and form organic film, can reduce the design distance between display area edge and the barrier structure, with the narrower of the width design in non-display area, be favorable to realizing display device's narrow frame.
Drawings
FIG. 1 is a schematic diagram of a conventional OLED package structure;
FIG. 2 is a schematic structural diagram of a mask plate according to an embodiment of the present invention;
fig. 3-8 are schematic flow charts of OLED packaging methods according to embodiments of the invention.
Reference numerals
1 substrate base plate 2OLED display substrate surface film layer
3 organic thin film 4 barrier structure
5 inorganic thin film 6 flat layer
7 organic material droplet 8 mask plate
9 light-transmitting pattern 10 first inorganic film
11 second inorganic thin film 12 light-shielding pattern
41 first obstacle 42 second obstacle
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the embodiments of the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
The process steps of the existing flexible OLED packaging structure mainly comprise: preparing a flexible substrate → manufacturing a first gate insulating layer → manufacturing a first gate metal layer pattern → manufacturing a second gate insulating layer → manufacturing a second gate metal layer pattern → manufacturing an interlayer insulating layer → manufacturing a source-drain metal layer pattern → manufacturing a flat layer → manufacturing an anode → manufacturing a pixel defining layer → manufacturing a spacer layer → manufacturing a cathode → manufacturing an encapsulation thin film layer, as shown in fig. 1, wherein 1 is a substrate of an OLED display substrate, 2 is a surface film layer of the OLED display substrate, and the encapsulation thin film layer covering the OLED display substrate comprises an organic film 3 and an inorganic film 5 which are arranged in a stacked manner, when the organic film 3 is prepared, an organic material with rheological property, such as an acrylic material, is ink-jet printed in a filling area surrounded by a barrier structure 4, and the organic material with rheological property is automatically leveled and solidified in the filling area to form the organic film 3, because the thickness of the organic film 3 is relatively large, the climbing distance of the edge is relatively large, as shown in fig. 1, that is, the distance D1 from the edge of the display area to the barrier structure 4 is relatively large, which is not favorable for realizing a narrow frame and no frame of the display device.
In order to solve the above problems, embodiments of the present invention provide a mask plate, an OLED display substrate packaging method, an OLED display substrate packaging structure, and a display device, which can implement a narrow frame of the display device.
An embodiment of the present invention provides a mask plate for encapsulating an OLED display substrate, where the OLED display substrate includes a display area, a blocking structure disposed at an edge of the OLED display substrate, and a non-display area located between the display area and the blocking structure, as shown in fig. 2, the mask plate 8 includes a light-shielding pattern 12 and a light-transmitting pattern 9, and the light-transmitting pattern 9 corresponds to at least a part of the non-display area of the OLED display substrate.
The light-transmitting pattern 9 may correspond to a part of the non-display region of the OLED display substrate or may correspond to the whole non-display region of the OLED display substrate. Like this after the filling area that the barrier structure 4 encloses is the inkjet printing rheology organic material, can utilize mask plate 8 to shelter from the display area of OLED display substrate, carry out ultraviolet irradiation solidification to the rheology organic material in non-display area in advance, make the organic material that flows into non-display area solidify in advance, help rheology organic material just solidify before crossing barrier structure 4 and form organic film, can reduce the design distance between display area edge and the barrier structure, with the narrower of the width design in non-display area, be favorable to realizing display device's narrow frame.
The embodiment of the invention also provides an encapsulating method of an OLED display substrate, wherein the OLED display substrate comprises a display area, a blocking structure arranged at the edge of the OLED display substrate and a non-display area positioned between the display area and the blocking structure, and the encapsulating method comprises the following steps:
printing rheological organic materials on the OLED display substrate, so that the rheological organic materials are formed in an area surrounded by the barrier structures;
when the rheological organic material flows flatly, the OLED display substrate is shielded by the mask plate, and meanwhile, the OLED display substrate is irradiated by ultraviolet light to solidify the rheological organic material in the non-display area.
This embodiment is after the filling area that barrier structure 4 encloses is the inkjet printing rheology organic material, can utilize mask plate 8 to shelter from the display area of OLED display substrate, carry out ultraviolet irradiation solidification to the rheology organic material in non-display area in advance, make the organic material that flows into non-display area solidify in advance, help rheology organic material just solidify before crossing barrier structure and form organic film, can reduce the design distance between display area edge and the barrier structure, with the narrower of non-display area's width design, be favorable to realizing display device's narrow frame.
Considering the accuracy and the alignment accuracy of the mask plate 8, when ultraviolet irradiation curing is performed on the rheological organic material in the non-display area in advance, the distance between the edge of the orthographic projection of the transparent pattern 9 of the mask plate 8 on the OLED display substrate and the edge of the display area is greater than a first preset value, so that the influence of ultraviolet irradiation on the display area on the performance of the OLED display substrate can be avoided, and specifically, the first preset value can be 50-100 um.
Further, before printing the rheological organic material on the OLED display substrate, the encapsulation method further includes:
and forming a first inorganic film covering the OLED display substrate.
Further, after the rheological organic material is leveled and cured to form an organic thin film, the encapsulation method further comprises:
forming a second inorganic film covering the organic film.
The packaging thin film layer of the OLED packaging structure manufactured by the embodiment is made of the first inorganic thin film, the organic thin film and the second thin film which are arranged in a stacked mode, and the packaging effect of the packaging thin film layer can be guaranteed.
The embodiment of the invention also provides an OLED packaging structure which is manufactured by adopting the packaging method of the OLED display substrate. When the OLED encapsulation structure of this embodiment is manufactured, after the rheological organic material is ink-jet printed in the filling area surrounded by the blocking structure 4, the display area of the OLED display substrate can be shielded by the mask plate 8, ultraviolet irradiation curing is performed on the rheological organic material in the non-display area in advance, so that the organic material flowing into the non-display area is cured in advance, which is beneficial to the rheological organic material to solidify to form an organic thin film before crossing the blocking structure, the design distance between the edge of the display area and the blocking structure can be reduced, the width of the non-display area is designed to be narrower, and the narrow frame of the display device is beneficial to being realized.
In the OLED encapsulation structure of this embodiment, a width of a non-display area of the OLED display substrate is smaller than a second preset value, specifically, the second preset value may be 500um, and the OLED encapsulation structure of this embodiment may implement a narrow bezel of the display device.
Further, the OLED encapsulation structure specifically includes:
the OLED display substrate;
a first inorganic thin film covering the OLED display substrate;
an organic thin film covering the first inorganic thin film and formed by leveling and curing the rheological organic material;
a second inorganic thin film covering the organic thin film.
The packaging thin film layer of the OLED packaging structure manufactured by the embodiment is made of the first inorganic thin film, the organic thin film and the second thin film which are arranged in a stacked mode, and the packaging effect of the packaging thin film layer can be guaranteed.
Further, as shown in fig. 3 to 8, in this embodiment, the surface of the OLED display substrate in the non-display area may be designed to be uneven, so that when the OLED display substrate is packaged and the rheological organic material is printed in the filling area defined by the blocking structure, the structure is favorable for reducing the flow rate of the rheological organic material, and thus the rheological organic material is favorable for being solidified to form an organic thin film before passing over the blocking structure, so that the design distance between the edge of the display area and the blocking structure can be reduced, that is, the width of the non-display area can be designed to be narrower, which is favorable for realizing a narrow frame of the display device. Of course, the surface of the OLED display substrate in the non-display area in this embodiment may also be flat.
The following describes the packaging method and structure of an embodiment of the present invention in detail with reference to the accompanying drawings:
as shown in fig. 3, the surface of the flat layer 6 of the OLED display substrate is first formed to be uneven, so that the surface of the non-display area is uneven, and the uneven surface can effectively reduce the flow rate of the rheological organic material.
As shown in fig. 4, the first inorganic film 10 is formed on the OLED display substrate shown in fig. 3, since the planarization layer 6 is uneven, and the surface of the portion of the first inorganic film 10 located in the non-display area is also uneven, in this embodiment, two first barriers 41 and two second barriers 42 are formed at the edge of the OLED display substrate, and the first barriers 41 and the second barriers 42 jointly form a barrier structure, the distance between the first barriers 41 and the display area is smaller than the distance between the second barriers 42 and the display area, and the horizontal height of the first barriers 41 is smaller than the horizontal height of the second barriers 42, so that the first barriers 41 and the second barriers 42 can form a step structure, and the rheological organic material can be better blocked from crossing the barrier structure 4.
As shown in fig. 5 and 6, after the rheological organic material is inkjet printed in the filling area surrounded by the blocking structure 4, an organic material droplet 7 is formed, when the organic material droplet 7 is flowing flatly, the display area of the OLED display substrate can be shielded by using a mask plate 8, and the rheological organic material in the non-display area is cured by ultraviolet irradiation in advance, so that the organic material flowing into the non-display area is cured in advance, which is beneficial to the rheological organic material being solidified to form an organic thin film before crossing the blocking structure, so that the design distance between the edge of the display area and the blocking structure 4 can be reduced, the width of the non-display area is designed to be narrower, and the narrow frame of the display device is beneficial to being realized. Considering the accuracy and the alignment accuracy of the mask plate 8, when ultraviolet irradiation curing is performed on the rheological organic material in the non-display area in advance, the distance between the edge of the orthographic projection of the transparent pattern of the mask plate 8 on the OLED display substrate and the edge of the display area is greater than a first preset value, so that the influence of ultraviolet irradiation on the display area on the performance of the OLED display substrate can be avoided, and specifically, the first preset value can be 50-100 um. And the surface of the non-display area is uneven, the structure is favorable for reducing the flow rate of the rheological organic material, so that the rheological organic material is solidified to form an organic film before crossing the barrier structure, the design distance between the edge of the display area and the barrier structure can be further reduced, the width of the non-display area can be designed to be narrower, and the narrow frame of the display device is favorably realized.
As shown in fig. 7, the mask plate 8 is removed, and ultraviolet irradiation is continued to the non-display area, so that the organic material is cured to form the organic film 3.
As shown in fig. 8, the second inorganic film 11 is formed, so that the encapsulation thin film layer of the OLED encapsulation structure manufactured in this embodiment is made of the first inorganic film 10, the organic film 3 and the second inorganic film 11 which are stacked, and the encapsulation effect of the encapsulation thin film layer can be ensured. As can be seen from fig. 8, in the OLED encapsulation structure manufactured in this embodiment, the distance D2 from the edge of the display area to the blocking structure is much smaller than that of the conventional D1, so that a narrow bezel of the display device can be realized.
The embodiment of the invention also provides a display device which comprises the OLED packaging structure. The display device may be: the display device comprises a television, a display, a digital photo frame, a mobile phone, a tablet personal computer and any other product or component with a display function, wherein the display device further comprises a flexible circuit board, a printed circuit board and a back plate.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "under" another element, it can be "directly on" or "under" the other element or intervening elements may be present.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (10)

1. A mask plate is used for packaging an OLED display substrate, the OLED display substrate comprises a display area, a blocking structure and a non-display area, the blocking structure is arranged at the edge of the OLED display substrate, the non-display area is located between the display area and the blocking structure, the mask plate comprises shading patterns and light-transmitting patterns, the light-transmitting patterns correspond to all the non-display areas of the OLED display substrate, and when rheological organic materials printed in an area surrounded by the blocking structure of the OLED display substrate flow flat, the mask plate is used for shading the OLED display substrate so as to carry out ultraviolet irradiation on the OLED display substrate to cure the rheological organic materials located in the non-display areas.
2. An encapsulating method of an OLED display substrate, the OLED display substrate comprising a display area, a blocking structure arranged at an edge of the OLED display substrate, and a non-display area between the display area and the blocking structure, the encapsulating method comprising:
printing rheological organic materials on the OLED display substrate, so that the rheological organic materials are formed in an area surrounded by the barrier structures;
when the rheological organic material is in flowing flatly, the OLED display substrate is shielded by the mask plate according to claim 1, and ultraviolet light is irradiated on the OLED display substrate to cure the rheological organic material in the non-display area.
3. The method for encapsulating the OLED display substrate according to claim 2, wherein a distance between an edge of a forward projection of the light-transmitting pattern of the mask plate on the OLED display substrate and an edge of the display area is greater than a first preset value.
4. The method of claim 2, wherein prior to printing the rheological organic material on the OLED display substrate, the method further comprises:
and forming a first inorganic film covering the OLED display substrate.
5. The method of claim 2, wherein after the rheological organic material is leveled and cured to form an organic thin film, the method further comprises:
forming a second inorganic film covering the organic film.
6. An OLED packaging structure, characterized in that, the OLED packaging structure is manufactured by the packaging method of the OLED display substrate as claimed in any one of claims 2-5.
7. The OLED encapsulation structure of claim 6, wherein a width of the non-display area of the OLED display substrate is less than a second preset value.
8. The OLED packaging structure of claim 6, wherein the OLED packaging structure specifically comprises:
the OLED display substrate;
a first inorganic thin film covering the OLED display substrate;
an organic thin film covering the first inorganic thin film and formed by leveling and curing the rheological organic material;
a second inorganic thin film covering the organic thin film.
9. The OLED encapsulation structure of claim 6, wherein the barrier structure comprises a first barrier and a second barrier separated by a preset distance, the distance between the first barrier and the display area is less than the distance between the second barrier and the display area, and the horizontal height of the first barrier is less than the horizontal height of the second barrier.
10. A display device comprising an OLED encapsulation structure according to any one of claims 6 to 9.
CN201710718109.2A 2017-08-21 2017-08-21 Mask plate, packaging method and structure of OLED display substrate and display device Active CN107689424B (en)

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CN108847451A (en) * 2018-06-12 2018-11-20 武汉华星光电半导体显示技术有限公司 A kind of flexible OLED devices and preparation method thereof
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