CN107683083A - Electric control element method of plate installation - Google Patents
Electric control element method of plate installation Download PDFInfo
- Publication number
- CN107683083A CN107683083A CN201711081661.1A CN201711081661A CN107683083A CN 107683083 A CN107683083 A CN 107683083A CN 201711081661 A CN201711081661 A CN 201711081661A CN 107683083 A CN107683083 A CN 107683083A
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- CN
- China
- Prior art keywords
- wire harness
- component
- pin
- relay
- electric control
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Connection Or Junction Boxes (AREA)
Abstract
The present invention provides a kind of electric control element method of plate installation, and methods described comprises the following steps：S1, feed；S2, fixed component；S3, routing number；It is S4, offline；S5, installation wiring；S6, diode short circuit；S7, crimp type terminal；S8, installation sheath；S9, entanglement wire harness；S10, heating heat-shrink tube；S11, installation insurance pipe complete the installation of electric control element plate.Compared with correlation technique, electric control element method of plate installation of the invention is easy for installation, function is concentrated, be easy to maintenance and improve wire harness security.
Description
Technical field
The present invention relates to vehicle electric control field, more particularly to a kind of electric control element method of plate installation.
Background technology
As the improvement of people's living standards, also more and more to the demand of automobile, kinds of automobile is also continuously increased, function
Also more and more, the wire harness of automobile is also more and more, and ECU becomes more complicated, and what the complete problem that harness band comes also became
It is prominent.
In correlation technique, automobile electrically-controlled part general structure is complicated, and wire harness is more, and separately installed guarantor on every wire harness
Danger, cost is high, it is cumbersome to safeguard and installation inconvenience.
Therefore, it is necessary to a kind of new electric control element method of plate installation is provided to overcome drawbacks described above.
The content of the invention
It is an object of the invention to provide a kind of new electric control element method of plate installation, with improve the security of wire harness,
It is simple in construction, facilitate I＆M.
In order to achieve the above object, the present invention provides a kind of installation method of electric control element plate, and methods described includes as follows
Step：
S1, feed, there is provided element board, the component installed is coordinated with the element board and is connected with the component
Wire harness, the component includes heat-shrink tube, protective tube, diode and fuse-type junction block；
S2, fixed component, correspondence position on the element board is fixed on by component；
S3, routing number, required wire size is got to the wire harness stamp；
It is S4, offline, the wire harness of corresponding wire size is chosen according to the component and put on；
S5, installation wiring, the component on the element board is attached by the wire harness of corresponding wire size；
S6, diode short circuit, by diode short circuit between the wire harness of corresponding wire size；
S7, crimp type terminal, the crimping dynamics of terminal machine is determined according to the type of the terminal of the component；
S8, installation sheath, by default sheath grafting direction, the wire harness is plugged into the corresponding sheath；
S9, entanglement wire harness, are tangled according to the direction of wire harness, and fix the wire harness；
S10, heating heat-shrink tube, heating heat-shrink tube is so that the heat-shrink tube tightens；
S11, installation insurance pipe, the protective tube of dimension is arranged in the fuse-type junction block, completed
Electric control element plate is installed.
Preferably, in the step S1, the component also includes fuse holder, slow-melting fuse, Wiring trough, copper
Guide rail, baffle plate, fundamental mode junction block, component contact, Anti-splashing sanitary insurance cartridge, 16 pins diagnosis interface, flashing relay, it is small-sized after
Seat for electric appliances, main relay, electric horn breaker point unit, middle position relay, auxiliary reclay, relay guide rail mounting seat, metal are fixed
Folder, two road Fuse box, plate of helping build, screw and packing ring.
Preferably, in the step S2, the Wiring trough, the copper guide rail, the main relay, the loudspeaker after
Electrical equipment, the middle position relay, the auxiliary reclay, the Relay base, 16 pin diagnosis interface and two tunnel are melted
Disconnected device box is fixed on the element board by the screw, and the fuse-type junction block and fundamental mode junction block are arranged on copper
On guide rail.
Preferably, in the step S6, the number of diodes is three, and three diodes are respectively arranged in master
Between 86 pin and 85 pin of relay, between 86 pin and 85 pin of the electric horn breaker point unit and the middle position relay 86 pin
And 85 between pin, wherein, 86 pin of the main relay is just, and 86 pin of the electric horn breaker point unit is just, the middle position relay
85 pin of device is just.
Preferably, the electric control element method of plate installation also includes S12 steps:Labeling is known, the respective identification that will be printed
It is attached on wire casing.
Preferably, the electric control element method of plate installation also includes S13 steps:Examine, check component model, component
Whether the conducting of position, diode direction and wire harness is qualified.
Compared with correlation technique, electric control element method of plate installation of the invention, each functional unit wire harness is permeated
Body, it is easy for installation；By protective tube be arranged on the fuse-type junction block in, function centralized Control, improve operating efficiency and
Attended operation is simple and reliable, easy to maintenance；Wire harness tangles according to the direction of wire harness and fixed, and makes element board plate face succinct.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, make required in being described below to embodiment
Accompanying drawing is briefly described, and drawings in the following description are only some embodiments of the present invention, common for this area
For technical staff, on the premise of not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings, its
In：
Fig. 1 is the flow chart of electric control element method of plate installation of the present invention.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation
Example is only the part of the embodiment of the present invention, rather than whole embodiments.It is common based on the embodiment in the present invention, this area
All other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects
Enclose.
Referring to Fig. 1, the present invention provides a kind of electric control element method of plate installation, methods described comprises the following steps：
S1, feed, there is provided element board, the component installed is coordinated with the element board and is connected with the component
Wire harness；
The component includes model ANM-132 fuse holder, two model ANM200 slow molten insurance
Silk, model PXC1 Wiring trough, the copper guide rail of model IS35 × 290, two model EW35 baffle plate,
17 model SAK1EN fuse-type junction block, 17 model SAK1EN fundamental mode junction block, three models
Q2/SA2.5 component contact, model ZC-912C-4.0R Anti-splashing sanitary insurance cartridge, a model
AMP179631-1/2 16 pins diagnosis interface, model SG258D flashing relay, four model DJJ7053-
6.3-2110 miniature relay seat, three model JD2914 relay, model DRM570024LT centre after
Electrical equipment, model FS4C0EC0 relay guide rail mounting seat, two metal clips, model (60A,
30A) BX2022 two road Fuse box, one block of plate of helping build, three diodes, 11 model M6*16 screw, six types
Number be M5*20 screw, two model M4*16 screw, ten model GB/97.1-200HV packing ring, eight models
For GB/93-65Mn packing ring, a model5A protective tube and a model10A insurance
Pipe.The relay includes main relay, electric horn breaker point unit and middle position relay.Required for preparing according to component specifications and models
Wire harness.
S2, fixed component, correspondence position on the element board is fixed on by component；
Specifically, the Wiring trough and the copper guide rail are fixed by the model M5*20 screw, by described in
Fuse-type junction block and the fundamental mode junction block are arranged on the copper guide rail, and the model M6*16 screw is used for
The fixed relay, the Relay base and 16 pin diagnosis interface, the model M4*16 screw are used to fix institute
Two road Fuse box are stated, certainly, above-mentioned each component is not only only fixed with screw, is also using other fixed forms
Feasible, but this ought to belong to protection scope of the present invention.
S3, routing number, to the wire harness stamp, get required wire size, it is desirable to which wire size is clear without breakage, font；
It is S4, offline, corresponding wire harness is chosen according to the component and puts on wire size wire size, pays special attention to the size of wire harness
With specification, under take size, color and the model of corresponding wire rod；
S5, installation wiring, the component on the element board is attached by the wire harness of corresponding wire size；
Specifically, the fuse-type junction block quantity is 17, control is connect on the 17th fuse-type junction block
Washer power supply processed, the 16th fuse-type wiring seated connection control fan power, the 15th fuse-type junction block
Connect and control driver's cabin rain brush, warning lamp, the portable portable lamp power supply of the 14th fuse-type wiring seated connection control, the described tenth
Three fuse-type wiring seated connections control driver's cabin rear running light power supply, and the 12nd fuse-type wiring seated connection controls driver's cabin
Front running light power supply, headlight power supply after the 11st fuse-type wiring seated connection control, the tenth fuse-type junction block
Control headlight power supply is connect, the 9th fuse-type wiring seated connection controls steering indicating light power supply, the 8th fuse-type wiring
Seated connection controls selector lever power supply, and the 7th fuse-type wiring seated connection controls loudspeaker power supply, and the 6th fuse-type connects
Line seated connection control size is shaken power supply, and the 5th fuse-type wiring seated connection control instrument power supply, the 4th fuse-type connects
Line seated connection controls diagnostic lamp power supply, and the 3rd fuse-type wiring seated connection controls key switch mouth, the second fuse type
Wiring seated connection controls enabling signal, and the first fuse type wiring seated connection controls power supply.Two on the flashing relay
Ground wire, one connects the 16 pin diagnosis interface, and one connects the main relay.Ground wire on the middle position relay connect it is middle after
Electrical equipment, it is logical to ensure all ground wires, for preventing backward voltage is excessive from burning out component.
S6, diode short circuit, by diode short circuit between the wire harness of corresponding wire size；
Specifically, the number of diodes is three, three diodes are connected to the 86 of the main relay
Between pin and 85 pin, between 86 pin and 85 pin of the electric horn breaker point unit and 86 pin of the middle position relay and 85 pin it
Between, wherein, 86 pin of the main relay is just, 86 pin of the electric horn breaker point unit are just 85 pin of the middle position relay
Just, to prevent that power positive cathode is reversed and burns circuit.
S7, crimp type terminal, the crimping dynamics of terminal machine is determined according to the type of the terminal of the component；
Specifically, different terminal compression joint dynamics is different, need to press before crimping it is several do pulling-out force experiment, pulling-out force needs
Meet to require, corresponding different sheath crimps different terminals.
S8, installation sheath, by default sheath grafting direction, the wire harness is plugged into the corresponding sheath；
S9, entanglement wire harness, are tangled according to the direction of wire harness, and fix the wire harness；
S10, heating heat-shrink tube, heating heat-shrink tube is so that the heat-shrink tube tightens, and fixes bellows and wire harness and guarantor
Demonstrate,prove bellows and wire harness is not damaged, do not loosen；
S11, installation insurance pipe, the protective tube of dimension is arranged in the fuse-type junction block, paid attention to
The specifications and models of the protective tube, complete the installation of element board；
S12, labeling are known, and print respective identification and are attached on Wiring trough lid, are conveniently used for the lookup of wire harness during maintenance；
S13, inspection, examine the element board installation whether qualified, check whether model of the component etc. is correct, institute
State whether the position of component is correct, whether the direction of the diode is correct, and whether the specification of the protective tube is correct.
Specifically, once being turned on universal meter amount, the wire harness is checked with the presence or absence of short circuit, open circuit conditions, it is any not to be inconsistent
The product of detection state is closed, unqualified region need to be placed on and fill in unqualified record.
Compared with correlation technique, electric control element method of plate installation of the invention, each functional unit wire harness is permeated
Body, it is easy for installation；By protective tube be arranged on the fuse-type junction block in, function centralized Control, improve operating efficiency and
Attended operation is simple and reliable, easy to maintenance；Wire harness tangles according to the direction of wire harness and fixed, and makes element board plate face succinct.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
The equivalent structure or equivalent flow conversion that bright specification and accompanying drawing content are made, or directly or indirectly it is used in other related skills
Art field, is included within the scope of the present invention.
Claims (6)
1. a kind of electric control element method of plate installation, it is characterised in that methods described comprises the following steps：
S1, feed, there is provided element board, coordinate the component installed and the line with component mating connection with the element board
Beam, the component include heat-shrink tube, protective tube, diode and fuse-type junction block；
S2, fixed component, correspondence position on the element board is fixed on by component；
S3, routing number, required wire size is got to the wire harness stamp；
It is S4, offline, corresponding wire harness is chosen according to the component and puts on wire size；
S5, installation wiring, the component on the element board is attached by the wire harness of corresponding wire size；
S6, diode short circuit, by diode short circuit between the wire harness of corresponding wire size；
S7, crimp type terminal, the crimping dynamics of terminal machine is determined according to the type of the terminal of the component；
S8, installation sheath, by default sheath grafting direction, the wire harness is plugged into the corresponding sheath；
S9, entanglement wire harness, are tangled according to the direction of wire harness, and fix the wire harness；
S10, heating heat-shrink tube, heating heat-shrink tube is so that the heat-shrink tube tightens；
S11, installation insurance pipe, the protective tube of dimension is arranged in the fuse-type junction block, completed automatically controlled
Element board is installed.
2. electric control element method of plate installation according to claim 1, it is characterised in that：In the step S1, the member
Device also includes fuse holder, slow-melting fuse, Wiring trough, copper guide rail, baffle plate, fundamental mode junction block, component contact, Anti-splashing sanitary
Insure cartridge, 16 pins diagnosis interface, flashing relay, miniature relay seat, main relay, electric horn breaker point unit, middle position relay
Device, auxiliary reclay, relay guide rail mounting seat, metal clip, two road Fuse box, plate of helping build, screw and packing ring.
3. electric control element method of plate installation according to claim 2, it is characterised in that：In the step S2, the row
Wire casing, the copper guide rail, the main relay, the electric horn breaker point unit, the middle position relay, the auxiliary reclay,
The Relay base, 16 pin diagnosis interface and two road Fuse box are fixed on the element board by the screw
On, the fuse-type junction block and the fundamental mode junction block are arranged on the copper guide rail.
4. electric control element method of plate installation according to claim 2, it is characterised in that：In the step S6, described two
Pole pipe quantity is three, and three diodes are respectively arranged between 86 pin of main relay and 85 pin, the loudspeaker relay
Between 86 pin and 85 pin of device and between 86 pin and 85 pin of the middle position relay, wherein, 86 pin of the main relay
For just, 86 pin of the electric horn breaker point unit is just, 85 pin of the middle position relay is just.
5. electric control element method of plate installation according to claim 2, it is characterised in that the electric control element method of plate installation
Also include S12 steps：Labeling is known, and the respective identification printed is attached on the Wiring trough.
6. electric control element method of plate installation according to claim 5, it is characterised in that the electric control element method of plate installation
Also include S13 steps：Examine, check the component model, the component locations, the diode direction and the wire harness
Conducting it is whether qualified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711081661.1A CN107683083B (en) | 2017-11-07 | 2017-11-07 | Method for mounting electric control element board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711081661.1A CN107683083B (en) | 2017-11-07 | 2017-11-07 | Method for mounting electric control element board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107683083A true CN107683083A (en) | 2018-02-09 |
| CN107683083B CN107683083B (en) | 2020-12-11 |
Family
ID=61144898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711081661.1A Active CN107683083B (en) | 2017-11-07 | 2017-11-07 | Method for mounting electric control element board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107683083B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110224341A (en) * | 2019-06-05 | 2019-09-10 | 中车洛阳机车有限公司 | A kind of HXDThe method of 1 locomotive auxiliary switch cabinet prewiring |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201993959U (en) * | 2011-01-24 | 2011-09-28 | 天津职业技术师范大学 | Relay control circuit installation and trouble shooting training case with simulating motor |
| CN105655845A (en) * | 2011-03-07 | 2016-06-08 | 日本自动机械株式会社 | Terminal inserting device and wiring harness production device as well as terminal inserting method and wiring harness production method |
| CN106793631A (en) * | 2017-03-06 | 2017-05-31 | 南京泽宣自动化工程技术有限公司 | A kind of electrically visualization installing plate |
-
2017
- 2017-11-07 CN CN201711081661.1A patent/CN107683083B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201993959U (en) * | 2011-01-24 | 2011-09-28 | 天津职业技术师范大学 | Relay control circuit installation and trouble shooting training case with simulating motor |
| CN105655845A (en) * | 2011-03-07 | 2016-06-08 | 日本自动机械株式会社 | Terminal inserting device and wiring harness production device as well as terminal inserting method and wiring harness production method |
| CN106793631A (en) * | 2017-03-06 | 2017-05-31 | 南京泽宣自动化工程技术有限公司 | A kind of electrically visualization installing plate |
Non-Patent Citations (2)
| Title |
|---|
| 国家能源局电力业务资质管理中心: "《2012年版电工进网作业许可考试参考教材 低压类实操部分》", 31 December 2012 * |
| 莫建章，等: "国际标准汽车整车线路图的阅读", 《广东交通职业技术学院学报》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110224341A (en) * | 2019-06-05 | 2019-09-10 | 中车洛阳机车有限公司 | A kind of HXDThe method of 1 locomotive auxiliary switch cabinet prewiring |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107683083B (en) | 2020-12-11 |
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