CN107680751A - One kind energy-conservation enamel-covered wire drying unit - Google Patents
One kind energy-conservation enamel-covered wire drying unit Download PDFInfo
- Publication number
- CN107680751A CN107680751A CN201711157713.9A CN201711157713A CN107680751A CN 107680751 A CN107680751 A CN 107680751A CN 201711157713 A CN201711157713 A CN 201711157713A CN 107680751 A CN107680751 A CN 107680751A
- Authority
- CN
- China
- Prior art keywords
- air inlet
- enamel
- baking channel
- drying unit
- gas outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001035 drying Methods 0.000 title claims abstract description 14
- 238000004134 energy conservation Methods 0.000 title claims abstract description 12
- 239000003054 catalyst Substances 0.000 claims abstract description 14
- 230000007704 transition Effects 0.000 claims description 4
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000010422 painting Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005373 pervaporation Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
Abstract
A kind of energy-conservation enamel-covered wire drying unit of the invention, including burner hearth, the burner hearth both ends are provided with incoming line and line outlet, the incoming line and the line outlet are horizontally extending rectangular opening, the burner hearth includes the baking channel between the incoming line and the line outlet, the baking channel lower end is provided with air inlet port, the first electrothermal tube is provided with the baking channel, the first air dam is provided between first electrothermal tube and the air inlet port, the second air dam is provided with the upside of first electrothermal tube, the baking channel upper side end is provided with gas outlet, the gas outlet is provided with circulation air path, circulating fan and catalyst converter are provided with the circulation air path, on the upside of the baking channel air inlet is relatively set with the gas outlet, described circulation air path one end connects with the air inlet.The drying unit can ensure the uniformity of the enameled wire painting layer in shaft kiln, and improve heat utilization ratio.
Description
Technical field
The present invention relates to enameled wire machining technical field, more particularly to a kind of energy-conservation enamel-covered wire drying unit.
Background technology
Enamel-covered wire is a principal item of winding wire, is made up of conductor and insulating barrier two, after the annealed softening of bare wire,
Formed again by repeatedly japanning, baking.In the baking process of enamel-covered wire, the skin of paint on enamel-covered wire can be through pervaporation and solidification
Process.In baking process, when temperature raises, solvent does not evaporate, viscosity can drastically decline and in the outer load such as gravity paint solution
Effect is lower to be flowed, and causes enamelled coating uneven.For shaft kiln, dipping lacquer passage is in lower end, and the air-flow that near normal rises is in addition
The vibration of enamel-covered wire, thickness of paint layer uniformity can be made a big impact, gas flow is also resulted in hot gas removal process more
Add disorder.
The content of the invention
In view of the shortcomings of the prior art, the invention provides one kind to save enamel-covered wire drying unit, to ensure shaft kiln
The uniformity of interior enameled wire painting layer, and improve heat utilization ratio.
In order to reach the purpose, the present invention adopts the following technical scheme that:
One kind energy-conservation enamel-covered wire drying unit, including burner hearth, the burner hearth both ends are provided with incoming line and line outlet, the incoming line
Be horizontally extending rectangular opening with the line outlet, the burner hearth include positioned at the incoming line and the line outlet it
Between baking channel, it is characterised in that:The baking channel lower end is provided with air inlet port, and the first electricity is provided with the baking channel
Heat pipe, is provided with the first air dam between first electrothermal tube and the air inlet port, the is provided with the upside of first electrothermal tube
Two air dams, first air dam are the vertical flat board being parallel to each other, and second air dam includes the panel being obliquely installed,
The panel is arranged in parallel, and transition arc, the baking channel are provided between the panel and first electrothermal tube
Upper side end is provided with gas outlet, and the gas outlet is provided with circulation air path, circulating fan and catalyst converter are provided with the circulation air path,
Air inlet is relatively set with the upside of the baking channel with the gas outlet, described circulation air path one end connects with the air inlet
It is logical.
As a preferred embodiment, the quantity at least two of the air inlet port, the air inlet port and the vertical flat board
Orientation it is identical.
As a preferred embodiment, being provided with rebound on the outside of the gas outlet, the transition plate face is arc, the arc
End is provided with and the symmetrical aerofoil excessively of the panel.
As a preferred embodiment, being provided with two layers of filter screen in the circulation air path, drier is provided between two layers of filter screen.
As a preferred embodiment, the acute angle between the panel and the baking channel bottom side of the wall is 45 °.
As a preferred embodiment, the circulating fan and the catalyst converter are located in the baking channel close to the gas outlet
One end, the circulating fan are set between the gas outlet and the catalyst converter between the catalyst converter and the air inlet
There is the second electrothermal tube.
To sum up, the present invention has advantages below:Panel by lower end come wind be decomposed into along the footpath of enamel-covered wire aweather with axial wind,
Footpath aweather promotes unevaporated enamelled coating to carry out vertical and horizontal direction flowing with axial wind, counteracts the effect of quality and makes
The axially distributed homogenization of enamelled coating.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Label in figure is as follows:
1. burner hearth, 2. baking channels, 21. gas outlets, 22. air inlets, 3. air inlet ports, 4. first electrothermal tubes, 5. first wind-guidings
Portion, 6. second air dams, 61. panels, 62. arcs, 7. circulation air paths, 71. circulating fans, 72. catalyst converters, 73. second electricity
Heat pipe, 8. rebounds, 9. cross aerofoil.
Embodiment
The invention will be further described for middle embodiment below in conjunction with the accompanying drawings.
A kind of energy-conservation enamel-covered wire drying unit as shown in Figure 1, including burner hearth 1, the both ends of burner hearth 1 are provided with incoming line and outlet
Mouthful, incoming line and line outlet are horizontally extending rectangular opening, and burner hearth 1 includes the baking between incoming line and line outlet
Roasting passage 2.The lower end of baking channel 2 is provided with air inlet port 3, is provided with the first electrothermal tube 4 in baking channel 2, the first electrothermal tube 4 is with entering
The first air dam 5 is provided between gas port 3, the upside of the first electrothermal tube 4 is provided with the second air dam 6, and the first air dam 5 is mutually flat
Capable vertical flat board, the second air dam 6 include the panel 61 being obliquely installed, and panel 61 is arranged in parallel, panel 61 and first
Transition arc 62 is provided between electrothermal tube 4.Circulating fan 71 and catalyst converter 72 are located in baking channel 2 close to gas outlet 21 1
End, circulating fan 71 are provided with the second electrothermal tube between gas outlet 21 and catalyst converter 72 between catalyst converter 72 and air inlet 22
73。
The upper side end of baking channel 2 is provided with gas outlet 21, and circulation air path 7 is provided with gas outlet 21, is provided with circulation air path 7
Circulating fan 71 and catalyst converter 72, the upside of baking channel 2 are relatively set with air inlet 22, the one end of circulation air path 7 with gas outlet 21
Connected with air inlet 22.The wind for flowing obliquely into the middle part of baking channel 2 flows into circulation air path 7 via air inlet 22 and urged by heating
Change, decompose toxic component.
The quantity at least two of air inlet port 3, air inlet port 3 are identical with the orientation of vertical flat board.Gas outlet 21
Outside is provided with rebound 8, and the face of rebound 8 is arc, and the end of arc 62 is provided with and the symmetrical aerofoil 9 excessively of panel 61.Outlet
Flowed in the horizontal direction together with the oblique wind that the wind of the outflow of mouth 21 come up after the guiding of rebound 8 with lower end stream, ensure that baking
The flow direction entered in roasting passage 2 in enamel-covered wire hospital areas is horizontal, to ensure the uniformity of also unevaporated paint solution.
Two layers of filter screen is provided with circulation air path 7, drier is provided between two layers of filter screen.Panel 61 and the lower end of baking channel 2
Acute angle between side wall is 45 °.
Described above is only explanation of the invention so that those of ordinary skill in the art's can completely implements we
Case, but be not limitation of the present invention, those skilled in the art can be as needed to this reality after this specification is read
The modification that example makes no creative contribution is applied, these are all without creative modification.But as long as in the right of the present invention
All protected in claimed range by Patent Law.
Claims (6)
1. one kind energy-conservation enamel-covered wire drying unit, including burner hearth(1), the burner hearth(1)Both ends are provided with incoming line and line outlet, institute
State incoming line and the line outlet is horizontally extending rectangular opening, the burner hearth(1)Including positioned at the incoming line and
Baking channel between the line outlet(2), it is characterised in that:The baking channel(2)Lower end is provided with air inlet port(3), institute
State baking channel(2)Inside it is provided with the first electrothermal tube(4), first electrothermal tube(4)With the air inlet port(3)Between be provided with the
One air dam(5), first electrothermal tube(4)Upside is provided with the second air dam(6), first air dam(5)Mutually to put down
Capable vertical flat board, second air dam(6)Including the panel being obliquely installed(61), the panel(61)It is parallel to each other and sets
Put, the panel(61)With first electrothermal tube(4)Between be provided with transition arc(62), the baking channel(2)Upside
End is provided with gas outlet(21), the gas outlet(21)Place is provided with circulation air path(7), the circulation air path(7)It is interior to be provided with circulation
Blower fan(71)And catalyst converter(72), the baking channel(2)Upside and the gas outlet(21)It is relatively set with air inlet(22),
The circulation air path(7)One end and the air inlet(22)Connection.
A kind of 2. energy-conservation enamel-covered wire drying unit according to claim 1, it is characterised in that:The air inlet port(3)'s
Quantity at least two, the air inlet port(3)It is identical with the orientation of the vertical flat board.
A kind of 3. energy-conservation enamel-covered wire drying unit according to claim 1, it is characterised in that:The gas outlet(21)Outside
Provided with rebound(8), the rebound(8)Face is arc, the arc(62)End be provided with and the panel(61)It is right
Title crosses aerofoil(9).
A kind of 4. energy-conservation enamel-covered wire drying unit according to claim 1, it is characterised in that:The circulation air path(7)It is interior
Provided with two layers of filter screen, drier is provided between two layers of filter screen.
A kind of 5. energy-conservation enamel-covered wire drying unit according to claim 1, it is characterised in that:The panel(61)With it is described
Baking channel(2)Acute angle between bottom side of the wall is 45 °.
A kind of 6. energy-conservation enamel-covered wire drying unit according to claim 1, it is characterised in that:The circulating fan(71)With
The catalyst converter(72)Positioned at the baking channel(2)The interior close gas outlet(21)One end, the circulating fan(71)Position
In the gas outlet(21)With the catalyst converter(72)Between, the catalyst converter(72)With the air inlet(22)Between be provided with the
Two electrothermal tubes(73).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711157713.9A CN107680751B (en) | 2017-11-20 | 2017-11-20 | Energy-saving enameled wire drying device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711157713.9A CN107680751B (en) | 2017-11-20 | 2017-11-20 | Energy-saving enameled wire drying device |
Publications (2)
Publication Number | Publication Date |
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CN107680751A true CN107680751A (en) | 2018-02-09 |
CN107680751B CN107680751B (en) | 2024-01-05 |
Family
ID=61150049
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CN201711157713.9A Active CN107680751B (en) | 2017-11-20 | 2017-11-20 | Energy-saving enameled wire drying device |
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Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05250941A (en) * | 1992-03-02 | 1993-09-28 | Sumitomo Electric Ind Ltd | Enamel wire baking furnace |
KR20000025220A (en) * | 1998-10-09 | 2000-05-06 | 이범주 | Enamel electric wire coating oven |
CN201122464Y (en) * | 2007-12-07 | 2008-09-24 | 周开勇 | Energy-saving environment-friendly enamelling machine oven |
CN201315194Y (en) * | 2008-12-19 | 2009-09-23 | 东莞市益达实业有限公司 | Hot air circulation device of horizontal enameling machine |
JP2010267533A (en) * | 2009-05-15 | 2010-11-25 | Furukawa Electric Co Ltd:The | Enameled wire baking device |
CN201936692U (en) * | 2010-12-07 | 2011-08-17 | 河源市富民生态科技有限公司 | Energy-saving baking oven of enameling machine |
CN102368412A (en) * | 2011-09-14 | 2012-03-07 | 吴江市神州机械有限公司 | Cyclic baking method of enamelled wire and oven for realizing method |
CN203673896U (en) * | 2013-12-12 | 2014-06-25 | 无锡市梅达电工机械有限公司 | Continuous catalytic combustion device of oven used for medium-speed vertical-type enameling machine |
CN203982907U (en) * | 2014-08-14 | 2014-12-03 | 陈本能 | A kind of baker of producing enamelled wire |
CN104851519A (en) * | 2015-04-24 | 2015-08-19 | 苏州圣利线缆有限公司 | Enameled wire oven |
CN104851533A (en) * | 2015-04-24 | 2015-08-19 | 苏州圣利线缆有限公司 | Energy-saving enamelled wire oven |
CN204695873U (en) * | 2015-06-25 | 2015-10-07 | 苏州圣利线缆有限公司 | A kind of enameling machine oven |
CN107096310A (en) * | 2017-04-13 | 2017-08-29 | 安徽鼎梁生物能源科技开发有限公司 | A kind of dust arrester of biomass granulation machine |
CN207474159U (en) * | 2017-11-20 | 2018-06-08 | 湖州中洲电磁线有限公司 | A kind of energy saving enameled wire drying unit |
-
2017
- 2017-11-20 CN CN201711157713.9A patent/CN107680751B/en active Active
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05250941A (en) * | 1992-03-02 | 1993-09-28 | Sumitomo Electric Ind Ltd | Enamel wire baking furnace |
KR20000025220A (en) * | 1998-10-09 | 2000-05-06 | 이범주 | Enamel electric wire coating oven |
CN201122464Y (en) * | 2007-12-07 | 2008-09-24 | 周开勇 | Energy-saving environment-friendly enamelling machine oven |
CN201315194Y (en) * | 2008-12-19 | 2009-09-23 | 东莞市益达实业有限公司 | Hot air circulation device of horizontal enameling machine |
JP2010267533A (en) * | 2009-05-15 | 2010-11-25 | Furukawa Electric Co Ltd:The | Enameled wire baking device |
CN201936692U (en) * | 2010-12-07 | 2011-08-17 | 河源市富民生态科技有限公司 | Energy-saving baking oven of enameling machine |
CN102368412A (en) * | 2011-09-14 | 2012-03-07 | 吴江市神州机械有限公司 | Cyclic baking method of enamelled wire and oven for realizing method |
CN203673896U (en) * | 2013-12-12 | 2014-06-25 | 无锡市梅达电工机械有限公司 | Continuous catalytic combustion device of oven used for medium-speed vertical-type enameling machine |
CN203982907U (en) * | 2014-08-14 | 2014-12-03 | 陈本能 | A kind of baker of producing enamelled wire |
CN104851519A (en) * | 2015-04-24 | 2015-08-19 | 苏州圣利线缆有限公司 | Enameled wire oven |
CN104851533A (en) * | 2015-04-24 | 2015-08-19 | 苏州圣利线缆有限公司 | Energy-saving enamelled wire oven |
CN204695873U (en) * | 2015-06-25 | 2015-10-07 | 苏州圣利线缆有限公司 | A kind of enameling machine oven |
CN107096310A (en) * | 2017-04-13 | 2017-08-29 | 安徽鼎梁生物能源科技开发有限公司 | A kind of dust arrester of biomass granulation machine |
CN207474159U (en) * | 2017-11-20 | 2018-06-08 | 湖州中洲电磁线有限公司 | A kind of energy saving enameled wire drying unit |
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CN107680751B (en) | 2024-01-05 |
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TA01 | Transfer of patent application right |
Effective date of registration: 20231207 Address after: 512400 in Zhuji Industrial Park, Nanxiong City, Shaoguan City, Guangdong Province Applicant after: NANXIONG RUITAI NEW MATERIAL Co.,Ltd. Address before: 313000 Baiguoshu, Central Village, Lianshi Town, Nanxun District, Huzhou, Zhejiang Province Applicant before: HUZHOU ZHONGZHOU ELECTROMAGNETIC WIRE Co.,Ltd. |
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GR01 | Patent grant |