CN107657416A - Stock's method of calibration and fork truck in a kind of warehouse - Google Patents

Stock's method of calibration and fork truck in a kind of warehouse Download PDF

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Publication number
CN107657416A
CN107657416A CN201711071179.XA CN201711071179A CN107657416A CN 107657416 A CN107657416 A CN 107657416A CN 201711071179 A CN201711071179 A CN 201711071179A CN 107657416 A CN107657416 A CN 107657416A
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Prior art keywords
actual inventory
warehouse compartment
fork truck
inventories
warehouse
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CN201711071179.XA
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Chinese (zh)
Inventor
沙学东
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Hsien Intelligent Technology (shanghai) Co Ltd
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Hsien Intelligent Technology (shanghai) Co Ltd
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Priority to CN201711071179.XA priority Critical patent/CN107657416A/en
Publication of CN107657416A publication Critical patent/CN107657416A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/07581Remote controls

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Transportation (AREA)
  • Structural Engineering (AREA)
  • Economics (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Marketing (AREA)
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  • Accounting & Taxation (AREA)
  • Finance (AREA)
  • Development Economics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Human Resources & Organizations (AREA)
  • Mechanical Engineering (AREA)
  • Operations Research (AREA)
  • Quality & Reliability (AREA)
  • Strategic Management (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The embodiment of the invention discloses stock's method of calibration and fork truck in a kind of warehouse.This method includes:Receive the information that whether there is goods in the pallet of warehouse compartment to be tested;According to the information that whether there is goods in the pallet of the warehouse compartment to be tested, the actual inventory of warehouse compartment to be tested is determined;By the actual inventory compared with systems inventories, the actual inventory and systems inventories are in units of holding in the palm;When the actual inventory and the systems inventories are inconsistent, it is actual inventory to update the systems inventories.The embodiment of the present invention ensure that the accuracy of systems inventories, improve the efficiency of storehouse management and the security of work on the spot, improve the fault-tolerance and stability of system.

Description

Stock's method of calibration and fork truck in a kind of warehouse
Technical field
The present embodiments relate to the stock's method of calibration and fork truck of storehouse management technology, more particularly to a kind of warehouse.
Background technology
Stock-taking is daily necessary process step in logistic storage system, to ensure the accuracy of stock, for storehouse The special abnormality problems such as storehouse is damaged, buys on dredit, exchanges goods, adjust system stock in time, it is ensured that accounts and properties are consistent, and specify management duty between order of classes or grades at school Appoint.For the complicated supply chain warehouse of more SKU (Stock Keeping Unit, keeper unit), because SKU is more, batch is more, The making an inventory to be operated in logistics system of warehouse consumes substantial amounts of manpower, wastes the substantial amounts of warehouse running time.Simultaneously as Part warehouse must not be made an inventory using making an inventory with shipping and receiving while the non-static of progress then in order to improve discrepancy efficiency, not only smart Degree is poor, and brings a large amount of potential safety hazards to staff.
Fork truck warehouse is automated due to using unmanned delivery's vehicle, working environment danger is bigger, and the course of work more lacks Few artificial supervision.It is daily make an inventory, stock's verifying work it is more complicated.And due to the inherent characteristic of Automatic Warehouse, automating If occur the situation that accounts and properties are not inconsistent in warehouse, because automation delivery warehouse can not judge in time, gently then produce continuous Inventory variance, the heavy then significant problem such as the damage of generation kinds of goods, system equipment damage.
The content of the invention
The embodiment of the present invention provides a kind of stock's method of calibration and fork truck in warehouse, solves to detect stock in current warehouse It is non real-time, caused by quantity in stock inaccuracy the problem of.
In a first aspect, the embodiments of the invention provide a kind of stock's method of calibration in warehouse, this method includes:
Receive the information that whether there is goods in the pallet of warehouse compartment to be tested;
According to the information that whether there is goods in the pallet of the warehouse compartment to be tested, the physical holding of stock of warehouse compartment to be tested is determined Amount;
By the actual inventory compared with systems inventories, the actual inventory and systems inventories are to hold in the palm Unit;
When the actual inventory and the systems inventories are inconsistent, it is physical holding of stock to update the systems inventories Amount.
Further, when the warehouse compartment to be tested is outbound warehouse compartment, the actual inventory and the system are worked as described When quantity in stock of uniting is inconsistent, the systems inventories is updated for after actual inventory, in addition to:
According to actual inventory and the magnitude relationship of systems inventories, the instruction whether send allows to perform outbound is extremely pitched Car.
Further, it is described whether to allow to perform out according to actual inventory and the magnitude relationship of systems inventories, transmission The instruction in storehouse to fork truck, including:
When actual inventory is more than systems inventories, or actual inventory is less than systems inventories and actual inventory is not When zero, update the system quantity in stock, and the instruction for allowing to perform outbound is sent to fork truck.
Further, this method includes:
When actual inventory is less than systems inventories and actual inventory is zero, sends halt instruction and/or alarm carries Show to fork truck.
Further, when the warehouse compartment to be tested is storage warehouse compartment, the actual inventory and the system are worked as described When quantity in stock of uniting is inconsistent, the systems inventories is updated for after actual inventory, in addition to:
Whether according to actual inventory and the magnitude relationship of systems inventories, sending allows to perform the instruction be put in storage extremely fork Car.
Further, it is described according to actual inventory and the magnitude relationship of systems inventories, transmission whether allow to perform into Storehouse is instructed to fork truck, including:
When actual inventory is less than systems inventories, or actual inventory is more than systems inventories and actually available warehouse compartment amount When being not zero, update the system quantity in stock, and transmission allows the instruction that execution is put in storage to fork truck.
Further, it is described according to actual inventory and the magnitude relationship of systems inventories, transmission whether allow to perform into The instruction in storehouse to fork truck, including:
When actual inventory is more than systems inventories and actually available warehouse compartment amount is zero, halt instruction and/or police are sent Report is prompted to fork truck.
Further, this method also includes:
According to the actual inventory of warehouse compartment, determine whether the warehouse compartment is actually available warehouse compartment.
Further, the actual inventory according to warehouse compartment, determine whether the warehouse compartment is that actually available warehouse compartment includes:
When the actual inventory of warehouse compartment is full storehouse, the warehouse compartment is not actually available warehouse compartment;
When the actual inventory of warehouse compartment is non-full storehouse, the warehouse compartment is actually available warehouse compartment.
Second aspect, the embodiment of the present invention additionally provide a kind of fork truck, including:Power set, hoisting apparatus and controller, The fork truck also includes:
At least one detection sensor, whether there is goods in the pallet for detecting warehouse compartment to be tested, and by the support Information in disk with the presence or absence of goods is sent to host computer, and the host computer is used to perform the warehouse described in any one of first aspect Stock's method of calibration;At least one sensor is set according to the mast height of fork truck.
The embodiment of the present invention determines actual inventory according to the information that whether there is goods in warehouse compartment to be tested, can ensure The real-time of actual inventory, when actual inventory and systems inventories are inconsistent, systems inventories is updated to actual library Storage, ensure the accuracy of systems inventories, improve the efficiency of storehouse management and the security of work on the spot, improve the appearance of system Mistake and stability.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, make required in being described below to embodiment Accompanying drawing does one and simply introduced, it should be apparent that, drawings in the following description are some embodiments of the present invention, for this For the those of ordinary skill of field, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other Accompanying drawing.
Fig. 1 is a kind of flow chart of stock's method of calibration in warehouse that the embodiment of the present invention one provides;
Fig. 2 is the position view that detection sensor is installed in a kind of fork truck that the embodiment of the present invention one provides;
Fig. 3 is a kind of flow chart of stock's method of calibration in warehouse that the embodiment of the present invention two provides;
Fig. 4 is a kind of flow chart of stock's method of calibration in warehouse that the embodiment of the present invention three provides;
Fig. 5 is a kind of structural representation for fork truck that the embodiment of the present invention four provides.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, hereinafter with reference to attached in the embodiment of the present invention Figure, technical scheme is clearly and completely described by embodiment, it is clear that described embodiment is the present invention one Section Example, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not doing Go out under the premise of creative work the every other embodiment obtained, belong to the scope of protection of the invention.
Embodiment one
Fig. 1 is a kind of flow chart of stock's method of calibration in warehouse that the embodiment of the present invention one provides.The skill of the present embodiment Art scheme goes for situation about being verified to the stock in warehouse, and this method can be performed by host computer, and host computer can To be the monitoring maintenance system in warehouse.This method specifically includes following operation:
S110, receive the information that whether there is goods in the pallet of warehouse compartment to be tested.
Exemplarily, as shown in Fig. 2 installing the position signal of detection sensor in a kind of fork truck provided for the present embodiment Figure.First detection sensor 11 is installed on fixed door frame, the second detection sensor 12 is installed on moving door frame and the 3rd visits Survey sensor 13 to be installed on moving door frame, respectively in the position of automation 3 height of fork truck.Three detection sensors can be Infrared sensor or radar, it whether there is goods in warehouse compartment to be tested for examining.There is the goods of three height with each warehouse compartment Frame, exemplified by corresponding with the detection sensor of three height on fork truck respectively, any one sensor in three detection sensors It is detected with goods, then it represents that the warehouse compartment has goods.Detection sensor sends the information with the presence or absence of goods detected To host computer, host computer receives the information and analyzed, to provide accurate operation instruction.
It whether there is the information of goods in S120, the pallet according to the warehouse compartment to be tested, determine the reality of warehouse compartment to be tested Border quantity in stock.
When goods information be present in warehouse compartment to be tested, actual inventory is defaulted as full storehouse, exemplarily, when warehouse compartment is three During the shelf of individual height, full storehouse is 3 supports;When goods information is not present in warehouse compartment to be tested, actual inventory 0.
S130, by the actual inventory compared with systems inventories, the actual inventory and systems inventories In units of support.
Systems inventories is amount of storage corresponding to the warehouse compartment that stores in host computer, systems inventories can because human factor or There is mistake in the reasons such as systematic error, and permission outbound instruction or warehouse-in instruction that host computer is sent to fork truck are according to system library The instruction that storage is made, therefore systems inventories will suppress with actual inventory, can just make correct instruction.
S140, when the actual inventory and the systems inventories are inconsistent, update the systems inventories to be real Border quantity in stock.
When driver's quantity in stock and systems inventories are inconsistent, systems inventories is entered as actual inventory.Work as driver When quantity in stock is consistent with systems inventories, without making operation.
The present embodiment determines actual inventory according to the information that whether there is goods in warehouse compartment to be tested, can ensure reality The real-time of quantity in stock, when actual inventory and systems inventories are inconsistent, systems inventories is updated to actual inventory, Ensure the accuracy of systems inventories, improve the efficiency of storehouse management and the security of work on the spot, improve the fault-tolerance of system And stability.
Embodiment two
Fig. 3 is a kind of flow chart of stock's method of calibration in warehouse that the embodiment of the present invention two provides.The skill of the present embodiment Art scheme is further increased when the warehouse compartment to be tested is outbound warehouse compartment on the basis of above-described embodiment, is worked as described When the actual inventory and the inconsistent systems inventories, the systems inventories is updated for the behaviour after actual inventory Make.Correspondingly, the method for the present embodiment includes:
S210, the information that whether there is goods in the pallet of warehouse compartment to be tested is received, the warehouse compartment to be tested is Kuku Position.
It whether there is the information of goods in S220, the pallet according to the warehouse compartment to be tested, determine the reality of warehouse compartment to be tested Border quantity in stock.
S230, by the actual inventory compared with systems inventories, the actual inventory and systems inventories In units of support.
S240, when the actual inventory and the systems inventories are inconsistent, update the systems inventories to be real Border quantity in stock.
S250, the magnitude relationship according to actual inventory and systems inventories, send the instruction for whether allowing to perform outbound To fork truck.
When warehouse compartment to be tested is outbound warehouse compartment and actual inventory is zero, outbound operation does not allow to perform.Physical holding of stock Amount is not zero, and can be operated with performing outbound, it should be noted that in the case that actual inventory and systems inventories are inconsistent, Need update the system quantity in stock.
Specifically, according to actual inventory and the magnitude relationship of systems inventories, the finger for whether allowing to perform outbound is sent Order to fork truck includes:
When actual inventory is more than systems inventories, or actual inventory is less than systems inventories and actual inventory is not When zero, update the system quantity in stock, and the instruction for allowing to perform outbound is sent to fork truck.
Specifically, according to actual inventory and the magnitude relationship of systems inventories, the finger for whether allowing to perform outbound is sent Make to fork truck, in addition to:When it is zero that actual inventory, which is less than systems inventories and actual inventory, send halt instruction and/ Or alarm sounds are to fork truck.After sending halt instruction and/or alarm sounds, the intervention of manual maintenance personnel can be waited.
The present embodiment sends the finger for whether allowing to perform outbound according to actual inventory and the magnitude relationship of systems inventories Order ensures whether allow the correctness for performing outbound instruction, so as to improve the outbound accuracy in warehouse, ensures warehouse to fork truck Normal operation.
Embodiment three
Fig. 4 is a kind of flow chart of stock's method of calibration in warehouse that the embodiment of the present invention three provides.The skill of the present embodiment Art scheme on the basis of above-described embodiment, is further increased when the warehouse compartment to be tested is storage warehouse compartment, worked as described again When the actual inventory and the inconsistent systems inventories, the systems inventories is updated for the behaviour after actual inventory Make.Correspondingly, the method for the present embodiment includes:
S310, the information that whether there is goods in the pallet of warehouse compartment to be tested is received, the warehouse compartment to be tested is into Kuku Position.
It whether there is the information of goods in S320, the pallet according to the warehouse compartment to be tested, determine the reality of warehouse compartment to be tested Border quantity in stock.
S330, by the actual inventory compared with systems inventories, the actual inventory and systems inventories In units of support.
S340, when the actual inventory and the systems inventories are inconsistent, update the systems inventories to be real Border quantity in stock.
Whether S350, the magnitude relationship according to actual inventory and systems inventories, sending allows to perform the instruction be put in storage To fork truck.
The operation of storage needs to detect whether actually available warehouse compartment amount is zero.According to the actual inventory of warehouse compartment, storehouse is determined Whether position is actually available warehouse compartment.Specifically, when the actual inventory of warehouse compartment is full storehouse, the warehouse compartment is not actually available storehouse Position;When the actual inventory of warehouse compartment is non-full storehouse, the warehouse compartment is actually available warehouse compartment.Therefore, actually available warehouse compartment amount is Zero, in-stockroom operation does not allow to perform.Actually available warehouse compartment amount is not zero, can be to perform in-stockroom operation.It is it should be noted that real , it is necessary to update the system quantity in stock in the case that border quantity in stock and systems inventories are inconsistent.
Specifically, whether according to actual inventory and the magnitude relationship of systems inventories, sending allows to perform the finger be put in storage Order to fork truck includes:
When actual inventory is less than systems inventories, or actual inventory is more than systems inventories and actually available warehouse compartment amount When being not zero, update the system quantity in stock, and transmission allows the instruction that execution is put in storage to fork truck.
Specifically, whether according to actual inventory and the magnitude relationship of systems inventories, sending allows to perform the finger be put in storage Order also includes to fork truck:
When actual inventory is more than systems inventories and actually available warehouse compartment amount is zero, halt instruction and/or police are sent Report is prompted to fork truck.After sending halt instruction and/or alarm sounds, the intervention of manual maintenance personnel can be waited.
Whether according to actual inventory and the magnitude relationship of systems inventories, send allows to perform the finger be put in storage the present embodiment Order ensures whether allow the correctness for performing warehouse-in instruction, so as to improve the storage accuracy in warehouse, ensures warehouse to fork truck Normal operation.
Example IV
Fig. 5 is a kind of structural representation for fork truck that the embodiment of the present invention four provides.The fork truck that the present embodiment provides includes: Power set 41, hoisting apparatus 42 and controller 43, in addition to:At least one detection sensor, for detecting warehouse compartment to be tested Pallet in whether there is goods, and the information that whether there is goods in the pallet is sent to host computer.Detection sensor Installation site reference picture 2.The host computer is used to perform the warehouse described in any one that any embodiment of the present invention provides Stock's method of calibration;At least one sensor 44 is set according to the mast height of fork truck.Power set 41 are used for fork truck Power is provided.Hoisting apparatus 42 can include pallet 421 and door frame 422, for bearing goods.
The fork truck that the present embodiment provides is detected by sensor whether there is goods in the pallet of warehouse compartment to be tested, and will Sent with the presence or absence of the information of goods to host computer, host computer according to the uniformity for judging actual inventory and systems inventories, When actual inventory and systems inventories are inconsistent, systems inventories is updated to actual inventory, ensures systems inventories Accuracy, improve the efficiency of storehouse management and the security of work on the spot, improve the fault-tolerance and stability of system.
Pay attention to, above are only presently preferred embodiments of the present invention and institute's application technology principle.It will be appreciated by those skilled in the art that The invention is not restricted to specific embodiment described here, can carry out for a person skilled in the art various obvious changes, Readjust and substitute without departing from protection scope of the present invention.Therefore, although being carried out by above example to the present invention It is described in further detail, but the present invention is not limited only to above example, without departing from the inventive concept, also Other more equivalent embodiments can be included, and the scope of the present invention is determined by scope of the appended claims.

Claims (10)

  1. A kind of 1. stock's method of calibration in warehouse, it is characterised in that including:
    Receive the information that whether there is goods in the pallet of warehouse compartment to be tested;
    According to the information that whether there is goods in the pallet of the warehouse compartment to be tested, the actual inventory of warehouse compartment to be tested is determined;
    By the actual inventory compared with systems inventories, the actual inventory and systems inventories are to hold in the palm as list Position;
    When the actual inventory and the systems inventories are inconsistent, it is actual inventory to update the systems inventories.
  2. 2. according to the method for claim 1, it is characterised in that when the warehouse compartment to be tested is outbound warehouse compartment, described When the actual inventory and the systems inventories are inconsistent, the systems inventories is updated for after actual inventory, Also include:
    According to actual inventory and the magnitude relationship of systems inventories, the instruction that whether allows to perform outbound is sent to fork truck.
  3. 3. according to the method for claim 2, it is characterised in that described according to actual inventory and the size of systems inventories Relation, the instruction for whether allowing to perform outbound is sent to fork truck, including:
    When actual inventory is more than systems inventories, or actual inventory is less than systems inventories and actual inventory is not zero When, update the system quantity in stock, and the instruction for allowing to perform outbound is sent to fork truck.
  4. 4. according to the method for claim 2, it is characterised in that described according to actual inventory and the size of systems inventories Relation, the instruction for whether allowing to perform outbound is sent to fork truck, in addition to:
    When actual inventory is less than systems inventories and actual inventory is zero, halt instruction and/or alarm sounds are sent extremely Fork truck.
  5. 5. according to the method for claim 1, it is characterised in that when the warehouse compartment to be tested is storage warehouse compartment, described When the actual inventory and the systems inventories are inconsistent, the systems inventories is updated for after actual inventory, Also include:
    According to actual inventory and the magnitude relationship of systems inventories, whether transmission allows the instruction that execution is put in storage to fork truck.
  6. 6. according to the method for claim 5, it is characterised in that described according to actual inventory and the size of systems inventories Whether relation, transmission allow to perform warehouse-in instruction to fork truck, including:
    When actual inventory is less than systems inventories, or actual inventory is more than systems inventories and actually available warehouse compartment amount is not When zero, update the system quantity in stock, and transmission allows the instruction that execution is put in storage to fork truck.
  7. 7. according to the method for claim 5, it is characterised in that described according to actual inventory and the size of systems inventories Whether relation, sending allows to perform the instruction be put in storage to fork truck, in addition to:
    When actual inventory is more than systems inventories and actually available warehouse compartment amount is zero, sends halt instruction and/or alarm carries Show to fork truck.
  8. 8. the method according to claim 6 or 7, it is characterised in that also include:
    According to the actual inventory of warehouse compartment, determine whether the warehouse compartment is actually available warehouse compartment.
  9. 9. according to the method for claim 8, it is characterised in that the actual inventory according to warehouse compartment, determine the storehouse Whether position is that actually available warehouse compartment includes:
    When the actual inventory of warehouse compartment is full storehouse, the warehouse compartment is not actually available warehouse compartment;
    When the actual inventory of warehouse compartment is non-full storehouse, the warehouse compartment is actually available warehouse compartment.
  10. A kind of 10. fork truck, it is characterised in that including:Power set, hoisting apparatus and controller, it is characterised in that also include:
    At least one detection sensor, it whether there is goods in the pallet for detecting warehouse compartment to be tested, and by the pallet Sent with the presence or absence of the information of goods to host computer, the host computer is used for the warehouse described in perform claim requirement any one of 1-9 Stock's method of calibration;At least one sensor is set according to the mast height of fork truck.
CN201711071179.XA 2017-11-03 2017-11-03 Stock's method of calibration and fork truck in a kind of warehouse Pending CN107657416A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN108711022A (en) * 2018-04-26 2018-10-26 深圳市易达云科技有限公司 Inventory management method, equipment and computer readable storage medium
CN110378637A (en) * 2018-08-17 2019-10-25 天津京东深拓机器人科技有限公司 A kind of method and apparatus of storage equipment retrieval management
CN111815867A (en) * 2020-07-08 2020-10-23 合肥美的智能科技有限公司 Settling processing method and device for storage cabinet and storage medium

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CN106651246A (en) * 2016-11-11 2017-05-10 上海物联网有限公司 High-precision positioning technology-based intelligent warehouse management system
CN206236102U (en) * 2016-10-31 2017-06-09 南京航空航天大学 A kind of space based on RFID is looked for something navigation system

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Publication number Priority date Publication date Assignee Title
CN104777835A (en) * 2015-03-11 2015-07-15 武汉汉迪机器人科技有限公司 Omni-directional automatic forklift and 3D stereoscopic vision navigating and positioning method
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CN105389684A (en) * 2015-11-26 2016-03-09 北京京东尚科信息技术有限公司 Warehouse distribution state monitoring method, apparatus and system
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Publication number Priority date Publication date Assignee Title
CN108711022A (en) * 2018-04-26 2018-10-26 深圳市易达云科技有限公司 Inventory management method, equipment and computer readable storage medium
CN110378637A (en) * 2018-08-17 2019-10-25 天津京东深拓机器人科技有限公司 A kind of method and apparatus of storage equipment retrieval management
CN111815867A (en) * 2020-07-08 2020-10-23 合肥美的智能科技有限公司 Settling processing method and device for storage cabinet and storage medium

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Application publication date: 20180202