CN107671393A - Connector welder and welding method - Google Patents

Connector welder and welding method Download PDF

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Publication number
CN107671393A
CN107671393A CN201711116199.4A CN201711116199A CN107671393A CN 107671393 A CN107671393 A CN 107671393A CN 201711116199 A CN201711116199 A CN 201711116199A CN 107671393 A CN107671393 A CN 107671393A
Authority
CN
China
Prior art keywords
connector
welder
magnet ring
welding
deck
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711116199.4A
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Chinese (zh)
Other versions
CN107671393B (en
Inventor
尹平
龚海涛
李少祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China First Metallurgical Group Co Ltd
Wuhan Yiye Steel Structure Co Ltd
Original Assignee
China First Metallurgical Group Co Ltd
Wuhan Yiye Steel Structure Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China First Metallurgical Group Co Ltd, Wuhan Yiye Steel Structure Co Ltd filed Critical China First Metallurgical Group Co Ltd
Priority to CN201711116199.4A priority Critical patent/CN107671393B/en
Publication of CN107671393A publication Critical patent/CN107671393A/en
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Publication of CN107671393B publication Critical patent/CN107671393B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/0026Arc welding or cutting specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

Abstract

The invention discloses a kind of connector welder, including a stud welder main body, stud welder main body includes a handle, switch contact is provided with handle, stud welder main body connects power supply by power line, the welder joint of bell shape is provided with stud welder main body, Host Wire is connected with welder joint.The invention also discloses a kind of connector welding method.The present invention changes conventional manual welding connector method, realizes semi-mechanization operation, improves welding efficiency, and connector can reach full penetration with welded steel, improve welding effect, ensure that connector stress performance.Relative to manual welding method, it is not necessary to assemble tack welding process.For welding quality is compared with manual welding, the outward appearance forming of weld seam, welding joint, without spatter.

Description

Connector welder and welding method
Technical field
The present invention relates to a kind of welder and welding method, and in particular to a kind of connector welder and welding side Method.
Background technology
With the rapid development of economy, the increase of urban population drastically, land supply anxiety price raises up, promote people to High-altitude is developed, and explores more opportunity for survival, greater area of building is built on extremely limited soil, therefore high-rise building meets the tendency of And give birth to.It is world population ever increasing need to develop high-rise building simultaneously, can alleviate urban stresses, alleviate urban architecture High competition, can also show the confidence and comprehensive strength in a city.
In Super High and skyscraper, it is combined more in the form of steel and concrete structure, in order to ensure the steel in concrete parts Quick, high quality the connection of muscle and steel member, increasing type of attachment were changed to connector by former welding and are connected to, So quantity of the connector on steel member is more and more, the welding efficiency and welding matter of thing followed connector and steel member Amount just becomes a problem.
The content of the invention
It is an object of the invention to provide a kind of connector welder for being used to weld connector and steel member.
What the present invention was realized in:
A kind of connector welder, including a stud welder main body, stud welder main body include a handle, set on handle Switch contact is equipped with, stud welder main body connects power supply by power line, bell shape is provided with stud welder main body Welder joint, be connected with Host Wire on welder joint.
Further scheme is:Described welder joint is copper welder joint.
Further scheme is:Described connector welder also includes a magnet ring deck and and stud welder The connected magnet ring deck fix bar of main body, magnet ring deck fix bar are vertical with magnet ring deck.
Further scheme is:An infrared emission head, infrared emission are additionally provided with described stud welder main body The direction of the launch of head is parallel with the direction of magnet ring deck fix bar.
Further scheme is:Magnet ring deck fix bar has two, and magnet ring deck is by two arc symmetrically separated cards Seat composition, every magnet ring deck fix bar are connected by fixed and adjusting nut with one end of an arc deck, magnet ring card Seat can be by adjusting magnet ring deck openings of sizes with the adjusting nut of magnet ring deck fix bar.
The invention also discloses a kind of connector welding method, mainly make use of connector welding dress provided by the present invention Put, and specifically include:
Step 1: according to connector diameter, the stud welder of appropriate power is selected, and installs the welding machine of bell shape Joint;
Step 2: according to connector and the diameter from magnet ring, the size of adjustment magnet ring deck opening, by magnet ring and magnet ring Deck contacts, and fixes magnet ring and connector by magnet ring deck;
Step 3: according to connector length, the distance of adjustment magnet ring deck and welder joint so that connector is tight with welder joint Contiguity is touched;
Step 4: pressing contact-making switch, heavy current caused by Host Wire is set to be carried out by welder joint with connector sufficient Contact, and produce fusing point in the contact jaw of connector and rod member and welded, shaping protection of the magnet ring to weld seam is recycled, is ensured The welding quality of connector.
Further scheme is:
Before welding, by installing infrared emitting head additional, transmitting cross infrared ray is used for quick find accurately and is used to determine on steel member The position line of position connector, makes infrared ray be overlapped with position line, while according to the perpendicularity of welding gun upper bottom portion deck and compressor arm, And deck and contact compactness of connector, magnet ring etc. etc., to ensure the perpendicularity and positioning accurate accuracy of connector welding, So as to improve the welding efficiency of connector, ensure welding quality.
Further scheme is:
The power requirement stud welder of the stud welder can provide powerful transient current, ensure that connector can be with steel Weld penetration.
Further scheme is:
In step 2, the size of magnet ring deck opening is adjusted, is to adjust deck opening by adjusting compressor arm bottom nut Size.
The method of the present invention, the stud welder of corresponding power is selected according to connector diameter, it is desirable to stud welder energy Powerful transient current is enough provided, ensures that connector can be with welded steel penetration;Welding gun welder joint is improved to be used for ensureing to fit The connector of all size and the abundant close contact with connector are closed, ensures that welding parameter is stable;Install infrared emitting Head, transmitting cross infrared ray are used for quick connector of finding accurately and positioned with steel member;Utilize fix bar and the perpendicularity of deck, adjustment The opening size of deck, for clamping magnet ring and connector, to ensure the perpendicularity of connector and steel member, so as to ensure scene Effective connection of reinforcing bar;Again from rational welding current, voltage, so can be achieved with utilizing stud welder welding connector Purpose.
The present invention has the advantages that:
1)Change conventional manual welding connector method, realize semi-mechanization operation, improve welding efficiency, connector with Welded steel can reach full penetration, improve welding effect, ensure that connector stress performance.
2)Relative to manual welding method, it is not necessary to assemble tack welding process.
3)For welding quality is compared with manual welding, the outward appearance forming of weld seam, welding joint, without spatter.
4)Install infrared emission head additional, more rapidly, more accurately realize positioning of the connector on steel member.
5)Using improved welder joint, the effective close contact for realizing welder joint and connector, welding ensure that It is stable.
6)Using deck and the right-angle relationship of locating rod, connector and steel member perpendicularity ensure that.
Brief description of the drawings
Fig. 1 is connector welder structural representation of the present invention;
Fig. 2 is magnet ring cartridge structure schematic diagram of the present invention;
Fig. 3 is that connector of the present invention welds schematic diagram;
Welder joint and connector schematic diagram when Fig. 4 welds for the present invention.
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
As shown in accompanying drawing 1,2, a kind of connector welder, including a stud welder main body, stud welder main body bag A handle 2 is included, switch contact 3 is provided with handle, stud welder main body connects power supply by power line 1, in stud welder The welder joint 4 of bell shape is provided with main body, Host Wire 8 is connected with welder joint 4.Described welder joint 4 For copper welder joint.Described connector welder also includes a magnet ring deck 7 and is connected with stud welder main body Magnet ring deck fix bar 6, magnet ring deck fix bar is vertical with magnet ring deck.One is additionally provided with described stud welder main body Individual infrared emission head 5, the direction of the launch of infrared emission head are parallel with the direction of magnet ring deck fix bar.Magnet ring deck fix bar has Two, magnet ring deck is made up of two arc symmetrically separated decks, and every magnet ring deck fix bar passes through fixed and regulation Nut 9 is connected with one end of an arc deck, and magnet ring deck can be by adjusting with the adjusting nut of magnet ring deck fix bar Magnet ring deck openings of sizes.
As shown in accompanying drawing 3,4, connector welding method, comprise the following steps:
The invention also discloses a kind of connector welding method, mainly make use of connector welder provided by the present invention, And specifically include:
Step 1: according to connector diameter, the stud welder of appropriate power is selected, and installs the welding machine of bell shape Joint 4;
As the specific embodiment of the present invention, according to experimental data, adjust the current parameters 2500 of host device~ 3500mA, voltage 380V;
Step 2: according to connector 11 and the diameter from magnet ring 10, card is adjusted by adjusting compressor arm bottom nut The size of seat opening(As shown in Figure 2).Magnet ring 10 is contacted with magnet ring deck 7, and magnet ring 10 is fixed by magnet ring deck With connector 11;
Step 3: according to the length of connector 11, the distance of adjustment magnet ring deck 7 and welder joint 4 so that connector 11 and welding machine Joint 4 is in close contact;
Step 4: pressing contact-making switch 3, heavy current caused by Host Wire 8 is set to be filled by welder joint 4 with connector 11 The contact divided, and produce fusing point in the contact jaw of connector 11 and rod member and welded, recycle shaping of the magnet ring 10 to weld seam Protection, ensure the welding quality of connector 11.
Before welding, specifically, can be before step 4 starts, by installing infrared emitting first 5, transmitting ten additional Word infrared ray is used to quickly find accurately on steel member the position line for being used to position connector, infrared ray is overlapped with position line, simultaneously According to the perpendicularity of welding gun upper bottom portion deck and compressor arm, and deck and contact compactness of connector, magnet ring etc. etc., to protect The perpendicularity and positioning accurate accuracy of connector welding are demonstrate,proved, so as to improve the welding efficiency of connector, ensure welding quality.

Claims (9)

1. a kind of connector welder, it is characterised in that including a stud welder main body, stud welder main body includes one Handle, switch contact is provided with handle, and stud welder main body connects power supply by power line, set in stud welder main body There is the welder joint of bell shape, Host Wire is connected with welder joint.
2. connector welder according to claim 1, it is characterised in that:Described welder joint is that copper welding machine connects Head.
3. connector welder according to claim 1, it is characterised in that:Described connector welder also includes one Individual magnet ring deck and the magnet ring deck fix bar being connected with stud welder main body, magnet ring deck fix bar are hung down with magnet ring deck Directly.
4. connector welder according to claim 3, it is characterised in that:Magnet ring deck fix bar has two, magnet ring card Seat is made up of two arc symmetrically separated decks, and every magnet ring deck fix bar passes through fixed and adjusting nut and an arc One end connection of shape deck, magnet ring deck can be big by adjusting magnet ring deck opening with the adjusting nut of magnet ring deck fix bar It is small.
5. according to connector welder described in Claims 1-4 any claim, it is characterised in that:Described nail solder An infrared emission head is additionally provided with owner's body, the direction of the direction of the launch and magnet ring deck fix bar of infrared emission head is put down OK.
A kind of 6. connector welding method, it is characterised in that:Connector described in claim 1 to 5 any claim is used Welder, and specifically include:
Step 1: according to connector diameter, the stud welder of appropriate power is selected, and installs the welding machine of bell shape Joint;
Step 2: according to connector and the diameter from magnet ring, the size of adjustment magnet ring deck opening, by magnet ring and magnet ring Deck contacts, and fixes magnet ring and connector by magnet ring deck;
Step 3: according to connector length, the distance of adjustment magnet ring deck and welder joint so that connector is tight with welder joint Contiguity is touched;
Step 4: pressing contact-making switch, heavy current caused by Host Wire is set to be carried out by welder joint with connector sufficient Contact, and produce fusing point in the contact jaw of connector and rod member and welded, shaping protection of the magnet ring to weld seam is recycled, is ensured The welding quality of connector.
7. connector welding method according to claim 6, it is characterised in that:
Before welding, by installing infrared emitting head additional, transmitting cross infrared ray is used for quick find accurately and is used to determine on steel member The position line of position connector, makes infrared ray be overlapped with position line, while according to the perpendicularity of welding gun upper bottom portion deck and compressor arm, And deck and contact compactness of connector, magnet ring etc. etc., to ensure the perpendicularity and positioning accurate accuracy of connector welding, So as to improve the welding efficiency of connector, ensure welding quality.
8. connector welding method according to claim 6, it is characterised in that:
The power requirement stud welder of the stud welder can provide powerful transient current, ensure that connector can be with steel Weld penetration.
9. connector welding method according to claim 6, it is characterised in that:
In step 2, the size of magnet ring deck opening is adjusted, is to adjust deck opening by adjusting compressor arm bottom nut Size.
CN201711116199.4A 2017-11-13 2017-11-13 Connector welding device and welding method Active CN107671393B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711116199.4A CN107671393B (en) 2017-11-13 2017-11-13 Connector welding device and welding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711116199.4A CN107671393B (en) 2017-11-13 2017-11-13 Connector welding device and welding method

Publications (2)

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CN107671393A true CN107671393A (en) 2018-02-09
CN107671393B CN107671393B (en) 2020-08-25

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05149323A (en) * 1990-07-17 1993-06-15 Maremont Corp Constraint type ball-and-socket joint
CN1817544A (en) * 2006-03-09 2006-08-16 内蒙古第一机械制造(集团)有限公司 Welding method for hollow auxiliary-base spiral column
CN201587620U (en) * 2010-01-19 2010-09-22 郭颖 Wine bottle cap used for bottle body adopting heat shrinking film package
CN101920383A (en) * 2009-06-11 2010-12-22 徐小羚 Ultra-miniature stud welding machine
CN202224886U (en) * 2011-08-18 2012-05-23 沈阳远大铝业工程有限公司 Positioning device for welding screw stud
CN204094750U (en) * 2014-08-06 2015-01-14 宏信建设有限公司 A kind of hammer with clip nail function
CN206139963U (en) * 2016-08-31 2017-05-03 创利焊接科技(嘉兴)有限公司 Linear electric motor driven draws arc welder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05149323A (en) * 1990-07-17 1993-06-15 Maremont Corp Constraint type ball-and-socket joint
CN1817544A (en) * 2006-03-09 2006-08-16 内蒙古第一机械制造(集团)有限公司 Welding method for hollow auxiliary-base spiral column
CN101920383A (en) * 2009-06-11 2010-12-22 徐小羚 Ultra-miniature stud welding machine
CN201587620U (en) * 2010-01-19 2010-09-22 郭颖 Wine bottle cap used for bottle body adopting heat shrinking film package
CN202224886U (en) * 2011-08-18 2012-05-23 沈阳远大铝业工程有限公司 Positioning device for welding screw stud
CN204094750U (en) * 2014-08-06 2015-01-14 宏信建设有限公司 A kind of hammer with clip nail function
CN206139963U (en) * 2016-08-31 2017-05-03 创利焊接科技(嘉兴)有限公司 Linear electric motor driven draws arc welder

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