CN107658129A - It is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding - Google Patents
It is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding Download PDFInfo
- Publication number
- CN107658129A CN107658129A CN201710672972.9A CN201710672972A CN107658129A CN 107658129 A CN107658129 A CN 107658129A CN 201710672972 A CN201710672972 A CN 201710672972A CN 107658129 A CN107658129 A CN 107658129A
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- Prior art keywords
- petaled flowers
- molded line
- petaled
- winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Manufacture Of Motors, Generators (AREA)
- Image Generation (AREA)
Abstract
The invention provides it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding,Coil winding machine includes frame,The central rack is provided with rotatable five-petaled flowers molded line disk,The five-petaled flowers molded line disk side is provided with automatic thread trimming device,The five-petaled flowers molded line disk opposite side is provided with platen device,The upper rack is provided with portal frame,Mode of operation governor motion is provided with the top of the portal frame,Portable plate is installed on the mode of operation governor motion,Automatic paying-out mechanism is installed on the portable plate,The automatic paying-out mechanism top is provided with servomotor,The sliding part includes motor,The five-petaled flowers type special-shaped line coiling line method of the present invention,It is to be designed exclusively for special method for winding,Advanced dimensional Modeling Technology is used,By the data input of product into graphic editor,Can automatically generates four axle mobile datas,It is simple and convenient,Its algorithm is reasonable in design,The requirement of user is fully met.
Description
Technical field
The present invention relates to magnet coil processing technique field, and in particular to it is a kind of based on can programming in logic control five valves
The method for winding of flower pattern magnet coil.
Background technology
The electromagnetic oven wire coil overwhelming majority used on present society is circular drum, with development and the science and technology of society
Progressive, the drum of electromagnetic oven also develops into many different shapes and structure from simple circle, at present, five-petaled flowers molded line disk because
It is heated, and evenly heating surface area is bigger, and heating evenly, can take into account the heating at edge, still, its production difficulty is special
Height, in general coil winding machine can not produce this special-shaped drum, meanwhile, in order to dock industry 4.0, using can programming in logic control
Coil winding machine has been trend of the times, therefore, in the market be badly in need of want it is a kind of can produce five-petaled flowers type abnormity drum can logic compile
The method for winding that can be realized of process control.
The content of the invention
For the deficiencies in the prior art, it is an object of the invention to provide a kind of rational in infrastructure, easy to use one
Kind based on can programming in logic control five-petaled flowers type magnet coil method for winding, it solves these above-mentioned problems.
The technical solution adopted in the present invention is as follows：It is a kind of based on can programming in logic control five-petaled flowers type magnet coil
Method for winding, coil winding machine include frame, and the central rack is provided with rotatable five-petaled flowers molded line disk, the five-petaled flowers molded line
Disk side is provided with automatic thread trimming device, and the five-petaled flowers molded line disk opposite side is provided with platen device, and the upper rack is set
Portal frame is equipped with, mode of operation governor motion is provided with the top of the portal frame, is provided with the mode of operation governor motion
Portable plate, automatic paying-out mechanism is installed on the portable plate, the automatic paying-out mechanism top is provided with servomotor, described
Portable plate is arranged on sliding part, and the sliding part includes motor, the output end connection shaft coupling of the motor, the shaft coupling
Portable plate is connected, the portable plate is arranged on ball-screw, and the portal frame rear portion is provided with automatic tensioning mechanism, the work
Operation mode governor motion side is provided with control panel, and the control panel connects control circuit, the control circuit connection electricity
Source, the control circuit connection figure editing apparatus and motion control device, the figure editing apparatus fill including data input
Put, data processing equipment, graphics device, data conversion device and data output device, the figure editing apparatus connection
Motion control device, the data processing equipment three dimensional internal CAD/CAM system, the data input device can be in three-dimensional
Design configuration and editor's word in CAD/CAM environment, the motion control device includes, including FPGA module, DSP module and with
Too net module,
The FPGA module is connected electrically between the DSP module and the ethernet module, is carried out with the DSP module
Data interaction；
The FPGA module is communicated with figure editing apparatus using ICP/IP protocol, received by the ethernet module
And data that the figure editing apparatus sends are transmitted to the DSP module；
Method for winding comprises the following steps：
First, power-on, sets controller, machine startup, and line stretches out from line mouth, through five-petaled flowers molded line disk, consolidated
It is scheduled in the middle part of five-petaled flowers molded line disk；
Then, coiling is started, line persistently stretches out from line mouth, and five-petaled flowers molded line disk starts rotation, mode of operation governor motion
As the rotation of five-petaled flowers molded line disk starts to coordinate movement, line mouth is revolved round the sun around five-petaled flowers molded line disk, and sliding panel, which starts to match somebody with somebody, to be closed
Lower movement；
Five-petaled flowers molded line disk processing plane is averagely divided into 10000 equal portions by figure editing apparatus, and figure editing apparatus is opened
Begin according to predetermined pattern editor's data, the distance of each point and central point on pattern is calculated, and by pattern
Wherein one point A and subsequent point B tangent line in the direction of motion and the point A center lines formed with central point tangential angle calculate
Come, data are then transferred to motion control device by ethernet module, the motion control device passes through the second Ethernet
Module connection five-petaled flowers molded line spirals rotating motor, line mouth electric rotating machine, mode of operation governor motion motor and sliding part motor.
Preferably, some five-petaled flowers type coil grooves are provided with the five-petaled flowers molded line disk.
Preferably, the motion control device is provided with the first buffer storage and the second buffer storage, first caching
Device is responsible for storing graph data, and second buffer storage is responsible for storing motor operation data.
Beneficial effects of the present invention include：
The five-petaled flowers type special-shaped line coiling line method of the present invention, is to be designed exclusively for special method for winding, has used elder generation
The dimensional Modeling Technology entered, by the data input of product into graphic editor, it is possible to automatically generate four axle mobile datas, letter
Just, its algorithm is reasonable in design for folk prescription, has fully met the requirement of user.
Brief description of the drawings
Fig. 1 be the present invention it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding overall structure
Schematic diagram；
Fig. 2 be the present invention it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding mode of operation
Governor motion electric machine structure schematic diagram；
Fig. 3 be the present invention it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding trimming structure
Schematic diagram；
Fig. 4 be the present invention it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding schematic diagram；
Fig. 5 be the present invention it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding algorithm pattern.
Embodiment
With reference to embodiment, the present invention is described in detail.
It is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding, coil winding machine includes frame 1, institute
State the middle part of frame 1 and rotatable five-petaled flowers molded line disk 2 is installed, it is traditional thread binding that the side of five-petaled flowers molded line disk 2 is provided with automatic shearing
3 are put, the opposite side of five-petaled flowers molded line disk 2 is provided with platen device 4, and the top of frame 1 is provided with portal frame 5, the dragon
The top of door frame 5 is provided with mode of operation governor motion 6, and portable plate 7, the work are provided with the mode of operation governor motion 6
Automatic paying-out mechanism 8 is installed on dynamic plate 7, the top of automatic paying-out mechanism 8 is provided with servomotor 9, and the portable plate 7 is pacified
On sliding part 10, the sliding part 10 includes motor 11, the output end connection shaft coupling 12 of the motor 11, the shaft coupling
Device 12 connects portable plate 7, and the portable plate 7 is arranged on ball-screw 13, and the rear portion of portal frame 5 is provided with Autoamtic tightening machine
Structure 14, the side of mode of operation governor motion 6 are provided with control panel 15, and the control panel 15 connects control circuit, institute
Control circuit connection power supply is stated, the automatic thread trimming device 3 includes Holder for scissors 16, trimming is provided with the Holder for scissors 16
Cylinder 17, the front end of trimming cylinder 17 are provided with one group of blade 18.The five-petaled flowers molded line disk bottom connects stepper motor.Institute
It is touch-screen to state control panel.
The side of automatic paying-out mechanism 8 is provided with unwrapping wire rotating mechanism 19, and the top of unwrapping wire rotating mechanism 19 is set
There is electric rotating machine 20, the electric rotating machine 20 connects swivel head 21.
The control circuit connection figure editing apparatus 22 and motion control device 23, the figure editing apparatus 22 include
Data input device 24, data processing equipment 25, graphics device 26, data conversion device 27 and data output device 28,
The figure editing apparatus 22 connects motion control device 23, the three dimensional internal CAD/CAM system of data processing equipment 25, institute
State data input device 24 can in three-dimensional CAD/CAM environment design configuration and editor word, the motion control device 23
Including FPGA module 29, DSP module 30 and ethernet module 31,
The FPGA module 29 is connected electrically between the DSP module 30 and the ethernet module 31, with the DSP moulds
Block 30 carries out data interaction；
The FPGA module 29 is logical using ICP/IP protocol and figure editing apparatus 22 by the ethernet module 31
Letter, data that the figure editing apparatus 22 sends is received and transmitted to the DSP module 30；
Method for winding comprises the following steps：
First, power-on, sets controller, machine startup, and line stretches out from line mouth, through five-petaled flowers molded line disk, consolidated
It is scheduled in the middle part of five-petaled flowers molded line disk；
Then, coiling is started, line persistently stretches out from line mouth, and five-petaled flowers molded line disk starts rotation, mode of operation governor motion
As the rotation of five-petaled flowers molded line disk starts to coordinate movement, line mouth is revolved round the sun around five-petaled flowers molded line disk, and sliding panel, which starts to match somebody with somebody, to be closed
Lower movement；
Five-petaled flowers molded line disk processing plane is averagely divided into 10000 equal portions by figure editing apparatus, and figure editing apparatus is opened
Begin according to predetermined pattern editor's data, the distance of each point and central point on pattern is calculated, and by pattern
Wherein one point A and subsequent point B tangent line in the direction of motion and the point A center lines formed with central point tangential angle calculate
Come, data are then transferred to motion control device by ethernet module, the motion control device passes through the second Ethernet
Module connection five-petaled flowers molded line spirals rotating motor, line mouth electric rotating machine, mode of operation governor motion motor and sliding part motor.
Some five-petaled flowers type coil grooves are provided with the five-petaled flowers molded line disk.
The motion control device is provided with the first buffer storage and the second buffer storage, and first buffer storage is responsible for
Graph data is stored, second buffer storage is responsible for storing motor operation data.
Principle is as follows：
As shown in figure 5, the method for planar line mouth trajectory planning is：
1) segmentation plane, 10000 parts of acquisitions, 10000 points are such as divided into；
2) wherein any two points are linked to be line segment, the maximum angle d of line segment L curves corresponding with 2 points are sought, now by curve
Arc is seen as moving adjustment angle, i.e., the distance tried to achieve at line segment midpoint is exactly ultimate range；
By taking one of point 3 as an example, show its calculating process in the form of a list：
From calculating, the distance of 3 distance center points of point is 45.83, itself and put 4 tangent line and putting and 3 formed with central point
The angle of center line be 62 degree, as calculation basis, the track of mechanical movement can be calculated.
Above-mentioned embodiment is the preferred embodiments of the present invention, is not for limiting the implementation of the present invention and right model
Enclose, the equivalence changes and modification that all contents according to described in the present patent application scope of patent protection are made, this all should be included in
In patent application the scope of the claims.
Claims (3)
1. it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding, coil winding machine includes frame, described
Central rack is provided with rotatable five-petaled flowers molded line disk, and the five-petaled flowers molded line disk side is provided with automatic thread trimming device, institute
State five-petaled flowers molded line disk opposite side and platen device is installed, the upper rack is provided with portal frame, set at the top of the portal frame
Mode of operation governor motion is equipped with, portable plate is installed on the mode of operation governor motion, is provided with the portable plate certainly
Dynamic payingoff mechanism, the automatic paying-out mechanism top are provided with servomotor, and the portable plate is arranged on sliding part, the cunning
Dynamic portion includes motor, the output end connection shaft coupling of the motor, and the shaft coupling connects portable plate, and the portable plate is arranged on
On ball-screw, the portal frame rear portion is provided with automatic tensioning mechanism, and the mode of operation governor motion side is provided with control
Panel processed, the control panel connect control circuit, and the control circuit connects power supply, it is characterised in that the control circuit
Connecting figure editing apparatus and motion control device, the figure editing apparatus includes data input device, data processing equipment,
Graphics device, data conversion device and data output device, the figure editing apparatus connects motion control device, described
Data processing equipment three dimensional internal CAD/CAM system, the data input device can in three-dimensional CAD/CAM environment design drawing
Shape and editor's word, the motion control device includes, including FPGA module, DSP module and ethernet module,
The FPGA module is connected electrically between the DSP module and the ethernet module, and data are carried out with the DSP module
Interaction；
The FPGA module is communicated with figure editing apparatus using ICP/IP protocol by the ethernet module, is received and passed
The data that the defeated figure editing apparatus is sent are to the DSP module；
Method for winding comprises the following steps：
First, power-on, sets controller, machine startup, and line stretches out from line mouth, through five-petaled flowers molded line disk, is fixed on
In the middle part of five-petaled flowers molded line disk；
Then, start coiling, line persistently stretches out from line mouth, and five-petaled flowers molded line disk starts rotation, mode of operation governor motion with
The rotation of five-petaled flowers molded line disk starts to coordinate movement, and line mouth revolves round the sun around five-petaled flowers molded line disk, and sliding panel, which starts to coordinate, to be moved down
It is dynamic；
Five-petaled flowers molded line disk processing plane is averagely divided into 10000 equal portions by figure editing apparatus, figure editing apparatus start by
According to predetermined pattern editor's data, each point on pattern and the distance of central point are calculated, and by its on pattern
In a point A and subsequent point B tangent line in the direction of motion and the point A center lines formed with central point tangential angle calculate,
Then data are transferred to motion control device by ethernet module, the motion control device passes through the second ethernet module
Connection five-petaled flowers molded line spirals rotating motor, line mouth electric rotating machine, mode of operation governor motion motor and sliding part motor.
2. it is according to claim 1 it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding,
Characterized in that, some five-petaled flowers type coil grooves are provided with the five-petaled flowers molded line disk.
3. it is according to claim 1 it is a kind of based on can programming in logic control five-petaled flowers type magnet coil method for winding,
Characterized in that, the motion control device is provided with the first buffer storage and the second buffer storage, first buffer storage
It is responsible for storage graph data, second buffer storage is responsible for storing motor operation data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710672972.9A CN107658129B (en) | 2017-08-09 | 2017-08-09 | Winding method of five-petal-shaped electromagnetic coil based on logic programming control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710672972.9A CN107658129B (en) | 2017-08-09 | 2017-08-09 | Winding method of five-petal-shaped electromagnetic coil based on logic programming control |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107658129A true CN107658129A (en) | 2018-02-02 |
| CN107658129B CN107658129B (en) | 2020-11-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710672972.9A Active CN107658129B (en) | 2017-08-09 | 2017-08-09 | Winding method of five-petal-shaped electromagnetic coil based on logic programming control |
Country Status (1)
| Country | Link |
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| CN (1) | CN107658129B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101103940A (en) * | 2007-07-31 | 2008-01-16 | 南京航空航天大学 | Method for fast and accurately detecting dental arch line on three-dimension grid dental cast |
| CN201374247Y (en) * | 2009-03-26 | 2009-12-30 | 张治强 | Control protection circuit of automatic winding machine |
| CN101639873A (en) * | 2008-08-01 | 2010-02-03 | 上海交通大学医学院附属第九人民医院 | System for drawing individualized dental arch forms in orthodontia |
| CN104615087A (en) * | 2015-02-05 | 2015-05-13 | 珠海格力电器股份有限公司 | Bus type motion controller |
| US20150283313A1 (en) * | 2012-10-16 | 2015-10-08 | Em-Tec Gmbh | Coil for inductive transcutaneous energy and/or data transfer for active medical implants |
| US20160245886A1 (en) * | 2014-08-11 | 2016-08-25 | The Texas A&M University System | Open magnetic resonance imaging |
| CN106158357A (en) * | 2016-08-31 | 2016-11-23 | 北京万德特机电技术研究所 | Special-shaped coils Winder |
| CN205998754U (en) * | 2016-07-22 | 2017-03-08 | 佛山市众拓科技有限公司 | A kind of coil winding machine of reducing drum |
-
2017
- 2017-08-09 CN CN201710672972.9A patent/CN107658129B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101103940A (en) * | 2007-07-31 | 2008-01-16 | 南京航空航天大学 | Method for fast and accurately detecting dental arch line on three-dimension grid dental cast |
| CN101639873A (en) * | 2008-08-01 | 2010-02-03 | 上海交通大学医学院附属第九人民医院 | System for drawing individualized dental arch forms in orthodontia |
| CN201374247Y (en) * | 2009-03-26 | 2009-12-30 | 张治强 | Control protection circuit of automatic winding machine |
| US20150283313A1 (en) * | 2012-10-16 | 2015-10-08 | Em-Tec Gmbh | Coil for inductive transcutaneous energy and/or data transfer for active medical implants |
| US20160245886A1 (en) * | 2014-08-11 | 2016-08-25 | The Texas A&M University System | Open magnetic resonance imaging |
| CN104615087A (en) * | 2015-02-05 | 2015-05-13 | 珠海格力电器股份有限公司 | Bus type motion controller |
| CN205998754U (en) * | 2016-07-22 | 2017-03-08 | 佛山市众拓科技有限公司 | A kind of coil winding machine of reducing drum |
| CN106158357A (en) * | 2016-08-31 | 2016-11-23 | 北京万德特机电技术研究所 | Special-shaped coils Winder |
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| Publication number | Publication date |
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| CN107658129B (en) | 2020-11-27 |
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