CN107667122A - The method for aoxidizing the material based on starch - Google Patents

The method for aoxidizing the material based on starch Download PDF

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Publication number
CN107667122A
CN107667122A CN201680031137.0A CN201680031137A CN107667122A CN 107667122 A CN107667122 A CN 107667122A CN 201680031137 A CN201680031137 A CN 201680031137A CN 107667122 A CN107667122 A CN 107667122A
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CN
China
Prior art keywords
tubular body
reactor
rotor
starch
pulverulent material
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Pending
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CN201680031137.0A
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Chinese (zh)
Inventor
马西莫·韦扎尼
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Ambiente e Nutrizione SRL
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Ambiente e Nutrizione SRL
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Publication of CN107667122A publication Critical patent/CN107667122A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • B01J19/1812Tubular reactors
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B15/00Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
    • C01B15/01Hydrogen peroxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B31/00Preparation of derivatives of starch
    • C08B31/18Oxidised starch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2204/00Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
    • B01J2204/005Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the outlet side being of particular interest
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00743Feeding or discharging of solids
    • B01J2208/00752Feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/06Details of tube reactors containing solid particles
    • B01J2208/065Heating or cooling the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00002Chemical plants
    • B01J2219/00027Process aspects
    • B01J2219/00033Continuous processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00076Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements inside the reactor
    • B01J2219/00085Plates; Jackets; Cylinders

Abstract

A kind of method for being used to aoxidize the pulverulent material containing starch, it includes following step one by one:By the pulverulent material containing starch and hydrogen peroxide (H2O2) aqueous solution mixing, and add ammonia spirit in the resulting mixture and it is reacted with the mixture;The step of this method can also include said mixture is further dried to obtain the pulverulent material containing oxidized starch;This method can advantageously comprise following steps:The continuous stream supply of pulverulent material containing starch is included into the first reactor (R) of cylinder tubular body (1) and rotor, the rotor is arranged in cylinder tubular body, it includes being provided with the axle (8) for being radially therefrom prominent element (9), and rotated with the speed more than or equal to 50rpm, the continuous stream of aqueous hydrogen peroxide solution is supplied into the reactor;The continuous stream and hydroperoxidation of pulverulent material containing starch;The continuous stream of wet powder is discharged from the discharging opening (7) of first reactor, and continuous stream supply is included into cylindrical tubular body (101) and the second reactor (R') of rotor, the rotor is arranged in cylinder tubular body, it includes being provided with the axle (108) for being radially therefrom prominent element (109), and is rotated with the speed more than or equal to 50rpm;By the continuous stream supply second reactor (R') of ammonia spirit;The continuous stream of the wet-milling containing oxidized starch is discharged from the discharging opening (107) of second reactor;Wet-milling drying to water content is less than or equal to 20 weight %, so as to obtain the pulverulent material containing oxidized starch.

Description

The method for aoxidizing the material based on starch
Technical field
The present invention relates to a kind of method for aoxidizing the material based on starch, particularly aoxidize what is obtained from cereal and starch The method of coarse powder.
Background technology
Oxidized starch is used to need all industrial circles with good filming and the additive of cohesive.
In the food industry, oxidized starch is a kind of thickener, it is allowed to which (E-1404) is for example in cream, tartar sauce and sweet taste Used in product, and in paper industry, it is used as improving the additive of paper strength, for improving its printing performance and changing The retention of kind cationic additive, and the adhesive as paper-making fibre.WO 00/15670 is described using oxidized starch Adhesive as coating.
By oxidation, the viscosity of starch reduces in solution or dispersion liquid, and the mean molecule quantity of starch reduces.
The oxidation of starch is carried out as oxidant usually using alkaline hypochlorite or peroxide.
For example it is described using the oxidation of alkaline hypochlorite in WO 03/018638 is applied for.
Using peroxide such as hydrogen peroxide (oxidized water) oxidation generally with metallic catalyst such as cupric, Ferrous iron or manganese are carried out together.
Such as described in WO 00/15670 is applied for using hydrogen peroxide and Cu2+Oxidation.
These known methods in the case of using alkaline hypochlorite have niff in final product be present The shortcomings that with alkali metal salt residue, and in the case where using cupric or iron compound, there is the whiteness for reducing starch The shortcomings that with copper and molysite residue be present.This makes the oxidized starch of acquisition not be suitable for grocery trade (alimentary) or system Medicine company.
In view of the foregoing, problem of the invention is that providing a kind of method for producing oxidized starch, this method will not be led There is niff or metallic compound residue in cause, metallic compound residue can cause starch gelatinization in oxidized starch Or the loss of its quaternized property, and especially, this method is not related to related to the reagent used at present to operating personnel Health caused by any risk.
According to another aspect of the present invention, the present invention relates to a kind of oxygen for the material based on starch being made up of meals Change method.
In this respect, WO 2014/027139, which is disclosed, a kind of is containing Cu2+Or Fe2+Catalyst in the presence of be used for The method for aoxidizing the Starch Fraction of cereal, its object is to reduce the gluten content for including proline, the thus starch portion of cereal Lease making is acted on by oxidant, and the oxidant is selected from hydrogen peroxide, ascorbic acid and titanium oxide.
In this case, the color for changing coarse powder in the final product be present and used for human or animal's food Product in be the shortcomings that undesirable metallic compound is persistently present.
The content of the invention
According to the present invention, pass through material of the oxidation containing starch carried out in the case of in the absence of any metallic compound Method solve above mentioned problem, and this method includes following step one by one:
A) pulverulent material containing starch is provided;
B) by the pulverulent material and aqueous hydrogen peroxide solution (H2O2) mixing;And
C) ammonia spirit (aqueous solution of ammonia) is added into thus obtained mixture and makes it Reacted with the mixture.
Step can be finally dried in final mixture, to obtain the pulverulent material containing oxidized starch.
The above-mentioned pulverulent material containing starch be selected from include separate sources (such as from corn, potato, wheat, cassava, Rice and beans) starch composition group, the coarse powder from cereal, wherein cereal particularly wheat, rice, corn, barley, black Wheat, oat, buckwheat, three-coloured amaranth and quinoa, and the coarse powder from beans, wherein beans particularly beans (beans), pea, olecranon Beans, broad bean, French beans, lupin, chickling and soybean (soybeans).
Reaction is generally carried out at room temperature, is carried out preferably at a temperature of 15 to 25 DEG C.
The w/v concentration of above-mentioned aqueous hydrogen peroxide solution is preferably between 5% to 20%.
The w/v concentration of above-mentioned ammonia spirit is preferably between 5% to 20%.Pulverulent material and peroxide containing starch Change the weight ratio between aqueous solution of hydrogen generally between 3 to 20.
Weight between aqueous hydrogen peroxide solution and ammonia spirit is than usually 1 to 10.
The method according to the invention, the water content of the pulverulent material containing oxidized starch obtained at the end of reaction are preferred It is less than by above-mentioned drying steps or the 20 weight % equal to pulverulent material gross weight, preferably 5 to 15 weight %.
The reaction of the method according to the invention preferably makes the aqueous solution of the pulverulent material containing starch and reagent closely connect Carried out in tactile reactor.
Reactor especially suitable for implementing the inventive method is made up of such reactor, and the reactor includes having water The cylinder tubular body of flat axis, its have it is at least one be used for introduce reagent opening and it is at least one be used for discharge final production The opening of product;Optionally with making the temperature of the tubular body reach the heating or cooling jackets of predetermined temperature;And rotor, its It is arranged in cylinder tubular body and the axle of prominent element is radially therefrom including being provided with.
When using this device, according to the first embodiment of the invention, the side of the pulverulent material containing starch is aoxidized Method comprises the following steps:
A) continuous stream of pulverulent material containing starch supplies to the first reactor of types described above, wherein rotor with Speed rotation more than or equal to 50rpm, the material is dispersed into by the continuous stream of the pulverulent material containing starch Particle stream;
B) continuous stream of aqueous hydrogen peroxide solution supplies described together with the continuous stream of the pulverulent material containing starch Reactor, the continuous stream of the aqueous hydrogen peroxide solution are dispersed into fine droplet stream by above-mentioned rotor;
C) particle and drop centrifugation are leaned against into the inwall of the first reactor, formed high turbulence, dynamic, Thin tubular fluid layer, wherein the drop of the particle of the pulverulent material containing starch and the aqueous hydrogen peroxide solution pass through it is described The radially projecting element of rotor keeps mechanically being in close contact, while with the contiguously direction substantially of the inwall with reactor Discharging opening promotes;
D) when promoting the inwall for generally contacting turbo-reactor towards discharging opening, the pulverulent material containing starch Reacted with hydrogen peroxide in the thin layer;
E) from the continuous stream of discharging opening discharge wet-milling and the continuous stream is supplied into the second anti-of types described above Device is answered, wherein rotor is rotated with the speed more than or equal to 50rpm;
F) continuous stream of ammonia spirit supplies the second reactor together with the continuous stream of the wet-milling, ammonia spirit Continuous stream is dispersed into fine droplet stream by above-mentioned rotor;
G) continuous flow centrifugation is made to lean against described second by the effect of the radially projecting element of the rotor The inwall of reactor so that they are contacted towards discharging opening and moved substantially with the inwall with the second reactor;
H) from the continuous stream of wet-milling of the discharging opening discharge containing oxidized starch;
I) the wet-milling drying to water content is less than or equal to 20 weight %, so as to obtain the powdery containing oxidized starch Material.
The temperature of the inwall of above-mentioned first reactor preferably remains in room temperature, eligibly at 15-25 DEG C.
The temperature of the inwall of above-mentioned second reactor preferably remains in room temperature, eligibly at 15-25 DEG C.
The w/v concentration of above-mentioned aqueous hydrogen peroxide solution is preferably between 5% to 20%.
The w/v concentration of above-mentioned ammonia spirit is between 5% to 20%.
Supply the powder containing starch in the flow and supplied reactor of the aqueous hydrogen peroxide solution stream in first reactor Ratio between the flow of shape material stream is preferably between 1:20 to 1:Between 5, eligibly between 1:15 to 1:Between 8.
Supply the flow of the flow and the wet-milling material stream from first reactor discharge of the ammonia spirit stream of second reactor Between ratio be preferably between 1:20 to 1:Between 5, eligibly between 1:15 to 1:Between 8.
Residence time of the pulverulent material containing starch in first reactor generally between 30 seconds to 20 minutes, this Depending on the degree of oxidation to be obtained, this increase with the residence time and increase.
Residence time of the wet-milling in second reactor is generally between 30 seconds to 5 minutes.
The rotary speed of rotor is preferably between 50 between 1500rpm, advantageously between 150 between 500rpm.
The said elements protruded from the Axial and radial of first reactor and the rotor of second reactor may each be such as bar, leaf The form of piece, V-arrangement blade or agitator (beater).
According to alternate embodiments, using reactor, wherein the reactor includes the cylinder tubulose with horizontal axis Main body, the first opening and second for being used to introduce reagent for being provided with the adjacent one end for being arranged in the cylinder tubular body are opened Mouthful, the position being disposed between the first end of the cylinder tubular body and the opposite end of the cylinder tubular body For introducing the 3rd opening of reagent, and at least one opening for being used to discharge final products;Optionally with making the pipe The temperature of shape main body reaches the heating or cooling jackets of predetermined temperature;And rotor, it is arranged in cylinder tubular body and wrapped Include the axle for being provided with and being radially therefrom prominent element.
When using the reactor, the method for aoxidizing the pulverulent material containing starch comprises the following steps:
A') continuous stream of pulverulent material containing starch is supplied to the reaction of types described above by first import Device, rotor are rotated with the speed more than or equal to 50rpm, and the continuous stream of the pulverulent material containing starch is dispersed into institute State the particle stream of material;
B' the continuous stream of aqueous hydrogen peroxide solution) is supplied by the reactor, the peroxidating by second import The continuous stream of aqueous solution of hydrogen is dispersed into fine droplet stream by above-mentioned rotor;
C' the particle and drop centrifugation) are leaned against into the inwall of the reactor, form high turbulence, dynamic, thin Tubular fluid layer, wherein the drop of the particle of the pulverulent material containing starch and the aqueous hydrogen peroxide solution passes through described turn The radially projecting element of son keeps mechanically being in close contact, while contiguously direction goes out substantially with the inwall with reactor Material mouth promotes;
D') when promoting the generally inwall of contact reactor towards discharging opening, the pulverulent material containing starch is made Interacted with hydrogen peroxide in the thin layer;
E') continuous stream of ammonia spirit is sent into the reactor by the triple feed inlet, ammonia spirit it is continuous Stream is dispersed into fine droplet stream by above-mentioned rotor;
F') continuous flow centrifugation is made to lean against the reaction by the action of the radially projecting element of the rotor The inwall of device so that they are contiguously moved towards discharging opening substantially with the inwall with the reactor;
G') from the continuous stream of wet-milling of the discharging opening discharge containing oxidized starch;
H' the wet-milling drying to water content) is less than or equal to 20 weight %, so as to obtain the powder containing oxidized starch Shape material.
Preferably, length approximately half distance of above-mentioned 3rd opening along above-mentioned cylinder tubular body is arranged.
The w/v concentration of above-mentioned aqueous hydrogen peroxide solution is preferably between 5% to 20%.
The w/v concentration of above-mentioned ammonia spirit is preferably between 5% to 20%.
The flow of the aqueous hydrogen peroxide solution stream of supplied reactor and the pulverulent material stream containing starch of supplied reactor Flow between ratio be preferably between 1:20 to 1:Between 5, eligibly between 1:15 to 1:Between 8.
The flow of the flow of the ammonia spirit stream of supplied reactor and the pulverulent material stream containing starch of supplied reactor Between ratio be preferably between 1:20 to 1:Between 5, eligibly between 1:15 to 1:Between 8.
Residence time of the pulverulent material containing starch in reactor, this depended on generally between 30 seconds to 20 minutes In the degree of oxidation to be obtained, its increase with the residence time and increase.
The rotary speed of rotor is preferably between 50 between 1500rpm, advantageously between 150 between 500rpm.
The said elements protruded from the Axial and radial of rotor can be the form of such as bar, blade, V-arrangement blade or agitator.
In above-mentioned two embodiment, reaction includes soaking the pulverulent material containing starch and aqueous hydrogen peroxide solution First stage together, then the pulverulent material soaked through hydrogen peroxide and ammonia spirit are reacted and activate the oxygen of starch chain Change reaction.
Preferably, the above-mentioned steps i) and h' of wet-milling are dried by turbo dryer), the turbo dryer includes Cylinder tubular body with horizontal axis, it is provided with least one charging aperture and at least one discharging opening;It is described for making The temperature of tubular body reaches the heating mantle of predetermined temperature;And rotor, it is arranged in cylinder tubular body and including having It is radially therefrom the axle of prominent element.
Using the turbo dryer, step i) and h' is dried):
J) by least one charging aperture, the wet-milling discharged from the reactor is supplied into the turbine and dried Device, the inwall of turbo dryer is maintained at least 70 DEG C of temperature by the heating mantle, and rotor is with least 150rpm's Speed rotates;
L) centrifuge and the wet-milling is promoted by the action of the rotor in turbo dryer;And
M) from the discharging opening of turbo dryer discharge with water content less than or equal to 20 weight % containing oxidized starch The continuous stream of pulverulent material.
Alternatively, with above-mentioned wet-milling stream is supplied into turbo dryer according to step j) while, at least 50 DEG C are heated to The gas stream (preferably air stream) of temperature is also fed in the turbo dryer by above-mentioned at least one charging aperture.
The temperature of the inwall of turbo dryer preferably remains in 70-180 DEG C, eligibly at 130-150 DEG C.
The rotary speed of the rotor of turbo dryer is preferably set to 300-1200rpm.
The said elements protruded from the Axial and radial of rotor can be the form of such as bar, blade, V-arrangement blade or agitator.
The temperature for supplying the air-flow of turbo dryer is preferably between 50 DEG C to 250 DEG C, between 120 DEG C extremely eligibly Between 150 DEG C.
Residence time of the above-mentioned wet-milling in turbo dryer, this depended on containing generally between 30 seconds to 20 minutes The degree of drying for the oxidized starch to be obtained, its increase with the residence time and increase.
According to its another aspect, it is used for implementation setting according to the method for above-mentioned first embodiment the present invention relates to a kind of Standby, it includes:
First reactor, including the cylinder tubular body with horizontal axis, have at least one for introducing reagent Opening and at least one opening for being used to discharge final products;Optionally with making the temperature of the tubular body reach pre- constant temperature The heating mantle or coolant jacket of degree;And rotor, its be arranged in cylinder tubular body and including be provided be radially therefrom it is prominent The axle of element;
Second reactor, including the cylinder tubular body with horizontal axis, have at least one for introducing reagent Opening and at least one opening for being used to discharge final products;Optionally with making the temperature of the tubular body reach pre- constant temperature The heating mantle or coolant jacket of degree;And rotor, its be arranged in cylinder tubular body and including be provided be radially therefrom it is prominent The axle of element.
The equipment may further include turbo dryer, and the turbo dryer includes the cylinder tubulose with horizontal axis Main body, it has at least one charging aperture and at least one discharging opening;Heating mantle;And rotor, it is arranged in cylinder tubulose master The axle of prominent element is radially therefrom in body and including being provided with.
In addition, the equipment can also include:
Injection device with tubular body, it is provided with import, at least one discharging opening stream with first reactor Body connects, and outlet, is fluidly connected with least one charging aperture of second reactor;The blade being supported in tubular body Or screw rotor.
Injection device with tubular body, it is provided with import, at least one discharging opening stream with second reactor Body connects, and outlet, is fluidly connected with least one charging aperture of turbo dryer;The blade being supported in tubular body Or screw rotor.
According on the other hand, it is used for equipment of the implementation according to the method for above-mentioned alternate embodiments the present invention relates to a kind of, It includes:
Including the cylinder tubular body with horizontal axis, its be provided be arranged in the cylinder tubular body one end it is attached Near the first opening and the second opening that are used to introduce reagent, be disposed in the cylinder tubular body the first end and Position between the opposite end of the cylinder tubular body is used for the 3rd opening for introducing reagent, and at least one for discharging The opening of final products;Optional heating mantle or coolant jacket;And rotor, it is arranged in cylinder tubular body and including setting There is the axle for being radially therefrom prominent element.
The equipment can also be included as implementing to be done according to the turbine described by the equipment of the method for first embodiment Dry device.
In addition, the equipment can also include the injection device with tubular body, it is provided with import, with reactor At least one discharging opening fluidly connects, and outlet, is fluidly connected with least one charging aperture of turbo dryer;It is supported on Blade or screw rotor in tubular body.
According on the other hand, the present invention relates to a kind of pulverulent material containing oxidized starch, and it can be by as described above Method by selected from by including:From corn, potato, wheat, cassava, rice and the starch of beans, come wheat, water freely Rice, corn, barley, rye, oat, buckwheat, three-coloured amaranth and quinoa cereal coarse powder, and come freely beans (beans), pea, Powder in the group that chick-pea, broad bean, French beans, lupin, chickling and the coarse powder of the beans of soybean (soybeans) are formed Shape material and obtain.
When the pulverulent material containing starch is by Starch formation, the product obtained by the method for the present invention applies to The oxidized starch of all purposes referred to further above, in view of the method according to the invention will not cause to exist in final products The fact that any metallic compound residue, special recommendation are used for food and medicinal usage.In fact, excessive hydrogen peroxide is complete Inactivated, then completely eliminated in subsequent drying steps any remaining in the wet-milling discharged from reactor by ammonia entirely Ammonia.
The oxidized starch for handling the starch in any source by using the method according to the invention and obtaining is complete white , and produce aqueous dispersion/solution that viscosity is significantly less than the solution/dispersion of the starting starch with same concentrations.
When the pulverulent material containing starch used in the method according to the invention is meals, such as wheat flour or thick Therefore grain flour, method according to the invention it is possible to obtain the coarse powder of wherein seitan complete deactivation, and is also suitable for as with abdomen It is prepared by the food of the people of chamber disease (coeliac disease) or seitan intolerance (gluten intolerance).At this In the case of kind, the coarse powder obtained at the end of this method does not contain metallic compound residue yet, therefore does not have color change, And it is complete no problem from the perspective of food.
Brief description of the drawings
Advantages and features of the invention will become apparent from from the description of the embodiment of following description starch cationization method Ground present, provide this method hereinafter with reference to Fig. 1 in accompanying drawing and the device shown in Fig. 2, be purely example by way of This method is provided.
It is described in detail
With reference to figure 1, the device for the method according to the invention includes the reaction being substantially made up of cylinder tubular body 1 Device R, it is closed by end plate 2,3 in opposite end and has been coaxially disposed heating mantle (or coolant jacket) 4, and it is intended to allow fluid example If diathermanous oil by the inwall of main body 1 by be maintained at predetermined temperature.
Tubular body 1 is separately provided for the charging aperture 5,6 of the pulverulent material containing starch and aqueous hydrogen peroxide solution, And discharging opening 7.
Rotor is pivotably supported inside tubular body 1, the rotor includes axle 8, and the axle 8 is provided with the footpath of blade shape To prominent element 9, these blades 9 are into being spirally positioned and oriented to centrifuge, and simultaneously towards the transmission of discharging opening 7 containing forming sediment The wet-milling that the pulverulent material of powder and the stream of aqueous hydrogen peroxide solution and pulverulent material are formed after being mixed with hydrogenperoxide steam generator is simultaneously Reaction.
Motor M is used for the rotor of 50 to 1500rpm variable velocity operation vane type.
When being discharged from reactor, above-mentioned wet-milling is supplied via the pipeline 11 that the discharging opening 7 with reactor connects and injected Device device 51.
The main body of injection device 51 has tubulose, and is provided with the import 55 and outlet that wet-milling is received from pipeline 11 57。
Blade or screw rotor 58 are pivotably supported inside tubular body 51, it gives wet-milling towards before exporting 57 Enter thrust, wet-milling is transferred to second reactor R' charging aperture 105 by it.It is not described in having and above-mentioned first reactor The second reactor R' of on all four structure.With the part identical accompanying drawing mark of first reactor identical second reactor Note represents plus 100.Only refer to that charging aperture 106 is used to supply ammonia spirit stream.
The pipeline 111 that the wet-milling exported from discharging opening 107 connects via the discharging opening 107 with second reactor R' is supplied to Injection device 151.With the part of the identical injection device 151 of injection device 51 100 are added with identical reference Represent.
By the outlet 157 of injection device 151, wet-milling is discharged and supplies turbo dryer T. by charging aperture 205
Turbo dryer T is substantially made up of cylinder tubular body 201, and it passes through end plate 202,203 envelopes in opposite end Close and be coaxially disposed heating mantle (or coolant jacket) 204, it is intended to allow for example diathermanous oil of fluid by so as to by main body 201 Inwall be maintained at predetermined temperature.
Tubular body 201 be provided with for introduce the wet-milling discharged by injection device 151 and hot-air opening 205, 206, and discharging opening 7.
Rotor is pivotably supported inside tubular body 201, the rotor includes axle 108, and the axle 108 is provided with blade-shaped The radially projecting element 209 of formula, these blades 209 are into being spirally positioned and oriented to centrifuge, while towards discharging Mouth 207 transmits hot-airs and wet-milling.Discharging opening 207 is used to discharge the continuous stream of hot-air and water vapour and contains oxidized starch Pulverulent material, the pulverulent material containing oxidized starch is pulverulent material and the wall of turbo dryer that is heated by heating mantle 204 Dry what above-mentioned wet-milling obtained with stream of hot air after heat exchange.
The stream and water vapour of pulverulent material and hot-air containing oxidized starch are finally transported to container 18, for receiving Collection and separation are also from the steam and air of turbo dryer discharge.
With reference to figure 2, for the device of the method according to the invention, in its alternative embodiment, including substantially by The first reactor R " that cylinder tubular body 301 forms, it is closed and is coaxially disposed by end plate 302,303 in opposite end There is heating mantle (or coolant jacket) 304, it is intended to allow for example diathermanous oil of fluid by so as to which the inwall of main body 301 is maintained at into pre- Constant temperature degree.
Tubular body 301 is separately provided for the charging aperture of the pulverulent material containing starch and aqueous hydrogen peroxide solution 305th, 306, it is arranged near end plate 302, for the charging aperture 310 of ammonia spirit, roughly equidistant in end plate 302 and 303 Position arranged along tubular body 301, and discharging opening 307.
Rotor is pivotably supported inside tubular body 301, the rotor includes axle 308, and the axle 308 is provided with blade-shaped The radially projecting element 309 of formula, these blades 309 are into being spirally positioned and oriented to centrifuge, while towards discharging Mouth 307 transmits the wet-millings formed after the pulverulent materials containing starch, aqueous hydrogen peroxide solution and ammonia spirit and mixing, and Pulverulent material is set to be reacted with aqueous hydrogen peroxide solution and ammonia spirit.
Motor M is used for the rotor of 50 to 1500rpm variable velocity operation vane type.
When being discharged from reactor, above-mentioned wet-milling is supplied via the pipeline 311 that the discharging opening 307 with reactor connects and noted Mapper arrangement 351.
The main body of injection device 351 has tubulose, and is provided with the import 355 that wet-milling is received from pipeline 311, and Outlet 357.
The device also include with the above-mentioned on all four turbo dryer T' of the turbo dryer T further described, therefore It is not described in detail.Part with the above-mentioned turbodrier identical turbodrier T' further described is by identical accompanying drawing mark Note represents plus 200.
The device finally includes being used for what is collected the pulverulent material containing oxidized starch and separate it with steam and air Container 18, wherein steam and air also export from turbo dryer.
Embodiment 1
The farina stream for the powdery that water content is 20% is continuously supplied into (100kg/h) reactor R by opening 6, Wherein blade rotor 8 is rotated with 700rpm speed.Meanwhile the hydrogen peroxide of equivalent to about 10.9%w/v 36 volumes is water-soluble Liquid stream passes through the continuous feed of opening 5 (10l/h).
The temperature of inwall is maintained at about 20 DEG C.
At reactor R charging aperture, starch flow is mechanically dispersed into particle immediately, and it is centrifuged immediately and leans against reaction On the inwall of device, wherein forming dynamic, tubulose, thin fluid layer.Meanwhile the aqueous hydrogen peroxide solution quilt supplied by opening 5 The blade atomization of rotor 8 is fine, and the blade of rotor 8 is also centrifuged immediately to the superfine drop of acquisition.Therefore, the latter is drawn Enter dynamic, tubulose, thin starch granules fluid layer in, thus make that between them close interaction can be produced.
Mean residence time continuously discharges the powder that water content is 28% from opening 7 after about 30 seconds in reactor.
The wet-milling is by syringe 51 by opening 105 with the continuous supplied reactor R' of 100kg/h flow.
In reactor R', wall temperature is maintained at about 20 DEG C, at the same the rotation speed constant of blade rotor 108 be maintained at 800rpm。
It is 10l/h that the continuous flow-through opening 106 of ammonia spirit (10%w/v) is fed into reactor R'(flows).
After averagely stopping 20 seconds in reactor, the wet-milling that water content is 35% is by opening 107 from the reactor Continuous discharge.
The wet-milling is continually fed into turbo dryer T by syringe 151 via opening 205 with 100kg/h flow In, at the same by opening 206 at a temperature of 100 DEG C (flow 500m3/ h) supply air stream.
In turbodrier T inside, wall temperature is maintained at 150 DEG C, while the rotation speed constant of blade rotor 108 Ground is maintained at 1000rpm.
Mean residence time in turbodrier T is after 20 seconds, and the powdery oxidised potato that water content is 10% forms sediment Powder is continuously discharged from the turbodrier.
The viscosity of 10% aqueous solution of the oxidized starch powder is determined, obtains viscosity number 10cps, wherein starting starch powder The viscosity of 10% aqueous solution at end is equal to 1450cps.
Oxidized starch powder is completely white and odorless, also without any metallic compound residue, therefore it is completely suitable For all purposes of oxidized starch, particularly food and medicinal usage.
Embodiment 2
The cornstarch stream for the powdery that water content is 18% is continuously supplied into (80kg/h) reactor R " by opening 306, Wherein blade rotor 308 is rotated with 800rpm speed.Meanwhile equivalent to about 9.1%w/v hydrogenperoxide steam generator stream is by opening 305 continuous feeds of mouth (10l/h), and the continuous feed of ammonia spirit continuous flow-through import 310 of 9%w/v 30 volumes (10l/h).The temperature of inwall is maintained at about 20 DEG C.
Mean residence time continuously discharges the powder that water content is 33% from opening 307 after about 30 seconds in reactor.
The wet-milling is continuously supplied into turbo dryer T' by syringe 351 via opening 405 with 80kg/h flow, together When by opening 406 at a temperature of 100 DEG C (flow 400m3/ h) supply air stream.
In turbo dryer T', wall temperature is maintained at 150 DEG C, at the same the rotation speed constant of blade rotor 108 protect Hold in 1000rpm.
Mean residence time in turbodrier T' is after 20 seconds, and water content is 10% powdery oxidised maize starch Continuously discharged from the turbodrier.
The viscosity of 10% aqueous solution of the oxidized starch powder is determined, obtains viscosity number 11cps, wherein starting starch powder The viscosity of 10% aqueous solution at end is equal to 1410cps.
Oxidized starch powder is completely white and odorless, also without any metallic compound residue, therefore it is completely suitable For all purposes of oxidized starch, particularly food and medicinal usage.
Embodiment 3
The O-shaped wheat flour that water content is 14% is continuously supplied into (100kg/h) reactor R by opening 6, wherein blade turns Son 8 is rotated with 900rpm speed.Meanwhile the aqueous hydrogen peroxide solution stream of equivalent to about 10.9%w/v 36 volumes is by opening 5 continuous feeds of mouth (10l/h).The temperature of inwall is maintained at about 20 DEG C.
Mean residence time continuously discharges the powder that water content is 27% from opening 7 after about 30 seconds in reactor.
The wet-milling is by syringe 51 by opening 105 with the continuous supplied reactor R' of 100kg/h flow.
In reactor R', wall temperature is maintained at about 20 DEG C, at the same the rotation speed constant of blade rotor 108 be maintained at 800rpm。
It is 10l/h that the continuous flow-through opening 106 of ammonia spirit (10%w/v) is fed into reactor R'(flows).
After averagely stopping 20 seconds in reactor, the wet-milling that water content is 34% is by opening 107 from the reactor Continuous discharge.
The wet-milling is continuously supplied into turbo dryer T by syringe 151 via opening 205 with 100kg/h flow, together When by opening 206 at a temperature of 100 DEG C (flow 500m3/ h) supply air stream.
In turbo dryer T, wall temperature is maintained at 150 DEG C, at the same the rotation speed constant of blade rotor 108 keep In 900rpm.
Mean residence time in turbodrier T is after 20 seconds, water content for 13% powdery oxidized starch from institute State in turbodrier and continuously discharge.
Resulting flour is white and odorless, also no any metallic compound residue, therefore be wholly adapted to People eats.
The gliadin of flour contacts as obtained by electrophoresis (SDS-PAGE) measure on polyacrylamide gel (gliadin contact), causes to be substantially absent from gliadin, and this shows that the method according to the invention causes in flour Contained gliadin it is degradable.
Therefore, this flour is eaten particularly suitable for the people not tolerated with celiaca or seitan.

Claims (26)

1. a kind of method for being used to aoxidize the pulverulent material containing starch, wherein, methods described is in the absence of any metallization It is being carried out in the case of compound and including following step one by one:
A) pulverulent material containing starch is provided;
B) by the pulverulent material and aqueous hydrogen peroxide solution (H2O2) mixing;And
C) ammonia spirit is added into thus obtained mixture and it is reacted with the mixture.
2. the step of according to the method for claim 1, in addition to the mixture of the step c) being dried, to obtain Pulverulent material containing oxidized starch.
3. according to the method for claim 2, wherein, the pulverulent material containing starch is selected from the starch by separate sources The group of composition, especially from corn, potato, wheat, cassava, rice and the starch of beans, the coarse powder from cereal, wherein Cereal particularly wheat, rice, corn, barley, rye, oat, buckwheat, three-coloured amaranth and quinoa;And the coarse powder from beans, its Middle beans particularly beans, pea, chick-pea, broad bean, French beans, lupin, chickling and soybean.
4. according to the method any one of claim 2 and 3, wherein, the w/v concentration of the aqueous hydrogen peroxide solution is Jie Between 5% to 20%.
5. according to the method for claim 4, wherein, the w/v concentration of the ammonia spirit is between 5% to 20%.
6. according to the method any one of claim 2-5, wherein, the pulverulent material containing starch and the peroxide Change the weight ratio between aqueous solution of hydrogen between 3 to 20.
7. the method according to claim 11, wherein, the weight between the aqueous hydrogen peroxide solution and the ammonia spirit Than generally between 1 to 10.
8. according to the method any one of claim 2-7, wherein, made by the drying steps described containing oxidation shallow lake The water content of the pulverulent material of powder is less than or 20 weights of gross weight equal to the pulverulent material containing oxidized starch Measure %, preferably 5 to 15 weight %.
9. a kind of method for aoxidizing the pulverulent material according to claim 2 containing starch, this method comprise the following steps:
A) first reactor (R) is provided, it includes the cylinder tubular body (1) with horizontal axis, and it has at least one use In the opening (5,6) and at least one opening (7) for being used to discharge final products that introduce reagent;And optionally with described in making The temperature of tubular body reaches the heating mantle or coolant jacket (4) of predetermined temperature;And rotor, it is arranged in cylinder tubular body And the axle (8) of prominent element (9) is radially therefrom including being provided with, and the continuous stream of the pulverulent material containing starch is supplied The first reactor, wherein rotor are rotated with the speed more than or equal to 50rpm, by the pulverulent material containing starch Continuous stream be dispersed into the particle stream of the material;
B) continuous stream of aqueous hydrogen peroxide solution supplies the reaction together with the continuous stream of the pulverulent material containing starch Device, the continuous stream of the aqueous hydrogen peroxide solution are dispersed into fine droplet stream by the rotor;
C) particle and drop centrifugation are leaned against into the first reactor (R) inwall, formed high turbulence, dynamic, Thin tubular fluid layer, wherein the drop of the particle of the pulverulent material containing starch and the aqueous hydrogen peroxide solution pass through it is described The radially projecting element (9) of rotor keeps mechanically being in close contact, while with the inwall with reactor substantially contiguously Promoted towards discharging opening (7);
D) when promoting the inwall for generally contacting turbo-reactor towards discharging opening (7), the pulverulent material containing starch Reacted with hydrogen peroxide in the thin layer;
E) second reactor (R') is supplied from the continuous stream of the discharging opening (7) discharge wet-milling and by the continuous stream, described the Two reactors include the cylinder tubular body (101) with horizontal axis, and it is provided with least one for introducing opening for reagent Mouth (105,106) and at least one opening (107) for being used to discharge final products;Optionally with the temperature for making the tubular body Degree reaches the heating mantle or coolant jacket (104) of predetermined temperature;And rotor (8), its be arranged in cylinder tubular body and including The axle (108) for being radially therefrom prominent element (109) is provided with, wherein rotor is rotated with the speed more than or equal to 50rpm;
F) continuous stream of ammonia spirit supplies the second reactor, the continuous stream of the ammonia spirit together with the wet-milling stream Fine droplet stream is dispersed into by the rotor;
G) continuous flow centrifugation is made to lean against described second by the action of the radially projecting element (109) of the rotor The inwall of reactor (R') so that they are contacted towards discharging opening (107) substantially with the inwall with the second reactor It is mobile;
H) from the continuous stream of wet-milling of the discharging opening (107) discharge containing oxidized starch;
I) the wet-milling drying to water content is less than or equal to 20 weight %, so as to obtain the powdery material containing oxidized starch Material.
10. a kind of method for aoxidizing the pulverulent material containing starch, this method comprise the following steps:
A' reactor (R ")) is provided, it includes the cylinder tubular body (301) with horizontal axis, is provided with described in being arranged in The first opening (306) and the second opening (305) that are used to introduce reagent of the adjacent one end of cylinder tubular body, are disposed in Position between the opposite end of the first end of the cylinder tubular body and the cylinder tubular body is used to introduce reagent The 3rd opening (310), it is at least one to be used to discharge the openings (307) of final products;Optionally with making the tubular body Temperature reach the heating mantle or coolant jacket (304) of predetermined temperature;And rotor, its be arranged in cylinder tubular body and including The axle (308) for being radially therefrom prominent element (309) is provided with, and starch will be contained by the first charging aperture (306) The continuous stream of pulverulent material supply the reactor (R "), rotor is rotated with the speed more than or equal to 50rpm, will described in The continuous stream of pulverulent material containing starch is dispersed into the particle stream of the material;
B' the continuous stream of aqueous hydrogen peroxide solution) is supplied by the reactor, the peroxide by the second charging aperture (305) The continuous stream for changing aqueous solution of hydrogen is dispersed into fine droplet stream by the rotor;
C' the particle and drop centrifugation) are leaned against into the inwall of the reactor (R "), form high turbulence, dynamic, thin Tubular fluid layer, wherein the drop of the particle of the pulverulent material containing starch and the aqueous hydrogen peroxide solution passes through described turn The radially projecting element of son keeps mechanically being in close contact, while contiguously direction goes out substantially with the inwall with reactor Material mouth promotes;
D') when promoting the generally inwall of contact reactor towards discharging opening (307), the pulverulent material containing starch is made Interacted with hydrogen peroxide in the thin layer;
E' the continuous stream of ammonia spirit) is supplied by the reactor by the 3rd charging aperture (310), the ammonia spirit Continuous stream is dispersed into fine droplet stream by above-mentioned rotor;
F') to lean against the continuous flow centrifugation by the action of the radially projecting element (309) of the rotor described anti- Answer the inwall of device so that they are contiguously moved towards discharging opening substantially with the inwall with the reactor;
G') from the continuous stream of wet-milling of the discharging opening discharge containing oxidized starch;
H' the wet-milling drying to water content) is less than or equal to 20 weight %, so as to obtain the powdery material containing oxidized starch Material.
11. the method according to claim 9 or 10, wherein, step is dried by turbo dryer (T, T') respectively I) and h'), the turbo dryer (T, T') include with horizontal axis cylinder tubular body (201,401), it is provided with At least one charging aperture (205,206,405,406) and at least one discharging opening (207,407);For making the tubular body Temperature reaches the heating mantle (204,404) of predetermined temperature;And rotor, its be arranged in cylinder tubular body and including with from The axle (208,408) of its radially projecting element (209,409),
- by least one charging aperture (205,405), it will be sent into from the wet-milling that the reactor (R', R ") is discharged In the turbo dryer (T, T'), the inwall of turbo dryer is maintained at least 70 DEG C of temperature by the heating mantle, and And rotor is rotated with least 150rpm speed;
- centrifuge and the wet-milling is promoted by the action of the rotor in turbo dryer;And
- formed sediment from discharging opening (207, the 407) discharge of turbo dryer with water content less than or equal to 20 weight % containing oxidation The continuous stream of the pulverulent material of powder.
12. the method according to claim 11, wherein, with the wet-milling is streamed into the same of turbo dryer (T, T') When, the gas stream for being heated at least 50 DEG C of temperature is also fed to the whirlpool by least one charging aperture (206,406) Take turns in drier, wherein the gas stream is preferably air stream.
13. according to the method for claim 12, wherein, the temperature of the inwall of the turbo dryer (T, T') is maintained at 70-180 DEG C, preferably 130-150 DEG C, and the temperature for being sent into the air-flow of turbo dryer is preferably between 50 DEG C to 250 DEG C, closes Preferably between 120 DEG C to 150 DEG C.
14. the method according to any one of claim 9 to 13, wherein, the institute protruded from the Axial and radial of the rotor State the form that element (9,109,209,409) is bar, blade, V-arrangement blade or agitator.
15. according to the method described in any one of claim 9-14, wherein, the w/v concentration of the aqueous hydrogen peroxide solution For between 5% to 20%.
16. according to the method for claim 15, wherein, the w/v concentration of the ammonia spirit be between 5% to 20% it Between.
17. according to the method described in any one of claim 9-16, wherein, the flow of the aqueous hydrogen peroxide solution stream with Ratio between the flow of the pulverulent material stream containing starch is between 1:20 to 1:Between 5,1 is preferably ranges between:15 to 1:Between 8.
18. the method according to claim 11, wherein, the flow of the ammonia spirit stream and the powdery containing starch Ratio between the flow of material stream is between 1:20 to 1:Between 5,1 is preferably ranges between:15 to 1:Between 8.
19. according to the method described in any one of claim 9-18, wherein, made by the drying steps described containing aerobic Change starch pulverulent material water content be less than or equal to the pulverulent material containing oxidized starch gross weight 5 to 15 weight %.
20. a kind of be used to implement the equipment for aoxidizing the method for the pulverulent material containing starch according to claim 9, it is wrapped Include:
First reactor (R), including the cylinder tubular body (1) with horizontal axis, it has at least one for introducing examination The opening (5,6) of agent and at least one opening (7) for being used to discharge final products;Optionally with the temperature for making the tubular body Degree reaches the heating mantle or coolant jacket (4) of predetermined temperature;And rotor, it is arranged in cylinder tubular body and including being provided with It is radially therefrom the axle (8) of prominent element (9);
Second reactor (R'), including the cylinder tubular body (101) with horizontal axis, it has at least one for introducing The opening (105,106) of reagent and at least one opening (107) for being used to discharge final products;Optionally with making the tubulose The temperature of main body reaches the heating mantle or coolant jacket (104) of predetermined temperature;And rotor, it is arranged in cylinder tubular body simultaneously The axle (108) of prominent element (109) is radially therefrom including being provided with.
21. a kind of be used to implement the equipment for aoxidizing the method for the pulverulent material containing starch according to claim 10, it is wrapped Include:
Reactor (R "), it includes the cylinder tubular body (301) with horizontal axis, and it, which is provided with, is arranged in the cylindrical duct The first opening (306) and the second opening (305) that are used to introduce reagent of the adjacent one end of shape main body, are disposed in the circle Position between the cylinder first end of tubular body and the opposite end of the cylinder tubular body is used to introduce the 3rd of reagent It is open (310), at least one opening (307) for being used to discharge final products;Optionally with the temperature for making the tubular body Reach the heating mantle or coolant jacket (304) of predetermined temperature;And rotor, it is arranged in cylinder tubular body and including being provided with It is radially therefrom the axle (308) of prominent element (309).
22. equipment according to claim 20, further comprising turbo dryer (T), it is included with horizontal axis Cylinder tubular body (201), there is at least one charging aperture (205,206) and at least one discharging opening (207);Heating mantle (204);And rotor, it is arranged in cylinder tubular body and the axle of prominent element (209) is radially therefrom including being provided with (208)。
23. equipment according to claim 21, further comprising turbo dryer (T'), it is included with horizontal axis Cylinder tubular body (401), there is at least one charging aperture (405,406) and at least one discharging opening (407);Heating mantle (404);And rotor, it is arranged in cylinder tubular body and the axle of prominent element (409) is radially therefrom including being provided with (408)。
24. equipment according to claim 22, further comprises:
Injection device (51) with tubular body, it is provided with import (7), and at least one with the first reactor (R) Individual discharging opening (7) fluidly connects, and outlet (57), is flowed with least one charging aperture (105) of the second reactor (R') Body connects;The blade or screw rotor (58) being supported in the tubular body;And
Injection device (151) with tubular body, it is provided with import (155), with the second reactor (R') extremely A few discharging opening (107) fluidly connects, and outlet (157), at least one charging aperture with turbo dryer (R') (205) fluidly connect;The blade or screw rotor (158) being supported in the tubular body.
25. equipment according to claim 23, further comprise the injection device (351) with tubular body, it sets Import (355) is equipped with, is fluidly connected with least one discharging opening (307) of the reactor (R "), and outlet (357), with At least one charging aperture (405) of the turbo dryer (T ") fluidly connects;The blade being supported in the tubular body Or screw rotor (358).
26. a kind of pulverulent material containing oxidized starch, it can pass through the side according to any one of claim 2-19 Method by selected from by including:From corn, potato, wheat, cassava, rice and the starch of beans, from such as wheat, rice, Corn, barley, rye, oat, buckwheat, three-coloured amaranth and quinoa cereal coarse powder, and come soya bean, pea, chick-pea, silkworm freely Beans, French beans, lupin, chickling and the coarse powder of the beans of soybean be grouped in pulverulent material and obtain.
CN201680031137.0A 2015-03-30 2016-03-11 The method for aoxidizing the material based on starch Pending CN107667122A (en)

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