CN107664998A - The thickness control device and method of a kind of electrode plates - Google Patents

The thickness control device and method of a kind of electrode plates Download PDF

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Publication number
CN107664998A
CN107664998A CN201610613517.7A CN201610613517A CN107664998A CN 107664998 A CN107664998 A CN 107664998A CN 201610613517 A CN201610613517 A CN 201610613517A CN 107664998 A CN107664998 A CN 107664998A
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thickness
pole piece
test
electrode
resistance
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雷京
李光华
傅昭
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Shenzhen OptimumNano Energy Co Ltd
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Shenzhen OptimumNano Energy Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D5/00Control of dimensions of material
    • G05D5/02Control of dimensions of material of thickness, e.g. of rolled material
    • G05D5/03Control of dimensions of material of thickness, e.g. of rolled material characterised by the use of electric means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

Abstract

一种电极极片的厚度控制装置,包括电极极片、上导电纤维、下导电纤维、上传感器、下传感器、上信号线、下信号线和测试柜,所述测试柜包括厚度测试模块、电阻测试模块、数据库建立模块及厚度调整模块,所述测试柜通过与上导线、上传感器、上导电纤维、电极极片、下导电纤维、下传感器、下导线相连接形成一个回路来测试电极极片的电阻,所述控制柜通过测出的电阻来监控电极极片的厚度。本发明提供的厚度的控制方法可以利用测试出来的电极极片的电阻和厚度对应的关系来实现对电极极片的厚度进行监控和调整,所述厚度控制方法不仅更加精确,而且实现起来简单方便,便于普及和推广。

A device for controlling the thickness of an electrode pole piece, comprising an electrode pole piece, an upper conductive fiber, a lower conductive fiber, an upper sensor, a lower sensor, an upper signal line, a lower signal line and a test cabinet, the test cabinet includes a thickness test module, a resistance A test module, a database building module and a thickness adjustment module, the test cabinet is connected to the upper wire, the upper sensor, the upper conductive fiber, the electrode pole piece, the lower conductive fiber, the lower sensor, and the lower wire to form a loop to test the electrode pole piece resistance, and the control cabinet monitors the thickness of the electrode sheet through the measured resistance. The thickness control method provided by the present invention can monitor and adjust the thickness of the electrode pole piece by using the corresponding relationship between the resistance and thickness of the electrode pole piece tested. The thickness control method is not only more accurate, but also simple and convenient to implement , to facilitate popularization and promotion.

Description

The thickness control device and method of a kind of electrode plates
【Technical field】
The present invention relates to the thickness control device and method of cell art, more particularly to a kind of electrode plates.
【Background technology】
With fossil fuel shortages, increasing environmental pollution, fossil energy crisis has turned into the matter of utmost importance of social development, green Color non-pollution renewable energy arises at the historic moment, lithium ion battery as green regenerative energy sources, with its substitute fossil fuels into For the development trend of new energy.The battery core of lithium ion battery includes being coated respectively with positive electrode, negative material and wound on one The anode pole piece and cathode pole piece risen, anode pole piece and cathode pole piece are commonly referred to as electrode plates.The crucial making of electrode plates Technique is coating, baking, two pairs of rollers successively, and cell coating technogenic influence battery cycle life, low pressure rate, gram volume play, multiplying power Performance etc..Coating layer thickness and resistance, both positive and negative polarity pole piece weight piece can be triggered, cause battery core cyclic process analysis lithium, high resistance, and then Battery core electrical property is influenceed, therefore detection coating layer thickness and resistance are the core test datas of coating process.The coating used at present Thickness testing tool is mainly micrometer, and method of testing is that micrometer clamps coating upper and lower surface, rotates the dial of micrometer, Testing coating thickness, method of testing is simple, and cost is low easy to operate, but such test mode needs constantly to take a survey manually Amount, and the testing time grow, the reflection cycle is also longer, and pole piece resistance is not tested, can not be according to monitoring and adjust in real time The thickness of whole pole piece.
In view of the foregoing, it is necessory to provide the thickness control device and method of a kind of electrode plates.
【The content of the invention】
The present invention provide it is a kind of can electrode plates of coordination electrode pole piece thickness in real time thickness control device and method.
To achieve these goals, the present invention provides a kind of thickness control device of electrode plates, including:Electrode plates, Upper conductive fiber, lower conductive fiber, upper sensor, lower sensor, upper signal wire, lower signal wire and test cabinet, the electrode pole Piece includes upper and lower surface, and the upper conductive fiber is arranged at the upper surface of the electrode plates, the lower conductive fiber The lower surface of the electrode plates is arranged at, the upper and lower sensor is respectively arranged on corresponding upper and lower conductive fiber, institute State wire, one end of lower wire is electrically connected corresponding upper sensor and lower sensor, the other end and is electrically connected to institute State test cabinet;The test cabinet includes thickness test module, resistance test module, Database module and thickness adjustment mould Block, the thickness test module are used for the thickness for testing electrode plates, and the resistance test module is used to test electrode plates Resistance, the Database module are used for the resistance value data corresponding with the thickness value of electrode plates for establishing electrode plates Storehouse, the thickness adjusting module are used for the thickness for adjusting electrode plates.
In a preferred embodiment, the conductive fiber is cylindrical, and spacing parallel arranging be completely covered on electrode On the width of the upper and lower surface of pole piece.
In a preferred embodiment, the conductive fiber radius is r, length L, size L*r=70*4mm.
In a preferred embodiment, the sensor is in rectangular-shape, and width corresponds to the width of electrode plates.
In a preferred embodiment, a length of L of the sensor, a width of D, a height of H, the size sensor are L* D*H=596*3*1mm.
In addition, the present invention also provides a kind of control method of the thickness of electrode plates, comprise the following steps:
Step 1:Test cabinet is opened, pre- heat test device simultaneously confirms that conductive fiber contact is good;
Step 2:The coating layer thickness of sheet resistance and corresponding resistance test point to electrode plates is tested, and is collected The thickness data corresponding with test resistance;
Step 3:Establish the resistance value database corresponding with the thickness value of electrode plates of electrode plates;
Step 4:The resistance value shown by test cabinet monitors electrode plates thickness in real time, using the database of step 3 as Standard, judge electrode plates thickness whether in processing range;
Step 5:According to the result of determination of step 4, regulate and control coating layer thickness.
In a preferred embodiment, in step 3, the Database module is according to resistivity formula R=ρ d/L To establish a database, wherein R is the resistance value of electrode plates, is measured by resistance test module;L is the width of electrode plates Degree, is constant, in present embodiment, L 596mm;ρ is the resistivity of electrode plates, and it is constant;D is the thickness of electrode plates Degree, is measured by thickness test module;The Database module is used for the resistance value and electrode plates for establishing electrode plates Thickness value corresponding to database.
In a preferred embodiment, in step 5, the process that thickness is regulated and controled according to resistance is:When test resistance value surpasses When going out standard range limit, coating layer thickness is reduced, when resistance value exceeds critical field lower limit, improves coating layer thickness.
Compared with prior art, the thickness control device and method of a kind of electrode plates provided by the invention, the thickness Control device can be tested the resistance of electrode plates the thickness for monitor electrode plates in real time, it is no longer necessary to go to survey manually The thickness of electrode plates is tried, also saves time of measuring.It can be covered entirely in addition, the control device is provided with conductive fiber The width of electrode plates simultaneously contacts with the upper and lower surface of electrode plates, has cleaning action to electrode plates surface.On the other hand, institute Closed corresponding to the resistance and thickness for stating the electrode plates that method for controlling thickness can utilize the thickness control device to test out It is to realize that the thickness to electrode plates is monitored and adjusted, the method for controlling thickness is not only more accurate, and realizes Get up simple and convenient, be easy to popularize and promote.
【Brief description of the drawings】
Fig. 1 is the composition structural representation of the thickness control device of electrode plates provided by the invention.
Fig. 2 is the composition structural representation of the test cabinet of the thickness control device of the electrode plates described in Fig. 1.
【Embodiment】
In order that the purpose of the present invention, technical scheme and advantageous effects become apparent from understanding, below in conjunction with accompanying drawing and Embodiment, the present invention will be described in further detail.It should be appreciated that the specific implementation described in this specification Mode is not intended to limit the present invention just for the sake of explaining the present invention.
It refer to Fig. 1, the thickness control device 100 of a kind of electrode plates provided by the invention, for testing and controlling electricity The thickness of pole pole piece 10.The thickness control device 100 of the electrode plates includes:Upper conductive fiber 20, lower conductive fiber 21, on Sensor 30, lower sensor 31, upper wire 40, lower wire 41 and test cabinet 50.
The electrode plates 10 can be anode pole piece or cathode pole piece.When electrode plates 10 are anode pole piece, it is wrapped Include aluminium foil and be coated on the anode material of two opposing surfaces of aluminium foil.When electrode plates 10 are cathode pole piece, it includes copper foil And it is coated on the cathode material of two opposing surfaces of copper foil.The electrode plates 10 include upper surface 11 and lower surface 12.
The upper conductive fiber 20 is arranged at the upper surface 11 of the electrode plates and in electrical contact with upper surface 11, described Lower conductive fiber 21 is arranged at the lower surface 12 of the electrode plates and in electrical contact with the lower surface 12.In present embodiment In, the upper conductive fiber 20, lower conductive fiber 21 are cylindrical, are mainly led by metallic compound type conductive fiber and metal system Small column spacing parallel arranging made of the types such as electric fiber is arranged on the width of the figure cloth electrode plates.The metallization The electrically conductive particles of high concentration are mainly locally mixed into fiber and produced by compound type conductive fiber using composite spinning method, and black system is conductive Particulate carbon black, white system conductive titanium dioxide coating, fiber on the antimony oxide surface of the metal oxide such as tin containing small amounts It is relatively light, there is pliability, can wash and be easy to process;Also post-processing chemistry set copper compound or plating metal can be passed through.It is described Prepared by this fiber of metal system conductive fiber is the electric conductivity using metal, its main method has direct fiber elongation method, Metal wire is iterated through into mould to carry out stretching manufactured fiber.Each upper conductive fiber 20, the length L of lower conductive fiber 21 are 70mm, diameter r are 8m.In the present embodiment, the width L of the electrode plates 10 is:596mm.So, due to upper conductive fine Dimension 20, it is completely covered on the upper surface 11 of electrode plates, on the width of lower surface 12 spacing parallel arranging of lower conductive fiber 21, The upper conductive fiber 20, lower conductive fiber 21 can have cleaning action to 11 surfaces on electrode plates 10 and lower surface 12.
The upper sensor 30, lower sensor 31 are respectively rectangular-shape, and are made of an electrically conducting material, each conductive fine One end of dimension 20 is connected to sensor 30, and the other end contacts with the upper surface 11 of electrode plates 10, each lower conductive fiber 21 One end be connected to lower sensor 31, the other end contacts with the lower surface 12 of electrode plates 10.In present embodiment, the upload Sensor is that length is that 596mm, width are the cuboids that 3mm, height are 1mm.
One end of the upper wire 40 is electrically connected with corresponding upper sensor 30, and the other end is electrically connected to the test Cabinet 50, one end of the lower wire 41 are electrically connected with corresponding lower sensor 31, and the other end is electrically connected to the test cabinet 50。
Fig. 2 is refer to, the test cabinet 50 includes thickness test module 51, resistance test module 52, Database mould Block 53, thickness adjusting module 54.The thickness test module 51 can be using thickness test the methods of ultrasonic wave, X ray Instrument.The upper wire 40 of the connection of test cabinet 50, then connects upper sensor 30, upper sensor 30 is connected to by upper wire 40 Conductive fiber 20, upper conductive fiber 20 contact with the upper surface 11 of electrode plates 10;Meanwhile test cabinet 50 connects lower wire 41, Then lower sensor 31 is connected by lower wire 41, lower sensor 31 is connected to lower conductive fiber 21, lower conductive fiber 21 and electrode The lower surface contact of pole piece 10.The test cabinet 50 by with upper wire 40, upper sensor 30, upper conductive fiber 20, electrode pole Piece 10, lower conductive fiber 21, lower sensor 31, lower wire 41 are connected to form a loop.So, the electricity of the test cabinet 50 Resistance test module 52 can be to pass through the resistance of above-mentioned loop-around test electrode plates 10.The Database module 53 is according to electricity Resistance rate formula R=ρ d/L establish a database, and wherein R is the resistance value of electrode plates, measured by resistance test module 52; L is the width of electrode plates, is constant, in present embodiment, L 596mm;ρ is the resistivity of electrode plates, and it is constant;d For the thickness of electrode plates, measured by thickness test module;The Database module 53 is used to establish electrode plates Resistance value database corresponding with the thickness value of electrode plates.Meanwhile the thickness adjusting module 54 of the test cabinet 50 is according to number Judge the thickness of electrode plates 10 whether in database scope, when test resistance value exceeds the critical field upper limit, survey according to storehouse Resistance is reduced electrode pole by examination cabinet 50 beyond the feedback of the information of the critical field upper limit of database to process equipment (not shown) The thickness of the coating of piece 10, when resistance value exceeds the critical field lower limit of database, resistance is exceeded critical field by test cabinet 50 The feedback of the information process equipment of lower limit improves the thickness of the coating of electrode plates 10.So, the root in manufacture craft is just realized Regulate and control the thickness of coating 10 according to resistance.In the present embodiment, the test device 100 selects 9V constant currents test cabinet 50.
A kind of control method of the thickness of electrode plates, comprises the following steps:
Step 1:Open test cabinet 50, pre- heat test device 100 and confirm upper conductive fiber 20, lower conductive fiber 21 with Electrode plates 10 contact well.
Step 2:The thickness of the electrode plates 10 of sheet resistance and corresponding resistance test point to electrode plates 10 is surveyed Examination, and collect the thickness data corresponding with test resistance.
When the upper conductive fiber 20 and the lower conductive fiber of the lower surface of electrode plates 10 that are arranged at electrode plates upper surface 11 21 when touch electrode plates 10, the painting of the resistance and corresponding resistance test point of the test cabinet detecting electrode pole piece 10 Thickness degree, and collect the thickness data of the point corresponding with test resistance, the thickness to survey thickness as standard,
Step 3:Test cabinet establishes the resistance value database corresponding with the thickness value of electrode plates of electrode plates.
The test cabinet 50 includes thickness test module 51, resistance test module 52, Database module 53, thickness and adjusted Mould preparation block 54.The thickness test module 51 can be using Thickness measuring instrument device the methods of ultrasonic wave, X-ray.The survey The upper wire 40 of the connection of cabinet 50 is tried, upper sensor 30 is then connected by upper wire 40, upper sensor 30 is connected to conductive fiber 20, Upper conductive fiber 20 contacts with the upper surface 11 of electrode plates 10;Meanwhile test cabinet 50 connects lower wire 41, then by lower wire 41 connection lower sensors 31, lower sensor 31 are connected to lower conductive fiber 21, the following table of lower conductive fiber 21 and electrode plates 10 Face contacts.The test cabinet 50 passes through fine with upper wire 40, upper sensor 30, upper conductive fiber 20, electrode plates 10, lower conduction Dimension 21, lower sensor 31, lower wire 41 are connected to form a loop.So, the resistance test module 52 of the test cabinet 50 Can be to pass through the resistance of above-mentioned loop-around test electrode plates 10.The Database module 53 is according to resistivity formula R=ρ D/L establishes a database, and wherein R is the resistance value of electrode plates, measured by resistance test module 52;L is electrode plates Width, be constant, in present embodiment, L 596mm;ρ is the resistivity of electrode plates, and it is constant;D is electrode plates Thickness, measured by thickness test module;The Database module 53 is used for resistance value and the electricity for establishing electrode plates Database corresponding to the thickness value of pole pole piece.
Step 4:The resistance value shown by test cabinet 50 monitors the thickness of electrode plates 10 in real time, with building for step 3 Whether vertical database is standard, judge the thickness of electrode plates 10 in processing range.
Step 5:According to the result of determination of step 4, the thickness of regulation and control electrode plates 10.
According to above-mentioned result of determination, when test resistance value exceeds the critical field upper limit, test cabinet 50 exceeds resistance The feedback of the information of the critical field upper limit of database reduces the thickness of the coating of electrode plates 10 to process equipment (not shown), works as electricity When resistance exceeds the critical field lower limit of database, test cabinet 50 sets feedback of the information technique of the resistance beyond critical field lower limit The standby thickness for improving the coating of electrode plates 10.So, just realize and electrode plates 10 are regulated and controled according to resistance in manufacture craft Thickness.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to the model of the present invention Enclose and be defined, on the premise of design spirit of the present invention is not departed from, this area ordinary skill technical staff is to the technology of the present invention The various modifications and improvement that scheme is made, it all should fall into the protection domain of claims of the present invention determination.

Claims (8)

1.一种电极极片的厚度控制装置,其特征在于:包括电极极片、上导电纤维、下导电纤维、上传感器、下传感器、上信号线、下信号线和测试柜,所述电极极片包括上表面和下表面,所述上导电纤维设置于所述电极极片的上表面,所述下导电纤维设置于所述电极极片的下表面,所述上、下传感器分别设置于对应的上、下导电纤维上,所述上导线、下导线的一端分别电性连接对应的上传感器和下传感器,另一端电性连接至所述测试柜;所述测试柜包括厚度测试模块、电阻测试模块、数据库建立模块及厚度调整模块,所述厚度测试模块用于测试电极极片的厚度,所述电阻测试模块用于测试电极极片的电阻,所述数据库建立模块用于建立电极极片的电阻值与电极极片的厚度值对应的数据库,所述厚度调整模块用于调整电极极片的厚度。1. A thickness control device of an electrode pole piece, characterized in that: comprising an electrode pole piece, an upper conductive fiber, a lower conductive fiber, an upper sensor, a lower sensor, an upper signal line, a lower signal line and a test cabinet, the electrode pole The sheet includes an upper surface and a lower surface, the upper conductive fiber is arranged on the upper surface of the electrode sheet, the lower conductive fiber is arranged on the lower surface of the electrode sheet, and the upper and lower sensors are respectively arranged on corresponding On the upper and lower conductive fibers, one end of the upper wire and the lower wire is electrically connected to the corresponding upper sensor and the lower sensor respectively, and the other end is electrically connected to the test cabinet; the test cabinet includes a thickness test module, a resistor A test module, a database establishment module and a thickness adjustment module, the thickness test module is used to test the thickness of the electrode pole piece, the resistance test module is used to test the resistance of the electrode pole piece, and the database establishment module is used to establish the electrode pole piece A database corresponding to the resistance value and the thickness value of the electrode pole piece, and the thickness adjustment module is used to adjust the thickness of the electrode pole piece. 2.根据权利要求1所述的电极极片的厚度控制装置,其特征在于:所述导电纤维呈圆柱状,且间隔并列地完全覆盖在电极极片的上下表面的宽度方向上。2 . The device for controlling the thickness of the electrode sheet according to claim 1 , wherein the conductive fibers are in a cylindrical shape, and are spaced and juxtaposed to completely cover the upper and lower surfaces of the electrode sheet in the width direction. 3 . 3.根据权利要求2所述的电极极片的厚度控制装置,其特征在于:所述导电纤维半径为r,长度为L,尺寸L*r=70*4mm。3 . The device for controlling the thickness of the electrode pole piece according to claim 2 , wherein the radius of the conductive fiber is r, the length is L, and the dimension L*r=70*4mm. 4.根据权利要求1所述的电极极片的电阻测试装置,其特征在于:所述传感器呈长方体状,且宽度对应于电极极片的宽度。4 . The resistance testing device of electrode pads according to claim 1 , wherein the sensor is in the shape of a cuboid with a width corresponding to that of the electrode pads. 5 . 5.根据权利要求4所述的电极极片的厚度控制装置,其特征在于:所述传感器的长为L,宽为D,高为H,所述传感器尺寸为L*D*H=596*3*1mm。5. The thickness control device of the electrode pole piece according to claim 4, characterized in that: the length of the sensor is L, the width is D, and the height is H, and the size of the sensor is L*D*H=596* 3*1mm. 6.一种电极极片的厚度的控制方法,包括如下步骤:6. A method for controlling the thickness of an electrode pole piece, comprising the steps of: 步骤一:打开测试柜,预热测试装置并确认导电纤维接触良好;Step 1: Open the test cabinet, preheat the test device and confirm that the conductive fibers are in good contact; 步骤二:对电极极片的表面电阻及对应电阻测试点的涂层厚度进行测试,并收集与测试电阻相对应的厚度数据;Step 2: Test the surface resistance of the electrode pole piece and the coating thickness of the corresponding resistance test point, and collect the thickness data corresponding to the test resistance; 步骤三:建立电极极片的电阻值与电极极片的厚度值对应的数据库;Step 3: Establish a database corresponding to the resistance value of the electrode pole piece and the thickness value of the electrode pole piece; 步骤四:通过测试柜显示的电阻值实时监控电极极片厚度,以步骤三的数据库为标准,判定电极极片厚度是否在工艺范围内;Step 4: Monitor the thickness of the electrode sheet in real time through the resistance value displayed by the test cabinet, and use the database in step 3 as a standard to determine whether the thickness of the electrode sheet is within the process range; 步骤五:根据步骤四的判定结果,调控涂层厚度。Step 5: According to the determination result of Step 4, control the coating thickness. 7.根据权利要求6所述的电极极片的厚度的控制方法,其特征在于:步骤三中,所述数据库建立模块根据电阻率公式R=ρd/L来建立一个数据库,其中R为电极极片的电阻值,由电阻测试模块测得;L为电极极片的宽度,为常数,本实施方式中,L为596mm;ρ为电极极片的电阻率,其为常数;d为电极极片的厚度,通过厚度测试模块测得;所述数据库建立模块用于建立电极极片的电阻值与电极极片的厚度值对应的数据库。7. The method for controlling the thickness of the electrode pole piece according to claim 6, characterized in that: in step 3, the database building module sets up a database according to the resistivity formula R=ρd/L, wherein R is an electrode pole The resistance value of the sheet is measured by the resistance test module; L is the width of the electrode sheet, which is a constant, and in the present embodiment, L is 596mm; ρ is the resistivity of the electrode sheet, which is a constant; d is the electrode sheet The thickness is measured by the thickness testing module; the database establishment module is used to establish a database corresponding to the resistance value of the electrode pole piece and the thickness value of the electrode pole piece. 8.根据权利要求6所述的电极极片的厚度的控制方法,其特征在于:步骤五中,根据电阻调控厚度的过程为:当测试电阻值超出标准范围上限时,降低涂层厚度,当电阻值超出标准范围下限时,提高涂层厚度。8. The method for controlling the thickness of the electrode pole piece according to claim 6, characterized in that: in step 5, the process of regulating the thickness according to the resistance is: when the test resistance value exceeds the upper limit of the standard range, reduce the coating thickness, when When the resistance value exceeds the lower limit of the standard range, increase the coating thickness.
CN201610613517.7A 2016-07-29 2016-07-29 The thickness control device and method of a kind of electrode plates Pending CN107664998A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111162125A (en) * 2018-11-08 2020-05-15 无锡华润上华科技有限公司 Method for monitoring height of grid material in semiconductor device
CN112030093A (en) * 2020-07-15 2020-12-04 成都飞机工业(集团)有限责任公司 Method for acquiring optimal path spacing of flame aluminum spraying of robot
CN119987438A (en) * 2024-12-31 2025-05-13 江西省深耕铜箔科技有限公司 Control method of composite copper foil thickness control equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111162125A (en) * 2018-11-08 2020-05-15 无锡华润上华科技有限公司 Method for monitoring height of grid material in semiconductor device
CN111162125B (en) * 2018-11-08 2022-09-16 无锡华润上华科技有限公司 Method for monitoring height of grid material in semiconductor device
CN112030093A (en) * 2020-07-15 2020-12-04 成都飞机工业(集团)有限责任公司 Method for acquiring optimal path spacing of flame aluminum spraying of robot
CN119987438A (en) * 2024-12-31 2025-05-13 江西省深耕铜箔科技有限公司 Control method of composite copper foil thickness control equipment
CN119987438B (en) * 2024-12-31 2026-01-09 江西省深耕铜箔科技有限公司 Control method of composite copper foil thickness control equipment

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