CN107675564A - A kind of fragment-free track slab framework of steel reinforcement insulation system - Google Patents

A kind of fragment-free track slab framework of steel reinforcement insulation system Download PDF

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Publication number
CN107675564A
CN107675564A CN201711137021.8A CN201711137021A CN107675564A CN 107675564 A CN107675564 A CN 107675564A CN 201711137021 A CN201711137021 A CN 201711137021A CN 107675564 A CN107675564 A CN 107675564A
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CN
China
Prior art keywords
reinforcing bar
reinforcement
bar
plate body
bars
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711137021.8A
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Chinese (zh)
Inventor
陆健
楼亦相
廖环武
吕迪凡
陈秋斌
陆钟帅
石江飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Three-Dimensional Railroad Track Manufacturing Co Ltd In Guangxi
Original Assignee
Three-Dimensional Railroad Track Manufacturing Co Ltd In Guangxi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Three-Dimensional Railroad Track Manufacturing Co Ltd In Guangxi filed Critical Three-Dimensional Railroad Track Manufacturing Co Ltd In Guangxi
Priority to CN201711137021.8A priority Critical patent/CN107675564A/en
Publication of CN107675564A publication Critical patent/CN107675564A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/09Ballastless systems
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2205/00Electrical insulation of railway track parts

Abstract

The present invention relates to a kind of fragment-free track slab framework of steel reinforcement insulation system, including plate body, prestress reinforcement structure and common reinforcement structure are provided with plate body, prestress reinforcement structure is in common reinforcement structure;Prestress reinforcement structure includes transversely prestressed bars and longitudinal prestressing muscle;Transversely prestressed bars are arranged in the middle part of plate body, and longitudinal prestressing muscle is arranged on plate body upper and lower part, and transversely prestressed bars and longitudinal prestressing muscle are arranged apart, do not overlap mutually;Common reinforcement structure includes vertical structure reinforcing bar, auxiliary bar, bearing rod, flush type terminal, zinc-coated flat steel sheet and transversary reinforcing bar;Vertical structure reinforcing bar, auxiliary bar and transversary reinforcing bar composition hollow, rectangular steel reinforcement cage;The present invention can reach following effect:Solve the problems, such as influence of the vertical, horizontal reinforcing bar to track circuit in track plates;Avoid taking insulation measures to have an impact track plates durability;Good economy performance, amount of reinforcement is less, saves using the expense required for coated reinforcement or insulating sleeve.

Description

A kind of fragment-free track slab framework of steel reinforcement insulation system
Technical field
The invention belongs to rail plate technique field, mainly solves the Insulation Problems of track plates and track circuit, is specifically one kind Fragment-free track slab framework of steel reinforcement insulation system.
Background technology
There is track plates quality easily to ensure, durability is high, crack resistance is good, and speed of application is fast, and track recoverability is preferable etc. Advantage, but because the reinforcing bar loop in track plates, base, convex blocking platform and rail are acted on by the mutual inductance between electric current, influence The conveying length of resonant mode non-insulated track circuit;If not doing insulation processing, track circuit transmission distance requires poor with standard Away from very big.
Therefore, it is necessary to which reducing transmission of the track plates section on track circuit influences, tested and tied according to the research of latest domestic Fruit, the reinforcing steel bar insulating processing in track plates, which still has, need to handle the problem of number of steel bars is more, intractability is big;In usual engineering The measure taken is the insulation between reinforcing bar;Insulation mode between reinforcing bar has two kinds, and one kind is that reinforcing bar crosspoint adds insulating sleeve Or insulating blanked clamper, another kind are to use Epoxy Resin Coated Steel Bars.
But there is the problem of following in these insulation measures:
First, the crosspoint of reinforcing bar adds edge insulator or insulating sleeve;Edge insulator or insulating sleeve are typically moulded using common polythene Material or nylon make, and polyethylene, nylon material and concrete shrinkage coefficient difference are larger under normal Warm, what its junction was easily formed Hole, crack hair is easily produced, necessarily the durability of track plates is exerted an adverse impact, its influence degree is still not clear, and needs To be examined by putting into practice.
Second, use coated reinforcement;The generation in crack source is avoided using coated reinforcement, but epoxy coating causes to mix Coagulating the bond stress of soil reduces, and the bearing capacity and durability to structure produce large effect.
The Insulation Problems of track plates and track circuit, it is the weight that must be solved in China's non-fragment orbit large-scale promotion use Want problem.
The content of the invention
The technical problems to be solved by the invention are:A kind of fragment-free track slab framework of steel reinforcement insulation system is provided, to solve Bearing capacity and durability using the insulation technology such as traditional approach such as edge insulator or insulating sleeve, coated reinforcement to track harden structure The problem of producing considerable influence.
The technical solution adopted in the present invention is:A kind of fragment-free track slab framework of steel reinforcement insulation system, including plate body are provided, It is characterized in that:Prestress reinforcement structure and common reinforcement structure are provided with plate body, described prestress reinforcement structure is located at general In logical reinforcement structure.
Further, described prestress reinforcement structure includes transversely prestressed bars and longitudinal prestressing muscle;Described transverse direction Presstressed reinforcing steel is arranged in the middle part of plate body, and more of described transversely prestressed bars are arranged into one layer of transversely prestressed bars net, all horizontal strokes Do not overlapped to presstressed reinforcing steel;Described longitudinal prestressing muscle is arranged on plate body upper and lower part, described longitudinal prestressing muscle More are arranged into two layers of longitudinal prestressing muscle net, and the longitudinal prestressing muscle net described in two layers is arranged on plate body upper and lower part, institute There is longitudinal prestressing muscle not overlap;Described transversely prestressed bars net and longitudinal prestressing muscle net is arranged apart, does not overlap mutually.
Further, described common reinforcement structure includes vertical structure reinforcing bar, auxiliary bar, bearing rod, flush type terminal, plating Zinc band steel and transversary reinforcing bar;Described vertical structure reinforcing bar, auxiliary bar and transversary reinforcing bar composition hollow, rectangular reinforcing bar Cage, described prestress reinforcement structure setting in hollow, rectangular steel reinforcement cage, described hollow, rectangular steel reinforcement cage upper and lower faces by Vertical structure reinforcing bar arranges to form bar-mat reinforcement with transversary reinforcing bar, and described auxiliary bar forms around upper and lower two layers of bar-mat reinforcement The wire side of hollow, rectangular steel reinforcement cage front, rear, left and right four, described bearing rod is arranged in hollow, rectangular steel reinforcement cage, and bearing rod Do not touched with prestress reinforcement structure;The plate body both ends are stitched provided with malformation, and the bar-mat reinforcement both ends are close to movement joint First row transversary reinforcing bar electrically welds with all vertical structure reinforcing bars intersected, transversary reinforcing bar in the middle part of the bar-mat reinforcement With all vertical structure reinforcement weldings intersected;The drainage bar is two and plate body is below rail track, and position In the vertical structure reinforcing bar with all transversary reinforcement weldings of overall rail roadbed surface layer;Other described longitudinal directions Structure reinforcing bars, transversary reinforcing bar, bearing rod, auxiliary bar do not overlap mutually;The described bar-mat reinforcement composition main collection of stray electrical current Monitoring net;Described zinc-coated flat steel sheet is welded on the vertical structure reinforcing bar of malformation seam both sides;The flush type terminal and plating Zinc band steel welds.
Further, it is hot rolled ribbed bars that the vertical structure reinforcing bar and transversary reinforcing bar are some or all.
Further, plate body surface both ends are distributed with concrete track.
Further, the track plate body side surface is provided with the lifting sleeve pipe for lifting by crane.
Further, plate body surface is provided with service sleeve.
The pre-tensioned prestressed concrete track plates that the thickness that the present invention is exclusively used in plate is 260mm, this pre-tensioned prestressing coagulation Native track plates are that the domestic intercity general location of track is to solve thin plate(100 ~ 200mm of thickness)Easily stick up in the process of running A kind of pre-tensioned prestressed concrete track plates that song is deformed and used.
After above structure, following effect can be reached:(1) in the case of not increasing insulation measures, solves track Influence problem of the vertical, horizontal reinforcing bar to track circuit in plate;(2) avoid to meet insulation measures that track circuit takes to rail Guidance tape durability has an impact, and vertical, horizontal reinforcing bar crosspoint is more in the types of CRTS I, the type track plates of CRTS II, using sleeve pipe, absolutely Edge card or coated reinforcement, the durability of bond stress and structure between concrete inherent quality, reinforcing bar and concrete can be produced Raw adverse effect, and the reinforcement manner of pretensioned prestressing track plates of the present invention can thoroughly solve this problem;(3) economy Good, the pre-tensioning system production lower-cost reason of pre-stress rail plate of the present invention is that the amount of reinforcement in track plates is less, saves Using the expense required for coated reinforcement or insulating sleeve.
Brief description of the drawings
Fig. 1 is the prestress reinforcement structure top view perspective view of the present invention.
Fig. 2 is the prestress reinforcement structure A-A partial sectional views of the present invention.
Fig. 3 is the prestress reinforcement structure B-B partial sectional views of the present invention.
Fig. 4 is the common reinforcement structure top view perspective figure of the present invention.
Fig. 5 is the common reinforcement structure C-C partial sectional views of the present invention.
Fig. 6 is the common reinforcement structure D-D partial sectional views of the present invention.
Fig. 7 is the common reinforcement structure E-E partial sectional views of the present invention.
In figure, 1, plate body, 2, transversely prestressed bars, 3, longitudinal prestressing muscle, 4, flush type terminal, 5, lifting sleeve pipe, 6, Vertical structure reinforcing bar, 7, transversary reinforcing bar, 8, service sleeve, 9, bearing rod, 10, zinc-coated flat steel sheet, 11, drainage bar, 12, auxiliary Muscle, 13, concrete track, 14, vertical structure reinforcing bar and transversary steel bar welding contact.
Embodiment
The present invention is described in detail below in conjunction with drawings and examples.
As shown in Figures 1 to 7, a kind of fragment-free track slab framework of steel reinforcement insulation system, including plate body 1, plate body 1 is interior to be provided with advance Stress reinforcement structure and common reinforcement structure, prestress reinforcement structure is in common reinforcement structure.
As shown in Figures 1 to 3, prestress reinforcement structure includes transversely prestressed bars 2 and longitudinal prestressing muscle 3;Laterally in advance should Power muscle 2 is arranged on the middle part of plate body 1, and transversely prestressed bars more than 2 are arranged into one layer of transversely prestressed bars net, all transverse prestresses Muscle 2 does not overlap;Longitudinal prestressing muscle 3 is arranged on the upper and lower part of plate body 1, and more than 3, longitudinal prestressing muscle is arranged into two layers and indulged To presstressed reinforcing steel net, two layers of longitudinal prestressing muscle net is arranged on the upper and lower part of plate body 1, and all longitudinal prestressing muscle 3 are not taken Connect;Transversely prestressed bars net and longitudinal prestressing muscle net are arranged apart, do not overlap mutually.
As shown in Fig. 4 to 7, common reinforcement structure includes vertical structure reinforcing bar 6, auxiliary bar 12, bearing rod 9, flush type end Son 4, zinc-coated flat steel sheet 10 and transversary reinforcing bar 7;Vertical structure reinforcing bar 6, auxiliary bar 12 and transversary reinforcing bar 7 form hollow square Shape steel reinforcement cage, prestress reinforcement structure setting is in hollow, rectangular steel reinforcement cage, and hollow, rectangular steel reinforcement cage upper and lower faces are by longitudinally tying Structure reinforcing bar 6 forms bar-mat reinforcement with the arrangement of transversary reinforcing bar 7, and auxiliary bar 12 is around upper and lower two layers of bar-mat reinforcement composition hollow, rectangular The wire side of steel reinforcement cage front, rear, left and right four, bearing rod 9 is arranged in hollow, rectangular steel reinforcement cage, and bearing rod 9 and prestress reinforcement Structure is not touched;The both ends of plate body 1 are stitched provided with malformation, first row transversary reinforcing bar 7 of the bar-mat reinforcement both ends close to movement joint Electrically welded with all vertical structure reinforcing bars 6 intersected, transversary reinforcing bar 7 is tied with all longitudinal directions intersected in the middle part of bar-mat reinforcement Structure reinforcing bar 6 welds;Drainage bar 11 is two and plate body 1 is below rail track, and is located at overall rail roadbed table The vertical structure reinforcing bar 6 with the welding of all transversary reinforcing bars 7 at layer;Other vertical structure reinforcing bars 6, other transversary steel Muscle 7, bearing rod 9, auxiliary bar 12 do not overlap mutually;Bar-mat reinforcement forms the main collection monitoring net of stray electrical current;Zinc-coated flat steel sheet 10 welds On the vertical structure reinforcing bar 6 of malformation seam both sides;Flush type terminal 4 welds with zinc-coated flat steel sheet 10.
As shown in Figures 4 to 7, vertical structure reinforcing bar 6 and transversary reinforcing bar 7 it is some or all be hot-rolled strip rib steel Muscle.
As shown in Figures 1 to 7, the surface both ends of plate body 1 are respectively equipped with concrete track 13.
As shown in Figures 1 to 7, the side of plate body 1 is provided with the lifting sleeve pipe 5 for lifting by crane.
As shown in Figures 1 to 7, the surface of plate body 1 is provided with service sleeve 8.
It is main using prestress reinforcement structure and common reinforcement structure Composite Layout mode, its production process more than of the invention It is as follows:Rational Bar Anchorage position is determined using mould, hot rolled ribbed bars are symmetrically arranged in track plates both sides, arrangement is vertical To two layers of structure reinforcing bars, two layers of transversary reinforcing bar, prestress reinforcement structure is arranged in common reinforcement structure, played simultaneously The effect of distributing bar;Using the thickness of plate, rational Bar Anchorage position is determined in mould, makes to protect between reinforcing bar by tensioning Certain spacing is held, under conditions of other insulation measures are not increased, passes through prestress reinforcement structure and common reinforcement structure bone Frame separation arrangement, flush type terminal is drawn using the good insulating properties of concrete, while by welding position, it is exhausted to reach reinforcing bar Edge purpose.
Using the track plate insulation performance test of the present invention:It will be placed in by inspection track plates on solid smooth ground, by two One steel rail is placed on the support rail position of track plates, and the length of stretching track plates should be identical per one steel rail both ends;Use collets(Such as Wood block filler)Rail is paved, make the flange of rail apart from support rail face height it is equal with fastener assembled height, gauge adjustment be 1435mm ± 3mm;With connecting line by two one steel rails with one end directly be not more than 10mm bolt crimping by way of the company of envelope, in the rail other end Binding post is squeezed into circular hole position, and binding post should be completely embedded with rail, and be connected with tester;Surveyed using bridge test instrument Measure the inductance value L between two rail connection terminals(mH)And resistance value R(mΩ), test frequency is defined as 2000Hz, measures 3 times, take Art average value is as measurement result;Remove by inspection track plates, rail is placed in insulating bodies(Such as wood block filler)On, make flange of rail distance The height on ground and identical, adjustment gauge to 1435mm ± 3mm before removal track plates, and keep the connection of the two one steel rail other ends State;Inductance value LO between the secondary two rail connection terminals of measurement using bridge test instrument(mH)And resistance value RO(mΩ), test frequency Rate is defined as 2000Hz, measures 3 times, and calculation takes art average value as measurement result.
Qualitative test shows::Using the non-fragment orbit of this track plates arrangement of reinforcement, its track circuit electric property is close to having Tiny fragments of stone, coal, etc. track, the qualification rate of framework of steel reinforcement megger test was both ensure that, has reduced production cost again, and be the scientific research of like product And production provides experience.

Claims (7)

1. a kind of fragment-free track slab framework of steel reinforcement insulation system, including plate body(1), it is characterised in that:Plate body(1)Interior be provided with advance should Power reinforcement structure and common reinforcement structure, described prestress reinforcement structure is in common reinforcement structure.
2. fragment-free track slab framework of steel reinforcement insulation system according to claim 1, it is characterised in that:Described prestressing force is matched somebody with somebody Muscle structure includes transversely prestressed bars(2)With longitudinal prestressing muscle(3);Described transversely prestressed bars(2)It is arranged on plate body(1) Middle part, described transversely prestressed bars(2)More are arranged into one layer of transversely prestressed bars net, all transversely prestressed bars(2) Do not overlap;Described longitudinal prestressing muscle(3)It is arranged on plate body(1)Upper and lower part, described longitudinal prestressing muscle(3)More Two layers of longitudinal prestressing muscle net is arranged into, the longitudinal prestressing muscle net described in two layers is arranged on plate body(1)Upper and lower part, own Longitudinal prestressing muscle(3)Do not overlap;Described transversely prestressed bars net and longitudinal prestressing muscle net is arranged apart, does not take mutually Connect.
3. fragment-free track slab framework of steel reinforcement insulation system according to claim 1, it is characterised in that:Described common arrangement of reinforcement Structure includes vertical structure reinforcing bar(6), auxiliary bar(12), bearing rod(9), flush type terminal(4), zinc-coated flat steel sheet(10)And transverse direction Structure reinforcing bars(7);Described vertical structure reinforcing bar(6), auxiliary bar(12)With transversary reinforcing bar(7)Form hollow, rectangular reinforcing bar Cage, described prestress reinforcement structure setting in hollow, rectangular steel reinforcement cage, described hollow, rectangular steel reinforcement cage upper and lower faces by Vertical structure reinforcing bar(6)With transversary reinforcing bar(7)Arrangement forms bar-mat reinforcement, described auxiliary bar(12)Around upper and lower two layers Bar-mat reinforcement composition hollow, rectangular steel reinforcement cage front, rear, left and right four wire side, described bearing rod(9)It is arranged on hollow, rectangular reinforcing bar In cage, and bearing rod(9)Do not touched with prestress reinforcement structure;The plate body(1)Both ends are stitched provided with malformation, the reinforcing bar Net first row transversary reinforcing bar of the both ends close to movement joint(7)With all vertical structure reinforcing bars intersected(6)Electrically welding, institute State transversary reinforcing bar in the middle part of bar-mat reinforcement(7)With all vertical structure reinforcing bars intersected(6)Welding;The drainage bar(11)For Two and plate body(1)Below rail track, and positioned at overall rail roadbed surface layer and all transversaries Reinforcing bar(7)The vertical structure reinforcing bar of welding(6);Other described vertical structure reinforcing bars(6), other transversary reinforcing bars(7), frame Stud(9), auxiliary bar(12)Do not overlap mutually;The described bar-mat reinforcement composition main collection monitoring net of stray electrical current;Described is zinc-plated Band steel(10)It is welded on the vertical structure reinforcing bar of malformation seam both sides(6)On;The flush type terminal(4)With zinc-coated flat steel sheet (10)Welding.
4. fragment-free track slab framework of steel reinforcement insulation system according to claim 3, it is characterised in that:The vertical structure steel Muscle(6)With transversary reinforcing bar(7)Some or all is hot rolled ribbed bars.
5. fragment-free track slab framework of steel reinforcement insulation system according to any one of claims 1 to 4, it is characterised in that:The plate Body(1)Surface both ends are respectively equipped with concrete track(13).
6. fragment-free track slab framework of steel reinforcement insulation system according to any one of claims 1 to 4, it is characterised in that:The plate Body(1)Side is provided with the lifting sleeve pipe for lifting by crane(5).
7. fragment-free track slab framework of steel reinforcement insulation system according to any one of claims 1 to 4, it is characterised in that:Plate body(1) Surface is provided with service sleeve(8).
CN201711137021.8A 2017-11-16 2017-11-16 A kind of fragment-free track slab framework of steel reinforcement insulation system Pending CN107675564A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114808557A (en) * 2022-03-22 2022-07-29 上海市城市建设设计研究总院(集团)有限公司 Fixing structure and construction method of tramcar anti-creeping reinforcing mesh

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CN201915299U (en) * 2010-12-31 2011-08-03 中国铁道科学研究院铁道建筑研究所 Pretensioned prestressed concrete track slab of slab ballastless track
CN104863025A (en) * 2015-03-30 2015-08-26 北京城建设计发展集团股份有限公司 Construction method of virescence-section monolithic track-bed for tramcars
CN105064140A (en) * 2015-05-20 2015-11-18 北京城建设计发展集团股份有限公司 Construction method of tramcar overall-type roadbed
CN105274912A (en) * 2015-03-30 2016-01-27 北京城建设计发展集团股份有限公司 Construction method for monolithic track bed of tramcar on hardened section
CN106012694A (en) * 2016-06-01 2016-10-12 广西三维铁路轨道制造有限公司 Prestressed concrete track slab and manufacturing method thereof
CN106758551A (en) * 2016-12-05 2017-05-31 广西三维铁路轨道制造有限公司 A kind of quick spacing assembling track plates of pretensioning prestressed concrete
CN208279946U (en) * 2017-11-16 2018-12-25 广西三维铁路轨道制造有限公司 A kind of fragment-free track slab framework of steel reinforcement insulation system

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Publication number Priority date Publication date Assignee Title
CN201883346U (en) * 2010-12-17 2011-06-29 中国铁道科学研究院铁道建筑研究所 Prestressed concrete track slab of slab-type ballastless track
CN201915299U (en) * 2010-12-31 2011-08-03 中国铁道科学研究院铁道建筑研究所 Pretensioned prestressed concrete track slab of slab ballastless track
CN104863025A (en) * 2015-03-30 2015-08-26 北京城建设计发展集团股份有限公司 Construction method of virescence-section monolithic track-bed for tramcars
CN105274912A (en) * 2015-03-30 2016-01-27 北京城建设计发展集团股份有限公司 Construction method for monolithic track bed of tramcar on hardened section
CN105064140A (en) * 2015-05-20 2015-11-18 北京城建设计发展集团股份有限公司 Construction method of tramcar overall-type roadbed
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114808557A (en) * 2022-03-22 2022-07-29 上海市城市建设设计研究总院(集团)有限公司 Fixing structure and construction method of tramcar anti-creeping reinforcing mesh
CN114808557B (en) * 2022-03-22 2023-09-01 上海市城市建设设计研究总院(集团)有限公司 Fixing structure and construction method of tramcar anti-vage reinforcing mesh

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