CN107663162B - A kind of13C-urea synthesis control method - Google Patents

A kind of13C-urea synthesis control method Download PDF

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CN107663162B
CN107663162B CN201610599129.8A CN201610599129A CN107663162B CN 107663162 B CN107663162 B CN 107663162B CN 201610599129 A CN201610599129 A CN 201610599129A CN 107663162 B CN107663162 B CN 107663162B
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reaction kettle
pressure
urea synthesis
reaction
urea
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CN107663162A (en
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范国民
黄晋杰
沈桂富
章高发
闫长斌
王春玲
魏翠雯
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Shenzhen Zhonghe Headway Bio Sci & Tech Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C273/00Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C273/02Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07BGENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B59/00Introduction of isotopes of elements into organic compounds ; Labelled organic compounds per se
    • C07B59/001Acyclic or carbocyclic compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07BGENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B2200/00Indexing scheme relating to specific properties of organic compounds
    • C07B2200/05Isotopically modified compounds, e.g. labelled

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Abstract

The invention relates to a13The C-urea synthesis control method comprises the following steps: s100, filling raw materials: weighing methanol and sulfur, putting into a reaction kettle, cooling the reaction kettle by using liquid nitrogen, and sequentially communicating13CO and NH3To finish13CO and NH3Filling the liquefied mixture into a reaction kettle; s200, urea synthesis reaction: and sealing the reaction kettle, controlling the temperature to be 80-120 ℃, and detecting the pressure value in the reaction kettle until the pressure in the reaction kettle is reduced to be constant, so that the reaction is finished. The invention uses cooling technology to fill raw material gas in the pressure-resistant reaction kettle, so that the liquid state in the reaction system is realized13CO、NH3And solid simple substance S are synthesized in a pressure-resistant reaction kettle13C-urea, so that the temperature and pressure conditions in the reaction kettle reach the required conditions for urea synthesis, and the realization13And (3) large-scale preparation of the C-urea.

Description

A kind of13C-urea synthesis control method
Technical Field
The invention relates to a chemical synthesis method, in particular to a method for synthesizing a synthetic material13A C-urea synthesis control method.
Background
Helicobacter pylori (Hp), a unipolar, multiflagellated, blunt-ended, helically-curved bacterium, was first discovered in 1982 by Barry marshall (Barry j. marshall) and robin warren (j. robinwarren), both of which thus received the 2005 nobel prize in physiology or medicine. Subsequent studies have confirmed that this bacterium does cause gastritis, chronic gastroenteritis, gastric ulcer, duodenal ulcer, non-ulcer dyspepsia and partial gastric cancer, helicobacter pylori has therefore received attention from the medical community, and the relationship between helicobacter pylori infection and gastrointestinal disease has been a hot spot and difficulty in global gastrointestinal disease infection studies for over 30 years.
The current methods for detecting and identifying helicobacter pylori (Hp) mainly comprise a rapid urease test, a helicobacter pylori (Hp) antibody test,13C or14C, expiration test, pathological tissue section, bacterial culture and the like. Wherein,13c or14C, the accuracy of the breath test is the highest and reaches more than 95-96%.13The C-urea is produced13The C breath test detection reagent needs raw material medicines, and the scale preparation technology and the process thereof have difficulties.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provide a13A C-urea synthesis control method, which solves the problem that the prior art can not prepare in large scale13C-problem of urea.
In order to solve the problems, the invention provides the following technical scheme: provide a13The C-urea synthesis control method comprises the following steps:
s100, filling raw materials: weighing methanol and sulfur, putting into a reaction kettle, cooling the reaction kettle by using liquid nitrogen, and sequentially communicating13CO and NH3To finish13CO and NH3Filling the liquefied mixture into a reaction kettle;
s200, urea synthesis reaction: and sealing the reaction kettle, controlling the temperature to be 80-120 ℃, and detecting the pressure value in the reaction kettle until the pressure in the reaction kettle is reduced to be constant, so that the reaction is finished.
In the invention provided13In the C-urea synthesis control method, the step S100 is preceded by the step of:
s010, purging a reaction kettle: helium was used to evacuate the air from the autoclave.
In the invention provided13In the C-urea synthesis control method, in the step S010, helium output pressure is greater than pressure in the reaction kettle; the output pressure of helium is 10-15 psig, and the pressure in the reaction kettle is 0-5 psig.
In the invention provided13In the C-urea synthesis control method, in the step S100, the temperature range in the reaction kettle is-160 to-200 ℃, and the pressure is-14 to-10 psig;13the filling stage of the CO is carried out,13the CO output pressure is 30-100 psig; NH (NH)3Filling stage, NH3The output pressure is 50-200 psig.
In the invention provided13In the C-urea synthesis control method, in the step S200, the pressure in the reaction kettle is gradually reduced along with the urea synthesis reaction; the pressure in the reaction kettle is less than 1500psig when the urea synthesis reaction is just started, and the pressure in the reaction kettle is 100-200 psig when the urea synthesis reaction is completed.
In the invention provided13In the C-urea synthesis control method, the step S200 is followed by the step of:
s300, waste gas removal: and (3) exhausting residual waste gas in the reaction kettle after the urea synthesis reaction is finished by using nitrogen.
In the invention provided13In the C-urea synthesis control method, in the step S300, the output pressure of nitrogen is greater than the pressure in the reaction kettle; the output pressure of the nitrogen source is 10-15 psig, and the pressure in the reaction kettle is 0-5 psig.
In the invention provided13The C-urea synthesis control method also comprises a gas leakage monitoring step: in the urea synthesis process, an air draft device is used for keeping the operating room at negative pressure; an ammonia gas sensing probe, a carbon monoxide sensing probe and a hydrogen sulfide sensing probe are respectively arranged in the operation room and the air exhaust pipeline, and when the content of ammonia gas and/or carbon monoxide and/or hydrogen sulfide exceeds a preset value, the system gives an alarm.
In the invention provided13In the C-urea synthesis control method, the reaction kettle can resist 3000psig pressure.
In the invention provided13In the control method for synthesizing the C-urea,generated by13The C-urea is purified to obtain a pure product with the purity of over 99 percent.
The implementation of the invention has the following beneficial effects: the raw material gas is filled in a pressure-resistant reaction kettle by using a cooling technology, so that the reaction system is in a liquid state13CO、NH3And solid simple substance S are synthesized in a pressure-resistant reaction kettle13C-urea, so that the temperature and pressure conditions in the reaction kettle reach the required conditions for urea synthesis, and the realization13And (3) large-scale preparation of the C-urea.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a drawing of the present invention13A flow chart of a preferred embodiment of the C-urea synthesis control method.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
13The main component of the breath test reagent used in the C breath test is13C-urea, i.e. use13C marks carbon element in urea, also called carbon [ C ]13C-Urea [ sic ]13CO(NH2)2Or carbon [ C ]13C-Urea, carried thereby13C is12An isotope of C. If helicobacter pylori (Hp) is present in the stomach of a patient, the urease produced will break down the urea into13CO2Checking in the expired air of the patient with a matching instrument13C, the infection of helicobacter pylori (Hp) can be diagnosed. Comprises13C-labelled carbon [13C-urea large-scale preparation technology and process are always industrial difficulties. The invention is based on Franz r.a. and applegathf13C-Urea preparation, the basic principle is described in organic chemistry (1961), volume 26, page 2604-2605, and the chemical equation of the reaction is as follows:
13CO+S+2NH3→H2N13CONH2+H2S
however, the prior art can not realize the large-scale operation on the basis of the prior artScale production of carbon [13C-Urea. The main innovation point of the invention is that the raw material gas is filled in the pressure-resistant reaction kettle by using a cooling technology, so that the reaction system is13CO and NH3The S is a solid state, and the content of substances in unit reaction volume is greatly improved; the temperature is increased to ensure that the conditions in the reaction kettle reach the required conditions for urea synthesis, and carbon (C) is realized13C-Large-Scale preparation of Urea.
FIG. 1 shows carbon [ according to the invention ]13C-Process of the preferred embodiment of Urea Synthesis control method, as shown in FIG. 1, the carbon [ C ] of this embodiment13C-urea synthesis control method, comprising the following steps:
s100, filling raw materials: weighing methanol and sulfur, putting into a reaction kettle, cooling the reaction kettle by using liquid nitrogen, and sequentially communicating13CO and NH3To finish13CO and NH3Filling the liquefied mixture into a reaction kettle; methanol is used as a reaction medium in the urea synthesis process; because there is pressure differential between reation kettle and the raw materials gas cylinder, the feed gas flows into reation kettle from the raw materials gas cylinder, is liquid at the inside cooling of reation kettle, therefore the feed gas flows into reation kettle and can not lead to reation kettle internal pressure to rise, as long as the output pressure of raw materials gas cylinder remains stable promptly, and the pressure differential between reation kettle and the raw materials gas cylinder can continuously exist, and the feed gas can continuously fill and get into reation kettle.
S200, urea synthesis reaction: and (3) sealing the reaction kettle, controlling the temperature to 80-120 ℃, detecting the pressure value in the reaction kettle until the pressure in the reaction kettle is reduced to be constant, and finishing the reaction.
In the step S100, because there is pressure difference between the reaction kettle and the raw material gas cylinder, the raw material gas flows into the reaction kettle from the raw material gas cylinder, and is cooled to be liquid inside the reaction kettle, so that the raw material gas flows into the reaction kettle without causing pressure rise in the reaction kettle, that is, as long as the output pressure of the raw material gas cylinder remains stable, the pressure difference between the reaction kettle and the raw material gas cylinder can continuously exist, and the raw material gas can continuously be filled into the reaction kettle. The amount of material added can be adjusted to the yield per batch, for example 2.0mol carbon per batch13C-Urea Synthesis according to the weights of the materials listed in Table 1Sulfur and methanol were manually weighed and charged into a reaction kettle. The autoclave was placed in a liquid nitrogen bath and, when reduced to the appropriate temperature, ammonia gas and the corresponding weights as listed in Table 1 were added13CO was added to the reactor. Due to ammonia gas and ammonia gas in the reaction kettle13The CO is liquid and requires that the reactor be able to withstand a certain pressure, for example 3000 psig.
Carbon [ can be produced using the compounds of Table 1 below and their corresponding purities13C ] crude urea, 2.0mol per reactor. It is noted that except for13CO, all other materials are fed in excess to ensure consumption13The reaction of CO can occur at 100%.
TABLE 1
Figure BDA0001061475070000041
Figure BDA0001061475070000051
In the process of filling the raw materials, the temperature range in the reaction kettle is-160 to-200 ℃, and the pressure is-14 to-10 psig;13the filling stage of the CO is carried out,13the CO output pressure is 30-100 psig; NH (NH)3Filling stage, NH3The output pressure is 50-200 psig.
In step S200, the pressure in the reaction kettle is gradually reduced along with the urea synthesis reaction; the pressure in the reaction kettle is less than 1500psig when the urea synthesis reaction is just started, and the pressure in the reaction kettle is 100-200 psig when the urea synthesis reaction is completed. After the completion of the raw material filling, the reaction kettle was returned to room temperature. They were then placed on a rocking system and a heating mantle automatically controlled the reaction temperature to 100 ℃. + -. 20 ℃. The pressure varies within a certain range based on the amount of ammonia in the liquid phase in the reaction vessel, and at 2.0mol of the batch, the pressure in the reaction vessel at the very beginning of the reaction is 1000 to 1500 psig. The rocking system slowly rocked the autoclave to reduce the time required for complete reaction. The temperature and pressure were closely monitored and if the reactor pressure remained stable for 2h (no pressure change) this indicated the end of the reaction. The reaction time per 2.0mol of reactor batch is generally not more than 6 h.
In another preferred embodiment of the present invention, step S100 further includes the following steps:
s010, purging a reaction kettle: helium was used to evacuate the air from the autoclave. The helium output pressure is greater than the pressure in the reaction kettle; the output pressure of helium is 10-15 psig, and the pressure in the reaction kettle is 0-5 psig.
In another preferred embodiment of the present invention, the step S200 further includes the following steps:
s300, waste gas removal: and (3) exhausting residual waste gas in the reaction kettle after the urea synthesis reaction is finished by using nitrogen. The output pressure of the nitrogen is greater than the pressure in the reaction kettle; the output pressure of the nitrogen source is 10-15 psig, and the pressure in the reaction kettle is 0-5 psig. After the reaction was complete, the reactor was moved to a purge manifold to remove excess ammonia (NH)3) And hydrogen sulfide (H) as a by-product2S). The reactor was purged with nitrogen and the contents transferred to a scrubber to neutralize the by-products. And after the purging of the reactor is finished, placing the reaction kettle in a floor fume hood for collection.
In another preferred embodiment of the invention, carbon [ C ]13C, the urea synthesis process also comprises a gas leakage monitoring step: the urea synthesis process is carried out in an operation chamber, the operation chamber is kept at negative pressure by using an air draft device, and the air draft device is communicated with an air draft pipeline; an ammonia gas sensing probe, a carbon monoxide sensing probe and a hydrogen sulfide sensing probe are respectively arranged in the operation room and the air exhaust pipeline, when the content of ammonia gas and/or carbon monoxide and/or hydrogen sulfide exceeds a preset value, gas leakage possibly occurs, and13CO、NH3、H2s can be a health hazard to the operator, the system alarming and/or immediately closing the associated valve. And (4) related operators need to monitor the air leakage of the pipeline and maintain the pipeline, and then continue to operate the urea synthesis process.
In another preferred embodiment of the invention, the carbon [ C ] produced13C, purifying the urea to obtain a pure product with the purity of over 99 percent. The mother liquor was collected in a glass flask, then placed on a rotary evaporator to remove sulfur and dried. Through the treatment of the stepThe latter material is called "carbon13C-Urea crude product.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (9)

1. A kind of13The C-urea synthesis control method is characterized by comprising the following steps:
s100, filling raw materials: weighing methanol and sulfur, putting into a reaction kettle, cooling the reaction kettle by using liquid nitrogen, and sequentially communicating13CO and NH3To finish13CO and NH3Filling the liquefied mixture into a reaction kettle; in the step S100, the temperature range in the reaction kettle is-160 to-200 ℃, and the pressure is-14 to-10 psig;13the filling stage of the CO is carried out,13the CO output pressure is 30-100 psig; NH (NH)3Filling stage, NH3The output pressure is 50-200 psig;
s200, urea synthesis reaction: and sealing the reaction kettle, controlling the temperature to be 80-120 ℃, and detecting the pressure value in the reaction kettle until the pressure in the reaction kettle is reduced to be constant, so that the reaction is finished.
2. The method of claim 113The C-urea synthesis control method is characterized by further comprising the following steps before the step S100:
s010, purging a reaction kettle: helium was used to evacuate the air from the autoclave.
3. The method of claim 213The C-urea synthesis control method is characterized in that in the step S010, helium output pressure is greater than pressure in the reaction kettle; the output pressure of helium is 5-15 psig, and the pressure in the reaction kettle is 0-5 psig.
4. The method of claim 113The C-urea synthesis control method is characterized in that in the step S200, the pressure in the reaction kettle is gradually reduced along with the urea synthesis reaction; the pressure in the reaction kettle is less than 1500psig when the urea synthesis reaction is just started, and the pressure in the reaction kettle is 100-200 psig when the urea synthesis reaction is completed.
5. The method of claim 113The C-urea synthesis control method is characterized by further comprising the following steps after the step S200:
s300, waste gas removal: and (3) exhausting residual waste gas in the reaction kettle after the urea synthesis reaction is finished by using nitrogen.
6. The method of claim 513The C-urea synthesis control method is characterized in that in the step S300, the output pressure of nitrogen is greater than the pressure in the reaction kettle; the output pressure of the nitrogen source is 10-15 psig, and the pressure in the reaction kettle is 0-5 psig.
7. The method of claim 113The C-urea synthesis control method is characterized by further comprising the following air leakage monitoring step: in the urea synthesis process, an air draft device is used for keeping the operating room at negative pressure; an ammonia gas sensing probe, a carbon monoxide sensing probe and a hydrogen sulfide sensing probe are respectively arranged in the operation room and the air exhaust pipeline, and when the content of ammonia gas and/or carbon monoxide and/or hydrogen sulfide exceeds a preset value, the system gives an alarm.
8. The method of claim 113The C-urea synthesis control method is characterized in that the reaction kettle can resist 3000psig pressure.
9. The method of claim 113A C-urea synthesis control method is characterized in that,13the synthesis efficiency of the C-urea is between 70 and 95 percent, and the produced C-urea13The purity of the C-urea is obtained by a purification processMore than 99% of pure product.
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CN108395385B (en) * 2018-03-08 2020-11-13 江苏华益科技有限公司 Isotope urea and its synthesis method
CN111205205B (en) * 2020-01-19 2022-11-25 上海化工研究院有限公司 Preparation method of O-18 labeled urea
CN115197100B (en) * 2022-07-26 2024-08-06 深圳市中核海得威生物科技有限公司 The method comprises the following steps of13Continuous flow synthesis method of C-urea

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