CN107662394A - A kind of manufacturing equipment of high temperature self-lubricating composite material and its technological process - Google Patents
A kind of manufacturing equipment of high temperature self-lubricating composite material and its technological process Download PDFInfo
- Publication number
- CN107662394A CN107662394A CN201610606937.2A CN201610606937A CN107662394A CN 107662394 A CN107662394 A CN 107662394A CN 201610606937 A CN201610606937 A CN 201610606937A CN 107662394 A CN107662394 A CN 107662394A
- Authority
- CN
- China
- Prior art keywords
- rollers
- electromagnetism
- baking oven
- roller
- oil temperature
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
- B32B2037/1223—Hot-melt adhesive film-shaped
Abstract
A kind of manufacturing equipment of high temperature self-lubricating composite material of the present invention and its technological process, including steel band unreeling machine, preceding baking oven, five roller shaping composite apparatus, extruder, film mould, roller temperature controller, teflin tape unreeling machine, baking oven afterwards, cooling bracket, hauling machine and winder, five roller shaping composite apparatus include No.1 electromagnetism roller, No. two electromagnetism rollers, No. three electromagnetism rollers and No. four oil temperature rollers, No. five reticulate pattern oil temperature rollers, steel band unreeling machine connects with preceding baking oven, preceding baking oven successively with No.1 electromagnetism roller, No. two electromagnetism rollers connect, No. two electromagnetism rollers connect with No. four oil temperature rollers, No. four oil temperature roller one end connect with teflin tape unreeling machine, the other end and No. five reticulate pattern oil temperature rollers, No. three electromagnetism rollers connect, No. five reticulate pattern oil temperature rollers, No. three electromagnetism rollers connect with rear baking oven, baking oven is connected by cooling bracket and winder afterwards.The present invention relative to traditional 3-layer composite material manufacturing equipment has technological process short, and energy consumption is low, the features such as continuous production efficiency high.
Description
Technical field
The present invention relates to the manufacturing equipment technical field of composite, more particularly to a kind of high temperature self-lubricating composite material
Manufacturing equipment and its technological process.
Background technology
At present, the self-lubricating material of in the market is mostly three-layer composite structure, by steel plate, copper powder and modified Teflon
Plastic layer forms.Its continuous manufacturing apparatus principle is that coiled steel band is placed on unreeling machine, an extraction, continuously spreads copper
Powder, sinter by meshbeltfurnace, spread polytetrafluorethylepowder powder, surface rolling, again by meshbeltfurnace sintering, surface accurate rolling and
Into.Technological process is grown, and energy consumption is big, and cost is high.In the domestic market, by teflin tape and steel band directly bonding form from
Lubricating composite is substantially blank, the multifrequency natures such as the material has high temperature resistant, conduction, coefficient of friction small.The bushing of making
It is mainly used in each hinge rotary part of automobile component, demand is big.And the special equipment of such a composite is made in state
Interior and no.The bushing of existing three-layer composite structure can not meet the demand of main engine plants.
The content of the invention
In view of the drawbacks described above of prior art, the technical problems to be solved by the invention are to provide a kind of high-temperature self-lubrication
The manufacturing equipment of composite and its technological process, teflin tape and steel band are subjected to continuous high temperature bonding, for substituting
Existing three-decker self-lubricating composite, meet the harsher requirement of main engine plants, while reduce resource consumption.
To achieve the above object, the invention provides a kind of manufacturing equipment of high temperature self-lubricating composite material, its feature to exist
In：Including steel band unreeling machine, preceding baking oven, five roller shaping composite apparatus, extruder, film mould, roller temperature controller, polytetrafluoroethyl-ne
Alkene band unreeling machine, rear baking oven, cooling bracket, hauling machine and winder, the five rollers shaping composite apparatus include No.1 electromagnetism roller,
No. two electromagnetism rollers, No. three electromagnetism rollers and No. four oil temperature rollers, No. five reticulate pattern oil temperature rollers, the steel band unreeling machine and preceding baking oven phase
Connecing, the preceding baking oven connects with No.1 electromagnetism roller, No. two electromagnetism rollers successively, and No. two electromagnetism rollers connect with No. four oil temperature rollers,
Described No. four oil temperature roller one end connect with teflin tape unreeling machine, the other end and No. five reticulate pattern oil temperature rollers, No. three electromagnetism rollers
Connect, No. five reticulate pattern oil temperatures roller, No. three electromagnetism rollers connect with rear baking oven, and the rear baking oven passes through cooling bracket and winder
Connect.
The manufacturing equipment of above-mentioned a kind of high temperature self-lubricating composite material, it is characterised in that its technological process includes following
Step：
S1, teflin tape and steel band are placed on unreeling machine respectively and draw one；
S2, steel band are preheated through preceding baking oven, are then passed through No.1 electromagnetism roller, No. two electromagnetism rollers are heated to compound sticking temperature
Degree, teflin tape is heated through No. four oil temperature rollers；
S3, the gap size that No. four oil temperature rollers and No. two electromagnetism rollers are brought together into using hydraulic system needs, by film mould
The adhesive film of tool extrusion is moved on among steel band and teflin tape, so as to carry out compound sticking；
S4, the composite being tentatively bonded are extruded by No. five reticulate pattern oil temperature rollers and No. three electromagnetism rollers again, poly- four
PVF belt surface forms reticulate pattern depression, composite is had conductive characteristic；
Baking oven is heated after composite after S5, bonding passes through again, composite is fully bonded, and it is strong to improve bonding
Degree, then formed by the winding of cooling bracket device, hauling machine and winder.
The beneficial effects of the invention are as follows：
Teflin tape and steel band are carried out continuous high temperature bonding by the present invention, for substituting existing three-decker from profit
Sliding composite, meets the harsher requirement of main engine plants, while reduce resource consumption.Manufactured relative to traditional 3-layer composite material
Equipment has technological process short, and energy consumption is low, the features such as continuous production efficiency high.
Design, concrete structure and the caused technique effect of the present invention are described further below with reference to accompanying drawing, with
It is fully understood from the purpose of the present invention, feature and effect.
Brief description of the drawings
Fig. 1 is the structure and process flow diagram of the present invention.
Embodiment
A kind of as shown in figure 1, manufacturing equipment of high temperature self-lubricating composite material, it is characterised in that：Including steel band unreeling machine
1st, preceding baking oven 2, five roller shaping composite apparatus, extruder, film mould, roller temperature controller, teflin tape unreeling machine 6, after
Baking oven 9, cooling bracket 10, hauling machine and winder 11, the five rollers shaping composite apparatus include 3, No. two electricity of No.1 electromagnetism roller
5, No. five reticulate pattern oil temperature rollers 7 of 4, No. three electromagnetism rollers 8 of magnetic roller and No. four oil temperature rollers, the steel band unreeling machine 1 and the preceding phase of baking oven 2
Connect, the preceding baking oven 2 connects with 3, No. two electromagnetism rollers 4 of No.1 electromagnetism roller successively, No. two electromagnetism rollers 4 and No. four oil temperature rollers 5
Connect, described No. four one end of oil temperature roller 5 connect with teflin tape unreeling machine 6, the other end and No. five reticulate pattern oil temperature rollers 7, three
Number electromagnetism roller 8 connects, and described 7, No. three electromagnetism rollers 8 of No. five reticulate pattern oil temperatures roller connect with rear baking oven 9, it is described after baking oven 9 by cold
But bracket 10 and winder 11 connect.
A kind of its technological process of the manufacturing equipment of high temperature self-lubricating composite material of the present embodiment, comprises the following steps：
S1, teflin tape and steel band are placed on unreeling machine respectively and draw one；
S2, steel band are preheated through preceding baking oven, are then passed through No.1 electromagnetism roller, No. two electromagnetism rollers are heated to compound sticking temperature
Degree, teflin tape is heated through No. four oil temperature rollers；
S3, the gap size that No. four oil temperature rollers and No. two electromagnetism rollers are brought together into using hydraulic system needs, by film mould
The adhesive film of tool extrusion is moved on among steel band and teflin tape, so as to carry out compound sticking；
S4, the composite being tentatively bonded are extruded by No. five reticulate pattern oil temperature rollers and No. three electromagnetism rollers again, poly- four
PVF belt surface forms reticulate pattern depression, composite is had conductive characteristic；
Baking oven is heated after composite after S5, bonding passes through again, composite is fully bonded, and it is strong to improve bonding
Degree, then formed by the winding of cooling bracket device, hauling machine and winder.
Teflin tape and steel band are carried out continuous high temperature bonding by the present invention, for substituting existing three-decker from profit
Sliding composite, meets the harsher requirement of main engine plants, while reduce resource consumption.Manufactured relative to traditional 3-layer composite material
Equipment has technological process short, and energy consumption is low, the features such as continuous production efficiency high.
Preferred embodiment of the invention described in detail above.It should be appreciated that one of ordinary skill in the art without
Creative work can is needed to make many modifications and variations according to the design of the present invention.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (2)
- A kind of 1. manufacturing equipment of high temperature self-lubricating composite material, it is characterised in that：Including steel band unreeling machine (1), preceding baking oven (2), five roller shaping composite apparatus, extruder, film mould, roller temperature controller, teflin tape unreeling machine (6), rear baking oven (9), cooling bracket (10), hauling machine and winder (11), the five rollers shaping composite apparatus include No.1 electromagnetism roller (3), two Number electromagnetism roller (4), No. three electromagnetism rollers (8) and No. four oil temperature rollers (5), No. five reticulate pattern oil temperature rollers (7), the steel band unreeling machine (1) connecting with preceding baking oven (2), the preceding baking oven (2) connects with No.1 electromagnetism roller (3), No. two electromagnetism rollers (4) successively, and described two Number electromagnetism roller (4) connects with No. four oil temperature rollers (5), described No. four oil temperature rollers (5) one end and teflin tape unreeling machine (6) phase Connect, the other end connects with No. five reticulate pattern oil temperature rollers (7), No. three electromagnetism rollers (8), No. five reticulate pattern oil temperatures roller (7), No. three electromagnetism Roller (8) connects with rear baking oven (9), and the rear baking oven (9) is connected by cooling bracket (10) and winder (11).
- A kind of 2. manufacturing equipment of high temperature self-lubricating composite material as claimed in claim 1, it is characterised in that its technological process Comprise the following steps：S1, teflin tape and steel band are placed on unreeling machine respectively and draw one；S2, steel band are preheated through preceding baking oven, are then passed through No.1 electromagnetism roller, No. two electromagnetism rollers are heated to compound sticking temperature, Teflin tape is heated through No. four oil temperature rollers；S3, the gap size that No. four oil temperature rollers and No. two electromagnetism rollers are brought together into using hydraulic system needs, film mould is squeezed The adhesive film gone out is moved on among steel band and teflin tape, so as to carry out compound sticking；S4, the composite being tentatively bonded are extruded by No. five reticulate pattern oil temperature rollers and No. three electromagnetism rollers again, in polytetrafluoroethyl-ne Alkene belt surface forms reticulate pattern depression, composite is had conductive characteristic；Baking oven is heated after composite after S5, bonding passes through again, composite is fully bonded, and improves adhesive strength, Formed again by cooling bracket device, hauling machine and winder winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610606937.2A CN107662394A (en) | 2016-07-29 | 2016-07-29 | A kind of manufacturing equipment of high temperature self-lubricating composite material and its technological process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610606937.2A CN107662394A (en) | 2016-07-29 | 2016-07-29 | A kind of manufacturing equipment of high temperature self-lubricating composite material and its technological process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107662394A true CN107662394A (en) | 2018-02-06 |
Family
ID=61114693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610606937.2A Pending CN107662394A (en) | 2016-07-29 | 2016-07-29 | A kind of manufacturing equipment of high temperature self-lubricating composite material and its technological process |
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| Country | Link |
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| CN (1) | CN107662394A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114619609A (en) * | 2022-02-21 | 2022-06-14 | 温州大学新材料与产业技术研究院 | Ethylene-tetrafluoroethylene copolymer film with high light transmittance and low haze and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110180208A1 (en) * | 2010-01-22 | 2011-07-28 | Kenya Tachibana | Method for laminating prepreg, method for producing printed wiring board and prepreg roll |
| CN202656570U (en) * | 2012-06-08 | 2013-01-09 | 江苏海陆科技股份有限公司 | Color steel plate mulch applicator |
| CN205185469U (en) * | 2015-08-27 | 2016-04-27 | 北京建科创新建材技术研究中心 | Production line is rolled up to thermal -insulated anticorrosive various aluminium |
-
2016
- 2016-07-29 CN CN201610606937.2A patent/CN107662394A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110180208A1 (en) * | 2010-01-22 | 2011-07-28 | Kenya Tachibana | Method for laminating prepreg, method for producing printed wiring board and prepreg roll |
| CN202656570U (en) * | 2012-06-08 | 2013-01-09 | 江苏海陆科技股份有限公司 | Color steel plate mulch applicator |
| CN205185469U (en) * | 2015-08-27 | 2016-04-27 | 北京建科创新建材技术研究中心 | Production line is rolled up to thermal -insulated anticorrosive various aluminium |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114619609A (en) * | 2022-02-21 | 2022-06-14 | 温州大学新材料与产业技术研究院 | Ethylene-tetrafluoroethylene copolymer film with high light transmittance and low haze and preparation method thereof |
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180206 |
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| WD01 | Invention patent application deemed withdrawn after publication |