CN107688030A - Sand detection means on a kind of diamond wire - Google Patents
Sand detection means on a kind of diamond wire Download PDFInfo
- Publication number
- CN107688030A CN107688030A CN201710897265.XA CN201710897265A CN107688030A CN 107688030 A CN107688030 A CN 107688030A CN 201710897265 A CN201710897265 A CN 201710897265A CN 107688030 A CN107688030 A CN 107688030A
- Authority
- CN
- China
- Prior art keywords
- wire
- diamond
- camera
- air jet
- diamond wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 59
- 239000010432 diamond Substances 0.000 title claims abstract description 59
- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 239000004576 sand Substances 0.000 title claims abstract description 31
- 239000000758 substrate Substances 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000007767 bonding agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007714 electro crystallization reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to sand detection means on a kind of diamond wire, including substrate, the drying unit being successively set on substrate, two wire spools being oppositely arranged and testing agency；The wire spool is provided with winding slot, the present invention simultaneously can be dried two diamond wires, then wherein a diamond wire is located on detection platform, control system is transferred to after being shot by camera and judges whether upper sand meets the requirements, then 180 ° of rotary cylinder rotate counterclockwise so that monitor station and camera carry out upper sand detection to another diamond wire, so can carry out upper sand detection to two diamond wires simultaneously, detection efficiency is high, meets actual production and processing demand.
Description
Technical field
The present invention relates to a kind of upper sand detection means, more particularly to sand detection means on a kind of diamond wire.
Background technology
Diamond wire is using plating metal as bonding agent, is acted on by the electrocrystallization of plating metal, high rigidity, high-wearing feature
Diamond abrasive be fixedly arranged at securely on steel wire matrix and make that steel wire is provided with the miniature sawtooth of diamond and manufactured one kind is cut
Cut instrument.
Diamond wire also needs to carry out it upper sand operation in production, on existing diamond wire after sand, it is also necessary to manually will
Moisture content on diamond wire removes, at the same after the upper sand process of diamond wire can only it is whether qualified to the upper sand on a diamond wire enter
Row detection so that detection efficiency can not meet actual production requirement than relatively low.
The content of the invention
It is simple that a kind of overall structure is provided the invention aims to overcome the deficiencies in the prior art, can be to two Buddha's warrior attendants
Line is dried, and the sand detection means diamond wire that can be detected to the diamond wire after two upper sand simultaneously on.
To reach above-mentioned purpose, the technical solution adopted by the present invention is：Sand detection means on a kind of diamond wire, including substrate, according to
The secondary drying unit being arranged on substrate, two wire spools being oppositely arranged and testing agency；The wire spool be provided with around
Wire casing；The testing agency is positioned at the centre of two wire spools；The testing agency includes rotary cylinder, rotating seat, rotates electricity
Machine, lift cylinder, camera, detection platen and control system；The rotary cylinder is arranged on substrate；Set on the rotary cylinder
There is rotatable rotating seat；The rotating seat upper end is embedded with rotary electric machine, and the rotating shaft stretching of rotary electric machine and lift cylinder
It is connected；The lift cylinder lower end is provided with camera；The detection platen being connected with rotating seat is provided with below the camera；The camera
It is connected with control system, above-mentioned camera is used to the image of the diamond diamond wire photographed being sent to control system.
Preferably, the drying unit includes putting wire frame, blows hot-gas system, locating piece, support block, the first air jet pipe, shifting
Dynamic slide rail and the second air jet pipe；It is described put wire frame and be externally provided with blow hot-gas system；The wire frame of putting is provided with symmetrically arranged two
Threading hole；Described put in wire frame is provided with locating piece between two threading holes；The locating piece is symmetrical arranged provided with two
Support block；The support block is provided with symmetrically arranged two the first air jet pipes, and the first air jet pipe is with blowing hot-gas system phase
Even；The locating piece both sides are provided with the shifting sledge below threading hole；The shifting sledge is provided with the second air jet pipe, and
Second air jet pipe is connected with blowing hot-gas system.
Preferably, the shifting sledge both ends are additionally provided with positioned at the first sensor and second sensor put on wire frame；Institute
State first sensor and second sensor is used for the position of the second air jet pipe of sensing, and control shifting sledge respectively toward opposite side
To operation.
Preferably, it is additionally provided with alarm on the substrate；The alarm is connected with control system.
Due to the utilization of above-mentioned technical proposal, the present invention has following advantages compared with prior art：
Sand detection means on the diamond wire of the present invention program, overall structure is simple, rationally distributed, can be simultaneously by two diamond wires
Dried, then wherein a diamond wire is located on detection platform, and being transferred to control system after being shot by camera sentences
Whether disconnected upper sand meets the requirements, then 180 ° of rotary cylinder rotate counterclockwise so that monitor station and camera are to another diamond wire
Sand detection is carried out, simultaneously two diamond wires can so be carried out with upper sand detection, detection efficiency is high, and can dry diamond wire
It is dry, the quality of detection is ensure that, meets actual production and processing demand.
Brief description of the drawings
Accompanying drawing 1 is dimensional structure diagram of the invention；
Accompanying drawing 2 is top view of the invention；
Wherein：1st, substrate；2nd, detection means；3rd, wire spool；4th, drying unit；5th, first sensor；6th, second sensor；7th, report
Alert device；8th, threading hole；20th, rotary cylinder；21st, rotating seat；22nd, rotary electric machine；23rd, lift cylinder；24th, camera；25th, control system
System；26th, platen is detected；30th, winding slot；40th, wire frame is put；41st, hot-gas system is blown；42nd, locating piece；43rd, support block；44th, first
Air jet pipe；45th, shifting sledge；46th, the second air jet pipe.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is described in further detail.
Sand detection means on a kind of diamond wire of the present invention as shown in accompanying drawing 1-2, including substrate 1, set gradually
4, two wire spools being oppositely arranged 3 of drying unit on substrate 1 and testing agency 2；The testing agency 2 is located at two
The centre of wire spool 3；The wire spool 3 is provided with winding slot 30；The testing agency 2 include rotary cylinder 20, rotating seat 21,
Rotary electric machine 22, lift cylinder 23, camera 24, detection platen 26 and control system 25；The rotary cylinder 20 is arranged on substrate 1
On；The rotary cylinder 20 is provided with rotatable rotating seat 21；The upper end of rotating seat 21 is embedded with rotary electric machine 22, and turns
The rotating shaft stretching of dynamic motor 22 is connected with lift cylinder 23；The lower end of lift cylinder 23 is provided with camera 24；Under the camera 24
Side is provided with the detection platen 26 being connected with rotating seat 21；The camera 24 is connected with control system 25, and above-mentioned camera 24 is used for will
The image of the diamond diamond wire photographed is sent to control system 25.
The drying unit 4 includes putting wire frame 40, blowing hot-gas system 41, locating piece 42, support block 43, the first air jet pipe
44th, the air jet pipe 46 of shifting sledge 45 and second；It is described put wire frame 40 and be externally provided with blow hot-gas system 41；The wire frame 40 of putting is provided with
Symmetrically arranged two threading holes 8；Described put in wire frame 40 is provided with locating piece 42 between two threading holes 8；The positioning
Block 42 is provided with two symmetrically arranged support blocks 43；The support block 43 is provided with symmetrically arranged two the first air jet pipes
44, and the first air jet pipe 44 is connected with blowing hot-gas system 41；The both sides of locating piece 42 are provided with the movement positioned at the lower section of threading hole 8
Slide rail 45；The shifting sledge 45 is provided with the second air jet pipe 46, and the second air jet pipe 46 is connected with blowing hot-gas system 41.
The both ends of shifting sledge 45 are additionally provided with positioned at the first sensor 5 and second sensor 6 put on wire frame 40；It is described
First sensor 5 and second sensor 6 are used for the position for sensing the second air jet pipe 46, and control shifting sledge 45 respectively toward conversely
Direction operation；Alarm 7 is additionally provided with the substrate 1；The alarm 7 is connected with control system 25.
When specifically used, the diamond wire after sand upper first is after the upper sand device of preamble comes out, due to also residual on diamond wire
Moisture is left, is dried so needing to enter in drying unit, two diamond wires are entered by threading hole and put in wire frame,
Then hot-gas system unlatching is blown, hot gas sprays from the first air jet pipe dries to diamond wire, now can be simultaneously to two gold
Firm line is dried, meanwhile, shifting sledge starts to slide so that the second air jet pipe carries out horizontal movement, thus can be right
The lower end of two diamond wires is dried, and is ensured that diamond wire can be oven-dried completely, is improved drying efficiency.
Then two diamond wires are had respectively entered in the winding slot of two wire spools, and then two diamond wires are moved along,
Now testing agency is placed exactly between two diamond wires, and a wherein diamond wire is located above detection platform, and camera leads to
The suitable angle of electric rotating machine rotating close is crossed, and is moved down by lift cylinder to suitable height, camera and diamond wire is carried out
Shooting, is then communicated in control system, after control system is analyzed the photo of shooting, judges the upper chiltern amount of diamond wire
Whether meet the requirements, after a diamond wire judges, rotary cylinder is started working, by detection platform rotate counterclockwise
180 ° so that Article 2 diamond wire is located at below detection platform, then camera continue to Article 2 diamond wire carry out upper sand inspection
Survey, judge whether to meet the requirements.
Further, first sensor and second sensor are additionally provided with shifting sledge both ends, when shifting sledge starts to slide
When moving the position of first sensor, first sensor senses the position of the second air jet pipe, and first sensor control is mobile to be slided
Rail back moves, and when shifting sledge starts to slide into the position of second sensor, second sensor senses the second air jet pipe
Position, second sensor controls shifting sledge to be moved toward opposite direction, and such shifting sledge just exists with the second air jet pipe
Move back and forth on shifting sledge, drying operation is carried out to the lower end of diamond wire.
Further, alarm is additionally provided with substrate, is wanted when control system finds that the diamond wire of camera shooting is not met
When asking, control system sends a signal to alarm and alarmed.
Sand detection means on the diamond wire of the present invention, overall structure is simple, rationally distributed, can be simultaneously by two diamond wires
Dried, then wherein a diamond wire is located on detection platform, and being transferred to control system after being shot by camera sentences
Whether disconnected upper sand meets the requirements, then 180 ° of rotary cylinder rotate counterclockwise so that monitor station and camera are to another diamond wire
Sand detection is carried out, simultaneously two diamond wires can so be carried out with upper sand detection, detection efficiency is high, and can dry diamond wire
It is dry, the quality of detection is ensure that, meets actual production and processing demand.
It the above is only the concrete application example of the present invention, protection scope of the present invention be not limited in any way.All uses
Equivalent transformation or equivalent replacement and the technical scheme formed, all fall within rights protection scope of the present invention.
Claims (4)
- A kind of 1. sand detection means on diamond wire, it is characterised in that：Including substrate, the drying unit being successively set on substrate, Two wire spools being oppositely arranged and testing agency；The wire spool is provided with winding slot；The testing agency is located at two The centre of wire spool；The testing agency includes rotary cylinder, rotating seat, rotary electric machine, lift cylinder, camera, detection platen And control system；The rotary cylinder is arranged on substrate；The rotary cylinder is provided with rotatable rotating seat；The rotation Seat upper end is embedded with rotary electric machine, and the rotating shaft stretching of rotary electric machine is connected with lift cylinder；The lift cylinder lower end is provided with Camera；The detection platen being connected with rotating seat is provided with below the camera；The camera is connected with control system, and above-mentioned camera is used In the image of the diamond photographed diamond wire is sent into control system.
- 2. sand detection means on diamond wire according to claim 1, it is characterised in that：The drying unit includes putting line Frame, blow hot-gas system, locating piece, support block, the first air jet pipe, shifting sledge and the second air jet pipe；The wire frame of putting is externally provided with Blow hot-gas system；The wire frame of putting is provided with symmetrically arranged two threading holes；It is described put in wire frame positioned at two threading holes it Between be provided with locating piece；The locating piece is provided with two symmetrically arranged support blocks；The support block is provided with symmetrically arranged Two the first air jet pipes, and the first air jet pipe is connected with blowing hot-gas system；The locating piece both sides are provided with below threading hole Shifting sledge；The shifting sledge is provided with the second air jet pipe, and the second air jet pipe is connected with blowing hot-gas system.
- 3. sand detection means on diamond wire according to claim 2, it is characterised in that：The shifting sledge both ends are additionally provided with Positioned at the first sensor and second sensor put on wire frame；The first sensor and second sensor are used to sense the second spray The position of tracheae, and control shifting sledge to be run toward opposite direction respectively.
- 4. sand detection means on the diamond wire according to claim 1 or 3, it is characterised in that：Report is additionally provided with the substrate Alert device；The alarm is connected with control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710897265.XA CN107688030A (en) | 2017-09-28 | 2017-09-28 | Sand detection means on a kind of diamond wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710897265.XA CN107688030A (en) | 2017-09-28 | 2017-09-28 | Sand detection means on a kind of diamond wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107688030A true CN107688030A (en) | 2018-02-13 |
Family
ID=61156827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710897265.XA Pending CN107688030A (en) | 2017-09-28 | 2017-09-28 | Sand detection means on a kind of diamond wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107688030A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108645340A (en) * | 2018-05-15 | 2018-10-12 | 江苏亿荣新材料科技有限公司 | It is a kind of that there is the diamond wire production technology for quantitatively adding sand and on-line monitoring function |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2628558A1 (en) * | 2012-02-15 | 2013-08-21 | Applied Materials Switzerland Sàrl | Diamond wire saw device and method |
| CN104723229A (en) * | 2015-03-16 | 2015-06-24 | 苏州合亨机械科技有限公司 | Production device and method for diamond wire saw |
| CN106766741A (en) * | 2016-11-25 | 2017-05-31 | 吴保康 | One kind is made moist graphite electrode high efficiency drying equipment |
| CN107121089A (en) * | 2017-05-05 | 2017-09-01 | 哈尔滨理工大学 | A kind of multifunctional rotating device shot for machine vision |
| CN207396376U (en) * | 2017-09-28 | 2018-05-22 | 张家港天工机械制造有限公司 | Sand detection device on a kind of diamond wire |
-
2017
- 2017-09-28 CN CN201710897265.XA patent/CN107688030A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2628558A1 (en) * | 2012-02-15 | 2013-08-21 | Applied Materials Switzerland Sàrl | Diamond wire saw device and method |
| CN104723229A (en) * | 2015-03-16 | 2015-06-24 | 苏州合亨机械科技有限公司 | Production device and method for diamond wire saw |
| CN106766741A (en) * | 2016-11-25 | 2017-05-31 | 吴保康 | One kind is made moist graphite electrode high efficiency drying equipment |
| CN107121089A (en) * | 2017-05-05 | 2017-09-01 | 哈尔滨理工大学 | A kind of multifunctional rotating device shot for machine vision |
| CN207396376U (en) * | 2017-09-28 | 2018-05-22 | 张家港天工机械制造有限公司 | Sand detection device on a kind of diamond wire |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108645340A (en) * | 2018-05-15 | 2018-10-12 | 江苏亿荣新材料科技有限公司 | It is a kind of that there is the diamond wire production technology for quantitatively adding sand and on-line monitoring function |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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