CN107662324A - A kind of sheet extrusion production technology - Google Patents

A kind of sheet extrusion production technology Download PDF

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Publication number
CN107662324A
CN107662324A CN201710999033.5A CN201710999033A CN107662324A CN 107662324 A CN107662324 A CN 107662324A CN 201710999033 A CN201710999033 A CN 201710999033A CN 107662324 A CN107662324 A CN 107662324A
Authority
CN
China
Prior art keywords
color masterbatch
raw material
extrusion
machine
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710999033.5A
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Chinese (zh)
Inventor
赵小强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Forever Electromechanical Technology Co Ltd
Original Assignee
Sichuan Forever Electromechanical Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan Forever Electromechanical Technology Co Ltd filed Critical Sichuan Forever Electromechanical Technology Co Ltd
Priority to CN201710999033.5A priority Critical patent/CN107662324A/en
Publication of CN107662324A publication Critical patent/CN107662324A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/26Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length in several steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5816Measuring, controlling or regulating temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of sheet extrusion production technology, it is related to polystyrene (PS) raw material sheet material production technical field, solve the problems, such as that polystyrene (PS) raw material and color masterbatch expect that extrusion efficiency is low from above, color masterbatch avoids the need for carrying out color masterbatch and polystyrene (PS) raw material premix using screw machine feeding, match somebody with somebody ratio by set that color masterbatch feeding speed reaches color masterbatch and raw material, color masterbatch and raw material are persistently injected into single screw extrusion machine, the raw material sent and color masterbatch are carried out thawing mixing by main-machine screw, extrusion molding again, so improve the production efficiency for expecting extrusion, shorten the production cycle, and then shorten the whole sheet production cycle, improve the production efficiency of whole sheet material.

Description

A kind of sheet extrusion production technology
Technical field
The invention belongs to sheet production technical field, more particularly to a kind of sheet extrusion production technology.
Background technology
Sheet material made of polystyrene (PS) occupies increasingly critical positions in the life of people, and this sheet material has saturating The features such as light rate height, good toughness, easy stacking.In existing production technology, typically polystyrene (PS) and color masterbatch are weighed Premixed, stirred in batch mixer afterwards, then the compound being stirred is injected in extruder, such efficiency is low, production week Phase is grown.
The content of the invention
Produced to solve to exist in above-mentioned existing sheet production technology the technical process first weighed, mix, stirred in extruding The problems such as raw efficiency is low, the production cycle is long, the technical solution adopted by the present invention is as follows:
A kind of sheet extrusion production technology, is comprised the following steps that:
The first step:Feeding injects appropriate polystyrene (PS) raw material in the funnel of single screw extrusion machine, and color masterbatch is used Screw machine is sent in single screw extrusion machine, and the feeding speed of color masterbatch is by color masterbatch and the part by weight of polystyrene (PS) raw material It is controlled, the part by weight of the color masterbatch and polystyrene (PS) raw material is 3%;
Second step:The polystyrene sent (PS) raw material and color masterbatch are carried out thawing mixing, polyphenyl by fusion main-machine screw Ethene (PS) raw material melt temperature is 188-197 DEG C, and color masterbatch melt temperature is 185-200 DEG C;
3rd step:Single screw extrusion machine is first preheating to 185-200 DEG C before extruding extruding, the extruding speed of single screw extrusion machine Degree control is at 445-455 kgs/hour, and the speed control of extrusion sheet is at 3.5-4.5 ms/min;
4th step:It is rolled over damping roller temperature controller, two roller hauling machines, completes on three-roller calendar, extrusion sheet It is surface-treated on three-roller calendar, three-roller calendar is first preheating to 75-85 DEG C before rolling, three-roller calendar during rolling Temperature control at 70-80 DEG C, rolling speed is 3.5-4.5 ms/min, and damping roller temperature controller is by recirculated water to three roll-ins The rolling temperatures of ray machine are controlled, and two roller hauling machines mainly ensure to walk material, and hauling speed and rolling speed are essentially identical.
Further, addition toughener can be selected according to the strength conditions for squeezing out sheet material in the first step, adds toughness reinforcing The part by weight of agent and polystyrene (PS) raw material is 0.2%.
Further, the sheet material of extrusion carries out online recycling with edge recycling machine after rolling to edge clout.
Further, the piece timber-used plate shearing machine for cutting edge clout cut by product size.
In summary, by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
Color masterbatch avoids the need for carrying out color masterbatch and polystyrene (PS) raw material premix using screw machine feeding, passes through setting What color masterbatch feeding speed reached color masterbatch and raw material matches somebody with somebody ratio, and color masterbatch and raw material are persistently injected into single screw extrusion machine. The raw material sent and color masterbatch are carried out thawing mixing, then extrusion molding by main-machine screw.So improve and expect extrusion Production efficiency, shorten the production cycle, and then shorten the whole sheet production cycle, improve overall production efficiency.
Brief description of the drawings
Fig. 1 is sheet extrusion production technological process.
Embodiment
In order to which those skilled in the art are better understood from the present invention, below in conjunction with the accompanying drawings with following examples to the present invention It is described in further detail.
Embodiment 1:
A kind of sheet extrusion production technology, is comprised the following steps that:
As shown in figure 1, the first step:Feeding injects appropriate polystyrene (PS) raw material in the funnel of single screw extrusion machine Interior, color masterbatch is sent in single screw extrusion machine with screw machine, and the feeding speed of color masterbatch is former with polystyrene (PS) by color masterbatch The part by weight of material is controlled, and the part by weight of the color masterbatch and polystyrene (PS) raw material is 10%;
Second step:The polystyrene sent (PS) raw material and color masterbatch are carried out thawing mixing, polyphenyl by fusion main-machine screw Ethene (PS) raw material melt temperature is arranged to 197 DEG C, and color masterbatch melt temperature is arranged to 200 DEG C;
3rd step:Single screw extrusion machine is first preheating to 200 DEG C before extruding extruding, the extrusion speed control of single screw extrusion machine System is at 455 kgs/hour, and the speed control of extrusion sheet is at 4.5 ms/min;
4th step:It is rolled over damping roller temperature controller, two roller hauling machines, completes on three-roller calendar, extrusion sheet It is surface-treated on three-roller calendar, three-roller calendar is first preheating to 85 DEG C before rolling, three-roller calendar during rolling Temperature control is at 80 DEG C, and rolling speed is 4.5/ minute, and damping roller temperature controller passes through rolling of the recirculated water to three-roller calendar Temperature is controlled, and two roller hauling machines mainly ensure to walk material, and hauling speed and rolling speed are essentially identical.
Further, addition toughener can be selected according to the strength conditions for squeezing out sheet material in the first step, adds toughness reinforcing The part by weight of agent and polystyrene (PS) raw material is 0.2%.
Further, the sheet material of extrusion carries out online recycling to edge clout after rolling with edge recycling machine, and can be with Reused, saved cost.
Further, the piece timber-used plate shearing machine for cutting edge clout cut by product size.
Embodiment 2:
A kind of sheet extrusion production technology, is comprised the following steps that:
As shown in figure 1, the first step:Feeding injects appropriate polystyrene (PS) raw material in the funnel of single screw extrusion machine Interior, color masterbatch is sent in single screw extrusion machine with screw machine, and the feeding speed of color masterbatch is former with polystyrene (PS) by color masterbatch The part by weight of material is controlled, and the part by weight of the color masterbatch and polystyrene (PS) raw material is 3%;
Second step:The polystyrene sent (PS) raw material and color masterbatch are carried out thawing mixing, polyphenyl by fusion main-machine screw Ethene (PS) raw material melt temperature is arranged to 188 DEG C, and color masterbatch melt temperature is arranged to 185 DEG C;
3rd step:Single screw extrusion machine is first preheating to 185 DEG C before extruding extruding, the extrusion speed control of single screw extrusion machine System is at 445 kgs/hour, and the speed control of extrusion sheet is at 3.5 ms/min;
4th step:It is rolled over damping roller temperature controller, two roller hauling machines, completes on three-roller calendar, extrusion sheet It is surface-treated on three-roller calendar, three-roller calendar is first preheating to 75 DEG C before rolling, three-roller calendar during rolling Temperature control is at 70 DEG C, and rolling speed is 3.5/ minute, and damping roller temperature controller passes through rolling of the recirculated water to three-roller calendar Temperature is controlled, and two roller hauling machines mainly ensure to walk material, and hauling speed and rolling speed are essentially identical.
Embodiment 3:
As shown in figure 1, a kind of sheet extrusion production technology, is comprised the following steps that:
The first step:Feeding injects appropriate polystyrene (PS) raw material in the funnel of single screw extrusion machine, and color masterbatch is used Screw machine is sent in single screw extrusion machine, and the feeding speed of color masterbatch is by color masterbatch and the part by weight of polystyrene (PS) raw material It is controlled, the part by weight of the color masterbatch and polystyrene (PS) raw material is 5%;
Second step:The polystyrene sent (PS) raw material and color masterbatch are carried out thawing mixing, polyphenyl by fusion main-machine screw Ethene (PS) raw material melt temperature is arranged to 190 DEG C, and color masterbatch melt temperature is arranged to 192 DEG C;
3rd step:Single screw extrusion machine is first preheating to 195 DEG C before extruding extruding, the extrusion speed control of single screw extrusion machine System is at 450 kgs/hour, and the speed control of extrusion sheet is at 4 ms/min;
4th step:It is rolled over damping roller temperature controller, two roller hauling machines, completes on three-roller calendar, extrusion sheet It is surface-treated on three-roller calendar, three-roller calendar is first preheating to 80 DEG C before rolling, three-roller calendar during rolling Temperature control is at 80 DEG C, and rolling speed is 4/ minute, and damping roller temperature controller passes through rolling temperature of the recirculated water to three-roller calendar Degree is controlled, and two roller hauling machines mainly ensure to walk material, and hauling speed and rolling speed are essentially identical.
Embodiment 4:
As shown in figure 1, a kind of sheet extrusion production technology, is comprised the following steps that:
The first step:Feeding injects appropriate polystyrene (PS) raw material in the funnel of single screw extrusion machine, and color masterbatch is used Screw machine is sent in single screw extrusion machine, and the feeding speed of color masterbatch is by color masterbatch and the part by weight of polystyrene (PS) raw material It is controlled, the part by weight of the color masterbatch and polystyrene (PS) raw material is 6%;
Second step:The polystyrene sent (PS) raw material and color masterbatch are carried out thawing mixing, polyphenyl by fusion main-machine screw Ethene (PS) raw material melt temperature is arranged to 188 DEG C, and color masterbatch melt temperature is arranged to 188 DEG C;
3rd step:Single screw extrusion machine is first preheating to 188 DEG C before extruding extruding, the extrusion speed control of single screw extrusion machine System is at 450 kgs/hour, and the speed control of extrusion sheet is at 4 ms/min;
4th step:It is rolled over damping roller temperature controller, two roller hauling machines, completes on three-roller calendar, extrusion sheet It is surface-treated on three-roller calendar, three-roller calendar is first preheating to 80 DEG C before rolling, three-roller calendar during rolling Temperature control is at 80 DEG C, and rolling speed is 4/ minute, and damping roller temperature controller passes through rolling temperature of the recirculated water to three-roller calendar Degree is controlled, and two roller hauling machines mainly ensure to walk material, and hauling speed and rolling speed are essentially identical.
Embodiment 5:
As shown in figure 1, a kind of sheet extrusion production technology, is comprised the following steps that:
The first step:Feeding injects appropriate polystyrene (PS) raw material in the funnel of single screw extrusion machine, and color masterbatch is used Screw machine is sent in single screw extrusion machine, and the feeding speed of color masterbatch is by color masterbatch and the part by weight of polystyrene (PS) raw material It is controlled, the part by weight of the color masterbatch and polystyrene (PS) raw material is 4.5%;
Second step:The polystyrene sent (PS) raw material and color masterbatch are carried out thawing mixing, polyphenyl by fusion main-machine screw Ethene (PS) raw material melt temperature is arranged to 197 DEG C, and color masterbatch melt temperature is arranged to 196 DEG C;
3rd step:Single screw extrusion machine is first preheating to 195 DEG C before extruding extruding, the extrusion speed control of single screw extrusion machine System is at 448 kgs/hour, and the speed control of extrusion sheet is at 4.2 ms/min;
4th step:It is rolled over damping roller temperature controller, two roller hauling machines, completes on three-roller calendar, extrusion sheet It is surface-treated on three-roller calendar, three-roller calendar is first preheating to 82 DEG C before rolling, three-roller calendar during rolling Temperature control is at 82 DEG C, and rolling speed is 4.2/ minute, and damping roller temperature controller passes through rolling of the recirculated water to three-roller calendar Temperature is controlled, and two roller hauling machines mainly ensure to walk material, and hauling speed and rolling speed are essentially identical.
In 5 embodiments of the above, color masterbatch avoids the need for carrying out color masterbatch and polystyrene using screw machine feeding (PS) raw material premix, ratio is matched somebody with somebody by set that color masterbatch feeding speed reaches color masterbatch and raw material, color masterbatch and raw material continue It is injected into single screw extrusion machine.The raw material sent and color masterbatch are carried out thawing mixing, then extrusion molding by main-machine screw.So The production efficiency for expecting extrusion is improved, shortens the production cycle, and then shortens the whole sheet production cycle, is improved The production efficiency of whole sheet material.
Described above, only presently preferred embodiments of the present invention is not intended to limit the invention, patent protection model of the invention Enclose and be defined by claims, the equivalent structure change that every specification and accompanying drawing content with the present invention is made, similarly It should include within the scope of the present invention.

Claims (5)

  1. A kind of 1. sheet extrusion production technology, it is characterised in that:Comprise the following steps that:
    The first step:Feeding injects polystyrene (PS) raw material in the funnel of single screw extrusion machine, and color masterbatch is sent to screw machine In single screw extrusion machine, the feeding speed of color masterbatch is controlled by the part by weight of color masterbatch and polystyrene (PS) raw material to be made The part by weight for obtaining color masterbatch and polystyrene (PS) raw material is 3-10%;
    Second step:The polystyrene sent (PS) raw material and color masterbatch are carried out thawing mixing, polystyrene by fusion main-machine screw (PS) raw material melt temperature is 188-197 DEG C, and color masterbatch melt temperature is 185-200 DEG C;
    3rd step:Single screw extrusion machine is first preheating to 185-200 DEG C before extruding extruding, the extrusion speed of single screw extrusion machine Control is at 445-455 kgs/hour, and the speed control of extrusion sheet is at 3.5-4.5 ms/min;
    4th step:The sheet material of rolling extrusion completes rolling on three-roller calendar.
  2. 2. a kind of sheet extrusion production technology according to claim 1, it is characterised in that can be according to extruding in the first step Go out the strength conditions selection addition toughener of sheet material, the part by weight for adding toughener and polystyrene (PS) raw material is 0.2%.
  3. A kind of 3. sheet extrusion production technology according to claim 1, it is characterised in that the sheet material after being rolled in the 4th step Edge clout is reclaimed with edge recycling machine.
  4. 4. a kind of sheet extrusion production technology according to claim 3, it is characterised in that cut edge clout in the 4th step Piece timber-used plate shearing machine cut by product size.
  5. 5. a kind of sheet extrusion production technology according to claim 1, it is characterised in that sheet material is rolled in the 4th step and is also related to And damping roller temperature controller and two roller hauling machines, three-roller calendar is first preheating to 75-85 DEG C before rolling, three-roll press-polishing during rolling The temperature control of machine is at 70-80 DEG C, and rolling speed is 3.5-4.5 ms/min, and the temperature of three-roller calendar passes through damping roller temperature control Machine processed is controlled, and two roller hauling machines mainly ensure to walk material, and hauling speed is identical with rolling speed.
CN201710999033.5A 2017-10-23 2017-10-23 A kind of sheet extrusion production technology Pending CN107662324A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710999033.5A CN107662324A (en) 2017-10-23 2017-10-23 A kind of sheet extrusion production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710999033.5A CN107662324A (en) 2017-10-23 2017-10-23 A kind of sheet extrusion production technology

Publications (1)

Publication Number Publication Date
CN107662324A true CN107662324A (en) 2018-02-06

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Application Number Title Priority Date Filing Date
CN201710999033.5A Pending CN107662324A (en) 2017-10-23 2017-10-23 A kind of sheet extrusion production technology

Country Status (1)

Country Link
CN (1) CN107662324A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112706434A (en) * 2020-12-30 2021-04-27 浙江中盛新材料股份有限公司 3D grating sheet production equipment and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204054566U (en) * 2014-06-06 2014-12-31 泉州讯捷计算机服务有限公司 Single screw extruder
CN106633450A (en) * 2015-08-15 2017-05-10 王福民 Ps diffusion plate and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204054566U (en) * 2014-06-06 2014-12-31 泉州讯捷计算机服务有限公司 Single screw extruder
CN106633450A (en) * 2015-08-15 2017-05-10 王福民 Ps diffusion plate and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112706434A (en) * 2020-12-30 2021-04-27 浙江中盛新材料股份有限公司 3D grating sheet production equipment and preparation method thereof

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Application publication date: 20180206