CN107686958A - A kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness - Google Patents

A kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness Download PDF

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Publication number
CN107686958A
CN107686958A CN201710914419.1A CN201710914419A CN107686958A CN 107686958 A CN107686958 A CN 107686958A CN 201710914419 A CN201710914419 A CN 201710914419A CN 107686958 A CN107686958 A CN 107686958A
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thickness
value
steel plate
steel
zinc
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CN107686958B (en
Inventor
葛浩
陈乐�
马二清
周世龙
陈德顺
詹华
崔磊
张武
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Maanshan Iron and Steel Co Ltd
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Maanshan Iron and Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/40Plates; Strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/14Removing excess of molten coatings; Controlling or regulating the coating thickness

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The present invention is applied to zinc-plated automobile steel manufacturing technology field, there is provided a kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness, this method comprise the following steps:Annealing, be zinc-plated during zincincation, steel plate thickness variation delta T caused by three processes of finishing are calculated, the steel plate thickness variable quantity corresponds to steel plate thickness correction value;The hard belt steel thickness value for rolling out mouth, as steel band original depth value are rolled to calculate based on steel plate thickness correction value and galvanized steel plain sheet target thickness value;Rolling for calculating of the embodiment of the present invention rolls out a mouthful belt steel thickness value firmly, consider subsequent anneal, the influence that zinc-plated and finishing process is to steel plate thickness, galvanized steel plain sheet target thickness can be controlled in the thickness deviation requirement of high-end Automobile Plate challenging needs, meet the needs of market very well.

Description

A kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness
Technical field
The invention belongs to zinc-plated automobile steel manufacturing technology field, there is provided a kind of continuous hot-dipping galvanizing steel plate finished product thickness Accurate control method.
Background technology
With the rapid development of national economy particularly auto industry, hot dip galvanizing automobile plate because its have excellent punching press and Decay resistance is favored by user, the continuous galvanizing line of Ma Gang new districts 2030 from 2007 go into operation since, zinc-plated Automobile Plate Yield increases year by year, and product quality is lifted steadily, the complex manufacturing of zinc-plated Automobile Plate, and technical merit requires high, still, removes Basic mechanical property and surface quality need to meet beyond the needs of user, and the dimensional accuracy of Automobile Plate is also superior automobile The highly important technical indicator of panel, after automobile plate stamping and forming, general thickness will change.The thinning rate mistake of thickness Senior general directly affects intensity and the use of stamping parts.And if the thickness and precision deviation of Automobile Plate easily influences diel when excessive It is excessive and cause excessive material to subtract so as to easily cause the compression of stamping process and tension with the die clearance of stamping parts It is thin, local buckling and produce the quality problems such as drawing crack or corrugation, made a big impact to die life and stamping parts qualification rate.It is logical Normal automobile factory requires control within ± 3% the thickness deviation of product.For zinc-plated car panel dimension precision requirement more It is high, it is desirable to as close possible to the thickness of customer specification.
By carrying out statistics discovery to the Reducing thickness ratio of existing galvanized steel plain sheet finished product thickness, more than the plating of 0.8mm thickness The thickness Reducing thickness of zinc steel sheet product exceedes the 3% of product thickness specification, reaches as high as 4%.With the water in kind of current product It is flat, it there is no method to meet strict demand of the superior automobile production firm to raw material dimensional accuracy, so improving galvanized steel plain sheet automobile The problem of finished product thickness precision controlling level of plate is in the urgent need to address.
The content of the invention
The embodiment of the present invention provides a kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness, it is intended to solves existing The thickness Reducing thickness of some galvanized steel plain sheet products exceedes the 3% of product thickness specification, and automobile production manufacturer can not be met to original The strict demand problem of scantling precision.
The present invention is achieved in that a kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness, the side Method comprises the following steps:
S1, calculate zincincation during anneal, be zinc-plated, steel plate thickness variation delta T caused by three processes of finishing, The steel plate thickness variable quantity corresponds to steel plate thickness correction value;
S2, the hard belt steel thickness for rolling out mouth rolled to calculate based on steel plate thickness correction value and galvanized steel plain sheet target thickness value Value, as steel band original depth value;
Further, value, Zinc Coating Thickness value added and finishing thickness is thinned by anneal gauge in the steel plate thickness correction value Value composition is thinned.
Further, the strip original depth value=strip target thickness value+anneal gauge is thinned value-Zinc Coating Thickness and increased Value is thinned in value added+finishing thickness.
Further, the calculating of the thinned value of anneal gauge specifically comprises the following steps:
S11, the outlet stripped deviation value based on statistics go out different original depths from the Relation acquisition of steel band original depth value Strip in the Reducing thickness of annealing operation and the relation of strip original depth, wherein, outlet stripped deviation value=finishing thickness subtracts Thin value-galvanized layer thickness value;
S12, relation of the different original depth strips in the Reducing thickness and strip original depth of annealing operation is returned Analysis, draw the equation of linear regression of anneal gauge Reducing thickness and strip original depth, the expression formula of the equation of linear regression It is specific as follows:
Value=(1.2+10.5 × steel band original depth value)/1000 (unit is thinned in anneal gauge:mm)
Further, the Zinc Coating Thickness value added is that the zinc layer weight specified based on client is calculated, the meter It is specific as follows to calculate formula:
Zinc Coating Thickness value added=[(nominal zinc layer weight+10)/50] * 0.0071 (unit:mm)
Wherein, from knowhow:Zinc layer weight often increases 50g, and about 7.1 μm of zinc thickness increase, 10 be that equipment is set It is worth the compensation of deviation.
Further, the calculation formula of value is thinned in the finishing thickness:
Value=SPM × galvanized steel plain sheet target thickness value is thinned in finishing thickness
Wherein, SPM is strip elongation percentage, i.e., the length increment divided by 100 of every 100 meters of strip extension.
Further, it is described roll the hard belt steel thickness value for rolling out mouth calculation formula it is specific as follows:
Wherein T0To roll the hard belt steel thickness value for rolling out mouth, TfFor steel band target thickness value.
Rolling for calculating of the embodiment of the present invention rolls out a mouthful belt steel thickness value firmly, considers subsequent anneal, zinc-plated and finishing work The influence of ordered pair steel plate thickness, galvanized steel plain sheet target thickness can be controlled to the thickness deviation requirement in high-end Automobile Plate challenging needs It is interior, meet the needs of market very well;In addition, data maintenance is simple, there is no too high requirement for production technology, operation possesses can Row, significant effect, the thickness control model that the present invention designs is accurate to the thickness control of galvanized steel plain sheet finished product, efficiency high, from Dynamicization degree is high, is adapted to marketing, has a good application prospect.
Brief description of the drawings
Fig. 1 is the flow of the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness provided in an embodiment of the present invention Figure;
Fig. 2 is to roll the hard belt steel thickness value for rolling out mouth, annealed, zinc-plated and finishing based on method provided by the invention control Galvanized steel plain sheet thickness value afterwards.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Finished steel sheet needs to roll by steel-making-hot rolling-acid-zinc-plated four technique, wherein, include successively in zinc-plated process: Annealing, zinc-plated (steel band after annealing is immersed in zinc pot, and zinc liquid can be attached to steel strip surface so as to obtain zinc coat), Three processes of finishing, these three processes are more notable to the thickness effect of galvanized steel plain sheet.
Fig. 1 is the flow of the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness provided in an embodiment of the present invention Figure, this method comprise the following steps:
S1, calculate zincincation during anneal, be zinc-plated, steel plate thickness variation delta T caused by three processes of finishing, The steel plate thickness variable quantity corresponds to steel plate thickness correction value;
In embodiments of the present invention, if steel plate thickness variation delta T is on the occasion of that is, annealed, zinc-plated, three processes of finishing Steel plate thickness increase, steel plate thickness correction value is-Δ T (negative value), if steel plate thickness variation delta T is negative value, i.e., annealed, plating Three zinc, finishing process steel plate thickness are thinned, and steel plate thickness correction value is-Δ T (on the occasion of);
The thickness correction values are made up of three parts, i.e., thickness is thinned as caused by annealing operation, and referred to as anneal gauge is thinned Value, the thickness increase as caused by zinc-plated process, referred to as Zinc Coating Thickness value added, the thickness as caused by finishing process are thinned, and are referred to as Value is thinned in finishing thickness;
In embodiments of the present invention, the calculating of the thinned value of anneal gauge specifically comprises the following steps:
S11, the outlet stripped deviation value based on statistics go out different original depths from the Relation acquisition of steel band original depth value Strip in the Reducing thickness of annealing operation and the relation of strip original depth, wherein, outlet stripped deviation value=strip is initially thick Value+zinc coating thickness value is thinned in angle value-finishing thickness;
In embodiments of the present invention, stripped deviation value=strip original depth value-(strip original depth value-finishing is exported Value+zinc coating thickness value is thinned in thickness) the thinned value-galvanized layer thickness value of=finishing thickness.
S12, the strip to different original depths return in the Reducing thickness of annealing operation and the relation of strip original depth Return analysis, draw the equation of linear regression of anneal gauge Reducing thickness and strip original depth, the expression formula of the equation is specific as follows:
Anneal gauge, which is thinned value ,=(1.2+10.5 × rolls the hard belt steel thickness value for rolling out mouth)/1000 (unit:mm)
In embodiments of the present invention, the Zinc Coating Thickness value added is that the zinc layer weight specified based on client is calculated, Calculation formula is specific as follows:
Zinc Coating Thickness value added=[(nominal zinc layer weight+10)/50] * 0.0071 (unit:mm)
Wherein, from knowhow:Zinc layer weight often increases 50g, and about 7.1 μm of zinc thickness increase, 10 be that equipment is set It is worth the compensation of deviation, the actual setpoint of production line is set according to order zinc coating thickness, but practice examining result one side zinc Layer can be more relatively low 10g/m than setting value2, therefore to ensure that zinc coating thickness can meet user's request, spy adds equipment setting value herein The offset of deviation.
In embodiments of the present invention, the calculation formula of value is thinned in the finishing thickness:
Value=SPM × galvanized steel plain sheet target thickness value is thinned in finishing thickness
Wherein, SPM is strip elongation percentage, i.e., the length increment divided by 100 of every 100 meters of strip extension, unit is %, this When steel plate thickness value be steel plate thickness value after zinc-plated process, the principle of this formula is the volume and the constant situation of width of steel plate Under, according to formula L × B × T1=(L+ Δ L) × B × TfCalculate, it is assumed that the length of steel plate is 100m, and calculating process is specific It is as follows:
100×B×T1=(100+SPM × 100) × B × Tf
It can thus be appreciated that:T1-Tf=SPM × Tf, i.e., it is SPM × T that value, which is thinned, in finishing thicknessf, wherein TfFor galvanized steel plain sheet target Thickness value, T1For the steel plate thickness value after zincincation, B is the width of steel band.
S2, the hard belt steel thickness for rolling out mouth rolled to calculate based on steel plate thickness correction value meter and galvanized steel plain sheet target thickness value Value, as steel band original depth value.
In embodiments of the present invention, the strip original depth value=strip target thickness value+anneal gauge be thinned value-it is zinc-plated Value is thinned in thickness value added+finishing thickness;
Therefore, value is thinned based on anneal gauge, value is thinned in Zinc Coating Thickness value added, finishing thickness and galvanized steel plain sheet target is thick Angle value rolls the hard belt steel thickness value (steel band original depth value) for rolling out mouth to calculate, and calculation formula is as follows:
It can thus be appreciated that:
Wherein T0To roll the hard belt steel thickness value (steel band original depth value) for rolling out mouth, TfFor steel band target thickness value.
Rolling for calculating of the embodiment of the present invention rolls out a mouthful belt steel thickness value firmly, considers subsequent anneal, zinc-plated and finishing work The influence of ordered pair steel plate thickness, galvanized steel plain sheet target thickness can be controlled to the thickness deviation requirement in high-end Automobile Plate challenging needs It is interior, meet the needs of market very well;Fig. 2 is to roll the hard belt steel thickness value for rolling out mouth, warp according to method provided by the invention control Galvanized steel plain sheet thickness value after annealing, zinc-plated and finishing, as can be seen from Figure 2, abscissa represent the number of sampling, and ordinate represents sample Galvanized steel plain sheet thickness value after annealed, zinc-plated and finishing, the target thickness value of this galvanized steel plain sheet are 0.8mm, coil of strip head, in, The thickness value of three positions of tail arbitrfary point deviates galvanized steel plain sheet target thickness value ± 15 μm, i.e. ± the 1.6% of thickness, the μ of mean value ± 6 Within m, the thickness deviation requirement of high-end Automobile Plate demand is met well;
In addition, data maintenance is simple, there is no too high requirement for production technology, operate and possess feasibility, significant effect, The thickness control model that the present invention designs is accurate to the thickness control of galvanized steel plain sheet finished product, efficiency high, and automaticity is high, is adapted to Marketing, have a good application prospect.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (7)

1. a kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness, it is characterised in that methods described includes as follows Step:
S1, calculate zincincation during anneal, be zinc-plated, steel plate thickness variation delta T caused by three processes of finishing, it is described Steel plate thickness variable quantity corresponds to steel plate thickness correction value;
S2, the hard belt steel thickness value for rolling out mouth rolled to calculate based on steel plate thickness correction value and galvanized steel plain sheet target thickness value, i.e., For steel band original depth value.
2. the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness as claimed in claim 1, it is characterised in that described Steel plate thickness correction value is thinned the thinned value of value, Zinc Coating Thickness value added and finishing thickness by anneal gauge and formed.
3. the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness as claimed in claim 2, it is characterised in that described Strip original depth value=strip target thickness value+anneal gauge is thinned value-Zinc Coating Thickness value added+finishing thickness and value is thinned.
4. the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness as claimed in claim 2, it is characterised in that annealing The calculating that value is thinned in thickness specifically comprises the following steps:
S11, the outlet stripped deviation value based on statistics go out the band of different original depths from the Relation acquisition of steel band original depth value Steel in the Reducing thickness of annealing operation and the relation of strip original depth, wherein, outlet stripped deviation value=finishing thickness be thinned value- Galvanized layer thickness value;
S12, regression analysis is carried out in the Reducing thickness of annealing operation and the relation of strip original depth to different original depth strips, Draw the equation of linear regression of anneal gauge Reducing thickness and strip original depth, the expression formula of the equation of linear regression is specific such as Under:
Value=(1.2+10.5 × steel band original depth value)/1000 (unit is thinned in anneal gauge:mm).
5. the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness as claimed in claim 2, it is characterised in that described Zinc Coating Thickness value added is that the zinc layer weight specified based on client is calculated, and the calculation formula is specific as follows:
Zinc Coating Thickness value added=[(nominal zinc layer weight+10)/50] * 0.0071 (unit:mm)
Wherein, from knowhow:Zinc layer weight often increases 50g, and about 7.1 μm of zinc thickness increase, 10 be that equipment setting value is inclined The compensation of difference.
6. the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness as claimed in claim 2, it is characterised in that described The calculation formula of value is thinned in finishing thickness:
Value=SPM × galvanized steel plain sheet target thickness value is thinned in finishing thickness
Wherein, SPM is strip elongation percentage, i.e., the length increment divided by 100 of every 100 meters of strip extension.
7. the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness as claimed in claim 3, it is characterised in that described The calculation formula for rolling the hard belt steel thickness value for rolling out mouth is specific as follows:
Wherein T0To roll the hard belt steel thickness value for rolling out mouth, TfFor steel band target thickness value.
CN201710914419.1A 2017-09-30 2017-09-30 A kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness Active CN107686958B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112371730A (en) * 2020-10-19 2021-02-19 马鞍山钢铁股份有限公司 Control method for dimensional tolerance of continuous hot-dip galvanized finished product strip steel

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3464866B2 (en) * 1996-02-21 2003-11-10 日新製鋼株式会社 Continuous hot-dip galvanizing equipment for steel strip
CN101665897A (en) * 2009-10-14 2010-03-10 天津市工大镀锌设备有限公司 Method and device for controlling thickness of steel wire hot-plating layer
CN102371279A (en) * 2010-08-26 2012-03-14 宝山钢铁股份有限公司 Adaptive control method for increasing thickness precision of finish-rolled band steel by utilizing roll gap
CN102560314A (en) * 2011-12-23 2012-07-11 首钢总公司 Thickness setting method for ensuring thickness accuracy of galvanizing DX51D+Z end product
CN104376226A (en) * 2014-11-28 2015-02-25 首钢总公司 Method and system for calculating band steel thickness reduction amount

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3464866B2 (en) * 1996-02-21 2003-11-10 日新製鋼株式会社 Continuous hot-dip galvanizing equipment for steel strip
CN101665897A (en) * 2009-10-14 2010-03-10 天津市工大镀锌设备有限公司 Method and device for controlling thickness of steel wire hot-plating layer
CN102371279A (en) * 2010-08-26 2012-03-14 宝山钢铁股份有限公司 Adaptive control method for increasing thickness precision of finish-rolled band steel by utilizing roll gap
CN102560314A (en) * 2011-12-23 2012-07-11 首钢总公司 Thickness setting method for ensuring thickness accuracy of galvanizing DX51D+Z end product
CN104376226A (en) * 2014-11-28 2015-02-25 首钢总公司 Method and system for calculating band steel thickness reduction amount

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112371730A (en) * 2020-10-19 2021-02-19 马鞍山钢铁股份有限公司 Control method for dimensional tolerance of continuous hot-dip galvanized finished product strip steel

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