The content of the invention
The embodiment of the present invention provides a kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness, it is intended to solves existing
The thickness Reducing thickness of some galvanized steel plain sheet products exceedes the 3% of product thickness specification, and automobile production manufacturer can not be met to original
The strict demand problem of scantling precision.
The present invention is achieved in that a kind of accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness, the side
Method comprises the following steps:
S1, calculate zincincation during anneal, be zinc-plated, steel plate thickness variation delta T caused by three processes of finishing,
The steel plate thickness variable quantity corresponds to steel plate thickness correction value;
S2, the hard belt steel thickness for rolling out mouth rolled to calculate based on steel plate thickness correction value and galvanized steel plain sheet target thickness value
Value, as steel band original depth value;
Further, value, Zinc Coating Thickness value added and finishing thickness is thinned by anneal gauge in the steel plate thickness correction value
Value composition is thinned.
Further, the strip original depth value=strip target thickness value+anneal gauge is thinned value-Zinc Coating Thickness and increased
Value is thinned in value added+finishing thickness.
Further, the calculating of the thinned value of anneal gauge specifically comprises the following steps:
S11, the outlet stripped deviation value based on statistics go out different original depths from the Relation acquisition of steel band original depth value
Strip in the Reducing thickness of annealing operation and the relation of strip original depth, wherein, outlet stripped deviation value=finishing thickness subtracts
Thin value-galvanized layer thickness value;
S12, relation of the different original depth strips in the Reducing thickness and strip original depth of annealing operation is returned
Analysis, draw the equation of linear regression of anneal gauge Reducing thickness and strip original depth, the expression formula of the equation of linear regression
It is specific as follows:
Value=(1.2+10.5 × steel band original depth value)/1000 (unit is thinned in anneal gauge:mm)
Further, the Zinc Coating Thickness value added is that the zinc layer weight specified based on client is calculated, the meter
It is specific as follows to calculate formula:
Zinc Coating Thickness value added=[(nominal zinc layer weight+10)/50] * 0.0071 (unit:mm)
Wherein, from knowhow:Zinc layer weight often increases 50g, and about 7.1 μm of zinc thickness increase, 10 be that equipment is set
It is worth the compensation of deviation.
Further, the calculation formula of value is thinned in the finishing thickness:
Value=SPM × galvanized steel plain sheet target thickness value is thinned in finishing thickness
Wherein, SPM is strip elongation percentage, i.e., the length increment divided by 100 of every 100 meters of strip extension.
Further, it is described roll the hard belt steel thickness value for rolling out mouth calculation formula it is specific as follows:
Wherein T0To roll the hard belt steel thickness value for rolling out mouth, TfFor steel band target thickness value.
Rolling for calculating of the embodiment of the present invention rolls out a mouthful belt steel thickness value firmly, considers subsequent anneal, zinc-plated and finishing work
The influence of ordered pair steel plate thickness, galvanized steel plain sheet target thickness can be controlled to the thickness deviation requirement in high-end Automobile Plate challenging needs
It is interior, meet the needs of market very well;In addition, data maintenance is simple, there is no too high requirement for production technology, operation possesses can
Row, significant effect, the thickness control model that the present invention designs is accurate to the thickness control of galvanized steel plain sheet finished product, efficiency high, from
Dynamicization degree is high, is adapted to marketing, has a good application prospect.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Finished steel sheet needs to roll by steel-making-hot rolling-acid-zinc-plated four technique, wherein, include successively in zinc-plated process:
Annealing, zinc-plated (steel band after annealing is immersed in zinc pot, and zinc liquid can be attached to steel strip surface so as to obtain zinc coat),
Three processes of finishing, these three processes are more notable to the thickness effect of galvanized steel plain sheet.
Fig. 1 is the flow of the accurate control method of continuous hot-dipping galvanizing steel plate finished product thickness provided in an embodiment of the present invention
Figure, this method comprise the following steps:
S1, calculate zincincation during anneal, be zinc-plated, steel plate thickness variation delta T caused by three processes of finishing,
The steel plate thickness variable quantity corresponds to steel plate thickness correction value;
In embodiments of the present invention, if steel plate thickness variation delta T is on the occasion of that is, annealed, zinc-plated, three processes of finishing
Steel plate thickness increase, steel plate thickness correction value is-Δ T (negative value), if steel plate thickness variation delta T is negative value, i.e., annealed, plating
Three zinc, finishing process steel plate thickness are thinned, and steel plate thickness correction value is-Δ T (on the occasion of);
The thickness correction values are made up of three parts, i.e., thickness is thinned as caused by annealing operation, and referred to as anneal gauge is thinned
Value, the thickness increase as caused by zinc-plated process, referred to as Zinc Coating Thickness value added, the thickness as caused by finishing process are thinned, and are referred to as
Value is thinned in finishing thickness;
In embodiments of the present invention, the calculating of the thinned value of anneal gauge specifically comprises the following steps:
S11, the outlet stripped deviation value based on statistics go out different original depths from the Relation acquisition of steel band original depth value
Strip in the Reducing thickness of annealing operation and the relation of strip original depth, wherein, outlet stripped deviation value=strip is initially thick
Value+zinc coating thickness value is thinned in angle value-finishing thickness;
In embodiments of the present invention, stripped deviation value=strip original depth value-(strip original depth value-finishing is exported
Value+zinc coating thickness value is thinned in thickness) the thinned value-galvanized layer thickness value of=finishing thickness.
S12, the strip to different original depths return in the Reducing thickness of annealing operation and the relation of strip original depth
Return analysis, draw the equation of linear regression of anneal gauge Reducing thickness and strip original depth, the expression formula of the equation is specific as follows:
Anneal gauge, which is thinned value ,=(1.2+10.5 × rolls the hard belt steel thickness value for rolling out mouth)/1000 (unit:mm)
In embodiments of the present invention, the Zinc Coating Thickness value added is that the zinc layer weight specified based on client is calculated,
Calculation formula is specific as follows:
Zinc Coating Thickness value added=[(nominal zinc layer weight+10)/50] * 0.0071 (unit:mm)
Wherein, from knowhow:Zinc layer weight often increases 50g, and about 7.1 μm of zinc thickness increase, 10 be that equipment is set
It is worth the compensation of deviation, the actual setpoint of production line is set according to order zinc coating thickness, but practice examining result one side zinc
Layer can be more relatively low 10g/m than setting value2, therefore to ensure that zinc coating thickness can meet user's request, spy adds equipment setting value herein
The offset of deviation.
In embodiments of the present invention, the calculation formula of value is thinned in the finishing thickness:
Value=SPM × galvanized steel plain sheet target thickness value is thinned in finishing thickness
Wherein, SPM is strip elongation percentage, i.e., the length increment divided by 100 of every 100 meters of strip extension, unit is %, this
When steel plate thickness value be steel plate thickness value after zinc-plated process, the principle of this formula is the volume and the constant situation of width of steel plate
Under, according to formula L × B × T1=(L+ Δ L) × B × TfCalculate, it is assumed that the length of steel plate is 100m, and calculating process is specific
It is as follows:
100×B×T1=(100+SPM × 100) × B × Tf
It can thus be appreciated that:T1-Tf=SPM × Tf, i.e., it is SPM × T that value, which is thinned, in finishing thicknessf, wherein TfFor galvanized steel plain sheet target
Thickness value, T1For the steel plate thickness value after zincincation, B is the width of steel band.
S2, the hard belt steel thickness for rolling out mouth rolled to calculate based on steel plate thickness correction value meter and galvanized steel plain sheet target thickness value
Value, as steel band original depth value.
In embodiments of the present invention, the strip original depth value=strip target thickness value+anneal gauge be thinned value-it is zinc-plated
Value is thinned in thickness value added+finishing thickness;
Therefore, value is thinned based on anneal gauge, value is thinned in Zinc Coating Thickness value added, finishing thickness and galvanized steel plain sheet target is thick
Angle value rolls the hard belt steel thickness value (steel band original depth value) for rolling out mouth to calculate, and calculation formula is as follows:
It can thus be appreciated that:
Wherein T0To roll the hard belt steel thickness value (steel band original depth value) for rolling out mouth, TfFor steel band target thickness value.
Rolling for calculating of the embodiment of the present invention rolls out a mouthful belt steel thickness value firmly, considers subsequent anneal, zinc-plated and finishing work
The influence of ordered pair steel plate thickness, galvanized steel plain sheet target thickness can be controlled to the thickness deviation requirement in high-end Automobile Plate challenging needs
It is interior, meet the needs of market very well;Fig. 2 is to roll the hard belt steel thickness value for rolling out mouth, warp according to method provided by the invention control
Galvanized steel plain sheet thickness value after annealing, zinc-plated and finishing, as can be seen from Figure 2, abscissa represent the number of sampling, and ordinate represents sample
Galvanized steel plain sheet thickness value after annealed, zinc-plated and finishing, the target thickness value of this galvanized steel plain sheet are 0.8mm, coil of strip head, in,
The thickness value of three positions of tail arbitrfary point deviates galvanized steel plain sheet target thickness value ± 15 μm, i.e. ± the 1.6% of thickness, the μ of mean value ± 6
Within m, the thickness deviation requirement of high-end Automobile Plate demand is met well;
In addition, data maintenance is simple, there is no too high requirement for production technology, operate and possess feasibility, significant effect,
The thickness control model that the present invention designs is accurate to the thickness control of galvanized steel plain sheet finished product, efficiency high, and automaticity is high, is adapted to
Marketing, have a good application prospect.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.