CN107653381A - The method of the production containing the slag melting and reducing of zinc and iron - Google Patents
The method of the production containing the slag melting and reducing of zinc and iron Download PDFInfo
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- CN107653381A CN107653381A CN201710935534.7A CN201710935534A CN107653381A CN 107653381 A CN107653381 A CN 107653381A CN 201710935534 A CN201710935534 A CN 201710935534A CN 107653381 A CN107653381 A CN 107653381A
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/20—Silicates
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/02—Obtaining noble metals by dry processes
- C22B11/021—Recovery of noble metals from waste materials
- C22B11/023—Recovery of noble metals from waste materials from pyrometallurgical residues, e.g. from ashes, dross, flue dust, mud, skim, slag, sludge
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B13/00—Obtaining lead
- C22B13/02—Obtaining lead by dry processes
- C22B13/025—Recovery from waste materials
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0028—Smelting or converting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0054—Slag, slime, speiss, or dross treating
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/30—Obtaining zinc or zinc oxide from metallic residues or scraps
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B23/00—Obtaining nickel or cobalt
- C22B23/02—Obtaining nickel or cobalt by dry processes
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B26/00—Obtaining alkali, alkaline earth metals or magnesium
- C22B26/10—Obtaining alkali metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B26/00—Obtaining alkali, alkaline earth metals or magnesium
- C22B26/20—Obtaining alkaline earth metals or magnesium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B30/00—Obtaining antimony, arsenic or bismuth
- C22B30/06—Obtaining bismuth
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B58/00—Obtaining gallium or indium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
The present invention discloses a kind of method of the production containing the slag melting and reducing of zinc and iron.It comprises the following steps:In S1, the melting reaction device that can flow out zinc smelting dreg, addition attemperator or slag, and the one or more added in lead metallurgical slag, blast furnace slag, slag and ferroalloy slag, form mixing slag;One or both of copper oxide mineral, copper sulfide mineral, copper-contained material are added simultaneously, is stirred, the slag of monitoring reaction in real time, by regulating and controlling reaction slag temperature and basicity CaO/SiO2Ratio, obtain slag;S2, obtained slag, sedimentation separation obtain Iron containing silicate minerals phase, copper-rich phase, Fe-riched phase and enter copper-rich containing zinc, leaded, bismuth-containing and the flue dust of the component containing indium, the migration of gold and silver component, enrichment;Respectively mutually recycled relatively.The present invention can reduce Copper in Slag (Copper in Slag<0.1wt%), the high efficiente callback production of valuable component can be realized, obtains low copper ferrous material, metal recovery rate is high, and production cost is low, environment-friendly, and economic well-being of workers and staff is high.
Description
Technical field
The invention belongs to comprehensive utilization of resources and slag metallurgical technology field, and in particular to a kind of slag containing zinc and iron melts
Melt the method for also original production.
Background technology
China is metallic zinc, metallic copper, metallic lead, steel and the most country of ferroalloy yield in the world.Zinc abstraction mistake
Journey produces zinc smelting dreg.The pyrometallurgical smelting process " matte smelting-Copper Matte Converting " of copper produces copper ashes, and copper ashes is in heavy non-ferrous metallurgy
The first solid waste.Pyrometallurgical smelting process tradition refining splicer's skill " sintering-blast furnace reduction-fuming furnace " of lead is directly refined
The techniques such as splicer's skill " oxidation blowing-high lead dross reduction-fuming furnace " generate substantial amounts of lead metallurgical slag.Produced in steel manufacture process
The Ferrous Metallurgy slag such as blast furnace slag, slag, ferro-alloy cinder has been given birth to, has been the first solid waste of integrated iron and steel works.
Zinc abstraction technique includes zinc hydrometallurgy and two kinds of techniques of zinc vertical retorting, and two kinds of techniques produce a large amount of zinc smelting dregs, its
Iron vitriol slag, goethite slag, bloodstone slag etc. after middle zinc hydrometallurgy generation zinc leaching residue, iron vitriol slag, pickling, zinc vertical retorting produces perpendicular
Tank zinc metallurgy clinker.Zinc smelting dreg contains the secondary resources such as copper, iron, zinc, lead, indium, gold, silver, and wherein iron content is up to 50%, remote super
Payable grade (payable grade, the iron content of iron ore>26wt%), copper content is up to 2%, and remote super copper mine payable grade (can be adopted
Grade, copper content>0.2wt%), Zn content is up to 25%.At present, zinc smelting dreg is using Rotary Kiln, fuming furnace, blast furnace, rotation
The techniques such as whirlpool melting carry out processing recovery, the only component such as recovery section lead, zinc, silver, do not account for the valuable components such as copper, iron, gold
Recovery, and high energy consumption, pollution is big.
The pyrometallurgical smelting process " sintering-blast furnace reduction-fuming furnace " of lead or " oxidation blowing-high lead dross reduction-fuming
In the techniques such as stove ", lead metallurgical slag is produced.Lead metallurgical slag includes leaded smelting slag and fuming slag." sintering deposit blast furnace reduction "
Or " solid-state high lead dross reduction " or " liquid high lead dross reduction technique " reducing process produces leaded smelting slag, leaded smelting slag passes through
Fuming furnace, which is smelted, produces fuming slag, and lead metallurgical slag (fuming furnace clinker and leaded smelting slag) contains copper, gold, silver, iron, zinc, lead
It is important secondary resource etc. component.Lead metallurgical slag (leaded smelting slag or fuming furnace clinker) temperature at >=1100 DEG C, smelt by lead
Slag is not only important physics thermal resource.
Blast furnace slag, slag and ferro-alloy cinder contain the metallic iron of high level, ferriferous oxide, chromated oxide, five oxidations
Two phosphorus, SiO2, the valuable component such as CaO, MgO be important secondary resource;Melting is given off by blast furnace, converter and ferro-alloy furnace
Slag temperature >=1300 DEG C, therefore, molten blast furnace slag, molten steel slag are also that important physical thermal provides with melting ferro-alloy cinder
Source.
Contain a large amount of SiO in zinc smelting dreg, lead metallurgical slag, blast furnace slag, slag, ferro-alloy cinder2、CaO、MgO、Al2O3Deng
Flux for metallurgy, chemical reactivity is strong, is the slag system of excellent in physical and chemical performance, is metallurgical clinker.And by metallurgical furnace stream
Melting zinc smelting dreg, fusion of lead metallurgical slag, molten blast furnace slag, molten steel slag and the melting ferro-alloy cinder gone out, contains abundant heat
Energy resource, containing a large amount of hot flux for metallurgy.
At present, largely accumulated containing zinc and iron metallurgical slag, clinker contains the heavy metal ion such as a large amount of copper, lead, zinc, not only band
Carry out serious environmental pollution, and cause the wasting of resources.How to clean, efficiently using imperative containing zinc and iron smelted furnace cinder.
The fire metallurgy process of existing copper is suitable to processing copper-sulphide ores, but is difficult to handle cupric oxide ore.How to return on a large scale
Receive containing the heavy metal such as a large amount of copper, lead, zinc in zinc and iron metallurgical slag, at the same realize processing copper oxide mineral, copper sulfide mineral with
Copper-contained material, realize copper, the production of iron is just particularly important.
The content of the invention
(1) technical problems to be solved
In order to solve the above mentioned problem of prior art, the present invention provides a kind of production containing the slag melting and reducing of zinc and iron
Method, this method can reduce Copper in Slag (Copper in Slag<0.1wt%), can realize copper, gold, silver, iron, zinc, lead, indium, phosphorus, calcium,
The high efficiente callback and production of the components such as silicon, sodium, potassium, low copper ferrous material (iron ore concentrate and the pig iron) is obtained, metal recovery rate is high, raw
It is low to produce cost, environment-friendly, economic well-being of workers and staff is high.
(2) technical scheme
In order to achieve the above object, the main technical schemes that the present invention uses are as follows:
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
S1, clinker mixing:By zinc smelting dreg, add in the melting reaction device that attemperator or slag can flow out, and add
One or more formed entered in lead metallurgical slag, blast furnace slag, slag and ferroalloy slag mixes slag, while adds into mixing slag
Enter one or both of copper oxide mineral, copper sulfide mineral, copper-contained material, be well mixed, form reaction slag, in real time monitoring
Slag is reacted, makes reaction slag by regulation and control while meets two conditions of a and b, the slag after the completion of being reacted;
Wherein, a:The temperature of regulation and control reaction slag is 1100~1450 DEG C;
b:The basicity CaO/SiO of regulation and control reaction slag2Ratio=0.15~1.8;
S2, separation and recovery:The slag that step S1 is obtained, 5~50min is incubated, sedimentation separation, obtains middle and upper part iron content silicic acid
Salt mineral facies, bottom copper-rich phase, middle and lower part Fe-riched phase, while generate component containing zinc, leaded component, component containing indium and bismuth-containing component
Flue dust, gold and silver component migration, enrichment enter copper-rich phase;Each phase is recycled.
According to the present invention, in step sl, condition a regulation and control method is:
When the temperature of reaction slag<At 1100 DEG C, by the heating function of reaction unit itself, or combustion is added into slag
Material or melting zinc smelting dreg, molten copper slag, melting nickel fibers slag, fusion of lead metallurgical slag, molten blast furnace slag, molten steel slag, melting
The one or more of ferroalloy slag, when spraying into fuel, while the oxidizing gas of preheating is sprayed into, reach the temperature of reaction slag
In the range of 1100~1450 DEG C;
When the temperature of reaction slag>At 1450 DEG C, to reaction slag in add copper-contained material, zinc smelting dreg, lead-containing material,
One or more in nickel fibers slag, blast furnace slag, slag, ferroalloy slag, flux for metallurgy, ferrous material, fluorine-containing material, make mixing
The temperature of slag reaches in the range of 1100~1450 DEG C;
In step sl, condition b regulation and control method is:
As the basicity CaO/SiO of reaction slag2Ratio<When 0.15, alkaline material and/or alkalescence are added into reaction slag
Ferrous material;
As the basicity CaO/SiO of reaction slag2Ratio>When 1.8, acid material and/or acidity are added into reaction slag
Ferrous material.
According to the present invention, the attemperator is filled for dumpable melting reaction slag or thermal insulation pit;
The melting reaction device that the slag can flow out is rotatable melting reaction device or with cinder notch or iron mouth
Melting reaction device;Wherein, the rotatable melting reaction device is converter, melting reaction slag ladle;It is described with cinder notch or
The melting reaction device that iron mouth slag can flow out is plasma heating furnace, direct current electric arc furnace, ac arc furnace, mineral hot furnace, blast furnace, height
Stove, induction furnace, furnace cupola, side-blowing bath smelting furnace, bottom blowing molten pool smelting furnace, top-blown bath smelting furnace, reverberatory furnace, Ausmelt
Stove, Isa furnace, watt button can be in husband's bath smelting furnace, side-blown rotary furnace, bottom blowing rotary furnace, top blast rotary furnace one or more.
According to the present invention, in the step S1, while meeting the condition a and b, should meet simultaneously in the slag
Copper and ferriferous oxide are reduced to metallic copper and FeO, metal Ferrum content in slag<3%.
By adding one or both of reducing agent, ferrous material containing solid carbon, reducing agent dosage is molten in slag
Copper and ferriferous oxide are reduced to metallic copper and FeO theoretical amount 110~140% in slag;The carbon containing ferrous material is steel
Dirt mud and cigarette ash, the carbon containing pre-reduced pellet of iron ore concentrate, iron ore concentrate carbonaceous metallized pellet, zinc hydrometallurgy volatilization kiln slag, coke-fired furnace
Dirt mud and cigarette ash.
According to the present invention, the zinc smelting dreg is clinker caused by zinc hydrometallurgy, one in clinker caused by pyrometallurgy of zinc
Kind or two kinds;Zinc smelting dreg is molten state or hot or cold conditions, and melting pyrometallurgy of zinc slag is by cyclone smelting stove, blast furnace, fuming
Stove, electric furnace slag notch are obtained, and hot zinc smelting dreg is obtained by Rotary Kiln discharging opening, or zinc smelting dreg is heated into molten condition;
Wherein, clinker caused by the zinc hydrometallurgy is iron after zinc leaching residue, volatilization kiln slag, copper-cadmium slag, iron vitriol slag, pickling
One or more in alum slag, goethite slag, bloodstone slag, clinker caused by the pyrometallurgy of zinc are zinc vertical retorting clinker, rotation
One or more in whirlpool smelting slag, blast-furnace cinder, fuming furnace clinker, electroslag;Clinker caused by the zinc hydrometallurgy
It is both needed to by drying, dewater treatment;Cyclone smelting clinker, blast-furnace cinder, fuming furnace clinker, electroslag are by smelting furnace slag notch
Obtain, volatilization kiln slag is obtained by Rotary Kiln discharging opening, and zinc vertical retorting clinker is obtained by perpendicular tank discharging opening;
The copper oxide mineral is cuprite, black copper ore, malachite, chessy copper, chrysocolla, one kind in blue stone or more
Kind;
The copper sulfide mineral is vitreous copper, covellite, chalcopyrite, bornite, enargite, one kind or more of tetrahedrite
Kind.
According to the present invention, the copper-contained material is copper ashes, nominal group process, blister copper pyro-refining slag, zinc smelting dreg, zinc abstraction
Cigarette ash and dirt mud, lead zinc tailings, lead metallurgical slag, lead copper matte, setting form, fire refining of crude lead slag, lead smelting ash and dirt mud, lead
Sour battery, Copper making cigarette ash and dirt mud, composition brass, cupric rubbish, containing in copper circuit board, tin metallurgical slag, nickel fibers slag, tailing
It is one or more of.
The copper ashes is matte smelting " caused by clinker, clinker, pyrogenic process dilution clinker, copper ashes caused by " blowing of copper sulphur "
One or more in flotation tailings, wet type copper smelting slag;
The flux for metallurgy is containing CaO or SiO2Mineral and clinker, preferably quartz sand, quartz sand containing gold and silver, red mud,
One or more after removing sodium in high calcium red mud, carbide slag, dolomite or lime stone;
The ferrous material is common iron ore concentrate, common iron ore concentrate DRI, common iron ore concentrate sintered ore deposit, common iron
Concentrate pellet ore, common iron ore concentrate metallized pellet, the carbon containing pre-reduced pellet of common iron ore concentrate, slag, zinc smelting dreg, coke smelting
Refine flue dust and dirt mud, steel flue dust and dirt mud, nickel fibers slag, copper ashes, lead metallurgical slag, zinc smelting dreg, tin metallurgical slag, red mud, take off
One or more after sodium in high calcium red mud, coal dust ash, pyrite cinder;
The nickel fibers slag be Ni-B alloy slag caused by " matte smelting " technique, " nickel convering of copper ice " technique blowing after it is poor
It is one or more in nickel sedimentation clinker caused by change clinker, top blow smelting;
The lead metallurgical slag is fuming furnace clinker and leaded smelting slag, wherein, " reduction of ISP imperial smelting furnaces " or " sinter
Ore deposit blast furnace reduction " or " solid-state high lead dross reduction " or " liquid high lead dross reduction " technique produce leaded smelting slag, containing lead smelting
Slag is smelted by fuming furnace produces leaded fuming slag;
The steel flue dust includes blast furnace gas mud, bof sludge, electric furnace dust mud, hot/cold rolled sludge, agglomerated powder with dirt mud drum
Dirt, pelletizing dust, go out ironworks dust, blast furnace dust, electric stove dust ash, steel rolling iron scale;
The blast furnace slag, slag and ferroalloy slag are molten state or cold conditions, wherein, blast furnace slag, slag and the iron of molten state
Fe alloy slag is obtained by slag notch, or the blast furnace slag, slag and ferroalloy slag of cold conditions are heated into molten condition;
The slag is one in molten iron pre-desulfurization slag, vessel slag, electroslag, VOD/VAD slags, VD slags, tundish waste
Kind is a variety of;
The ferro-alloy cinder is caused clinker in ferroalloy production process, including smelts stove caused by carbon ferromanganese
Slag, smelt clinker caused by ferrochrome, clinker caused by smelting ferronickel, clinker caused by smelting ferrovanadium, stove caused by smelting duriron
Slag, smelt clinker caused by clinker caused by ferro-niobium and Smelting Ferromolybdenum;
The fluorine-containing material is fluorite, CaF2, one or more in fluorine-containing blast furnace slag;
The copper-contained material, ferrous material and fluorine-containing material are pelletizing or granular material or granulation;
Wherein, granularity≤150 μm of granular material, granular material granularity are 5-25mm, and granular material is in a manner of being blown
Spray into, granular material is added in a manner of being blown or feeding intake, and is loaded into gas as the argon gas of preheating, nitrogen, reducibility gas, oxidation
Property gas in one or more, preheating temperature be 0-1200 DEG C.
According to the present invention, the alkaline material is pulverized limestone, red mud, high calcium red mud after removing sodium, carbide slag, dolomite dust or
It is one or more of in calcium lime powder;The alkaline ferrous material is alkaline sintering deposit, slag, ferroalloy slag, alkaline iron ore concentrate, alkali
One or more in property pre-reduced pellet, alkalinous metal pellet, alkali blast furnace slag;
The acid material is the one or more in silica, flyash, gangue;The iron-containing acidic material is acidity
Sintering deposit, acid iron ore concentrate, acid pre-reduced pellet, acid metal pellet, copper ashes, lead metallurgical slag, zinc smelting dreg, nickel fibers
One or more in slag, tin metallurgical slag, ferroalloy slag, acid blast furnace slag.
According to the present invention, separation and recovery in step s 2 is handled as follows:
Containing copper-rich phase described in hot or cold conditions, converter or converting furnace copper metallurgy, or slow cooling crushing-magnetic selection separation metal are sent to
Converter or converting furnace copper metallurgy are sent to after iron again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, direct-reduction,
Reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
The component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium, are returned into flue dust in the form of an oxide
Receive;
Containing the Iron containing silicate minerals phase and/or the Fe-riched phase, carried out using any of following methods A-G
Slag treatment:
Method A:After water quenching or air cooling, cement raw material is directly used in:
Method B:Return in reaction mixing slag and be used as hot flux for metallurgy:
Method C:For pouring devitrified glass or as mineral wool;
Method D:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction dress
Attemperator is poured into putting or by slag, into iron content slag, is blown into the preheating oxidizing gas that temperature is 0~1200 DEG C, and
Ensure silicate slag temperature>1460℃;When slag ferrous oxide content<1%, the slag after being aoxidized;After the oxidation
Slag Direct Air-Cooled or water quenching, as the additive or clinker in slag cements, cement regulator, manufacture of cement;
Method E:For producing the clinker of high added value, method is as follows:
E-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device
It is interior or slag is poured into attemperator, into slag, add molten steel slag, lime, lime stone, ferro-alloy cinder, flyash, alkali
Property iron lean ore, bauxite, molten blast furnace slag, red mud, the one or more after removing sodium in high calcium red mud or carbide slag, it is fully mixed
Close, obtain slag mixed material;
E-2, the oxidizing gas that preheating temperature is 0~1200 DEG C is blown into the slag mixed material, and ensured molten
Slag mixed material temperature>1460℃;Work as ferrous oxide content<1%, the slag after being aoxidized;
E-3, to the slag after the oxidation, carry out air cooling or water quenching, the clinker of high added value be made;
Method F:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase as blast furnace ironmaking raw material or
Direct reduction iron making raw material:By the iron content slag air cooling of the Iron containing silicate minerals phase and/or the Fe-riched phase, water quenching or slow
After cold, as blast furnace ironmaking or direct reduction iron making raw material, after direct-reduction, using molten point of magnetic separation separation or electric furnace, magnetic separation production
Thing is metallic iron and mine tailing, and molten point of electric furnace, product is molten iron and slag;
Or, after the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is poured into attemperator, use
Following methods are separated:The modified magnetic separation separation of slag:Slag into attemperator, preheating temperature is blown into as 0~1200
DEG C oxidizing gas, and ensure slag temperature>1250 DEG C, complete the conversion of magnetic iron ore in slag;Slag after oxidation is delayed
It is cooled to room temperature, crushes, magnetic separation, product is magnetite concentrate and mine tailing, and mine tailing is as construction material;
Method G:The iron content slag fused reduction iron-smelting of the Iron containing silicate minerals phase and/or the Fe-riched phase, including
Following steps:
G-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device
It is interior or slag is poured into attemperator, ferrous material, reducing agent are added into iron content slag, carries out melting and reducing, in real time monitoring
Slag is reacted, meets following condition simultaneously by regulation and control:The temperature for reacting slag is 1350~1670 DEG C and the alkali of reaction slag
Spend CaO/SiO2Ratio=0.6~2.4, the slag after the completion of being reacted;
G-2, the oxidizing gas into slag after blowing preheated carry out melting and reducing, the slag formed after reduction, wherein:
The preheating temperature of oxidizing gas is 0~1200 DEG C, and during injection, meets following condition simultaneously by regulation and control:Reaction
After the completion of slag temperature for 1350~1670 DEG C and reaction after the completion of slag basicity CaO/SiO2Ratio=0.6~
2.4;
G-3, separated and recovered using one kind in following two methods:
Method I:Mixing slag after reduction is poured into insulation slag ladle, is slowly cooled to room temperature, obtains slow cooling slag;Metallic iron
The bottom of reaction unit is deposited to, iron is formed and sticks together;By containing metal iron layer in remaining slow cooling slag, 20~400 μm of granularity is crushed to, is ground
Residual metallic iron and mine tailing are isolated in ore deposit, magnetic separation;
Method II:Mixing slag after reduction, cooling-sedimentation, slag-gold separation, obtain molten iron and the slag after reduction;Also
Slag after original, according to the one or more in A~E, carry out slag treatment;Molten iron is sent to converter or electric furnace steel making;
Or, containing the Fe-riched phase water quenching or air cooling or pour into attemperator slow cooling or combined through manual sorting with gravity treatment and obtain
, carry copper raw material or magnetic separation point as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation
From after metallic iron as copper metallurgy or the raw material of direct reduction iron making;In floatation process, float product be containing copper concentrate and iron ore concentrate,
Copper concentrate returns to copper metallurgy system, and iron ore concentrate is former as blast furnace ironmaking raw material or direct reduction iron making raw material or fused reduction iron-smelting
Material;Wherein, in Direct Reduction, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to copper metallurgy system
System;
The Direct Reduction is using any of rotary hearth furnace, tunnel cave, car-bottom furnace, shaft furnace, rotary kiln, induction furnace
As reduction apparatus, using gas base or coal base reduction technology, gas base is natural gas and/or coal gas, coal base be anthracite, bituminous coal,
One or more in lignite, coking coal, coke powder, coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8
~1.5;Coal gas caused by reduction is in slag surface second-time burning, there is provided heat, and also the coal gas by being flowed out in stove can be made
For drying furnace charge and the thermal source of attemperator;
In addition, because containing potassium, sodium in red mud, dirt mud is with silver-colored containing lead, zinc, bismuth, indium in steel cigarette ash, so adding these
During raw material, part indium component, bismuth component, component containing potassium, component volatilization containing sodium, in the form of an oxide into flue dust.
According to the present invention, in described step S2, the type of cooling is that natural cooling or rotation cooling or centrifugation cool down, sedimentation
Mode is natural subsidence or spun down or centrifugal sedimentation;
It is described to be well mixed to mix or being stirred naturally, it is stirred as argon gas stirring, nitrogen gas stirring, nitrogen-argon
One or more in gas mixing gas agitating, reducibility gas stirring, oxidizing gas stirring, electromagnetic agitation, mechanical agitation.
According to the present invention, the fuel and the one or more that reducing agent is in solid, liquid or gaseous fuel, with injection
Or the mode to feed intake sprays into, the injection is loaded into gas as the one or more in the oxidizing gas, nitrogen or argon gas of preheating,
The temperature of the preheating is 0~1200 DEG C;
The solid fuel and one kind or more that reducing agent is in coal dust, coke powder, coke, flyash, bituminous coal or anthracite
Kind, granular or powdery is shaped as, granular material granularity is 5~25mm, and granular material granularity is≤150 μm, the liquid fuel
It is heavy oil with reducing agent, the gaseous fuel and reducing agent are coal gas and/or natural gas;
The oxidizing gas is the air of preheating, oxygen, oxygen-enriched air, argon gas-air, argon-oxygen, nitrogen-sky
One kind in gas, nitrogen-oxygen.
Compared with prior art, it is characteristic of the invention that:
(1) method of the production containing the slag melting and reducing of zinc and iron of the invention, can both handle hot molten slag, fully profit
With melting zinc smelting dreg and fusion metallurgy slag (in fusion of lead metallurgical slag, molten blast furnace slag, molten steel slag, melting ferroalloy slag
It is one or more of) physics thermal resource and hot flux for metallurgy, cold conditions clinker and copper concentrate can be handled on a large scale again, pass through slag
Mixing or cold conditions mixing, realize slag metallurgy, are a kind of new copper metallurgy technique and iron-smelting process;And it is a large amount of to solve current clinker
Accumulation, problem of environmental pollution, and heavy metal contamination problem.
(2) the slag metallurgical reaction in slag is mixed, ferriferous oxide fully discharges, and forms the iron oxidation of free state
Thing, realize growing up and settling for Fe-riched phase, Fe containing component aggregation in slag, grow up and settle, Fe-riched phase include metallic iron,
It is a variety of in FeO phases, fayalite phase, as blast furnace ironmaking or direct-reduction or the raw material of fused reduction iron-smelting.
(3) copper component, gold and silver component in slag are mixed and is enriched in copper-rich phase respectively, copper-rich phase includes copper, white metal, ice
Copper phase, containing a variety of in ferrous components, and realize and grow up and settle, or part copper component enters Fe-riched phase.
(4) component containing zinc in slag, leaded component, bismuth-containing component are mixed and is enriched in cigarette ash respectively with component containing indium, is added
With recovery;Part component containing sodium, component volatilization containing potassium enter flue dust.
(5) silicon in slag is mixed, calcium migrates with phosphorus component, is enriched in Iron containing silicate minerals phase, floating.
(6) using manual sorting, magnetic separation, gravity treatment or slag gold sedimentation method, separation be deposited in different parts copper-rich phase,
Fe-riched phase and the Iron containing silicate minerals phase on top, realize copper component, gold and silver component, iron component, phosphorus, calcium and silicon in mixing slag
The high efficiente callback of component, Copper in Slag<0.1wt%.
(7) solid-state cupric, iron material, including copper concentrate can be handled on a large scale, while realizes slag modifier treatment, reached
Resource high-efficiency comprehensively utilizes.
(8) slag is realized quenched, and top tailings is disappeared using limiting factor, can be used as cement raw material or construction material or generation
Make aggregate and road material or as blast furnace ironmaking and the raw material or phosphate fertilizer of direct reduction iron making and fused reduction iron-smelting for rubble.
(9) this technique is using mixing slag, and whole process is without heating or a small amount of heat compensation;This technique is molten using mixing
Slag, whole process compensate flux for metallurgy without flux for metallurgy or on a small quantity, can handle cold conditions material.
(11) progress that the inventive method can be continuously or discontinuously, meets industrial production needs.
(3) beneficial effect
The beneficial effect of invention:
(1) present invention realize copper in Non-ferrous metallurgical slag and Ferrous Metallurgy clinker, iron, zinc, lead, indium, bismuth, gold, silver, phosphorus,
The comprehensive utilization of calcium, sodium, potassium and silicon components valuable component, solves current clinker bulk deposition, problem of environmental pollution, realizes simultaneously
Extensive Treatment of Copper, iron material, including copper concentrate, are a kind of new copper metallurgy technique and iron-smelting process.
(2) present invention can handle ferro-alloy cinder, slag, blast furnace slag, lead metallurgical slag, zinc smelting dreg on a large scale with containing
Copper, iron material, can solve the problems, such as heavy metal contamination, realize the recovery of heavy metal components.
(3) present invention can largely handle cold conditions cupric, ferrous material.
(4) raw material of the invention can be temperature (>=1100 DEG C) and the melting of the melting zinc smelting dreg flowed out in slag notch
Metallurgical slag (one or more in fusion of lead metallurgical slag, molten blast furnace slag, molten steel slag, melting ferroalloy slag, >=1100 DEG C),
The characteristics of with high-temperature, high heat, take full advantage of slag physics thermal resource;Mix in slag containing substantial amounts of hot metallurgy
Flux, all it is the slag system of excellent in physical and chemical performance, realizes the efficient utilization of Metallurgical resources and thermal resource;Make full use of
The characteristics of mixing slag high reactive chemistry activity, realize slag metallurgy.
(5) present invention is mixed by slag, is controlled oxygen gesture, copper group in slag, golden component and silver components is enriched to copper-rich
Phase, aggregation is realized, grows up and settles, zinc component, lead component, bismuth component, sodium component, potassium component and indium component volatilization, with oxidation
Thing form is reclaimed into flue dust, copper-rich phase include copper, white metal, matte phase, containing a variety of in ferrous components, and realize and grow up
Enter Fe-riched phase with sedimentation, or part copper component.
(6) in the inventive method, add cold conditions material and avoid that slag temperature is too high, improve the life-span of attemperator;Add
Enter cold conditions material and improve feed throughput, can not only handle molten slag, and a small amount of cold conditions material, raw material can be handled
Strong adaptability;Adding cold conditions material realizes chemical heat and the efficient utilization of slag physical thermal of the release of slag metallurgical reaction.
(7) in the inventive method natural cooling process, copper component, gold and silver component are enriched in copper-rich phase respectively in slag, and
Aggregation is realized, grows up and settles;Iron component is enriched in Fe-riched phase in slag, and realizes aggregation, grows up and settle, and Fe-riched phase includes
It is a variety of in metallic iron, FeO phases, fayalite phase, as blast furnace ironmaking or direct-reduction or the raw material of fused reduction iron-smelting;It is molten
Phosphorus component, silicon components are enriched in Iron containing silicate minerals phase with Calcium compounds respectively in slag, and realize floating;Insulation equipped with slag
Device, which is placed on rotation platform, to be rotated, accelerate copper-rich phase, Fe-riched phase aggregation, grow up and settle;The addition of fluorine-containing material, accelerate
Copper-rich phase, Fe-riched phase aggregation, grow up and settle.
(8) method that the inventive method is separated using manual sorting, magnetic separation or slag-gold, respectively to being distributed in top, middle part
Iron containing silicate minerals phase, Fe-riched phase with bottom, copper-rich phase are separated, and realize the high efficiente callback of valuable component in slag,
Copper in Slag<0.1wt%;
In being deposited in due to Fe-riched phase, copper-rich phase, bottom, need to sort that slag amount is small, and slag realizes quenched, mineral grindability
Increase, sorting cost are low;Separation process uses magnetic separation or gravity treatment, and the medium of separation is water, will not generation environment in separation process
Pollution so that whole slag handling technology have flow it is short, it is simple to operate, produced without waste water.Because slag passes through modifier treatment,
Mine tailing is made aggregate, road material or phosphate fertilizer as cement raw material, construction material, instead of rubble and used or as blast furnace ironmaking with directly going back
Former or melting and reducing raw material.
(9) low copper Iron containing silicate minerals phase and Fe-riched phase direct-reduction or slag melting and reducing in the inventive method, it is raw
Produce metallic iron and molten iron.
(10) present invention can both handle hot molten slag, make full use of molten copper slag and fusion metallurgy slag physics thermal resource and
Hot flux for metallurgy, cold conditions clinker and material can be handled again, using slag metallurgical reaction is mixed, pass through slag mixing or cold conditions
Heated after mixing, insulation or blowing gas, realize slag metallurgy, copper migration in slag, be enriched in copper-rich phase, and realize poly-
Collect, grow up and settle;The migration of iron component, Fe-riched phase is enriched in, realizes aggregation, grow up and settle;Silicon, calcium and phosphorus component migration,
Iron containing silicate minerals phase is enriched in, realizes and floats, using the method for manual sorting, magnetic separation, gravity treatment or slag-gold sedimentation, separation
The copper-rich phase, Fe-riched phase and the Iron containing silicate minerals phase on top of different parts are deposited in, realizes valuable component in mixing slag
High efficiente callback;Solid-state can be handled containing zinc, iron material.
Embodiment
The present invention proposes a kind of method of the production containing the slag melting and reducing of zinc and iron, and it comprises the following steps:
Step S1, clinker mixing:
By zinc smelting dreg, add in the melting reaction device that attemperator or slag can flow out, and add lead metallurgical slag (cigarette
Change stove clinker and/or leaded smelting slag), blast furnace slag, one or more in slag and ferroalloy slag form mixing slags;Simultaneously
One or both of copper oxide mineral, copper sulfide mineral, copper-contained material are added, is well mixed, and the slag of monitoring reaction in real time,
Ensure following (a) and (b) two parameters, the slag after the completion of being reacted simultaneously by regulation and control;
(a) temperature for reacting slag is 1100~1450 DEG C;
(b) the basicity CaO/SiO of slag is reacted2Ratio=0.15~1.8;
Regulation and control method is:
Corresponding (a):Control reaction slag temperature be in the method for design temperature scope:
When reacting 1100 DEG C of the temperature < design temperatures range lower limit of slag, pass through the heating work(of reaction unit itself
Can, or fuel or melting zinc smelting dreg (cyclone smelting slag and/or blast furnace slag), molten copper slag, melting nickel are added into slag
Metallurgical slag, fusion of lead metallurgical slag, molten blast furnace slag, molten steel slag, the one or more for melting ferroalloy slag, when spraying into fuel,
The oxidizing gas of preheating is sprayed into simultaneously, the temperature of reaction slag is reached in the range of design temperature;
When 1450 DEG C of the temperature > design temperatures range limit of the reaction slag of cupric and iron,
Into the reaction slag of cupric and iron add copper-contained material, zinc smelting dreg, lead-containing material, nickel fibers slag, blast furnace slag,
One or more in slag, ferroalloy slag, flux for metallurgy, ferrous material, fluorine-containing material, reach the temperature of mixing slag and set
In the range of constant temperature degree.
Corresponding (b):
As basicity CaO/SiO in the reaction slag of cupric and iron2Ratio<When 0.15, basic species are added into reaction slag
Material and/or alkaline ferrous material;
As basicity CaO/SiO in the reaction slag of cupric and iron2Ratio>When 1.8, acid material is added into reaction slag
And/or iron-containing acidic material.
Step S2, separation and recovery:
Be incubated 5~50min, the slag after the completion of reaction, sedimentation, the separation of slag-gold, acquisition bottom molten state copper-rich phase, in
Bottom Fe-riched phase and the molten state Iron containing silicate minerals phase of middle and upper part, while generate component containing zinc, leaded component, component containing indium
Enter flue dust with bismuth-containing component, mix gold, silver in slag and migrate respectively in copper-rich phase;Each one kind mutually used in following methods:
Method one:When can flow out melting reaction device using slag, the slag after the completion of reaction carries out following steps:
(1) molten state Iron containing silicate minerals phase, slag treatment is carried out;
(2) molten state copper-rich phase, converter or converting furnace copper metallurgy or the raw material as the separation of copper cobalt nickel or broken magnetic separation point are sent to
From being sent to converter or converting furnace copper metallurgy after metallic iron again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, directly
Reduction is connect, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
(3) component containing zinc, leaded component, component containing indium, bismuth-containing component, component containing sodium, component volatilization containing potassium, with oxide
Into fume recovery;
(4) Fe-riched phase carries out water quenching or air cooling or pours into attemperator slow cooling or acquisition is combined with gravity treatment through manual sorting,
Copper raw material or magnetic separation separation are carried as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation
As copper metallurgy or the raw material of direct reduction iron making after metallic iron;Float product is to return to refining containing copper concentrate and iron ore concentrate, copper concentrate
Copper system is united, and iron ore concentrate is as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material;Wherein, direct
In reduction process, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to copper metallurgy system;
Direct Reduction using rotary hearth furnace, tunnel cave, underbody road, shaft furnace, rotary kiln or induction furnace as reduction apparatus,
Using gas base or coal base reduction technology, gas-based reduction is natural gas and/or coal gas, coal base reduction be anthracite, bituminous coal, lignite,
One or more in coking coal, coke powder or coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8~
1.5。
Wherein, the Iron containing silicate minerals phase in step (1), slag treatment is carried out, using one kind in method A~G:
Method A:Iron containing silicate minerals are mutually used as cement raw material:
The water quenching of Iron containing silicate minerals phase or air cooling are directly as cement raw material or are further processed into the water of high added value
Mud raw material;
Method B:Part or all of Iron containing silicate minerals mutually return to cupric reaction slag:
Part or all of Iron containing silicate minerals mutually return to cupric reaction slag, and as hot flux for metallurgy, adjustment contains
Copper reacts slag composition, control cupric reaction slag temperature;
Method C:Iron containing silicate minerals mutually pour devitrified glass or as mineral wools;
Method D:Air cooling or water quenching after the oxidation of Iron-containing silicate slag:
(1) Iron-containing silicate slag is retained in melting reaction device or slag is poured into attemperator, into slag, blows
Enter the oxidizing gas of preheating, when slag ferrous oxide content<1%, the oxidation of slag is completed, the slag after being aoxidized, its
In, the preheating temperature of oxidizing gas is 0~1200 DEG C;And in whole process, ensure (c) silicate slag temperature>1460
℃;
The control method that corresponding (c) is used:
When Iron-containing silicate slag temperature<1460 DEG C, spray into pre-heating fuel with preheating oxidizing gas, combustion heat release,
Additional heat, or device conducting self-heating, make silicate slag temperature>1460℃;
(2) slag Direct Air-Cooled or water quenching after aoxidizing, as adding in slag cements, cement regulator, manufacture of cement
Add agent or clinker;
Method E:Iron-containing silicate slag treatment produces the clinker of high added value:
(1) Iron-containing silicate slag is retained in melting reaction device or slag is poured into attemperator, into slag, adds
Enter molten steel slag, lime, lime stone, ferro-alloy cinder, flyash, basic iron lean ore, bauxite, molten blast furnace slag, red mud, de-
One or more after sodium in high calcium red mud or carbide slag, are sufficiently mixed, and obtain slag mixed material;
(2) oxidizing gas of preheating is blown into slag mixed material, works as ferrous oxide content<1%, complete slag
Oxidation, the slag after being aoxidized, wherein, the preheating temperature of oxidizing gas is 0~1200 DEG C;And in whole process, protect
Demonstrate,prove (d) slag mixed material temperature>1460℃;Temprature control method is the same as the silicate slag temperature control in method D steps (1)
Method;
(3) slag after aoxidizing, air cooling or water quenching are carried out, the clinker of high added value is made;
Method F:The slag of Iron containing silicate minerals phase is as blast furnace ironmaking raw material or direct reduction iron making raw material:By iron content
After the slag air cooling of silicate mineral phase, water quenching or slow cooling, as blast furnace ironmaking or direct reduction iron making raw material, direct-reduction
Afterwards, using molten point of magnetic separation separation or electric furnace, magnetic separation product is metallic iron and mine tailing, and molten point of electric furnace, product is molten iron and slag;
Or, after the slag of Iron containing silicate minerals phase is poured into attemperator, separated using following methods:Slag changes
Property after magnetic separation separate:Slag into attemperator, is blown into the oxidizing gas of 0~1200 DEG C of preheating, and ensures its slag
Temperature>1250 DEG C, complete the conversion of magnetic iron ore in slag;By the slag slow cooling after above-mentioned oxidation to room temperature, crush, magnetic separation, production
Thing is magnetite concentrate and mine tailing, and mine tailing is as construction material.
Method G:Iron-containing silicate slag fused reduction iron-smelting:
G-1, the slag of Iron containing silicate minerals phase is retained in melting reaction device or slag poured into attemperator,
Or ferrous material is added, reducing agent is added in slag, carries out melting and reducing, the slag of monitoring reaction in real time, is protected simultaneously by regulation and control
Following (a1) and (b1) two parameters of card, the slag after the completion of being reacted;
(a1) temperature for reacting slag is 1350~1670 DEG C;
(b1) the basicity CaO/SiO of slag is reacted2Ratio=0.6~2.4.
Regulation and control method is:
Corresponding (a1):
Control reaction slag temperature be in the method for design temperature scope:
When reacting the temperature < design temperature range lower limits of slag, by the heating function of reaction unit itself, or to
Fuel and the oxidizing gas of preheating are added in slag, the temperature of reaction slag is reached in the range of design temperature;
When reacting the temperature > design temperature range limits of slag, flux for metallurgy, chalybeate are added into reaction slag
One or more in material or fluorine-containing material, make the temperature of reaction slag reach in the range of design temperature.
Corresponding (b1):
When reacting basicity CaO/SiO in slag2Ratio<When 0.6, alkaline material and/or alkaline iron content are added into slag
Material;
When reacting basicity CaO/SiO in slag2Ratio>When 2.4, acid material and/or iron-containing acidic are added into slag
Material.
G-2, the oxidizing gas into slag after blowing preheated carry out melting and reducing, the slag formed after reduction, wherein:
The preheating temperature of oxidizing gas is 0~1200 DEG C, and during injection, is ensured simultaneously by regulation and control (a2) and (b2) two
Parameter:
(a2) temperature of the slag after the completion of reacting is 1350~1670 DEG C;
(b2) the basicity CaO/SiO of the slag after the completion of reacting2Ratio=0.6~2.4.
Wherein, design temperature scope and basicity regulate and control method with method G-1 steps;
G-3, separation and recovery:
Using one kind in following methods:
Method I:Carry out following steps:
(a) cool down:Mixing slag after reduction is poured into insulation slag ladle, is slowly cooled to room temperature, obtains slow cooling slag;
(b) separate:Metallic iron is deposited to the bottom of reaction unit, forms iron and sticks together, and the artificial iron that takes out sticks together;By remaining slow cooling slag
Middle containing metal iron layer, 20~400 μm of granularity is crushed to, residual metallic iron and mine tailing are isolated in ore grinding, magnetic separation;
(c) recycling of mine tailing, making aggregate, road material or phosphate fertilizer as cement raw material, construction material, instead of rubble makes
With;
Method II:Carry out following steps:
(a) the mixing slag after reducing, cooling-sedimentation, slag-gold separation, molten iron and the slag after reduction are obtained;
(b) slag after reducing, carries out the outer slag treatment of stove, and concrete mode is:Using step S2 separation and recovery method
The one or more in method A~E in one, carry out the outer slag treatment of stove;
(c) molten iron, converter or electric furnace steel making are sent to;
(d) partly component containing zinc, leaded component and component volatilization containing indium, in the form of an oxide into fume recovery.
(e) part indium component, bismuth component, sodium component, potassium component volatilization are reclaimed into flue dust;
(f) coal gas caused by reduction is in slag surface second-time burning, there is provided heat, and also the coal gas by being flowed out in stove can
Using the thermal source as drying furnace charge and attemperator.
Method two:During the melting reaction device that can be flowed out using slag, the slag after the completion of reaction carries out following steps:
(1) the molten state Fe-riched phase and Iron containing silicate minerals phase obtained, using in method A~G described in method one
One or more carry out slag treatment;
(2) molten state copper-rich phase, converter copper metallurgy or converting furnace copper metallurgy or the raw material as the separation of copper cobalt nickel, or broken magnetic are sent to
Converter or converting furnace copper metallurgy are sent to after choosing separation metallic iron again, or separates metallic iron through magnetic separation or separates metallic iron without magnetic separation
Afterwards, it is reduced directly, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
(3) partly component containing zinc, leaded component, component containing indium and bismuth-containing component volatilization, enter fume recovery with oxide;
(4) part sodium component, potassium component volatilization enter flue dust.
Method three:During using the rotatable converter of slag with reaction slag ladle, the slag after the completion of reaction carries out following steps:
(1) the molten state Iron containing silicate minerals phase obtained, using one kind in method A~G described in method one or several
Kind carries out slag treatment;
(2) after Fe-riched phase carries out water quenching or air cooling or pours into attemperator slow cooling, as blast furnace ironmaking raw material or directly also
Original ironmaking, it is identical with the step of method one (4);
(3) molten state copper-rich phase or after pouring into attemperator slow cooling, is sent to converter or converting furnace copper metallurgy, or broken magnetic separation separation
Converter or converting furnace copper metallurgy are sent to after metallic iron again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, directly
Reduction, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
(4) partly component containing zinc, leaded component, component containing indium and bismuth-containing component volatilization, enter fume recovery with oxide;
(5) part sodium component, potassium component volatilization enter flue dust.
Method four:During using the rotatable converter of slag with reaction slag ladle, the slag after the completion of reaction carries out following steps:
(1) the molten state Iron containing silicate minerals phase and Fe-riched phase obtained, using in method A~G described in method one
One or more carry out slag treatment;
(2) molten state copper-rich phase, converter or converting furnace copper metallurgy are sent to, or are sent to again after broken magnetic separation separation metallic iron after slow cooling
Converter or converting furnace copper metallurgy, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, direct-reduction, reduzate warp
After magnetic separation separation metallic iron, then it is sent to converter or converting furnace copper metallurgy;
(3) partly component containing zinc, leaded component, component containing indium and bismuth-containing component volatilization, enter fume recovery with oxide;
(4) part sodium component, potassium component volatilization enter flue dust.
Method five:Using attemperator or the melting reaction device that can be flowed out using slag, slag is poured into attemperator
When, the slag after the completion of reaction carries out following steps:
(1) sedimentation cooling:Slag after the completion of reaction is slowly cooled to room temperature, and obtains slow cooling slag;Copper-rich phase is deposited to instead
The bottom of device is answered, copper-rich is formed and sticks together;Iron containing silicate minerals mutually float;Copper-rich phase metal stick together among Iron containing silicate minerals
Slow cooling slag be Fe-riched phase, while generate component containing zinc and leaded component;Gold and silver component moves to copper-rich phase;
(2) separate:The copper-rich that artificial taking-up is deposited in bottom is sticked together, and converter or converting furnace are sent to again after magnetic separation separation metallic iron
Converter or converting furnace copper metallurgy are sent to after copper metallurgy, or broken magnetic separation separation metallic iron again, or metallic iron is separated or without magnetic separation through magnetic separation
After separating metallic iron, direct-reduction, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;Middle part
Fe-riched phase layer carry copper raw material as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation
Or the raw material after magnetic separation separation metallic iron as copper metallurgy or direct-reduction;In floatation process, float product be containing copper concentrate with
Iron ore concentrate, copper concentrate return to copper metallurgy system, and iron ore concentrate is as blast furnace ironmaking raw material or direct reduction iron making raw material or melting and reducing
Iron-smelting raw material;Wherein, in Direct Reduction, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to refining
Copper system is united;
Direct Reduction using rotary hearth furnace, tunnel cave, underbody road, shaft furnace, rotary kiln or induction furnace as reduction apparatus,
Using gas base or coal base reduction technology, gas-based reduction is natural gas and/or coal gas, coal base reduction be anthracite, bituminous coal, lignite,
One or more in coking coal, coke powder or coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8~
1.5;
(3) the Iron containing silicate minerals phase on top is manually taken out, as blast furnace ironmaking raw material or direct reduction iron making raw material
Or iron making by smelting reduction iron material:Or as cement raw material, construction material, instead of rubble make aggregate, road material uses;
(4) partly component containing zinc, leaded component, component containing indium and bismuth-containing component volatilization, enter fume recovery with oxide;
(5) part sodium component, potassium component volatilization enter flue dust.
In described step S1 and S2, zinc smelting dreg is in clinker caused by clinker caused by zinc hydrometallurgy and pyrometallurgy of zinc
One or two, wherein clinker caused by zinc hydrometallurgy is zinc leaching residue, volatilization kiln slag, iron vitriol slag, iron vitriol slag, pin after pickling
One or more in Iron-ore Slag, bloodstone slag, clinker caused by pyrometallurgy of zinc be zinc vertical retorting clinker, cyclone smelting clinker,
One or more in blast-furnace cinder, fuming furnace clinker, electric-furnace slag.
Zinc smelting dreg is molten state, hot or cold conditions, wherein:Zinc Hydrometallurgy Residue needs drying, dewater treatment, cyclone smelting
Clinker, blast-furnace cinder, fuming furnace clinker, electroslag are obtained by smelting furnace slag notch, and volatilization kiln slag is obtained by Rotary Kiln discharging opening
, zinc vertical retorting clinker is obtained by perpendicular tank slag hole, or zinc smelting dreg is heated into molten condition.
In described step S1, copper oxide mineral includes cuprite, black copper ore, malachite, chessy copper, chrysocolla, courage
One or more in alum.
Copper sulfide mineral includes vitreous copper, covellite, chalcopyrite, bornite, enargite, the one or more of tetrahedrite.
In described step S1 and S2, the temperature (cyclone smelting slag and/or blast furnace slag) >=1100 of zinc smelting dreg is melted
DEG C, temperature >=1500 DEG C of molten steel slag, molten blast furnace slag >=1300 DEG C, melt ferro-alloy cinder >=1500 DEG C, fusion of lead smelting
Refine slag >=1000 DEG C.
In described step S1 and S2, the melting reaction device that slag can flow out is rotatable melting reaction device or band
There is the melting reaction device of cinder notch or iron mouth.
Wherein:Described attemperator fills for dumpable melting reaction slag, thermal insulation pit.Described rotatable melting
Reaction unit is converter, melting reaction slag ladle.The described melting reaction device that can be flowed out with cinder notch or iron mouth slag for etc.
Ion stove, direct current electric arc furnace, ac arc furnace, mineral hot furnace, blast furnace, blast furnace, induction furnace, furnace cupola, side-blowing bath smelting furnace,
Bottom blowing molten pool smelting furnace, top-blown bath smelting furnace, reverberatory furnace, Ausmelt furnace, Isa furnace, watt button can husband's bath smelting furnace, sides
Blow back the one or more in converter, bottom blowing rotary furnace, top blast rotary furnace.
In described step S1, in the case of regulating and controlling to ensure above-mentioned (a) and (b) two parameters, while pass through guarantee
Copper and ferriferous oxide are reduced to metallic copper and FeO in slag, metal Ferrum content in slag<3%.By adding reducing agent, containing solid
One or both of ferrous material of body carbon, reducing agent dosage is that copper and ferriferous oxide are reduced to metallic copper in slag in slag
With FeO theoretical amount 110~140%;The carbon containing ferrous material is steel dust and mud and cigarette ash, the carbon containing prereduction ball of iron ore concentrate
Group, iron ore concentrate carbonaceous metallized pellet, zinc hydrometallurgy volatilization kiln slag, coke furnace dust mud and cigarette ash.
In described step S1 and S2, described fuel and the one or more that reducing agent is in solid, liquid or gas,
Sprayed into a manner of injection, for the one or more in the oxidizing gas, nitrogen, argon gas of preheating, preheating temperature is 0~1200
℃.Solid fuel and the one or more that reducing agent is in coal dust, flyash, coke powder, coke, bituminous coal or anthracite, are shaped as
Granular or powdery or bulk, the granularity of granular material is 5~25 μm, and the granularity of granular material is≤150 μm, and liquid fuel is with going back
Former agent is heavy oil, and gaseous fuel and reducing agent are one or both of coal gas and/or natural gas.
In described step S1 and S2, copper-contained material is copper ashes, nominal group process, blister copper pyro-refining slag, zinc smelting dreg, zinc
Smelting ash and dirt mud, lead zinc tailings, lead metallurgical slag, lead copper matte, setting form, fire refining of crude lead slag, lead smelting ash and dirt
Mud, lead-acid battery, Copper making cigarette ash and dirt mud, composition brass, cupric rubbish, containing copper circuit board, tin metallurgical slag, nickel fibers slag, tin tail
One or more in ore deposit.
Copper ashes is clinker caused by " matte smelting ", clinker, pyrogenic process dilution clinker, copper ashes flotation caused by " blowing of copper sulphur "
One or more in tailings, wet type copper smelting slag.
Zinc smelting dreg is zinc smelting dreg caused by zinc hydrometallurgy and pyrometallurgy of zinc, including leached mud, iron vitriol slag, copper-cadmium slag,
Goethite slag, bloodstone slag, volatilization kiln slag, zinc vertical retorting slag, fuming slag, electric furnace zinc smelting slag.
Lead metallurgical slag is fuming furnace clinker and leaded smelting slag, and " reduction of ISP imperial smelting furnaces " or " sintering deposit blast furnace is also
It is former " or the leaded smelting slag of " solid-state high lead dross reduction " or " liquid high lead dross reduction technique " reducing process generation, leaded smelting slag
Smelted by fuming furnace and produce leaded fuming slag.
Nickel fibers slag is Ni-B alloy slag caused by " matte smelting " technique, the dilution stove after the blowing of " nickel convering of copper ice " technique
It is one or more in nickel sedimentation clinker caused by slag, top blow smelting.
Flux for metallurgy is containing CaO or SiO2Mineral, it is specially red after quartz sand, quartz sand containing gold and silver, red mud, removing sodium
One or more in mud, carbide slag, dolomite or lime stone.
Blast furnace slag, slag and ferroalloy slag are molten state, or cold conditions, wherein:Molten state clinker (lead metallurgical slag, blast furnace slag,
Slag and ferroalloy slag) obtained by slag notch, or cold conditions clinker (lead metallurgical slag, blast furnace slag, slag and ferroalloy slag) is heated
To molten condition.Slag be molten iron pre-desulfurization slag (desulfurization slag, desiliconization slag, dephosphorized slag), vessel slag, electroslag, VOD/VAD slags,
VD slags, tundish waste.Ferro-alloy cinder is caused clinker in ferroalloy production process, including is smelted caused by carbon ferromanganese
Clinker, smelt clinker caused by ferrochrome, clinker caused by smelting ferronickel, clinker caused by smelting ferrovanadium, caused by smelting duriron
Clinker, smelt clinker caused by ferro-niobium, clinker caused by Smelting Ferromolybdenum.
Ferrous material is common iron ore concentrate, common iron ore concentrate DRI, common iron ore concentrate sintered ore deposit, common iron ore concentrate
Pellet, common iron ore concentrate metallized pellet, the carbon containing pre-reduced pellet of common iron ore concentrate, slag, zinc smelting dreg, coke smelt cigarette
After dirt and dirt mud, steel flue dust and dirt mud, nickel fibers slag, copper ashes, lead metallurgical slag, zinc smelting dreg, tin metallurgical slag, red mud, removing sodium
One or more in high calcium red mud, coal dust ash, pyrite cinder.
Zinc Hydrometallurgy Residue and dirt mud need to through being dehydrated, dry.
Steel flue dust and dirt mud drum include blast furnace gas mud, bof sludge, electric furnace dust mud, hot/cold rolled sludge, sintering dust,
Pelletizing dust, go out ironworks dust, blast furnace dust, electric stove dust ash, steel rolling iron scale.
In above-mentioned raw material, zinc smelting dreg contains indium, bismuth, lead, silver and zinc with cigarette ash, lead metallurgical slag and cigarette ash;Red mud
In contain sodium and potassium, steel flue dust contains indium, bismuth, silver, sodium and potassium with dirt mud, and above material has iron;Lead metallurgical slag and zinc smelting
Refining slag all contains copper, and Bellamya aeruginosa contains indium and bismuth with dirt mud, and in the method for invention, indium, bismuth, sodium, potassium, zinc, lead can be with oxidations
The form of thing enters flue dust, so as to be reclaimed.
Fluorine-containing material is fluorite, CaF2Or the one or more in fluorine-containing blast furnace slag.
In described step S1 and S2, copper-contained material, ferrous material and fluorine-containing material are pelletizing or granular material or system
Grain;Wherein, the granularity of granular material is 5~25 μm, and the granularity of granular material is≤150 μm, and granular material is in a manner of being blown
Spray into, be loaded into gas as one kind in the argon gas of preheating, nitrogen, reducibility gas (coal gas and/or natural gas), oxidizing gas
Or it is a variety of, preheating temperature is 0~1200 DEG C, and described injection method is to insert slag using refractory lance or be placed in reaction slag
Top or side or bottom be blown into one or more.
Copper-contained material and ferrous material are hot or cold conditions, and described hot material is straight by metallurgical furnace discharging opening or slag notch
Obtain, hot temperature of charge is 200~1750 DEG C.
In described step S1 and S2, in slag course of reaction, copper component, gold and silver component are enriched in copper-rich phase in slag,
And realize aggregation, grow up and settle, copper-rich phase include copper, white metal, matte phase, containing a variety of in ferrous components, and realize and grow up
Enter Fe-riched phase with sedimentation, or part.Iron component is enriched in Fe-riched phase, realizes aggregation, grows up and settle, Fe-riched phase includes metal
It is a variety of in iron, FeO phases, fayalite phase, as blast furnace ironmaking or direct-reduction or the raw material of fused reduction iron-smelting;Silicon, calcium
Migrated with phosphorus component, be enriched in Iron containing silicate minerals phase;Zinc component, lead component, indium component, bismuth component respectively enter in slag
Flue dust, reclaim in the form of the oxide.
In described step S1, the temperature of control mixing slag is in the method for design temperature scope:
When mixing the temperature > design temperature upper limits of slag, zinc smelting dreg, copper-contained material, ferrous material, blast furnace are added
One or more in slag, slag, ferroalloy slag, flux for metallurgy or fluorine-containing material, it is therefore an objective to avoid temperature too high, protect fire resisting
Material;Another effect for adding fluorine-containing material is to reduce viscosity, accelerates copper-rich phase Fe-riched phase aggregation in slag, grows up and sink
Drop, be advantageous to silicate floating.
In the step S1 and S2, when adjusting basicity, described alkaline material is pulverized limestone, high calcium is red after red mud, removing sodium
It is one or more of in mud, carbide slag, dolomite dust or calcium lime powder;Described alkaline ferrous material is CaO/SiO2>=1 iron content
Material;The alkaline ferrous material is alkaline sintering deposit, slag, ferroalloy slag, alkaline iron ore concentrate, alkaline pre-reduced pellet or alkali
Property metallized pellet, one or more of in alkali blast furnace slag.
In the step S1 and S2, when adjusting basicity, described acid material is one in silica, flyash, gangue
Kind is a variety of;Described iron-containing acidic material is CaO/SiO2≤ 1 ferrous material;Described iron-containing acidic material burns to be acid
Tie ore deposit, acid iron ore concentrate, acid pre-reduced pellet, acid metal pellet, copper ashes, lead metallurgical slag, zinc smelting dreg, nickel fibers
Slag, tin metallurgical slag, ferroalloy slag, the one or more of acid blast furnace slag.
In described step S1 and S2, copper-rich phase, Fe-riched phase are assembled, grow up and settle in slag, are advantageous on silicate
It is floating.
In described step S1, while ensureing (a) and (b) two parameters, it is sufficiently mixed mixing slag, hybrid mode
To mix or being stirred naturally, agitating mode is one kind in the following manner:Argon gas stirring, nitrogen gas stirring, argon-nitrogen mix
Close gas, reducibility gas (coal gas and/or natural gas), oxidizing gas stirring, electromagnetic agitation, one kind in mechanical agitation or more
Kind, gas preheating temperature is 0-1200 DEG C.
In described step S2, Direct Reduction is using rotary hearth furnace, tunnel cave, car-bottom furnace, shaft furnace, rotary kiln, sensing
Stove is as reduction apparatus, and using gas base or coal base reduction technology, gas base is natural gas and/or coal gas, coal base reduction be anthracite,
One or more in bituminous coal, lignite, coking coal, coke powder, coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio
=0.7~1.9.
In described step S1 and S2, oxidizing gas is the air of preheating, oxygen, oxygen-enriched air, nitrogen-oxygen, nitrogen
One kind in gas-air, argon gas-air, argon-oxygen, preheating temperature are 0-1200 DEG C, and injection method is using refractory lance
Insertion slag or be placed in reaction slag top or side or bottom be blown into one or more.
In described step S2, the type of cooling is natural cooling or rotation cooling or centrifugation cooling, and subsidence style is nature
Sedimentation or spun down or centrifugal sedimentation.
In described step S2, rotating the concrete operations cooled down with centrifugation is:Device equipped with the slag after the completion of reaction
Be placed on rotation platform, rotated according to certain speed, rotary speed according to slag quality and attemperator height or depth and
Fixed, rotational time is depending on slag quality and slag solidification situation;Device equipped with the slag after the completion of reaction is placed in rotation
Rotated on platform, it is therefore an objective to accelerate copper-rich phase, Fe-riched phase aggregation, grow up and settle, be advantageous to silicate (rich phosphorus phase) floating, contracting
Settling time, improve effect of settling, improve production efficiency.
In described step S2, in the slag cooling procedure after the completion of reaction, because density is different different from mineral size,
Most of copper-rich phase falls to middle and lower part, and Fe-riched phase falls to middle and upper part.
In described step S2, copper component, gold and silver component continue to migrate, are enriched in copper-rich in the slag after the completion of reaction
Phase, and realize and grow up and settle, or part copper component is enriched in Fe-riched phase;Iron component continues migration, richness respectively in mixing slag
Fe-riched phase is combined in, and is realized and is grown up and settle.
In described step S2, gravity separation method be separation by shaking table, sluicing or the two be combined.
Using the method for the present invention, in the slag of the Fe-riched phase finally obtained and Iron containing silicate minerals phase, Copper in Slag≤
0.1%, the rate of recovery of iron is >=94%, and the rate of recovery of zinc is >=93%, and the rate of recovery of lead is >=93%, the rate of recovery of indium for >=
93%, golden accumulation rate is >=92%, and silver-colored accumulation rate is >=91%, and the accumulation rate of nickel is >=93%, the accumulation rate of cobalt for >=
92%, the rate of recovery of bismuth is >=92%, and the rate of recovery of sodium is >=90%, and the rate of recovery of potassium is >=90%.
Wherein, Copper in Slag refer to copper-rich be separated after slag phase, specially Fe-riched phase with Iron containing silicate minerals phase
Copper content, nickel, the accumulation rate of cobalt refer to that nickel, the content of cobalt are accounted in raw material in copper-rich phase and correspond to nickel, the percentage of cobalt total amount,
The accumulation rate of gold, silver refers to that the content of gold, silver in copper-rich phase accounts for the percentage of gold, silver total amount in raw material.
In order to preferably explain the present invention, in order to understand, by following examples, the present invention is described in detail.Its
In, processing method used is not known what is pointed out with raw material in following examples, can use this area routine techniques, unless otherwise
Illustrate, percentage used is percetage by weight in the present invention.
Embodiment 1
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (cold conditions zinc leaching residue) is added into direct current electric arc furnace, while adds cold conditions height
Clinker, VOD/VAD slags and ferro-alloy cinder caused by smelting carbon ferromanganese, the cold conditions of liquid high lead dross reduction stove contain lead smelting
Slag, mixing slag is formed, add copper sulfide concentrate and oxidation copper concentrate;Mixing slag is heated to molten condition, forms cupric
With the reaction slag of iron, and make reaction slag electromagnetic agitation, realize that nature mixes;The slag of monitoring reaction in real time, it is same by regulating and controlling
When ensure (a) and (b) two parameters, the slag after the completion of being reacted;
Corresponding (a):The temperature of the reaction slag of cupric and iron is 1660 DEG C, using in refractory lance intercalation reaction slag,
Using nitrogen as gas is loaded into, the copper ashes of normal temperature powdery granularity≤150 μm is sprayed into, containing Bellamya aeruginosa, composition brass and cupric rubbish and cupric electricity
Road plate, while add blast furnace gas mud, electric furnace dust mud, bof sludge, common iron ore concentrate, common iron ore concentrate DRI and height
Stove gas ash, temperature is set to be down to 1380 DEG C;
(b):The basicity CaO/SiO of the reaction slag of cupric and iron2Ratio=1.8, silica, powder are added into reaction slag
Coal ash and gangue mixture, the reaction slag basicity ratio of cupric and iron is set to be down to 1.4;Metal Ferrum content is in slag
1.3%.
Step 2, separation and recovery uses method one:After being incubated 50min, slag natural subsidence, slag-gold separation, melted
State copper-rich phase, Fe-riched phase and Iron containing silicate minerals phase, while generate component containing zinc, leaded component, bismuth-containing component and group containing indium
Point, into fume recovery, carry out following steps:
(1) Iron containing silicate minerals phase, the outer slag treatment of stove is carried out, using method F, after Iron-containing silicate slag air cooling,
As direct reduction iron making raw material, it is reduced directly using rotary kiln, using gas-based reduction technology, gas-based reduction agent is natural
Gas and coal gas, reduction temperature are 900 DEG C, basicity CaO/SiO2Ratio is 0.8, and metallic iron is separately won to obtain using magnetoelectricity stove is molten after reduction
It is molten to divide temperature to be 1550 DEG C with slag;
(2) molten state copper-rich phase, it is sent to converter copper metallurgy;
(3) molten state Fe-riched phase pours into attemperator, and blast furnace ironmaking raw material is used as after air cooling;
(4) component containing zinc, leaded component, bismuth-containing component, component containing indium, component containing sodium and component volatilization containing potassium enter flue dust
Recovery.
The Copper in Slag finally obtained<0.1%, zinc recovery 94%, lead recovery 94%, iron recovery 95%,
The rate of recovery of indium is 93%, and the rate of recovery of bismuth is 94%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 93%, the recovery of sodium
Rate is 92%, and the rate of recovery of potassium is 92%.
Embodiment 2
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the volatilization kiln slag obtained by Rotary Kiln discharging opening) is added into dumpable melt
Refining reaction slag fills, while adds the ferro-alloy cinder as caused by the molten state of slag notch acquisition smelts ferrochrome, forms mixing slag,
Add oxidation copper concentrate and copper-contained material (clinker, cupric caused by the clinker of copper ashes-caused by " matte smelting ", " blowing of copper sulphur "
Pyrogenic process dilution waste and copper ashes flotation tailing);With oxygen-enriched air that preheating temperature is 600 DEG C injection granularity be 20mm anthracites with
Char particle, and Natural GasInjecting, mixing slag is heated to molten condition, forms the reaction slag of cupric and iron, and melt reaction
Slag electromagnetic agitation, realize mixing;The slag of monitoring reaction in real time, ensures (a) and (b) two parameters simultaneously by regulation and control, obtains anti-
Slag after the completion of answering;
1660 DEG C of corresponding (a) cupric and iron reaction slag temperature, using in refractory lance intercalation reaction slag, using argon gas as
Carrier gas, spray into normal temperature powdery granularity≤150 μm copper ashes, containing Bellamya aeruginosa, composition brass and cupric rubbish, containing copper circuit board, common iron essence
Ore deposit, common iron ore concentrate DRI and common iron ore concentrate sintered ore deposit, make temperature be down to 1400 DEG C;
(b) cupric and iron reaction slag basicity CaO/SiO2Ratio is 2.4, to reaction slag in add acid sinter ore,
Acid iron ore concentrate and acid pre-reduced pellet, cupric is reacted slag basicity ratio with iron and be down to 1.3;Metal Ferrum content in slag
For 2.9%.
Step 2, separation and recovery uses method two:35min is incubated, slag spun down, slag-gold separation, obtains molten state
Copper-rich phase, Fe-riched phase and Iron containing silicate minerals phase, while component containing zinc, leaded component, bismuth-containing component and component containing indium are generated,
Reclaimed into flue dust, carry out following steps:
(1) Iron containing silicate minerals phase and Fe-riched phase, slag treatment outside stove, slag iron making by smelting reduction are carried out using method G
Iron, comprise the following steps that:
(1-1) above-mentioned iron content slag is poured into dumpable converter, and it is 20mm anthracites and cigarette that granularity is added into slag
Coal, melting and reducing is carried out, the slag of monitoring reaction in real time, ensure that the temperature that following (a) reacts slag is 1350 simultaneously by regulation and control
~1670 DEG C, and (b) reaction slag basicity CaO/SiO2Ratio=0.6~2.4 two parameter, it is molten after the completion of being reacted
Slag;
Corresponding (a):The temperature for reacting slag is 1400 DEG C, in temperature range;
Corresponding (b):React basicity CaO/SiO in slag2When ratio is 0.8, in alkalinity ranges;
(1-2) 200 DEG C of oxygen-enriched air of blowing preheated into slag after the completion of reaction carry out melting and reducing, are mixed after forming reduction
Slag is closed, and during injection, it is 1350~1670 DEG C to ensure that (a) reacts slag temperature simultaneously by regulation and control, and (b) reaction
Slag basicity CaO/SiO2Ratio=0.6~2.4 two parameter;
(1-3) is separated and recovered:
(a) slag is mixed after reducing, natural subsidence, slag-gold separation, obtains molten iron and slag after reduction;
(b) slag after reducing, high added value cement raw material is made using method A processing in step S2 methods one;
(c) molten iron is sent to converter or electric furnace steel making;
(d) bismuth-containing component, component containing sodium and component containing potassium enter fume recovery;
(2) molten state copper-rich phase is sent to converter copper metallurgy;
(3) component containing zinc, leaded component, bismuth-containing component, component containing indium, component containing sodium and component volatilization containing potassium enter flue dust
Recovery.
The Copper in Slag finally obtained<0.1%, zinc recovery 93%, lead recovery 93%, iron recovery 95%,
The rate of recovery of indium is 94%, and the rate of recovery of bismuth is 92%, and golden accumulation rate is 93%, and silver-colored accumulation rate is 91%, the recovery of sodium
Rate is 92%, and the rate of recovery of potassium is 90%.
Embodiment 3
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (cold conditions volatilization kiln slag) is added into direct current electric arc furnace, while added by converter
The slag that slag notch obtains is made steel, mixing slag is formed, adds copper sulfide concentrate (leaded smelting slag, fuming slag);With preheating
Temperature is 800 DEG C of oxygen, and injection granularity is 20mm anthracites, char particle and coal dust, and mixing slag is heated into molten condition, shape
Into cupric and the reaction slag of iron, and slag is set to realize mixing;Monitoring slag in real time, ensure (a) and (b) two simultaneously by regulation and control
Individual parameter, the slag after the completion of being reacted;
Corresponding (a):The temperature of the reaction slag of cupric and iron is 1685 DEG C, and acid metal ball is added into reaction slag
Group, copper smelting slag and slag containing copper converting, while add containing Bellamya aeruginosa, lead metallurgical slag, common Iron Ore Pellets, steel rolling iron oxide
Phosphorus and the carbon containing pre-reduced pellet of common iron ore concentrate, make temperature be down to 1420 DEG C;
(b):The basicity CaO/SiO of the reaction slag of cupric and iron2Ratio=2.4, acid gold is added into reaction slag
Belong to the mixture of pellet, cupric smelting slag and the slag containing copper converting, be down to the basicity ratio of the reaction slag of cupric and iron
1.4;Metal Ferrum content is 1.8% in slag.
Step 2, separation and recovery uses method two:43min is incubated, slag natural subsidence, slag-gold separation, obtains molten state
Copper-rich phase, Fe-riched phase and Iron containing silicate minerals phase, while component containing zinc, leaded component, bismuth-containing component and component containing indium are generated,
Reclaimed into flue dust, carry out following steps:
(1) molten state copper-rich phase, it is sent to converter copper metallurgy;
(2) rich molten state iron phase and Iron containing silicate minerals are mutually used as direct reduction iron making raw material, in reduction process, part
Zinc component, lead component, indium component and bismuth component volatilization enter flue dust;In Direct Reduction, using rotary hearth furnace, reduction temperature is
1200 DEG C, basicity CaO/SiO2Ratio=1.0, reducing agent are the anthracite and fine coal that granularity is≤150 μm;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 94%, and the rate of recovery of zinc is 95%, and the rate of recovery of lead is
94%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 94%, and golden accumulation rate is 93%, and silver-colored accumulation rate is 94%.
Embodiment 4
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Cold conditions zinc smelting dreg (iron vitriol slag) is added into direct current electric arc furnace, while added by slag notch
The ferro-alloy cinder that converter slag, electric furnace slag and the smelting ferronickel of acquisition obtain, mixing slag is formed, while add cupric oxide
Concentrate and copper-contained material (copper fire refining slag, containing Bellamya aeruginosa);Mixing slag is heated to molten condition, cupric is formed and iron is anti-
Slag is answered, blowing preheated temperature is 800 DEG C of argon gas, mixes slag;Monitoring slag in real time, ensure (a) simultaneously by regulation and control
Two parameter, slag reacted after the completion of (b);
The temperature of the reaction slag of corresponding (a) cupric and iron is 1670 DEG C, added into reaction slag red mud, coal dust ash,
Pyrite cinder, fluorite, CaF2With fluorine-containing blast furnace slag, temperature is set to be down to 1440 DEG C;
(b) the reaction slag basicity CaO/SiO of cupric and iron2Ratio is 2.9, and slag containing copper converting is added into slag, is made
Cupric is down to 1.7 with iron reaction slag basicity ratio;Natural GasInjecting, and be 900 DEG C of air blown granularity with preheating temperature
For 20mm char particle, metal Ferrum content is 2.2% in slag.
Step 2, separation and recovery uses method two:32min, slag natural subsidence after the completion of reaction are incubated, slag-gold separates,
Molten state copper-rich phase, Fe-riched phase and Iron containing silicate minerals phase are obtained, while generates component containing zinc, leaded component, bismuth-containing component
With component containing indium, into flue dust, reclaimed in the form of an oxide, carry out following steps:
(1) molten state copper-rich phase, it is sent to converter copper metallurgy;
(2) molten state Fe-riched phase and method F, oxidation modification in Iron containing silicate minerals phase step S2 separation and recovery methods one
Magnetic separation separates:1. slag is poured into insulation slag ladle, the oxygen-enriched air that preheating temperature is 900 DEG C is sprayed into slag, realizes magnet
The conversion of ore deposit;2. slow cooling magnetic separation separation, obtains iron ore concentrate and mine tailing to room temperature;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 97%, and the rate of recovery of zinc is 95%, and the rate of recovery of lead is
94%, the rate of recovery of indium is 95%, and the rate of recovery of bismuth is 93%, and golden accumulation rate is 93%, and silver-colored accumulation rate is 92%.
Embodiment 5
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:By zinc smelting dreg (the melting cyclone smelting stove that hot zinc vertical retorting clinker, slag notch obtain
Slag, melting blast-furnace cinder and electroslag) insulation slag ladle is added, while add the converter molten steel slag obtained by slag notch, shape
Into mixing slag, while add copper sulfide concentrate and copper-contained material (waste of dilution containing pyrometallurgical, copper ashes flotation tailing and cupric electricity
Road plate);With the air that preheating temperature is 800 DEG C, injection granularity is 20mm bituminous coal and coal dust, and mixing slag is heated into molten
State, forms the reaction slag of cupric and iron, and reaction slag is realized mixing;The slag of monitoring reaction in real time, by regulating and controlling simultaneously
Ensure (a) and (b) two parameters, the slag after the completion of being reacted;
Corresponding (a):The reaction slag temperature of cupric and iron is 1410 DEG C;
(b):Cupric and iron reaction slag basicity CaO/SiO2Ratio is 1.5, in claimed range;Metallic iron in slag
Content is 1.8%.
Step 2, separation and recovery uses method five:Slag after the completion of reaction is subjected to following steps:
Slag after the completion of reaction is poured into insulation slag ladle, is incubated 41min, the outer slag treatment of stove is carried out, carries out as follows
Step:
(1) sedimentation cooling:Slag after the completion of reaction naturally cools to room temperature, obtains slow cooling slag;Copper-rich is deposited to reaction
The bottom of device, form copper-rich and stick together;Iron containing silicate minerals mutually float;It is rich iron that copper-rich, which sticks together with slow cooling slag among silicate mineral,
Phase, while generate component containing zinc, component containing indium, bismuth-containing component and leaded component;
(2) separate:The copper-rich that artificial taking-up is deposited in bottom is sticked together, and is reduced directly, and after magnetic separation separation iron, product, which is sent to, to be turned
Stove;
(3) the silicate mineral phase on top is manually taken out, is used as cement raw material;
(4) component containing zinc, component containing indium, bismuth-containing component and leaded component volatilization, into fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 94%, and the rate of recovery of zinc is 93%, and the rate of recovery of lead is
94%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 93%, and golden accumulation rate is 94%, and silver-colored accumulation rate is 92%.
Embodiment 6
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Cold conditions zinc smelting dreg (iron vitriol slag, goethite slag, bloodstone slag after pickling) is added and exchanged
Electric arc furnaces, while ferro-alloy cinder caused by ferro-alloy cinder caused by cold conditions smelting ferrovanadium and smelting duriron is added, formed mixed
Slag is closed, while adds copper sulfide concentrate and oxidation copper concentrate;Mixing slag is heated to molten condition, cupric is formed and iron is anti-
Slag is answered, and reaction slag is blown argon-nitrogen gaseous mixture, mixing;The slag of monitoring reaction in real time, is ensured simultaneously by regulation and control
(a) (b) two parameter, slag after the completion of being reacted;
Corresponding (a):Cupric is 1040 DEG C with iron reaction slag temperature, and it is 400 DEG C that preheating temperature is added into reaction slag
Oxygen-enriched air and heavy oil, add melting slag containing copper converting, temperature is risen to 1330 DEG C;
(b):Cupric and iron reaction slag basicity CaO/SiO2Ratio is 0.1, to reaction slag in add alkaline iron ore concentrate,
High calcium red mud after converter mud, alkaline pre-reduced pellet, removing sodium, cupric is reacted slag basicity ratio with iron and rise to 0.4;Slag
Middle metal Ferrum content is 0.9%.
Step 2, separation and recovery uses method one:18min is incubated, by the slag natural subsidence after the completion of reaction, slag-gold point
From, acquisition molten state copper-rich phase, Fe-riched phase and Iron containing silicate minerals phase, while generate component containing zinc, component containing indium, bismuth-containing group
Divide and leaded component volatilization is reclaimed into flue dust, carry out following steps:
(1) silicate mineral mutually uses the method A of step S2 separation and recovery methods one, and cement raw material is made in water quenching;
(2) molten state copper-rich phase, it is sent to converter copper metallurgy;
(3) melting Fe-riched phase pours into direct reduction iron making after attemperator cooling;
(4) component containing zinc, component containing indium, bismuth-containing component, leaded component, component containing sodium and component volatilization containing potassium, into cigarette
Dirt reclaims.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 95%, and the rate of recovery of zinc is 93%, and the rate of recovery of lead is
93%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 92%, and golden accumulation rate is 93%, and silver-colored accumulation rate is 91%, sodium
The rate of recovery is 91%, and the rate of recovery of potassium is 92%.
Embodiment 7
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (cold conditions zinc vertical retorting clinker) is added into mineral hot furnace, while adds slag notch
Clinker caused by clinker caused by the smelting ferro-niobium of acquisition and Smelting Ferromolybdenum, mixing slag is formed, while add oxidation copper concentrate
With copper-contained material (setting form, lead copper matte);Mixing slag is heated to molten condition, forms the reaction slag of cupric and iron, and
Make reaction slag nitrogen-blow, realize mixing;The slag of monitoring reaction in real time, ensure (a) and (b) two ginsengs simultaneously by regulation and control
Number, the slag after the completion of being reacted;
Corresponding (a):The temperature of the reaction slag of cupric and iron is 1320 DEG C;
(b):The basicity CaO/SiO of the reaction slag of cupric and iron2Ratio is 0.8, in claimed range;Using 200
DEG C air spray into the μ m coal powder of granularity≤150, and spray into natural gas, metal Ferrum content is 1.4% in slag.
Step 2, separation and recovery uses method four:29min is incubated, by slag natural subsidence, slag-gold separates to obtain molten state richness
Copper phase, Fe-riched phase, Iron containing silicate minerals phase, while component containing zinc, leaded component, bismuth-containing component and component containing indium are generated, enter
Enter flue dust to be reclaimed, carry out following steps:
(1) molten state copper-rich phase, converter copper metallurgy is sent;
(2) molten state Fe-riched phase specifically uses the method in step S2 separation and recovery method one with Iron containing silicate minerals
F, after water quenching, the raw material as direct reduction iron making;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 94%, and the rate of recovery of zinc is 94%, and the rate of recovery of lead is
95%, the rate of recovery of indium is 95%, and the rate of recovery of bismuth is 93%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 92%.
Embodiment 8
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the melting cyclone smelting clinker obtained by slag notch) is added into blast furnace,
The blast furnace slag and electric furnace slag obtained by slag notch is added simultaneously, forms mixing slag, while add oxidation copper concentrate;With preheating
Temperature is 600 DEG C of air, and injection granularity is 20mm bituminous coal and coal dust, and mixing slag is heated into molten condition, forms cupric
With the reaction slag of iron, and make reaction slag realize mixing;The slag of monitoring reaction in real time, ensure (a) and (b) simultaneously by regulation and control
Two parameters, the slag after the completion of being reacted;
Corresponding (a):The temperature of the reaction slag of cupric and iron is 1330 DEG C;
(b):The basicity CaO/SiO of the reaction slag of cupric and iron2Ratio is 1.0, in claimed range;It is golden in slag
It is 2.5% to belong to iron content.
Step 2, separation and recovery uses method three:32min is incubated, by slag heat preservation settlement, slag-gold separation, obtains copper-rich
Phase and middle and upper part Iron containing silicate minerals phase and Fe-riched phase, while generate component containing zinc, leaded component, bismuth-containing component and group containing indium
Point, reclaimed into flue dust, carry out following steps:
(1) molten state Iron containing silicate minerals phase slag, smelting apparatus is poured into, carries out the outer slag treatment of stove, it is specific using step
The rapid method B of S2 separation and recovery methods one, the slag of middle and upper part is all returned to cupric reaction slag, as hot flux for metallurgy,
Cupric and iron reaction slag composition are adjusted, controls its temperature;
(2) molten state copper-rich phase, converter or converting furnace copper metallurgy are sent to;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery;
(4) after Fe-riched phase carries out water quenching or air cooling or pours into attemperator slow cooling, as blast furnace ironmaking raw material or directly also
Original ironmaking.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 95%, and the rate of recovery of zinc is 96%, and the rate of recovery of lead is
96%, the rate of recovery of indium is 95%, and the rate of recovery of bismuth is 94%, and golden accumulation rate is 93%, and silver-colored accumulation rate is 92%.
Embodiment 9
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the melting blast-furnace cinder obtained by slag notch) joining side is blown back and turned
Stove, while the molten state blast furnace slag and VD slags obtained by slag notch is added, mixing slag is formed, while add copper sulfide concentrate;
Mixing slag is heated to molten condition, forms the reaction slag of cupric and iron, blowing preheated temperature is 400 DEG C of argon gas, is made
Slag realizes mixing;The slag of monitoring reaction in real time, ensure (a) and (b) two parameters simultaneously by regulation and control, after the completion of being reacted
Slag;
Corresponding (a):The reaction slag temperature of cupric and iron is 1340 DEG C;
(b):The reaction slag basicity CaO/SiO of cupric and iron2Ratio is 1.2, is met the requirements;It is 300 with preheating temperature
DEG C air blown granularity be 20mm char particle, metal Ferrum content is 2.7% in slag.
Step 2, separation and recovery uses method two:39min is incubated, slag natural subsidence, is melted slag-gold separation
The iron content slag of state copper-rich phase, the Fe-riched phase of middle and upper part and Iron containing silicate minerals phase, at the same generate component containing zinc, leaded group
Point, bismuth-containing component and component containing indium, into fume recovery, progress following steps:
(1) the iron content slag of middle and upper part pours into smelting apparatus, using method C in step S2 recovery methods one, middle and upper part slag
Pour devitrified glass;
(2) bottom molten state copper-rich phase, converter copper metallurgy is sent to, is sent to converter copper metallurgy;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 97%, and the rate of recovery of zinc is 96%, and the rate of recovery of lead is
95%, the rate of recovery of indium is 94%, and the rate of recovery of bismuth is 93%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 93%.
Embodiment 10
A kind of method of the production containing the slag melting and reducing of zinc and iron, comprises the following steps:
Step 1, clinker mixes:Thermal insulation pit is added by zinc smelting dreg (the melting electroslag obtained by slag notch), simultaneously
The molten steel slag obtained by slag notch is added, forms mixing slag, while adds oxidation copper concentrate and copper-contained material (pyrometallurgical essence
Refine slag);With the oxygen-enriched air that preheating temperature is 600 DEG C, granularity≤150 μm bituminous coal is blown, mixing slag is heated to molten
State, cupric slag is formed, and slag is realized mixing;Monitoring slag in real time, regulation and control ensure (a) and (b) two parameters simultaneously, obtained
Slag after the completion of must reacting;
Corresponding (a):The temperature of cupric reaction slag is 1430 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio is 1.5, in claimed range;Metallic iron contains in slag
Measure as 1.6%.
Step 2, separation and recovery uses method five:Slag after the completion of reaction is subjected to following steps:
(1) sedimentation cooling:12min is incubated, slag is cooled to room temperature, obtains slow cooling slag;Copper-rich phase is deposited to reaction unit
Bottom, formed copper-rich stick together;Iron containing silicate minerals mutually float;It is richness that copper-rich phase metal, which sticks together with slow cooling slag among silicate mineral,
Iron phase, while generate component containing zinc and leaded component;
(2) separate:The copper-rich that artificial taking-up is deposited in bottom sticks together;After the Fe-riched phase layer direct-reduction at middle part, magnetic separation separation
Metallic iron, mine tailing return to copper system system;
(3) the Iron containing silicate minerals phase on top is manually taken out, is used as cement raw material;
(4) component containing zinc, leaded component, bismuth-containing component and component containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 95%, and the rate of recovery of zinc is 94%, and the rate of recovery of lead is
95%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 93%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 91%.
It is to be appreciated that the description carried out above to the specific embodiment of the present invention is simply to illustrate that the skill of the present invention
Art route and feature, its object is to allow those skilled in the art to understand present disclosure and implement according to this, but
The present invention is not limited to above-mentioned particular implementation.Every various change made within the scope of the claims is repaiied
Decorations, it should all cover within the scope of the present invention.
Claims (10)
- A kind of 1. method of the production containing the slag melting and reducing of zinc and iron, it is characterised in that comprise the following steps:S1, clinker mixing:By zinc smelting dreg, add in the melting reaction device that attemperator or slag can flow out, and add lead One or more formed in metallurgical slag, blast furnace slag, slag and ferroalloy slag mixes slag, while adds oxygen into mixing slag Change one or both of copper mineral, copper sulfide mineral, copper-contained material, be well mixed, form reaction slag, in real time monitoring reaction Slag, make reaction slag by regulation and control while meet two conditions of a and b, the slag after the completion of being reacted;Wherein, a:The temperature of regulation and control reaction slag is 1100~1450 DEG C;b:The basicity CaO/SiO of regulation and control reaction slag2Ratio=0.15~1.8;S2, separation and recovery:The slag that step S1 is obtained, 5~50min is incubated, sedimentation separation, obtains middle and upper part Iron-containing silicate ore deposit Thing phase, bottom copper-rich phase, middle and lower part Fe-riched phase, while generate component containing zinc, leaded component, the cigarette of component containing indium and bismuth-containing component Dirt, the migration of gold and silver component, enrichment enter copper-rich phase;Each phase is recycled.
- 2. the method for the production according to claim 1 containing the slag melting and reducing of zinc and iron, it is characterised in that:In step S1 In, condition a regulation and control method is:When the temperature of reaction slag<At 1100 DEG C, by the heating function of reaction unit itself, or into slag add fuel or Zinc smelting dreg, molten copper slag, melting nickel fibers slag, fusion of lead metallurgical slag, molten blast furnace slag, molten steel slag, molten iron is melted to close The one or more of golden slag, when spraying into fuel, while the oxidizing gas of preheating is sprayed into, the temperature of reaction slag is reached 1100 In the range of~1450 DEG C;When the temperature of reaction slag>At 1450 DEG C, copper-contained material, zinc smelting dreg, lead-containing material, nickel smelting are added into reaction slag The one or more in slag, blast furnace slag, slag, ferroalloy slag, flux for metallurgy, ferrous material, fluorine-containing material are refined, make mixing slag Temperature reach in the range of 1100~1450 DEG C;In step sl, condition b regulation and control method is:As the basicity CaO/SiO of reaction slag2Ratio<When 0.15, alkaline material and/or alkaline iron content are added into reaction slag Material;As the basicity CaO/SiO of reaction slag2Ratio>When 1.8, acid material and/or iron-containing acidic thing is added into reaction slag Material.
- It is 3. according to claim 1 by the method containing zinc and the mixing slag recovery valuable component of iron, it is characterised in that:Institute Attemperator is stated as dumpable melting reaction slag filling or thermal insulation pit;The melting reaction device that the slag can flow out is rotatable melting reaction device or the melting with cinder notch or iron mouth Reaction unit;Wherein, the rotatable melting reaction device is converter, melting reaction slag ladle;It is described to carry cinder notch or iron mouth The melting reaction device that slag can flow out be plasma heating furnace, direct current electric arc furnace, ac arc furnace, mineral hot furnace, blast furnace, blast furnace, Induction furnace, furnace cupola, side-blowing bath smelting furnace, bottom blowing molten pool smelting furnace, top-blown bath smelting furnace, reverberatory furnace, Ausmelt furnace, Isa furnace, watt button can be in husband's bath smelting furnace, side-blown rotary furnace, bottom blowing rotary furnace, top blast rotary furnace one or more.
- 4. the method for the production according to claim 1 containing the slag melting and reducing of zinc and iron, it is characterised in that:In the step In rapid S1, while meeting the condition a and b, should meet simultaneously in the slag copper and ferriferous oxide be reduced to metallic copper and FeO, metal Ferrum content in slag<3%.
- 5. the method for the production according to claim 1 containing the slag melting and reducing of zinc and iron, it is characterised in that:The zinc smelting It is one or both of clinker caused by zinc hydrometallurgy, clinker caused by pyrometallurgy of zinc to refine slag;Zinc smelting dreg be molten state or Hot or cold conditions, melting pyrometallurgy of zinc slag are obtained by cyclone smelting stove, blast furnace, fuming furnace, electric furnace slag notch, hot zinc abstraction Slag is obtained by Rotary Kiln discharging opening, or zinc smelting dreg is heated into molten condition;Wherein, clinker caused by the zinc hydrometallurgy is siderotil after zinc leaching residue, volatilization kiln slag, copper-cadmium slag, iron vitriol slag, pickling One or more in slag, goethite slag, bloodstone slag, clinker caused by the pyrometallurgy of zinc are zinc vertical retorting clinker, vortex One or more in smelting slag, blast-furnace cinder, fuming furnace clinker, electroslag;Clinker caused by the zinc hydrometallurgy is equal Drying, dewater treatment need to be passed through;Cyclone smelting clinker, blast-furnace cinder, fuming furnace clinker, electroslag are obtained by smelting furnace slag notch , volatilization kiln slag is obtained by Rotary Kiln discharging opening, and zinc vertical retorting clinker is obtained by perpendicular tank discharging opening;The copper oxide mineral is the one or more in cuprite, black copper ore, malachite, chessy copper, chrysocolla, blue stone;The copper sulfide mineral is vitreous copper, covellite, chalcopyrite, bornite, enargite, the one or more of tetrahedrite.
- 6. the method for the production according to claim 2 containing the slag melting and reducing of zinc and iron, it is characterised in that:The cupric Material is copper ashes, nominal group process, blister copper pyro-refining slag, zinc smelting dreg, zinc abstraction cigarette ash and dirt mud, lead zinc tailings, lead smelting It is slag, lead copper matte, setting form, fire refining of crude lead slag, lead smelting ash and dirt mud, lead-acid battery, Copper making cigarette ash and dirt mud, miscellaneous Copper, cupric rubbish, containing the one or more in copper circuit board, tin metallurgical slag, nickel fibers slag, tailing.The copper ashes is matte smelting " caused by clinker, clinker, pyrogenic process dilution clinker, copper ashes flotation caused by " blowing of copper sulphur " One or more in tailings, wet type copper smelting slag;The flux for metallurgy is containing CaO or SiO2Mineral and clinker, preferably quartz sand, quartz sand containing gold and silver, red mud, removing sodium One or more in high calcium red mud, carbide slag, dolomite or lime stone afterwards;The ferrous material is common iron ore concentrate, common iron ore concentrate DRI, common iron ore concentrate sintered ore deposit, common iron ore concentrate Pellet, common iron ore concentrate metallized pellet, the carbon containing pre-reduced pellet of common iron ore concentrate, slag, zinc smelting dreg, coke smelt cigarette After dirt and dirt mud, steel flue dust and dirt mud, nickel fibers slag, copper ashes, lead metallurgical slag, zinc smelting dreg, tin metallurgical slag, red mud, removing sodium One or more in high calcium red mud, coal dust ash, pyrite cinder;The nickel fibers slag is Ni-B alloy slag caused by " matte smelting " technique, the dilution stove after the blowing of " nickel convering of copper ice " technique It is one or more in nickel sedimentation clinker caused by slag, top blow smelting;The lead metallurgical slag is fuming furnace clinker and leaded smelting slag, wherein, " reduction of ISP imperial smelting furnaces " or " sintering deposit drum Wind furnace reduction " or " solid-state high lead dross reduction " or " liquid high lead dross reduction " technique produce leaded smelting slag, and leaded smelting slag leads to Cross fuming furnace and smelt the leaded fuming slag of generation;The steel flue dust and dirt mud drum include blast furnace gas mud, bof sludge, electric furnace dust mud, hot/cold rolled sludge, sintering dust, Pelletizing dust, go out ironworks dust, blast furnace dust, electric stove dust ash, steel rolling iron scale;The blast furnace slag, slag and ferroalloy slag are molten state or cold conditions, wherein, blast furnace slag, slag and the ferroalloy of molten state Slag is obtained by slag notch, or the blast furnace slag, slag and ferroalloy slag of cold conditions are heated into molten condition;The slag be molten iron pre-desulfurization slag, vessel slag, electroslag, VOD/VAD slags, VD slags, one kind in tundish waste or It is a variety of;The ferro-alloy cinder is caused clinker in ferroalloy production process, including smelts clinker, smelting caused by carbon ferromanganese Refine clinker caused by ferrochrome, clinker caused by smelting ferronickel, clinker caused by smelting ferrovanadium, clinker, smelting caused by smelting duriron Clinker caused by clinker caused by smelting ferro-niobium and Smelting Ferromolybdenum;The fluorine-containing material is fluorite, CaF2, one or more in fluorine-containing blast furnace slag;The copper-contained material, ferrous material and fluorine-containing material are pelletizing or granular material or granulation;Wherein, granularity≤150 μm of granular material, granular material granularity are 5-25mm, and granular material is sprayed into a manner of being blown, Granular material is added in a manner of being blown or feeding intake, and is loaded into gas as the argon gas of preheating, nitrogen, reducibility gas, oxidisability gas One or more in body, preheating temperature are 0-1200 DEG C.
- 7. the method for the production according to claim 2 containing the slag melting and reducing of zinc and iron, it is characterised in that:The alkalescence Material is pulverized limestone, one or more of in high calcium red mud, carbide slag, dolomite dust or calcium lime powder after red mud, removing sodium;The alkali Property ferrous material be alkaline sintering deposit, slag, ferroalloy slag, alkaline iron ore concentrate, alkaline pre-reduced pellet, alkalinous metal ball One or more in group, alkali blast furnace slag;The acid material is the one or more in silica, flyash, gangue;The iron-containing acidic material sinters to be acid Ore deposit, acid iron ore concentrate, acid pre-reduced pellet, acid metal pellet, copper ashes, lead metallurgical slag, zinc smelting dreg, nickel fibers slag, One or more in tin metallurgical slag, ferroalloy slag, acid blast furnace slag.
- 8. according to any described methods produced containing the slag melting and reducing of zinc and iron of claim 1-7, it is characterised in that:Separation and recovery in step s 2 is handled as follows:Containing copper-rich phase described in hot or cold conditions, after being sent to converter or converting furnace copper metallurgy, or slow cooling crushing-magnetic selection separation metallic iron Converter or converting furnace copper metallurgy are sent to again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, are reduced directly, reduction Product is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;The component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium, in the form of an oxide into fume recovery;Containing the Iron containing silicate minerals phase and/or the Fe-riched phase, slag is carried out using any of following methods A-G Processing:Method A:After water quenching or air cooling, cement raw material is directly used in:Method B:Return in reaction mixing slag and be used as hot flux for metallurgy:Method C:For pouring devitrified glass or as mineral wool;Method D:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device Or slag is poured into attemperator, into iron content slag, it is blown into temperature and is 0~1200 DEG C of preheating oxidizing gas, and ensure Silicate slag temperature>1460℃;When slag ferrous oxide content<1%, the slag after being aoxidized;It is molten after the oxidation Slag Direct Air-Cooled or water quenching, as the additive or clinker in slag cements, cement regulator, manufacture of cement;Method E:For producing the clinker of high added value, method is as follows:E-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device or Slag is poured into attemperator, into slag, adds molten steel slag, lime, lime stone, ferro-alloy cinder, flyash, basic iron One or more after lean ore, bauxite, molten blast furnace slag, red mud, removing sodium in high calcium red mud or carbide slag, are sufficiently mixed, obtain Obtain slag mixed material;E-2, preheating temperature is blown into as 0~1200 DEG C of oxidizing gas into the slag mixed material, and ensure that slag mixes Close temperature of charge>1460℃;Work as ferrous oxide content<1%, the slag after being aoxidized;E-3, to the slag after the oxidation, carry out air cooling or water quenching, the clinker of high added value be made;Method F:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is as blast furnace ironmaking raw material or directly Reduction iron production raw material:By iron content slag air cooling, water quenching or the slow cooling of the Iron containing silicate minerals phase and/or the Fe-riched phase Afterwards, as blast furnace ironmaking or direct reduction iron making raw material, after direct-reduction, using molten point of magnetic separation separation or electric furnace, magnetic separation product For metallic iron and mine tailing, molten point of electric furnace, product is molten iron and slag;Or, after the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is poured into attemperator, use is following Method is separated:The modified magnetic separation separation of slag:Slag into attemperator, it is 0~1200 DEG C to be blown into preheating temperature Oxidizing gas, and ensure slag temperature>1250 DEG C, complete the conversion of magnetic iron ore in slag;By the slag slow cooling after oxidation extremely Room temperature, crush, magnetic separation, product is magnetite concentrate and mine tailing, and mine tailing is as construction material;Method G:The iron content slag fused reduction iron-smelting of the Iron containing silicate minerals phase and/or the Fe-riched phase, including it is as follows Step:G-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device or Slag is poured into attemperator, ferrous material, reducing agent are added into iron content slag, carries out melting and reducing, in real time monitoring reaction Slag, meet following condition simultaneously by regulation and control:The temperature for reacting slag is 1350~1670 DEG C and the basicity of reaction slag CaO/SiO2Ratio=0.6~2.4, the slag after the completion of being reacted;G-2, the oxidizing gas into slag after blowing preheated carry out melting and reducing, the slag formed after reduction, wherein:Oxidation Property gas preheating temperature be 0~1200 DEG C, and during injection, meet following condition simultaneously by regulation and control:Reaction is completed The temperature of slag afterwards is 1350~1670 DEG C of basicity CaO/SiO with the slag after the completion of reaction2Ratio=0.6~2.4;G-3, separated and recovered using one kind in following two methods:Method I:Mixing slag after reduction is poured into insulation slag ladle, is slowly cooled to room temperature, obtains slow cooling slag;Metallic iron settles To the bottom of reaction unit, form iron and stick together;By containing metal iron layer in remaining slow cooling slag, 20~400 μm of granularity is crushed to, ore grinding, Residual metallic iron and mine tailing are isolated in magnetic separation;Method II:Mixing slag after reduction, cooling-sedimentation, slag-gold separation, obtain molten iron and the slag after reduction;After reduction Slag, according to the one or more in A~E, carry out slag treatment;Molten iron is sent to converter or electric furnace steel making;Or, containing the Fe-riched phase water quenching or air cooling or pour into attemperator slow cooling or acquisition is combined with gravity treatment through manual sorting, Copper raw material or magnetic separation separation are carried as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation As copper metallurgy or the raw material of direct reduction iron making after metallic iron;In floatation process, float product is containing copper concentrate and iron ore concentrate, copper Concentrate returns to copper metallurgy system, and iron ore concentrate is as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material; Wherein, in Direct Reduction, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to copper metallurgy system;The Direct Reduction is using the conduct of any of rotary hearth furnace, tunnel cave, car-bottom furnace, shaft furnace, rotary kiln, induction furnace Reduction apparatus, using gas base or coal base reduction technology, gas base is natural gas and/or coal gas, coal base be anthracite, bituminous coal, lignite, One or more in coking coal, coke powder, coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8~ 1.5。
- 9. the method for the production according to claim 8 containing the slag melting and reducing of zinc and iron, it is characterised in that:Described step In rapid S2, the type of cooling is natural cooling or rotation cooling or centrifugation cooling, subsidence style be natural subsidence or spun down or Centrifugal sedimentation;It is described to be well mixed to mix or being stirred naturally, it is stirred and is mixed for argon gas stirring, nitrogen gas stirring, nitrogen-argon gas Close the one or more in gas agitating, reducibility gas stirring, oxidizing gas stirring, electromagnetic agitation, mechanical agitation.
- 10. the method for the production according to claim 8 containing the slag melting and reducing of zinc and iron, it is characterised in that:The combustion Material and the one or more that reducing agent is in solid, liquid or gaseous fuel, are sprayed into, the injection in a manner of being blown or feeding intake Gas is loaded into as the one or more in the oxidizing gas, nitrogen or argon gas of preheating, the temperature of the preheating is 0~1200 ℃;The solid fuel and the one or more that reducing agent is in coal dust, coke powder, coke, flyash, bituminous coal or anthracite, shape Shape is granular or powdery, and granular material granularity is 5~25mm, and granular material granularity is≤150 μm, the liquid fuel and reduction Agent is heavy oil, and the gaseous fuel and reducing agent are coal gas and/or natural gas;The oxidizing gas is the air of preheating, oxygen, oxygen-enriched air, argon gas-air, argon-oxygen, nitrogen-air, nitrogen One kind in gas-oxygen.
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US11746042B2 (en) | 2021-06-29 | 2023-09-05 | Beijing University Of Technology | Method for synergistically preparing Ferrosilicon alloy and glass-ceramics from photovoltaic waste slag and non-ferrous metal smelting iron slag |
CN113582561B (en) * | 2021-10-08 | 2021-12-10 | 天津市新天钢钢铁集团有限公司 | Method for preparing slag micro powder raw material added outside sintering machine top ash furnace |
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CN114196828A (en) * | 2021-10-29 | 2022-03-18 | 昆明理工大学 | FeO-SiO based on high FeO content2Vulcanization volatilization method of tin-containing material of-CaO ternary system slag |
CN114990330A (en) * | 2022-05-27 | 2022-09-02 | 中国恩菲工程技术有限公司 | Chromium slag harmless recycling treatment method, active micro powder material composition and active micro powder material |
CN115404297A (en) * | 2022-09-22 | 2022-11-29 | 华北理工大学 | Method for co-processing fly ash and blast furnace cloth bag fly ash |
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CN116103511A (en) * | 2022-12-29 | 2023-05-12 | 东北大学 | Method for smelting and recycling ferronickel by using alumina carrier waste lithiation catalyst and red mud |
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