CN107699699A - The method of zinc abstraction clinker melting and reducing production - Google Patents

The method of zinc abstraction clinker melting and reducing production Download PDF

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Publication number
CN107699699A
CN107699699A CN201710935535.1A CN201710935535A CN107699699A CN 107699699 A CN107699699 A CN 107699699A CN 201710935535 A CN201710935535 A CN 201710935535A CN 107699699 A CN107699699 A CN 107699699A
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slag
copper
iron
furnace
zinc
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张力
张武
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Northeastern University China
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Northeastern University China
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Priority to CN201710935535.1A priority Critical patent/CN107699699A/en
Priority to PCT/CN2017/115646 priority patent/WO2019071791A1/en
Publication of CN107699699A publication Critical patent/CN107699699A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B11/00Obtaining noble metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B13/00Obtaining lead
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B19/00Obtaining zinc or zinc oxide
    • C22B19/30Obtaining zinc or zinc oxide from metallic residues or scraps
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/10Obtaining alkali metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B30/00Obtaining antimony, arsenic or bismuth
    • C22B30/06Obtaining bismuth
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B58/00Obtaining gallium or indium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The present invention discloses a kind of method of zinc abstraction clinker melting and reducing production.It comprises the following steps:S1, by zinc smelting dreg, add in the melting reaction device that attemperator or slag can flow out, and add calcium system mineral and additive, it is heated to molten state, the one or more added simultaneously in copper oxide mineral, copper sulfide mineral, copper-contained material, the slag of monitoring reaction in real time, by regulating and controlling to react the temperature and basicity CaO/SiO of slag2Ratio, obtain slag;S2, obtained slag, sedimentation separation obtain Iron containing silicate minerals phase, copper-rich phase and Fe-riched phase and enter copper-rich phase containing zinc, leaded, bismuth-containing and the flue dust containing indium, the migration of gold and silver component, enrichment, and separating treatment is carried out to each phase.The present invention can not only reduce Copper in Slag (Copper in Slag<0.1wt%), and the high efficiente callback of the components such as copper, iron, gold, silver, lead, zinc, indium, bismuth, sodium, potassium can be realized, obtains low copper ferrous material, metal recovery rate is high, and production cost is low, environment-friendly, and economic well-being of workers and staff is high.

Description

The method of zinc abstraction clinker melting and reducing production
Technical field
The invention belongs to comprehensive utilization of resources and slag metallurgical technology field, and in particular to a kind of zinc abstraction clinker melting is also The method of original production.
Background technology
Zinc abstraction technique includes zinc hydrometallurgy and two kinds of techniques of zinc vertical retorting, and two kinds of techniques produce a large amount of zinc abstraction clinkers, Iron vitriol slag, goethite slag, bloodstone slag etc. wherein after zinc hydrometallurgy generation zinc leaching residue, iron vitriol slag, pickling, zinc vertical retorting produces Zinc vertical retorting clinker.Zinc abstraction clinker contains the secondary resources such as copper, iron, zinc, lead, indium, gold, silver, and wherein iron content is up to 50%, Payable grade (payable grade, the iron content of remote super iron ore>26wt%), copper content is up to 2%, remote super copper mine payable grade (payable grade, copper content>0.2wt%), Zn content is up to 25%.At present, zinc smelting dreg is using Rotary Kiln, fuming furnace, air blast The techniques such as stove, cyclone smelting carry out processing recovery, the only component such as recovery section lead, zinc, silver, and it is valuable not account for copper, iron, gold etc. The recovery of component, and high energy consumption, pollution are big.
At present, a large amount of zinc abstraction clinker accumulations, zinc abstraction clinker contain plurality of heavy metal ion, not only bring serious ring Border is polluted, and causes the wasting of resources.Therefore, how to clean, efficiently using zinc abstraction clinker recovery valuable component be one urgently The problem of to be solved.
The content of the invention
(1) technical problems to be solved
In order to solve the above mentioned problem of prior art, the present invention provides a kind of side of zinc abstraction clinker melting and reducing production Method, this method can make full use of liquid slag physics thermal resource and hot flux for metallurgy, by handling zinc smelting dreg and cupric oxide Mineral, metallurgical slag, copper smelting by pyrometallurgy and ironmaking are realized, Copper in Slag (Copper in Slag can be reduced<0.1wt%), at the same realize copper, The high efficiente callback of the components such as iron, lead, zinc, gold, silver, indium, bismuth, sodium, potassium, metal recovery rate is high, and production cost is low, environment-friendly, Economic well-being of workers and staff is high.
(2) technical scheme
In order to achieve the above object, the main technical schemes that the present invention uses are as follows:
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
S1, clinker mixing:By zinc smelting dreg, add in the melting reaction device that attemperator or slag can flow out, and add Enter calcium system mineral and additive, slag is heated to molten condition, forms the reaction slag of cupric and iron, while adds cupric oxide One or more in mineral, copper sulfide mineral, copper-contained material, it is well mixed, and the slag of monitoring reaction in real time, made by regulation and control Reaction slag meets two conditions of a and b, the slag after the completion of being reacted simultaneously;
Wherein, a:The temperature of regulation and control reaction slag is 1100~1450 DEG C;
b:The basicity CaO/SiO of regulation and control reaction slag2Ratio=0.2~2.0;
S2, separation and recovery:The slag that step S1 is obtained, is incubated 5~50min, and sedimentation separation obtains middle and upper part iron content silicic acid Salt mineral facies, bottom copper-rich phase and middle and lower part Fe-riched phase, while produce component containing zinc, leaded component, bismuth-containing component and group containing indium The flue dust divided, the migration of gold and silver component, enrichment enter copper-rich phase;Each phase is recycled.
According to the present invention, in step sl, condition a regulation and control method is:
When the temperature of reaction slag<At 1100 DEG C, by the heating function of reaction unit itself, or combustion is added into slag Material or melting zinc smelting dreg, make the temperature of reaction slag reach in the range of 1100~1450 DEG C;
When the temperature of reaction slag>At 1450 DEG C, to reaction slag in add copper-contained material, zinc smelting dreg, flux for metallurgy, One or more in ferrous material, copper oxide mineral, fluorine-containing material, the temperature of reaction slag is set to reach 1100~1450 DEG C of models In enclosing;
In step sl, condition b regulation and control method is:
As the basicity CaO/SiO of reaction slag2Ratio<When 0.2, alkaline material, alkaline oxygenated is added into reaction slag One or more in copper mineral, copper sulfide mineral, copper-contained material, alkaline ferrous material;
As the basicity CaO/SiO of reaction slag2Ratio>When 2.0, acid material, acidic oxidation are added into reaction slag One or more in copper mineral, acid cure copper mineral, iron-containing acidic material, acid material containing gold and silver.
According to the present invention, the attemperator is one or both of dumpable melting reaction slag filling, thermal insulation pit;
The melting reaction device that the slag can flow out is that dumpable melting reaction device or bottom carry cinder notch or iron The fixed melting reaction device of mouth;
The dumpable melting reaction device is one or both of converter, melting reaction slag ladle;
The fixed melting reaction device with cinder notch or iron mouth is plasma heating furnace, direct current electric arc furnace, alternating current arc Stove, mineral hot furnace, blast furnace, blast furnace, induction furnace, furnace cupola, side-blowing bath smelting furnace, bottom blowing molten pool smelting furnace, top-blown bath melt Furnace, reverberatory furnace, Ausmelt furnace, Isa furnace, watt button can husband's bath smelting furnace, side-blown rotary furnace, bottom blowing rotary furnace, top blast time One or more in converter.
According to the present invention, in the step S1, while meeting the condition a and b, should meet simultaneously in the slag Copper and ferriferous oxide are reduced to metallic copper and FeO, metal Ferrum content in slag<3%.
By adding one or both of reducing agent, ferrous material containing solid carbon, reducing agent dosage is molten in slag Copper and ferriferous oxide are reduced to metallic copper and FeO theoretical amount 110~140% in slag;The carbon containing ferrous material is steel Dirt mud and cigarette ash, the carbon containing pre-reduced pellet of iron ore concentrate, iron ore concentrate carbonaceous metallized pellet, zinc hydrometallurgy volatilization kiln slag, coke-fired furnace Dirt mud and cigarette ash.
According to the present invention, the zinc abstraction clinker is clinker caused by zinc hydrometallurgy, in clinker caused by pyrometallurgy of zinc It is one or two kinds of;Zinc abstraction clinker is molten state or hot or cold conditions, and melting pyrometallurgy of zinc slag slag is by cyclone smelting stove, air blast Stove, fuming furnace, electric furnace slag notch are obtained, and hot zinc smelting dreg is obtained by Rotary Kiln discharging opening, perpendicular tank slag hole, or by zinc abstraction Slag is heated to molten condition;
Wherein, clinker caused by the zinc hydrometallurgy is iron after zinc leaching residue, volatilization kiln slag, copper-cadmium slag, iron vitriol slag, pickling One or more in alum slag, goethite slag, bloodstone slag, clinker caused by the pyrometallurgy of zinc are zinc vertical retorting clinker, rotation One or more in whirlpool smelting slag, blast-furnace cinder, fuming furnace clinker, electroslag;Clinker caused by the zinc hydrometallurgy It is both needed to by drying, dewater treatment, cyclone smelting clinker, blast-furnace cinder, fuming furnace clinker, electroslag are by smelting furnace slag notch Obtain, volatilization kiln slag is obtained by Rotary Kiln discharging opening, and zinc vertical retorting clinker is obtained by perpendicular tank discharging opening;
Calcium system mineral be lime, lime stone, dolomite, carbide slag, red mud, one kind after removing sodium in high calcium red mud or It is several;
The additive is SiO2、MgO、FeO、Fe2O3、MnO2、Al2O3、TiO2、P2O5、Fe、Na2One kind or several in O Kind;
The copper oxide mineral include cuprite, black copper ore, malachite, chessy copper, chrysocolla, one kind in blue stone or It is a variety of;The copper sulfide mineral includes vitreous copper, covellite, chalcopyrite, bornite, enargite, one kind in tetrahedrite or more Kind.
According to the present invention, the copper-contained material is copper ashes, nominal group process, blister copper pyro-refining slag, zinc smelting dreg, zinc abstraction Cigarette ash and dirt mud, lead zinc tailings, lead metallurgical slag, lead copper matte, setting form, fire refining of crude lead slag, lead smelting ash and dirt mud, lead Sour battery, Copper making cigarette ash and dirt mud, composition brass, cupric rubbish, containing in copper circuit board, tin metallurgical slag, nickel fibers slag, tailing It is one or more of;
The copper ashes is matte smelting " caused by clinker, clinker, pyrogenic process dilution clinker, copper ashes caused by " blowing of copper sulphur " One or more in flotation tailings, wet type copper smelting slag;
The flux for metallurgy is containing CaO or SiO2Mineral and clinker, preferably quartz sand, quartz sand containing gold and silver, red mud, One or more after removing sodium in high calcium red mud, carbide slag, dolomite or lime stone;
The ferrous material is common iron ore concentrate, common iron ore concentrate DRI, common iron ore concentrate sintered ore deposit, common iron Concentrate pellet ore, common iron ore concentrate metallized pellet, the carbon containing pre-reduced pellet of common iron ore concentrate, slag, zinc smelting dreg, coke smelting Refine flue dust and dirt mud, steel flue dust and dirt mud, nickel fibers slag, copper ashes, lead metallurgical slag, zinc smelting dreg, tin metallurgical slag, red mud, take off One or more after sodium in high calcium red mud, coal dust ash, pyrite cinder;
The nickel fibers slag be Ni-B alloy slag caused by " matte smelting " technique, " nickel convering of copper ice " technique blowing after it is poor It is one or more in nickel sedimentation clinker caused by change clinker, top blow smelting;
The lead metallurgical slag is fuming furnace clinker and leaded smelting slag, " reduction of ISP imperial smelting furnaces " or " sintering deposit air blast Stove reduces " or the leaded smelting slag of " solid-state high lead dross reduction " or " liquid high lead dross reduction technique " reducing process generation, lead smelting Slag is smelted by fuming furnace produces leaded fuming slag;
The steel flue dust includes blast furnace gas mud, bof sludge, electric furnace dust mud, hot/cold rolled sludge, agglomerated powder with dirt mud drum Dirt, pelletizing dust, go out ironworks dust, blast furnace dust, electric stove dust ash, steel rolling iron scale;
The fluorine-containing material is fluorite, CaF2, one or more in fluorine-containing blast furnace slag;
The copper-contained material, ferrous material and fluorine-containing material are pelletizing or granular material or granulation;
Wherein, granularity≤150 μm of granular material, granular material granularity are 5-25mm, and granular material is in a manner of being blown Spray into, granular material is added in a manner of being blown or feeding intake, and is loaded into gas as the argon gas of preheating, nitrogen, reducibility gas, oxidation Property gas in one or more, preheating temperature be 0-1200 DEG C.
According to the present invention, described alkaline material is high calcium red mud, carbide slag, dolomite dust after pulverized limestone, red mud, removing sodium It is or one or more of in calcium lime powder;The alkaline ferrous material be alkaline sintering deposit, slag, ferroalloy slag, alkaline iron ore concentrate, One or more in alkaline pre-reduced pellet, alkalinous metal pellet, alkali blast furnace slag;
Described acid material is the one or more in silica, flyash, gangue;Described iron-containing acidic material is Acid sinter ore, acid iron ore concentrate, acid pre-reduced pellet, acid metal pellet, copper ashes, lead metallurgical slag, zinc smelting dreg, nickel One or more in metallurgical slag, tin metallurgical slag, ferroalloy slag, acid blast furnace slag.
According to the present invention, separation and recovery in step s 2 is handled as follows:
Containing copper-rich phase described in hot or cold conditions, converter or converting furnace copper metallurgy, or slow cooling crushing-magnetic selection separation metal are sent to Converter or converting furnace copper metallurgy are sent to after iron again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, direct-reduction, Reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
The component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium, are returned into flue dust in the form of an oxide Receive;
Containing the Iron containing silicate minerals phase and/or the Fe-riched phase, carried out using any of following methods A-G Slag treatment:
Method A:After water quenching or air cooling, cement raw material is directly used in:
Method B:Return in reaction mixing slag and be used as hot flux for metallurgy:
Method C:For pouring devitrified glass or as mineral wool;
Method D:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction dress Attemperator is poured into putting or by slag, into iron content slag, is blown into the preheating oxidizing gas that temperature is 0~1200 DEG C, and Ensure silicate slag temperature>1460℃;When slag ferrous oxide content<1%, the slag after being aoxidized;After the oxidation Slag Direct Air-Cooled or water quenching, as the additive or clinker in slag cements, cement regulator, manufacture of cement;
Method E:For producing the clinker of high added value, method is as follows:
E-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device It is interior or slag is poured into attemperator, into slag, add molten steel slag, lime, lime stone, ferro-alloy cinder, flyash, alkali Property iron lean ore, bauxite, molten blast furnace slag, red mud, the one or more after removing sodium in high calcium red mud or carbide slag, it is fully mixed Close, obtain slag mixed material;
E-2, the oxidizing gas that preheating temperature is 0~1200 DEG C is blown into the slag mixed material, and ensured molten Slag mixed material temperature>1460℃;Work as ferrous oxide content<1%, the slag after being aoxidized;
E-3, to the slag after the oxidation, carry out air cooling or water quenching, the clinker of high added value be made;
Method F:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase as blast furnace ironmaking raw material or Direct reduction iron making raw material:By the iron content slag air cooling of the Iron containing silicate minerals phase and/or the Fe-riched phase, water quenching or slow After cold, as blast furnace ironmaking or direct reduction iron making raw material, after direct-reduction, using molten point of magnetic separation separation or electric furnace, magnetic separation production Thing is metallic iron and mine tailing, and molten point of electric furnace, product is molten iron and slag;
Or, after the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is poured into attemperator, use Following methods are separated:The modified magnetic separation separation of slag:Slag into attemperator, preheating temperature is blown into as 0~1200 DEG C oxidizing gas, and ensure slag temperature>1250 DEG C, complete the conversion of magnetic iron ore in slag;Slag after oxidation is delayed It is cooled to room temperature, crushes, magnetic separation, product is magnetite concentrate and mine tailing, and mine tailing is as construction material;
Method G:The iron content slag fused reduction iron-smelting of the Iron containing silicate minerals phase and/or the Fe-riched phase, including Following steps:
G-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device It is interior or slag is poured into attemperator, ferrous material, reducing agent are added into iron content slag, carries out melting and reducing, in real time monitoring Slag is reacted, meets following condition simultaneously by regulation and control:The temperature for reacting slag is 1350~1670 DEG C and the alkali of reaction slag Spend CaO/SiO2Ratio=0.6~2.4, the slag after the completion of being reacted;
G-2, the oxidizing gas into slag after blowing preheated carry out melting and reducing, the slag formed after reduction, wherein: The preheating temperature of oxidizing gas is 0~1200 DEG C, and during injection, meets following condition simultaneously by regulation and control:Reaction After the completion of slag temperature for 1350~1670 DEG C DEG C and reaction after the completion of slag basicity CaO/SiO2Ratio=0.6~ 2.4;
G-3, separated and recovered using one kind in following two methods:
Method I:Mixing slag after reduction is poured into insulation slag ladle, is slowly cooled to room temperature, obtains slow cooling slag;Metallic iron The bottom of reaction unit is deposited to, iron is formed and sticks together;By containing metal iron layer in remaining slow cooling slag, 20~400 μm of granularity is crushed to, is ground Residual metallic iron and mine tailing are isolated in ore deposit, magnetic separation;
Method II:Mixing slag after reduction, cooling-sedimentation, slag-gold separation, obtain molten iron and the slag after reduction;Also Slag after original, according to the one or more in A~E, carry out slag treatment;Molten iron is sent to converter or electric furnace steel making;
Or, containing the Fe-riched phase water quenching or air cooling or pour into attemperator slow cooling or combined through manual sorting with gravity treatment and obtain , carry copper raw material or magnetic separation point as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation From after metallic iron as copper metallurgy or the raw material of direct reduction iron making;In floatation process, float product be containing copper concentrate and iron ore concentrate, Copper concentrate returns to copper metallurgy system, and iron ore concentrate is former as blast furnace ironmaking raw material or direct reduction iron making raw material or fused reduction iron-smelting Material;Wherein, in Direct Reduction, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to copper metallurgy system System;
The Direct Reduction is using any of rotary hearth furnace, tunnel cave, car-bottom furnace, shaft furnace, rotary kiln, induction furnace As reduction apparatus, using gas base or coal base reduction technology, gas base is natural gas and/or coal gas, coal base be anthracite, bituminous coal, One or more in lignite, coking coal, coke powder, coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8 ~1.5;Coal gas caused by reduction is in slag surface second-time burning, there is provided heat, and also the coal gas by being flowed out in stove can be made For drying furnace charge and the thermal source of attemperator;
In addition, because containing potassium, sodium in red mud, dirt mud is with silver-colored containing lead, zinc, bismuth, indium in steel cigarette ash, so adding these During raw material, part indium component, bismuth component, component containing potassium, component volatilization containing sodium, in the form of an oxide into flue dust.
According to the present invention, in described step S2, the type of cooling is that natural cooling or rotation cooling or centrifugation cool down, sedimentation Mode is natural subsidence or spun down or centrifugal sedimentation;
It is described to be well mixed to mix or being stirred naturally, it is stirred as argon gas stirring, nitrogen gas stirring, nitrogen-argon One or more in gas mixing gas agitating, reducibility gas stirring, oxidizing gas stirring, electromagnetic agitation, mechanical agitation.
According to the present invention, the fuel and the one or more that reducing agent is in solid, liquid or gaseous fuel, with injection Or the mode to feed intake sprays into, the injection is loaded into gas as the one or more in the oxidizing gas, nitrogen or argon gas of preheating, The temperature of the preheating is 0~1200 DEG C;
The solid fuel and one kind or more that reducing agent is in coal dust, coke powder, coke, flyash, bituminous coal or anthracite Kind, granular or powdery is shaped as, granular material granularity is 5~25mm, and granular material granularity is≤150 μm, the liquid fuel It is heavy oil with reducing agent, the gaseous fuel and reducing agent are coal gas and/or natural gas;
The oxidizing gas is the air of preheating, oxygen, oxygen-enriched air, argon gas-air, argon-oxygen, nitrogen-sky One kind in gas, nitrogen-oxygen.
The method of zinc abstraction clinker melting and reducing production of the present invention, makes full use of liquid slag physics thermal resource and hot metallurgy Flux, by handling zinc smelting dreg and copper oxide mineral, realize metallurgical slag, copper smelting by pyrometallurgy and ironmaking:It is 1. hot in slag Flux reacts, and by the slag metallurgical reaction of ripe slag system, ferriferous oxide fully discharges, and forms Fe-riched phase, realizes Grow up and settle, Fe-riched phase includes metallic iron, FeO phases, a variety of in fayalite phase, as blast furnace ironmaking or direct-reduction or The raw material of fused reduction iron-smelting;2. by slag metallurgical reaction, the oxide ore mutually fully release of copper, control slag oxygen position, melt Copper component, gold and silver component in slag migrate respectively, is enriched in copper-rich phase, copper-rich phase include copper, white metal, matte phase, iron content into It is a variety of in point, and realize and grow up and settle, or part copper component enters Fe-riched phase;3. the zinc component in slag is enriched in flue dust Reclaimed;4. lead component, indium component, the bismuth component in slag are enriched in flue dust and reclaimed;5. realize returning for sulfur dioxide Receive;6. using the method for manual sorting, magnetic separation, gravity treatment or slag gold sedimentation, separation is deposited in copper-rich phase, the Fe-riched phase of different parts With Iron-containing silicate phase, after copper-rich is separated, Fe-riched phase and copper content in Iron-containing silicate phase<0.1%;7. low copper Fe-riched phase with Iron-containing silicate mutually by direct-reduction or melting and reducing, obtains metallic iron and molten iron;Solid-state, hot cupric stove can be handled Slag, copper oxide mineral, containing gold silver mineral, reach the purpose of resource high-efficiency comprehensive utilization.
Compared with prior art, it is characteristic of the invention that:
(1) method produced by zinc abstraction clinker of the invention, can both handle hot molten slag, can handle cold conditions stove again Slag, liquid slag physics thermal resource and hot flux for metallurgy are made full use of, handle copper oxide mineral, zinc smelting can both be handled by realizing Furnace slag, copper oxide mineral can be handled again, be a kind of new Copper making technique, realize the production of copper and iron;And solve current Clinker bulk deposition, problem of environmental pollution, and heavy metal contamination problem.
(2) the slag metallurgical reaction in slag, calcium system mineral is added, ferriferous oxide is fully discharged, formed free The ferriferous oxide of state, growing up and settling for Fe-riched phase is realized, Fe containing component aggregation in slag, grow up and settle;Calcium system simultaneously Mineral reduce viscosity, contribute to cupric component to be settled with Fe containing component, and Fe-riched phase includes metallic iron, FeO phases, fayalite phase In it is a variety of.
(3) the copper component in slag, gold and silver component migrate, are enriched in copper-rich phase respectively, copper-rich phase include copper, white metal, Matte phase, containing a variety of of ferrous components, and realize and grow up and settle, or part copper component enters Fe-riched phase.
(4) component containing zinc in slag, leaded component, bismuth-containing component and component containing indium are migrated, are enriched in flue dust respectively, And realize recovery;Part component containing sodium, component volatilization containing potassium enter flue dust, and reclaimed.
(5) separation is deposited in the copper-rich phase ferriferous oxide of different parts, realizes that copper component in slag, the efficient of iron component are returned Receive, Copper in Slag<0.1wt%, solid-state copper-contained material can be handled, reach resource high-efficiency comprehensive utilization.
(6) slag is realized quenched, can be used as cement raw material or construction material or be made aggregate and road material, tailings profit instead of rubble Big with value, whole process produces without solid waste.
(7) additive is added in method of the invention, on the one hand can reduces viscosity, fusing point on the other hand can be reduced, one Copper-rich phase is contributed to settle under constant temperature degree (1100-1450 DEG C), the Fe-riched phase obtained after sedimentation separation is low copper Fe-riched phase with containing The copper content of ferrosilicate phase, wherein Fe-riched phase and Iron-containing silicate phase is less than 0.1%, can be by being reduced directly or melting also Original ironmaking, obtains iron ore concentrate and metallic iron.
(8) progress that the inventive method can be continuously or discontinuously, technological process is short, clean environment firendly, and metal recovery rate is high.
(3) beneficial effect
The beneficial effect of invention:
(1) present invention by slag metallurgy can realize copper component in clinker, gold and silver, iron component, zinc component, lead component, The comprehensive utilization of the valuable components such as indium component, bismuth component, sodium component, potassium component, solves the problems, such as clinker bulk deposition, can advise greatly Mould handles copper oxide mineral, realizes and produces copper and iron simultaneously, and it is difficult big with Fe containing component recovery two to solve copper oxide mineral Global problem.
(2) zinc abstraction clinker of the invention can be liquid Zn smelted furnace cinder (the cyclone smelting clinker flowed out in slag notch Or blast furnace slag) (>=1100 DEG C), there is the characteristics of high-temperature, high heat, take full advantage of slag physics thermal resource;Liquid melts Melt zinc smelting dreg and contain substantial amounts of hot flux for metallurgy, be the slag system of excellent in physical and chemical performance, realize slag metallurgy.
(3) present invention is metallurgical by slag, while adds calcium system mineral, discharges ferriferous oxide in fayalite phase Come, be enriched in Fe-riched phase, realize aggregation, grow up and settle, Fe-riched phase includes more in metallic iron, FeO phases, fayalite phase Kind, as blast furnace ironmaking or direct-reduction or the raw material of fused reduction iron-smelting;Copper component, gold and silver component move to copper-rich in slag Phase, realize aggregation, grow up and settle, copper-rich phase include copper, white metal, matte phase, containing a variety of of ferrous components, or part copper component Into Fe-riched phase;Lead component, zinc component, bismuth component, indium component, sodium component, potassium component volatilization enter flue dust in the form of an oxide, Reclaimed.
(4) in the inventive method, cold conditions material and liquid Zn smelted furnace cinder are added, it is too high to avoid slag temperature, improves The life-span of attemperator;Cold conditions material and liquid Zn smelted furnace cinder are added, feed throughput is improved, can not only handle liquid Slag, and a small amount of cold conditions material can be handled, adaptability to raw material is strong;Adding cold conditions material realizes the chemical heat and thing of slag Manage the efficient utilization of heat.
(5) in the inventive method natural cooling process, the addition of additive, copper component, gold, silver component are moved respectively in slag Move, be enriched in copper-rich phase, and realize aggregation, grow up and settle;Iron component migrates, is enriched in Fe-riched phase in slag, and realizes poly- Collect, grow up and settle;Attemperator equipped with slag, which is placed on rotation platform, to be rotated, and accelerates copper-rich phase, the assembling of Fe-riched phase, long Greatly with sedimentation;The addition of fluorine-containing material, accelerate copper-rich phase, Fe-riched phase aggregation, grow up and settle.
(6) method that the inventive method is separated using manual sorting, magnetic separation, gravity treatment or slag-gold, respectively to being distributed on Portion, the Iron containing silicate minerals phase of middle part and bottom, Fe-riched phase, copper-rich phase are separated, and realize the height of valuable component in slag Effect recovery, Copper in Slag<0.1wt%;In being deposited in due to copper-rich phase, Fe-riched phase, bottom, sorting slag amount it is small, slag realize adjust Matter, the increase of mineral grindability, separation costs are low;Using magnetic separation or gravity treatment, the medium of separation is water, will not generation environment pollution; Mine tailing makees aggregate as cement raw material, construction material, instead of rubble, road material uses.
(8) low copper Fe-riched phase can mutually be used as blast furnace ironmaking or direct-reduction or fused reduction iron-smelting former with Iron-containing silicate Material, obtain metallic iron and molten iron.
(9) present invention is metallurgical using slag, not only realizes valuable component high efficiente callback in slag, and realize cupric oxide ore The large-scale production of thing, while copper and iron are produced, it is a kind of new Copper making technique.This method technological process is short, metal recovery Rate is high, production cost is low, adaptability to raw material is strong, treating capacity is big, environment-friendly, economic well-being of workers and staff is high, can effectively solve Metallurgical resources With heat energy high efficiente callback Utilizing question.
Embodiment
The present invention proposes a kind of method of zinc abstraction clinker melting and reducing production, and it comprises the following steps:
Step S1, clinker mixing:
Zinc smelting dreg is added in the melting reaction device that attemperator or slag can flow out, and add calcium system mineral with Additive, slag is heated to molten condition, forms the reaction slag of cupric and iron, while add copper oxide mineral, copper sulfide One or more in mineral, copper-contained material, it is well mixed, and the slag of monitoring reaction in real time, ensured simultaneously by regulation and control as follows (a) with (b) two parameters, the slag after the completion of being reacted;
(a) temperature for reacting slag is 1100~1450 DEG C;
(b) the basicity CaO/SiO of slag is reacted2Ratio=0.2~2.0;
Regulation and control method is:
Corresponding (a):Control reaction slag temperature be in the method for design temperature scope:
When 1100 DEG C of the temperature < design temperatures range lower limit of cupric reaction slag, pass through the heating of reaction unit itself Function, or reacted to cupric and fuel or melting zinc smelting dreg (cyclone smelting slag and/or shaft smelting slag) are added in slag, make The temperature of reaction slag reaches in the range of design temperature, when adding fuel, while blowing preheated oxidizing gas;
When 1450 DEG C of the temperature > design temperatures range limit of cupric reaction slag, react to add in slag to cupric and contain One or more in copper material, zinc smelting dreg, flux for metallurgy, ferrous material or fluorine-containing material, reach the temperature of mixing slag To in the range of design temperature;
Corresponding (b):
As basicity CaO/SiO in the reaction slag of cupric and iron2Ratio<When 0.2, basic species are added into reaction slag One or more in material, alkaline oxygenated copper mineral, copper sulfide mineral, copper-contained material, alkaline ferrous material;
As basicity CaO/SiO in the reaction slag of cupric and iron2Ratio>When 2.0, acid is added into reaction slag One or more in material, acidic oxidation copper mineral, acid cure copper mineral, iron-containing acidic material, acid material containing gold and silver.
Step S2, separation and recovery:
Slag after the completion of reaction, is incubated 5~50min, sedimentation, the separation of slag-gold, acquisition bottom molten state copper-rich phase, in Bottom molten state Fe-riched phase and the molten state Iron containing silicate minerals phase of middle and upper part, at the same generating portion component containing zinc, leaded group Divide and enter flue dust with component containing indium, wherein, gold, silver component moves to the copper-rich phase;Using one kind in following methods:
Method one:When can flow out melting reaction device using slag, the slag after the completion of reaction carries out following steps:
(1) molten state Iron containing silicate minerals phase, slag treatment is carried out;
(2) molten state copper-rich phase, converter or converting furnace copper metallurgy or the raw material as the separation of copper cobalt nickel or broken magnetic separation point are sent to From being sent to converter or converting furnace copper metallurgy after metallic iron again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, directly Reduction is connect, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
(3) component containing zinc, leaded component, component containing indium, bismuth-containing component, component containing sodium, the volatilization of component volatilization containing potassium, with oxygen Compound form enters fume recovery;
(4) Fe-riched phase carries out water quenching or air cooling or pours into attemperator slow cooling or acquisition is combined with gravity treatment through manual sorting, Copper raw material or magnetic separation separation are carried as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation As copper metallurgy or the raw material of direct reduction iron making after metallic iron;Float product is to return to refining containing copper concentrate and iron ore concentrate, copper concentrate Copper system is united, and iron ore concentrate is as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material;Wherein, direct In reduction process, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to copper metallurgy system;
Direct Reduction using rotary hearth furnace, tunnel cave, underbody road, shaft furnace, rotary kiln or induction furnace as reduction apparatus, Using gas base or coal base reduction technology, gas-based reduction is natural gas and/or coal gas, coal base reduction be anthracite, bituminous coal, lignite, One or more in coking coal, coke powder or coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8~ 1.5。
Wherein, the Iron containing silicate minerals phase in step (1), slag treatment is carried out, using one kind in method A~G:
Method A:Iron containing silicate minerals are mutually used as cement raw material:
The water quenching of Iron containing silicate minerals phase or air cooling are directly as cement raw material or are further processed into the water of high added value Mud raw material;
Method B:Part or all of Iron containing silicate minerals mutually return to cupric reaction slag:
Part or all of Iron containing silicate minerals mutually return to cupric reaction slag, and as hot flux for metallurgy, adjustment contains Copper reacts slag composition, control cupric reaction slag temperature;
Method C:Iron containing silicate minerals mutually pour devitrified glass or as mineral wools;
Method D:Air cooling or water quenching after the oxidation of Iron-containing silicate slag:
(1) Iron-containing silicate slag is retained in melting reaction device or slag is poured into attemperator, into slag, blows Enter the oxidizing gas of preheating, when slag ferrous oxide content<1%, the oxidation of slag is completed, the slag after being aoxidized, its In, the preheating temperature of oxidizing gas is 0~1200 DEG C;And in whole process, ensure (c) silicate slag temperature>1460 ℃;
The control method that corresponding (c) is used:
When Iron-containing silicate slag temperature<1460 DEG C, spray into pre-heating fuel with preheating oxidizing gas, combustion heat release, Additional heat, or device conducting self-heating, make silicate slag temperature>1460℃;
(2) slag Direct Air-Cooled or water quenching after aoxidizing, as adding in slag cements, cement regulator, manufacture of cement Add agent or clinker;
Method E:Iron-containing silicate slag treatment produces the clinker of high added value:
(1) Iron-containing silicate slag is retained in melting reaction device or slag is poured into attemperator, into slag, adds Enter molten steel slag, lime, lime stone, ferro-alloy cinder, flyash, basic iron lean ore, bauxite, molten blast furnace slag, red mud, de- One or more after sodium in high calcium red mud or carbide slag, are sufficiently mixed, and obtain slag mixed material;
(2) oxidizing gas of preheating is blown into slag mixed material, works as ferrous oxide content<1%, complete slag Oxidation, the slag after being aoxidized, wherein, the preheating temperature of oxidizing gas is 0~1200 DEG C;And in whole process, protect Demonstrate,prove (d) slag mixed material temperature>1460℃;Temprature control method is the same as the silicate slag temperature control in method D steps (1) Method;
(3) slag after aoxidizing, air cooling or water quenching are carried out, the clinker of high added value is made;
Method F:The slag of Iron containing silicate minerals phase is as blast furnace ironmaking raw material or direct reduction iron making raw material:Iron content silicon After the slag air coolings of hydrochlorate mineral facies, water quenching or slow cooling, as blast furnace ironmaking or direct reduction iron making raw material, after direct-reduction, Using molten point of magnetic separation separation or electric furnace, magnetic separation product is metallic iron and mine tailing, and molten point of electric furnace, product is molten iron and slag;
Or, after the slag of Iron containing silicate minerals phase is poured into attemperator, separated using following methods:Slag changes Property after magnetic separation separate:Slag into attemperator, is blown into the oxidizing gas of 0~1200 DEG C of preheating, and ensures its slag Temperature>1250 DEG C, complete the conversion of magnetic iron ore in slag;By the slag slow cooling after above-mentioned oxidation to room temperature, crush, magnetic separation, production Thing is magnetite concentrate and mine tailing, and mine tailing is as construction material.
Method G:The slag fused reduction iron-smelting of Iron containing silicate minerals phase:
G-1, the slag of Iron containing silicate minerals phase is retained in melting reaction device or slag poured into attemperator, Ferrous material is added, reducing agent is added in slag, carries out melting and reducing, the slag of monitoring reaction in real time, is ensured simultaneously by regulation and control (a1) and (b1) two parameters as follows, the slag after the completion of being reacted;
(a1) temperature for reacting slag is 1350~1670 DEG C;
(b1) the basicity CaO/SiO of slag is reacted2Ratio=0.6~2.4;
Regulation and control method is:
Corresponding (a1):
Control reaction slag temperature be in the method for design temperature scope:
When reacting the temperature < design temperature range lower limits of slag, by the heating function of reaction unit itself, or to Fuel and the oxidizing gas of preheating are added in slag, the temperature of reaction slag is reached in the range of design temperature;
When reacting the temperature > design temperature range limits of slag, flux for metallurgy, chalybeate are added into reaction slag One or more in material or fluorine-containing material, make the temperature of reaction slag reach in the range of design temperature;
Corresponding (b1):
When reacting basicity CaO/SiO in slag2Ratio<When 0.6, alkaline material and/or alkaline iron content are added into slag Material;
When reacting basicity CaO/SiO in slag2Ratio>When 2.4, acid material and/or iron-containing acidic are added into slag Material;
G-2, the oxidizing gas into slag after blowing preheated carry out melting and reducing, the slag formed after reduction, wherein: The preheating temperature of oxidizing gas is 0~1200 DEG C, and during injection, is ensured simultaneously by regulation and control (a2) and (b2) two Parameter:
(a2) temperature of the slag after the completion of reacting is 1350~1670 DEG C;
(b2) the basicity CaO/SiO of the slag after the completion of reacting2Ratio=0.6~2.4;
Wherein, design temperature scope and basicity regulate and control method with method G-1 steps;
G-3, separation and recovery:
Using one kind in following methods:
Method I:Carry out following steps:
(a) cool down:Mixing slag after reduction is poured into insulation slag ladle, is slowly cooled to room temperature, obtains slow cooling slag;
(b) separate:Metallic iron is deposited to the bottom of reaction unit, forms iron and sticks together, and the artificial iron that takes out sticks together;By remaining slow cooling slag Middle containing metal iron layer, 20~400 μm of granularity is crushed to, residual metallic iron and mine tailing are isolated in ore grinding, magnetic separation;
(c) recycling of mine tailing, making aggregate, road material or phosphate fertilizer as cement raw material, construction material, instead of rubble makes With;
Method II:Carry out following steps:
(a) the mixing slag after reducing, cooling-sedimentation, slag-gold separation, molten iron and the slag after reduction are obtained;
(b) slag after reducing, carries out the outer slag treatment of stove, and concrete mode is:Using step S2 separation and recovery method The one or more in method A~E in one, carry out the outer slag treatment of stove;
(c) molten iron, converter or electric furnace steel making are sent to;
(d) partly component containing zinc, leaded component and component volatilization containing indium, with ZnO, PbO and Ln2O3Into fume recovery;
(e) part indium component, bismuth component, sodium component, potassium component volatilization are reclaimed into flue dust;
(f) coal gas caused by reduction is in slag surface second-time burning, there is provided heat, and also the coal gas by being flowed out in stove can Using the thermal source as drying furnace charge and attemperator.
Method two:During the melting reaction device that can be flowed out using slag, the slag after the completion of reaction carries out following steps:
(1) the molten state Fe-riched phase and Iron containing silicate minerals phase obtained, using in method A~G described in method one One or more carry out slag treatment;
(2) molten state copper-rich phase, converter copper metallurgy or converting furnace copper metallurgy or the raw material as the separation of copper cobalt nickel, or broken magnetic are sent to Converter or converting furnace copper metallurgy are sent to after choosing separation metallic iron again, or separates metallic iron through magnetic separation or separates metallic iron without magnetic separation Afterwards, it is reduced directly, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
(3) partly component containing zinc, leaded component and component volatilization containing indium, enter fume recovery with oxide;
(4) part sodium component, potassium component volatilization enter flue dust.
Method three:During using the rotatable converter of slag with reaction slag ladle, the slag after the completion of reaction carries out following steps:
(1) the molten state Iron containing silicate minerals phase obtained, using one kind in method A~G described in method one or several Kind carries out slag treatment;
(2) after Fe-riched phase carries out water quenching or air cooling or pours into attemperator slow cooling, as blast furnace ironmaking raw material or directly also Original ironmaking;
(3) molten state copper-rich phase or after pouring into attemperator slow cooling, is sent to converter or converting furnace copper metallurgy, or broken magnetic separation separation Converter or converting furnace copper metallurgy are sent to after metallic iron again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, directly Reduction, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
(4) partly component containing zinc, leaded component, component containing indium and bismuth-containing component volatilization, enter fume recovery with oxide;
(5) part sodium component, potassium component volatilization enter flue dust.
Method four:During using the rotatable converter of slag with reaction slag ladle, the slag after the completion of reaction carries out following steps:
(1) the molten state Iron containing silicate minerals phase and Fe-riched phase obtained, using in method A~G described in method one One or more carry out slag treatment;
(2) molten state copper-rich phase, converter or converting furnace copper metallurgy are sent to, or are sent to again after broken magnetic separation separation metallic iron after slow cooling Converter or converting furnace copper metallurgy, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, direct-reduction, reduzate warp After magnetic separation separation metallic iron, then it is sent to converter or converting furnace copper metallurgy;
(3) partly component containing zinc, leaded component, component containing indium and bismuth-containing component volatilization, enter fume recovery with oxide;
(4) part sodium component, potassium component volatilization enter flue dust.
Method five:Using attemperator or the melting reaction device that can be flowed out using slag, slag is poured into attemperator When, the slag after the completion of reaction carries out following steps:
(1) sedimentation cooling:Slag after the completion of reaction is slowly cooled to room temperature, and obtains slow cooling slag;Copper-rich phase is deposited to instead The bottom of device is answered, copper-rich is formed and sticks together;Iron containing silicate minerals mutually float;Copper-rich phase metal stick together among Iron containing silicate minerals Slow cooling slag be Fe-riched phase, while generate component containing zinc and leaded component;Gold and silver component moves to copper-rich phase;
(2) separate:The copper-rich that artificial taking-up is deposited in bottom is sticked together, and converter or converting furnace are sent to again after magnetic separation separation metallic iron Converter or converting furnace copper metallurgy are sent to after copper metallurgy, or broken magnetic separation separation metallic iron again, or metallic iron is separated or without magnetic separation through magnetic separation After separating metallic iron, direct-reduction, reduzate is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;Middle part Fe-riched phase layer carry copper raw material as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation Or the raw material after magnetic separation separation metallic iron as copper metallurgy or direct-reduction;In floatation process, float product be containing copper concentrate with Iron ore concentrate, copper concentrate return to copper metallurgy system, and iron ore concentrate is as blast furnace ironmaking raw material or direct reduction iron making raw material or melting and reducing Iron-smelting raw material;Wherein, in Direct Reduction, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to refining Copper system is united;
Direct Reduction using rotary hearth furnace, tunnel cave, underbody road, shaft furnace, rotary kiln or induction furnace as reduction apparatus, Using gas base or coal base reduction technology, gas-based reduction is natural gas and/or coal gas, coal base reduction be anthracite, bituminous coal, lignite, One or more in coking coal, coke powder or coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8~ 1.5;
(3) the Iron containing silicate minerals phase on top is manually taken out, as blast furnace ironmaking raw material or direct reduction iron making raw material Or iron making by smelting reduction iron material:Make aggregate as cement raw material, construction material, instead of rubble, road material uses;
(4) partly component containing zinc, leaded component, component containing indium and bismuth-containing volatilize, and enter fume recovery with oxide;
(5) part sodium component, potassium component volatilization enter flue dust.
In described step S1 and S2, zinc abstraction clinker is clinker caused by zinc hydrometallurgy and clinker caused by pyrometallurgy of zinc One or both of, wherein clinker caused by zinc hydrometallurgy be zinc leaching residue, volatilization kiln slag, iron vitriol slag, iron vitriol slag after pickling, One or more in goethite slag, bloodstone slag, clinker caused by pyrometallurgy of zinc are zinc vertical retorting clinker, cyclone smelting stove One or more in slag, blast-furnace cinder, fuming furnace clinker, electroslag.
Zinc abstraction clinker is molten state, hot or cold conditions, wherein:Zinc Hydrometallurgy Residue needs drying, dewater treatment, and vortex melts Furnace slag, blast-furnace cinder, fuming furnace clinker, electroslag are obtained by smelting furnace slag notch, and volatilization kiln slag is by Rotary Kiln discharging opening Obtain, zinc vertical retorting clinker is obtained by perpendicular tank slag hole, or zinc smelting dreg is heated into molten condition.
In described step S1 and S2, the melting reaction device that slag can flow out is dumpable melting reaction device or bottom Fixed melting reaction device of the portion with cinder notch or iron mouth;Wherein:
Described attemperator fills for dumpable melting reaction slag, thermal insulation pit.
Described dumpable melting reaction device is converter, melting reaction slag ladle.
The described fixed melting reaction device with cinder notch or iron mouth is plasma heating furnace, direct current electric arc furnace, alternating current Arc stove, mineral hot furnace, blast furnace, blast furnace, induction furnace, furnace cupola, side-blowing bath smelting furnace, bottom blowing molten pool smelting furnace, top-blown bath Smelting furnace, reverberatory furnace, Ausmelt furnace, Isa furnace, watt button can husband's bath smelting furnace, side-blown rotary furnace, bottom blowing rotary furnace, top blast Rotary furnace.
In described step S1, calcium system mineral are specially height after lime, lime stone, dolomite, carbide slag, red mud or removing sodium One or more in calcium red mud.
Additive is SiO2、MgO、FeO、Fe2O3、MnO2、Al2O3、TiO2、P2O5, Fe or Na2One or more in O.
In described step S1, copper oxide mineral includes cuprite, black copper ore, malachite, chessy copper, chrysocolla, courage One or more in alum.
Copper sulfide mineral includes vitreous copper, covellite, chalcopyrite, bornite, enargite, the one or more of tetrahedrite.
In described step S1, ensure following (a) and (b) two parameters simultaneously by regulation and control, while meet the slag Middle copper and ferriferous oxide are reduced to metallic copper and FeO, metal Ferrum content in slag<3%.By adding reducing agent, containing solid carbon One or both of ferrous material, in slag reducing agent dosage be in slag copper and ferriferous oxide be reduced to metallic copper and FeO theoretical amount 110~140%;The carbon containing ferrous material is steel dust and mud and cigarette ash, the carbon containing prereduction ball of iron ore concentrate Group, iron ore concentrate carbonaceous metallized pellet, zinc hydrometallurgy volatilization kiln slag, coke furnace dust mud and cigarette ash.
In described step S1 and S2, described fuel and the one or more that reducing agent is in solid, liquid or gas, Sprayed into a manner of being blown or feeding intake, be loaded into gas as the one or more in the oxidizing gas, nitrogen, argon gas of preheating, in advance Hot temperature is 0~1200 DEG C, and solid fuel is one in coal dust, flyash, coke powder, coke, bituminous coal or anthracite with reducing agent Kind is a variety of, is shaped as granular or powdery, the granularity of granular material is 5~25mm, and the granularity of granular material is≤150 μm, liquid Fluid fuel is heavy oil, and gaseous fuel is one or both of coal gas and/or natural gas.
In described step S1 and S2, copper-contained material is copper ashes, nominal group process, blister copper pyro-refining slag, zinc smelting dreg, zinc Smelting ash and dirt mud, lead zinc tailings, lead metallurgical slag, lead copper matte, setting form, fire refining of crude lead slag, lead smelting ash and dirt Mud, lead-acid battery, Copper making cigarette ash and dirt mud, composition brass, cupric rubbish, containing copper circuit board, tin metallurgical slag, nickel fibers slag, tin tail One or more in ore deposit.
Zinc smelting dreg is zinc smelting dreg caused by zinc hydrometallurgy and pyrometallurgy of zinc, including leached mud, iron vitriol slag, copper-cadmium slag, Goethite slag, bloodstone slag, volatilization kiln slag, zinc vertical retorting slag, fuming furnace clinker, electric furnace zinc smelting slag.
Copper ashes is clinker caused by " matte smelting ", clinker, pyrogenic process dilution clinker, copper ashes flotation caused by " blowing of copper sulphur " One or more in tailings, wet type copper smelting slag.
Lead metallurgical slag is fuming furnace clinker, one or both of leaded smelting slag, " reduction of ISP imperial smelting furnaces " or " sintering deposit blast furnace reduction " or " solid-state high lead dross reduction " or " liquid high lead dross reduction technique " reducing process produce leaded molten Slag is refined, leaded smelting slag is smelted by fuming furnace produces leaded fuming slag.
Nickel fibers slag is Ni-B alloy slag caused by " matte smelting " technique, the dilution stove after the blowing of " nickel convering of copper ice " technique It is one or more in nickel sedimentation clinker caused by slag, top blow smelting.
Flux for metallurgy is containing CaO or SiO2Mineral, specially high calcium after quartz sand, quartz sand containing gold and silver, red mud, removing sodium One or more in red mud, carbide slag, dolomite or lime stone.
Ferrous material is common iron ore concentrate, common iron ore concentrate DRI, common iron ore concentrate sintered ore deposit, common iron ore concentrate Pellet, common iron ore concentrate metallized pellet, the carbon containing pre-reduced pellet of common iron ore concentrate, slag, zinc smelting dreg, coke smelt cigarette After dirt and dirt mud, steel flue dust and dirt mud, nickel fibers slag, copper ashes, lead metallurgical slag, zinc smelting dreg, tin metallurgical slag, red mud, removing sodium One or more in high calcium red mud, coal dust ash, pyrite cinder.
Copper-contained material and ferrous material are hot or cold conditions, wherein hot material is direct by metallurgical furnace discharging opening or slag notch Obtain.
Zinc Hydrometallurgy Residue and dirt mud need to through being dehydrated, dry.
Steel flue dust and dirt mud drum include blast furnace gas mud, bof sludge, electric furnace dust mud, hot/cold rolled sludge, sintering dust, Pelletizing dust, go out ironworks dust, blast furnace dust, electric stove dust ash, steel rolling iron scale.
In above-mentioned raw material, zinc smelting dreg contains indium, bismuth, lead, silver and zinc with cigarette ash, lead metallurgical slag and cigarette ash;Red mud In contain sodium and potassium, steel flue dust contains indium, bismuth, silver, sodium and potassium with dirt mud, and above material has iron;Lead metallurgical slag and zinc smelting Refining slag all contains copper, and Bellamya aeruginosa contains indium and bismuth with dirt mud, and in the method for invention, indium, bismuth, sodium, potassium, zinc, lead can be with oxidations The form of thing enters flue dust, so as to be reclaimed.
Fluorine-containing material is fluorite, CaF2Or the one or more in fluorine-containing blast furnace slag.
In described step S1 and S2, copper-contained material, ferrous material and fluorine-containing material are pelletizing or granular material or system Grain;Wherein, the granularity of granular material is 5~25mm, and the granularity of granular material is≤150 μm, and granular material is in a manner of being blown Spray into, be loaded into gas as one kind in the argon gas of preheating, nitrogen, reducibility gas (coal gas and/or natural gas), oxidizing gas Or it is a variety of, preheating temperature is 0~1200 DEG C, and described injection method is to insert slag using refractory lance or be placed in reaction slag Top or side or bottom be blown into one or more.
Copper-contained material and ferrous material are hot or cold conditions, wherein hot material is direct by metallurgical furnace discharging opening or slag notch Obtain, hot temperature of charge is 200~1750 DEG C.
In described step S1 and S2, in slag course of reaction, copper component, gold and silver component are enriched in copper-rich phase in slag, And realize aggregation, grow up and settle, iron component is enriched in Fe-riched phase, realizes aggregation, grows up and settle, zinc component, lead in slag Component, bismuth component and indium component respectively enter flue dust, reclaim in the form of an oxide, wherein, copper-rich phase include copper, white metal, It is a variety of in matte phase, Fe containing component, or part copper component enters Fe-riched phase, Fe-riched phase includes metallic iron, FeO phases, iron olive It is a variety of in stone phase, as blast furnace ironmaking or direct-reduction or the raw material of fused reduction iron-smelting.
In described step S1, the temperature of control mixing slag is in the method for design temperature scope:
When mixing the temperature > design temperature upper limits of slag, zinc smelting dreg, copper-contained material, ferrous material, metallurgy are added One or more in flux or fluorine-containing material, it is therefore an objective to avoid temperature too high, protect refractory material;Add the another of fluorine-containing material One effect is to reduce viscosity, accelerates copper-rich phase in slag, Fe-riched phase aggregation, grows up and settle, is advantageous to silicate floating.
In the step S1 and S2, when adjusting basicity, described alkaline material is pulverized limestone, high calcium is red after red mud, removing sodium It is one or more of in mud, carbide slag, dolomite dust or calcium lime powder;Described alkaline ferrous material is CaO/SiO2>=1 iron content Material;The alkaline ferrous material is alkaline sintering deposit, slag, ferroalloy slag, alkaline iron ore concentrate, alkaline pre-reduced pellet or alkali Property metallized pellet, one or more of in alkali blast furnace slag.
In the step S1 and S2, when adjusting basicity, described acid material is one in silica, flyash, gangue Kind is a variety of;Described iron-containing acidic material is CaO/SiO2≤ 1 ferrous material;Described iron-containing acidic material burns to be acid Tie ore deposit, acid iron ore concentrate, acid pre-reduced pellet, acid metal pellet, copper ashes, lead metallurgical slag, zinc smelting dreg, nickel fibers Slag, tin metallurgical slag, ferroalloy slag, the one or more of acid blast furnace slag.
In described step S1, while ensureing (a) and (b) two parameters, it is sufficiently mixed slag, hybrid mode is certainly So mix or be stirred, agitating mode is one kind in the following manner:Argon gas stirring, nitrogen gas stirring, nitrogen-argon gas gaseous mixture One or more in stirring, reducibility gas stirring, oxidizing gas, electromagnetic agitation, mechanical agitation.
In described step S1 and S2, copper-rich phase, Fe-riched phase are assembled, grow up and settle in slag, are advantageous on silicate It is floating.
In described step S1 and S2, oxidizing gas is the air of preheating, oxygen, oxygen-enriched air, argon gas-air, argon One kind in gas-oxygen, nitrogen-air, nitrogen-oxygen, preheating temperature are 0-1200 DEG C, and injection method is using refractory lance Insertion slag or be placed in reaction slag top or side or bottom be blown into one or more.
In described step S2, Direct Reduction is using rotary hearth furnace, tunnel cave, car-bottom furnace, shaft furnace, rotary kiln, sensing Stove is as reduction apparatus, and using gas base or coal base reduction technology, gas base is natural gas and/or coal gas, coal base reduction be anthracite, One or more in bituminous coal, lignite, coking coal, coke powder, coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio =0.8~1.5.
In described step S2, the type of cooling is natural cooling or rotation cooling or centrifugation cooling, and subsidence style is nature Sedimentation or spun down or centrifugal sedimentation.
In described step S2, rotating the concrete operations cooled down with centrifugation is:Device equipped with the slag after the completion of reaction Be placed on rotation platform, rotated according to certain speed, rotary speed according to slag quality and attemperator height or depth and Fixed, rotational time is depending on slag quality and slag solidification situation;Device equipped with the slag after the completion of reaction is placed in rotation Rotated on platform, it is therefore an objective to accelerate copper-rich phase, Fe-riched phase aggregation, grow up and settle, be advantageous to silicate (rich phosphorus phase) floating.
In described step S2, in the slag cooling procedure after the completion of reaction, because density is different different from mineral size, Most of copper-rich phase falls to middle and lower part, and Fe-riched phase falls to middle and upper part.
In described step S2, copper component, gold and silver component continue to migrate, are enriched in copper-rich in the slag after the completion of reaction Phase, and realize and grow up and settle, or part copper component is enriched in Fe-riched phase;Iron component continues migration, richness respectively in mixing slag Fe-riched phase is combined in, and is realized and is grown up and settle.
In described step S2, gravity separation method be separation by shaking table, sluicing or the two be combined.
To sum up, in described step S2, in the Fe-riched phase and the slag of Iron containing silicate minerals phase that finally obtain, Copper in Slag≤ 0.1%, the rate of recovery of iron is >=95%, and the rate of recovery of zinc is >=95%, and the rate of recovery of lead is >=94%, the rate of recovery of indium for >= 91%, golden accumulation rate is >=90%, and silver-colored accumulation rate is >=90%, and the accumulation rate of nickel is >=92%, the accumulation rate of cobalt for >= 92%, the rate of recovery of bismuth is >=92%, and the rate of recovery of sodium is >=93%, and the rate of recovery of potassium is >=93%.
Wherein, Copper in Slag refer to copper-rich be separated after slag phase, specially Fe-riched phase with Iron containing silicate minerals phase Copper content, nickel, the accumulation rate of cobalt refer to that nickel, the content of cobalt are accounted in raw material in copper-rich phase and correspond to nickel, the percentage of cobalt total amount, The accumulation rate of gold, silver refers to that the content of gold, silver in copper-rich phase accounts for the percentage of gold, silver total amount in raw material.
In order to preferably explain the present invention, in order to understand, by following examples, the present invention is described in detail.Its In, processing method used is not known what is pointed out with raw material in following examples, can use this area routine techniques, unless otherwise Illustrate, percentage used is percetage by weight in the present invention.
Embodiment 1
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Cold conditions zinc smelting dreg (zinc leaching residue and volatilization kiln slag) is added into direct current electric arc furnace, simultaneously Add lime, and SiO2、MgO、Al2O3, form mixing slag;Mixing slag is heated to molten condition, forms cupric reaction Slag, while oxidation copper concentrate is added, and reaction slag is realized that nature mixes;The slag of monitoring reaction in real time, it is same by regulating and controlling When ensure (a) and (b) two parameters, the slag after the completion of being reacted;
Corresponding (a):The temperature of cupric reaction slag is 1660 DEG C, using in refractory lance intercalation reaction slag, with preheating Temperature is that 1100 DEG C of nitrogen is to be loaded into gas, sprays into the copper ashes of normal temperature powdery granularity≤150 μm, containing Bellamya aeruginosa, composition brass and cupric Rubbish and containing copper circuit board, while it is straight to add blast furnace gas mud, electric furnace dust mud, bof sludge, common iron ore concentrate, common iron ore concentrate Reduced iron and blast furnace dust are connect, temperature is down to 1450 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio=1.8, to reaction slag in add silica, flyash and Gangue mixture, cupric reaction slag basicity ratio is set to be down to 1.7;Metal Ferrum content is 0.5% in slag.
Step 2, separation and recovery uses method one:
45min is incubated, the slag natural subsidence after the completion of reaction, slag-gold separation, obtains molten state copper-rich phase, Fe-riched phase With Iron containing silicate minerals phase, while component containing zinc, leaded component, bismuth-containing component and component containing indium are generated, into fume recovery, Carry out following steps:
(1) molten state Iron containing silicate minerals phase, the outer slag treatment of stove is carried out, it is empty using method F, Iron-containing silicate slag After cold, as direct reduction iron making raw material, in Direct Reduction, using rotary kiln as reduction apparatus, gas-based reduction is utilized Technology, gas-based reduction agent are natural gas and coal gas, and reduction temperature is 900 DEG C, basicity CaO/SiO2Ratio is 0.8, is adopted after reduction Temperature is divided to be 1450 DEG C with electric furnace is molten, product is metal molten iron and slag;
(2) molten state copper-rich phase, it is sent to converter copper metallurgy;
(3) molten state Fe-riched phase pours into attemperator, and blast furnace ironmaking raw material is used as after air cooling;
(4) component containing zinc, leaded component, bismuth-containing component, component containing indium, component containing sodium and component volatilization containing potassium, into cigarette Dirt reclaims.
The Copper in Slag finally obtained<0.1%, zinc recovery 96%, lead recovery 95%, iron recovery 97%, The rate of recovery of indium is 92%, and the rate of recovery of bismuth is 92%, and golden accumulation rate is 91%, and silver-colored accumulation rate is 92%, the recovery of sodium Rate is 95%, and the rate of recovery of potassium is 95%.
Embodiment 2
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Cold conditions zinc smelting dreg (zinc leaching residue) is added into dumpable melting reaction slag to fill, simultaneously Add lime stone, dolomite, red mud and FeO and Fe2O3, mixing slag is formed, while add oxidation copper concentrate and copper sulfide essence Ore deposit;With the oxygen-enriched air that preheating temperature is 800 DEG C, Natural GasInjecting, granularity are 20mm anthracites and char particle, and mixing slag is added Heat forms cupric reaction slag to molten condition;The slag of monitoring reaction in real time, ensure (a) and (b) two ginsengs simultaneously by regulation and control Number, the slag after the completion of being reacted;
Corresponding (a) cupric reaction slag temperature is 1520 DEG C, using in refractory lance intercalation reaction slag, with normal temperature argon gas For carrier gas, spray into normal temperature powdery granularity≤150 μm copper ashes, containing Bellamya aeruginosa, composition brass, steel sintering dust, agglomerates of sintered pellets dust, go out Ironworks dust, common iron ore concentrate DRI, make temperature be down to 1440 DEG C;
(b) cupric reaction slag basicity CaO/SiO2Ratio is 2.4, and acid iron ore concentrate, acidity are added into reaction slag Pre-reduced pellet, leaded smelting slag, the mixture of leaded fuming slag, cupric reaction slag basicity ratio is set to be down to 1.6;Slag Middle metal Ferrum content is 2.9%.
Step 2, separation and recovery uses method two:
50min is incubated, slag spun down, slag-gold separation, obtains molten state copper-rich phase, Fe-riched phase and Iron-containing silicate Mineral facies, while generate component containing zinc, leaded component, bismuth-containing component, component containing indium, component containing sodium and component containing potassium, each phase Following steps are carried out into flue dust:
(1) molten state Iron containing silicate minerals phase and Fe-riched phase, slag treatment outside stove, iron content slag are carried out using method G Fused reduction iron-smelting, comprise the following steps that:
(1-1) above-mentioned iron content slag is poured into dumpable converter, and it is 20mm anthracites and cigarette that granularity is added into slag Coal, melting and reducing is carried out, the slag of monitoring reaction in real time, ensure that the temperature that following (a) reacts slag is 1350 simultaneously by regulation and control ~1670 DEG C, and the basicity CaO/SiO of (b) reaction slag2Ratio=0.6~2.4 two parameter, it is molten after the completion of being reacted Slag;
Corresponding (a):The temperature for reacting slag is 1480 DEG C, in temperature range;
Corresponding (b):React basicity CaO/SiO in slag2When ratio is 0.8, in alkalinity ranges;
(1-2) oxidizing gas (oxygen-enriched air) of 200 DEG C of blowing preheated into slag carries out melting and reducing, forms reduction Mixing slag afterwards, and during injection, ensure that the temperature that (a) reacts slag is 1350~1670 DEG C simultaneously by regulation and control, React the basicity CaO/SiO of slag (b)2Ratio=0.6~2.4 two parameter,
(1-3) is separated and recovered:
(a) the mixing slag after reducing, natural subsidence, slag-gold separation, molten iron and the slag after reduction are obtained;
(b) slag after reducing, high added value cement raw material is made using method A processing in step S2 methods one;
(c) molten iron, converter or electric furnace steel making are sent to;
(d) bismuth-containing component, component containing sodium and component containing potassium enter fume recovery;
(2) molten state copper-rich phase is sent to converter copper metallurgy;
(3) component containing zinc, leaded component, bismuth-containing component, component containing indium, component containing sodium and component volatilization containing potassium, with oxygen Compound form reclaims.
The Copper in Slag finally obtained<0.1%, zinc recovery 97%, lead recovery 97%, iron recovery 98%, The rate of recovery of indium is 94%, and the rate of recovery of bismuth is 95%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 93%, the recovery of sodium Rate is 93%, and the rate of recovery of potassium is 94%.
Embodiment 3
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the hot volatilization kiln slag obtained by Rotary Kiln discharging opening) is added into direct current Arc stove, while lime stone and high calcium red mud after removing sodium are added, mixing slag is formed, while add copper sulfide concentrate;With preheating temperature The oxygen for 900 DEG C is spent, injection granularity is 20mm anthracites, char particle and coal dust, and mixing slag is heated into molten condition, formed Cupric reacts slag, mechanical agitation mixing;The slag of monitoring reaction in real time, ensure (a) and (b) two parameters simultaneously by regulation and control, Slag after the completion of being reacted;
Corresponding (a):The temperature of cupric reaction slag is 1685 DEG C, and acid metal pellet, copper are added into reaction slag Metallurgical slag and slag containing copper converting, at the same add containing Bellamya aeruginosa, leaded clinker, common Iron Ore Pellets, steel rolling iron oxide phosphorus and The carbon containing pre-reduced pellet of common iron ore concentrate, makes temperature be down to 1420 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio=2.3, to reaction slag in add quartz sand, red mud, The mixture of the big kiln slag of zinc hydrometallurgy, the basicity ratio of cupric reaction slag is set to be down to 1.6;Metal Ferrum content is in slag 1.8%.
Step 2, separation and recovery uses method two:
30min is incubated, slag natural subsidence, slag-gold separation, obtains molten state copper-rich-white metal phase, Fu Tie-rich matte Phase layer and cupric silicate mineral phase, while component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium are generated, enter Flue dust is reclaimed, and carries out following steps:
(1) molten state copper-rich phase, it is sent to converter copper metallurgy;
(2) molten state Fe-riched phase and Iron containing silicate minerals are mutually used as direct reduction iron making raw material, in reduction process, part Zinc component, lead component, indium component and bismuth component volatilization, into flue dust;In Direct Reduction, using rotary hearth furnace, reduction temperature For 1200 DEG C, basicity CaO/SiO2Ratio=1.0, reducing agent are the anthracite and fine coal that granularity is≤150 μm;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 98%, and the rate of recovery of zinc is 97%, and the rate of recovery of lead is 96%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 94%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 93%.
Embodiment 4
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:By cold conditions zinc smelting dreg (iron vitriol slag) add direct current electric arc furnace, while add dolomite, MgO、Al2O3And Fe, form mixing slag;Mixing slag is heated to molten condition, cupric reaction slag is formed, adds simultaneously Enter to aoxidize copper concentrate and copper-contained material (copper ashes, leaded fuming slag) and make reaction slag electromagnetic agitation, realize mixing;Prison in real time Reaction slag is surveyed, ensures (a) and (b) two parameters, the slag after the completion of being reacted simultaneously by regulation and control;
The temperature of corresponding (a) cupric reaction slag is 1670 DEG C, and red mud, coal dust ash, sulfuric acid are added into reaction slag and is burnt Slag, fluorite, lead copper matte, lead-containing soot, soot containing zinc, setting form and Zinc Hydrometallurgy Residue, temperature is set to be down to 1440 DEG C;
(b) the basicity CaO/SiO of cupric reaction slag2Ratio is 2.0, adds slag containing copper converting into reaction slag, makes Cupric reaction slag basicity ratio is down to 1.7;With 1100 DEG C of air of preheating temperature, granularity is 20mm char particle, and injection is natural Gas, metal Ferrum content is 1.3% in slag.
Step 2, separation and recovery uses method two:
28min is incubated, slag natural subsidence, slag-gold separation, obtains molten state copper-rich phase, Fe-riched phase and Iron-containing silicate Mineral facies, while generate component containing zinc, leaded component, bismuth-containing component and component containing indium, in the form of an oxide into fume recovery, Carry out following steps:
(1) molten state copper-rich phase, it is sent to converter copper metallurgy;
(2) molten state Fe-riched phase and method F, oxidation modification in Iron containing silicate minerals phase step S2 separation and recovery methods one Magnetic separation separates:1. slag is poured into insulation slag ladle, the oxygen-enriched air that preheating temperature is 900 DEG C is sprayed into slag, realizes magnet The conversion of ore deposit;2. slow cooling magnetic separation separation, obtains iron ore concentrate and mine tailing to room temperature;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 97%, and the rate of recovery of zinc is 98%, and the rate of recovery of lead is 95%, the rate of recovery of indium is 94%, and the rate of recovery of bismuth is 93%, and golden accumulation rate is 91%, and silver-colored accumulation rate is 90%.
Embodiment 5
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:By zinc smelting dreg (the melting cyclone smelting stove that hot zinc vertical retorting clinker, slag notch obtain Slag, melting blast-furnace cinder and melting electroslag) insulation slag ladle is added, while lime stone and Fe are added, mixing slag is formed, Sulphide concentrate and copper-contained material (copper fire refining slag, containing Bellamya aeruginosa, composition brass and cupric rubbish) are added simultaneously;With 800 DEG C Oxygen-enriched air, granularity≤150 μm bituminous coal is blown, mixing slag is heated to molten condition, form cupric reaction slag, and make anti- Slag is answered to realize mixing;The slag of monitoring reaction in real time, ensure (a) and (b) two parameters simultaneously by regulation and control, after the completion of acquisition Slag;
Corresponding (a):The temperature of cupric reaction slag is 1430 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio is 1.5, in claimed range;Metallic iron contains in slag Measure as 1.7%.
Step 2, separation and recovery uses method five:
Slag after the completion of reaction is poured into insulation slag ladle, carries out slag treatment, carries out following steps:
(1) sedimentation cooling:Slag after the completion of reaction naturally cools to room temperature, obtains slow cooling slag;Copper-rich phase is deposited to instead The bottom of device is answered, copper-rich is formed and sticks together;Iron containing silicate minerals mutually float;Copper-rich sticks together and slow cooling slag among Iron containing silicate minerals For Fe-riched phase, while generate component containing zinc, component containing indium, bismuth-containing component and leaded component;
(2) separate:The copper-rich that artificial taking-up is deposited in bottom is sticked together, and is reduced directly, and after magnetic separation separation iron, product, which is sent to, to be turned Stove;
(3) the silicate mineral phase on top is manually taken out, silicate mine tailing is obtained, is used as cement raw material;
(4) component containing zinc, component containing indium, bismuth-containing component and leaded component volatilization enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 98%, and the rate of recovery of zinc is 96%, and the rate of recovery of lead is 96%, the rate of recovery of indium is 92%, and the rate of recovery of bismuth is 93%, and golden accumulation rate is 93%, and silver-colored accumulation rate is 93%.
Embodiment 6
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Cold conditions zinc smelting dreg (iron vitriol slag, goethite slag, bloodstone slag after pickling) is added and exchanged Electric arc furnaces, while add lime, MgO, Al2O3、Fe2O3, mixing slag is formed, while add oxidation copper concentrate and copper-contained material (leaded smelting slag, setting form, lead copper matte and lead pyro-refining slag);Mixing slag is heated to molten condition, it is anti-to form cupric Slag is answered, preheating temperature is sprayed into and is 1100 DEG C of argon gas, and reaction slag is realized mixing;The slag of monitoring reaction in real time, passes through Regulation and control ensure (a) and (b) two parameters, the slag after the completion of being reacted simultaneously;
Corresponding (a):The temperature of cupric reaction slag is 1080 DEG C, electric arc stove heat, temperature is risen to 1330 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio is 0.1, and alkaline iron ore concentrate is added into reaction slag, is turned High calcium red mud after stove sludge, alkaline pre-reduced pellet, removing sodium, the basicity ratio of cupric reaction slag is set to rise to 0.3;It is golden in slag Belong to iron content 1.5%.
Step 2, separation and recovery uses method one:
13min is incubated, slag natural subsidence, slag-gold separation, obtains molten state copper-rich phase, Fe-riched phase and Iron-containing silicate Mineral facies, while generate component containing zinc, component containing indium, bismuth-containing component and leaded component volatilization and be volatized into flue dust and reclaimed, Carry out following steps:
(1) Iron containing silicate minerals mutually use method A in step S2 separation and recovery methods one, and water quenching is directly as cement raw Material;
(2) molten state copper-rich phase, it is sent to converter copper metallurgy;
(3) molten state Fe-riched phase pours into direct reduction iron making after attemperator cooling;
(4) component containing zinc, component containing indium, bismuth-containing component, leaded component, component containing sodium and component volatilization containing potassium, into cigarette Dirt reclaims.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 97%, and the rate of recovery of zinc is 96%, and the rate of recovery of lead is 98%, the rate of recovery of indium is 92%, and the rate of recovery of bismuth is 94%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 92%, sodium The rate of recovery is 95%, and the rate of recovery of potassium is 96%.
Embodiment 7
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the hot zinc vertical retorting clinker that slag notch obtains) is added into mineral hot furnace, together When add lime stone, SiO2, FeO and MgO, form mixing slag, while add oxidation copper concentrate and copper-contained material (nickel fibers Poor slugging that slag " making sulphur melting " nickel fibers slag, " nickel convering of copper ice " nickel convering slag, nickel convering slag obtain through pyrogenic process dilution, nickel top Blow and fuse the sedimentation slag that pond smelting slag obtains with bath smelting slag through settling electric furnace);Mixing slag is heated to molten condition, formed Cupric reacts slag, and blowing preheated temperature is 800 DEG C of argon-nitrogen gaseous mixture, and reaction slag is realized mixing;Prison in real time Reaction slag is surveyed, ensures (a) and (b) two parameters, the slag after the completion of being reacted simultaneously by regulation and control;
Corresponding (a):The temperature of cupric reaction slag is 1320 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio is 0.8, in claimed range;Add the μ of granularity≤150 M coal dusts and natural gas, metal Ferrum content is 0.8% in slag.
Step 2, separation and recovery uses method four:
18min is incubated, slag natural subsidence, slag-gold separation, obtains molten state copper-rich-white metal phase, Fu Tie-rich matte Phase layer and Iron containing silicate minerals phase, while component containing zinc, leaded component, bismuth-containing component and component containing indium are generated, into flue dust Recovery is reclaimed, carries out following steps:
(1) molten state copper-rich phase, it is sent to converter copper metallurgy;
(2) molten state Fe-riched phase specifically uses the method in step S2 separation and recovery method one with Iron containing silicate minerals F, after water quenching, the raw material as direct reduction iron making;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 96%, and the rate of recovery of zinc is 95%, and the rate of recovery of lead is 96%, the rate of recovery of indium is 94%, and the rate of recovery of bismuth is 92%, and golden accumulation rate is 93%, and silver-colored accumulation rate is 91%.
Embodiment 8
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the melting cyclone smelting clinker that discharging opening obtains) is added into blast furnace, together When add dolomite, red mud, MgO, while add copper sulfide concentrate and oxidation copper concentrate, use preheating temperature as 200 DEG C of oxygen Gas, coal gas and the coke powder of granularity≤150 μm are sprayed into, mixing slag is heated to molten condition, form cupric reaction slag, and make React slag and realize mixing;The slag of monitoring reaction in real time, ensure (a) and (b) two parameters simultaneously by regulation and control, acquisition has been reacted Slag after;
Corresponding (a):The temperature of cupric reaction slag is 1330 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio is 1.0, in claimed range;Metallic iron contains in slag Measure as 2.3%.
Step 2, separation and recovery uses method three:
5min is incubated, slag natural subsidence, slag-gold separation, obtains copper-rich phase, the Iron containing silicate minerals phase with middle and upper part And Fe-riched phase, while component containing zinc, leaded component, bismuth-containing component and component containing indium are generated, reclaimed, carried out such as into flue dust Lower step:
(1) molten state Iron containing silicate minerals phase slag, smelting apparatus is poured into, carries out the outer slag treatment of stove, it is specific using step Method B in rapid S2 separation and recovery method one, the slag of middle and upper part is all returned to cupric reaction slag, as hot smelting Golden flux, adjustment cupric reaction slag composition, control cupric reaction slag temperature;
(2) molten state copper-rich phase, converter or converting furnace copper metallurgy are sent to;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery;
(4) after Fe-riched phase carries out water quenching or air cooling or pours into attemperator slow cooling, as blast furnace ironmaking raw material or directly also Original ironmaking.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 97%, and the rate of recovery of zinc is 96%, and the rate of recovery of lead is 97%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 92%, and golden accumulation rate is 91%, and silver-colored accumulation rate is 90%.
Embodiment 9
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the melting blast-furnace cinder that discharging opening obtains) is added into side-blown converter, simultaneously Lime stone is added, forms mixing slag, while adds oxidation copper concentrate and copper-contained material (copper ashes, copper fire refining slag, cupric electricity Road plate);Use preheating temperature to spray into≤150 μm of coke powders for 900 DEG C of air, mixing slag is heated to molten condition, formed Cupric reacts slag, and reaction slag is realized mixing;The slag of monitoring reaction in real time, ensure (a) and (b) two simultaneously by regulation and control Individual parameter, the slag after the completion of being reacted;
Corresponding (a):The temperature of cupric reaction slag is 1340 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio is 1.2, in claimed range;Metallic iron contains in slag Measure as 1.8%.
Step 2, separation and recovery uses method two:
38min is incubated, slag natural subsidence, slag-gold separation, obtains copper-rich phase and the Iron containing silicate minerals phase of middle and upper part With the iron content slag of Fe-riched phase, while component containing zinc, leaded component, bismuth-containing component and component containing indium are generated, into fume recovery, Carry out following steps:
(1) the iron content slag of middle and upper part pours into smelting apparatus, using the method C in step S2 separation and recovery method one, Middle and upper part slag is poured into devitrified glass;
(2) the molten state copper-rich phase of bottom, is sent to converter copper metallurgy;
(3) component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 95%, and the rate of recovery of zinc is 97%, and the rate of recovery of lead is 94%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 92%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 93%.
Embodiment 10
A kind of method of zinc abstraction clinker melting and reducing production, comprises the following steps:
Step 1, clinker mixes:Zinc smelting dreg (the melting electroslag that discharging opening obtains) is added into thermal insulation pit, added simultaneously Enter lime stone and Fe, form mixing slag, while add oxidation copper concentrate;With the oxygen-enriched air that preheating temperature is 600 DEG C, spray Shot blasting degree≤150 μm bituminous coal, mixing slag is heated to molten condition, forms cupric reaction slag, and realize reaction slag Mixing;The slag of monitoring reaction in real time, ensure (a) and (b) two parameters, the slag after the completion of being reacted simultaneously by regulation and control;
Corresponding (a):The temperature of cupric reaction slag is 1430 DEG C;
(b):Cupric reacts the basicity CaO/SiO of slag2Ratio is 1.5, in claimed range;Metallic iron contains in slag Measure as 1.4%.
Step 2, separation and recovery uses method five:
Slag after the completion of reaction is subjected to following steps:
(1) sedimentation cooling:36min is incubated, slag is cooled to room temperature, obtains slow cooling slag;Copper-rich phase is deposited to reaction unit Bottom, form copper-rich and stick together;Iron containing silicate minerals mutually float;Copper-rich phase metal sticks together is with slow cooling slag among silicate mineral Fe-riched phase, while generate component containing zinc and leaded component;
(2) separate:The copper-rich that artificial taking-up is deposited in bottom sticks together;After the Fe-riched phase layer direct-reduction at middle part, magnetic separation separation Metallic iron, mine tailing return to copper system system;
(3) the Iron containing silicate minerals phase on top is manually taken out, silicate mine tailing is obtained, is used as cement raw material;
(4) component containing zinc, leaded component, bismuth-containing component and component containing indium enter fume recovery.
The Copper in Slag finally obtained<0.1%, the rate of recovery of iron is 98%, and the rate of recovery of zinc is 96%, and the rate of recovery of lead is 95%, the rate of recovery of indium is 93%, and the rate of recovery of bismuth is 92%, and golden accumulation rate is 92%, and silver-colored accumulation rate is 91%.
It is to be appreciated that the description carried out above to the specific embodiment of the present invention is simply to illustrate that the skill of the present invention Art route and feature, its object is to allow those skilled in the art to understand present disclosure and implement according to this, but The present invention is not limited to above-mentioned particular implementation.Every various change made within the scope of the claims is repaiied Decorations, it should all cover within the scope of the present invention.

Claims (10)

  1. A kind of 1. method of zinc abstraction clinker melting and reducing production, it is characterised in that comprise the following steps:
    S1, clinker mixing:By zinc smelting dreg, add in the melting reaction device that attemperator or slag can flow out, and add calcium It is mineral and additive, slag is heated to molten condition, forms the reaction slag of cupric and iron, while adds cupric oxide ore One or more in thing, copper sulfide mineral, copper-contained material, it is well mixed, and the slag of monitoring reaction in real time, made by regulation and control anti- Answer slag while meet two conditions of a and b, the slag after the completion of being reacted;
    Wherein, a:The temperature of regulation and control reaction slag is 1100~1450 DEG C;
    b:The basicity CaO/SiO of regulation and control reaction slag2Ratio=0.2~2.0;
    S2, separation and recovery:The slag that step S1 is obtained, is incubated 5~50min, and sedimentation separation obtains middle and upper part Iron-containing silicate ore deposit Thing phase, bottom copper-rich phase and middle and lower part Fe-riched phase, while produce component containing zinc, leaded component, bismuth-containing component and the component containing indium Flue dust, the migration of gold and silver component, enrichment enter copper-rich phase;Each phase is recycled.
  2. 2. the method for zinc abstraction clinker melting and reducing production according to claim 1, it is characterised in that:In step sl, Condition a regulation and control method is:
    When the temperature of reaction slag<At 1100 DEG C, by the heating function of reaction unit itself, or into slag add fuel or Zinc smelting dreg is melted, the temperature of reaction slag is reached in the range of 1100~1450 DEG C;
    When the temperature of reaction slag>At 1450 DEG C, copper-contained material, zinc smelting dreg, flux for metallurgy, iron content are added into reaction slag One or more in material, copper oxide mineral, fluorine-containing material, the temperature of reaction slag is set to reach 1100~1450 DEG C of scopes It is interior;
    In step sl, condition b regulation and control method is:
    As the basicity CaO/SiO of reaction slag2Ratio<When 0.2, alkaline material, alkaline oxygenated copper mine are added into reaction slag One or more in thing, copper sulfide mineral, copper-contained material, alkaline ferrous material;
    As the basicity CaO/SiO of reaction slag2Ratio>When 2.0, acid material, acidic oxidation copper mine are added into reaction slag One or more in thing, acid cure copper mineral, iron-containing acidic material, acid material containing gold and silver.
  3. 3. the method according to claim 1 that valuable component is reclaimed by zinc abstraction slag, it is characterised in that:The insulation dress It is set to one or both of dumpable melting reaction slag filling, thermal insulation pit;
    The melting reaction device that the slag can flow out is dumpable melting reaction device or bottom with cinder notch or iron mouth Fixed melting reaction device;
    The dumpable melting reaction device is one or both of converter, melting reaction slag ladle;
    The fixed melting reaction device with cinder notch or iron mouth is plasma heating furnace, direct current electric arc furnace, ac arc furnace, ore deposit Hot stove, blast furnace, blast furnace, induction furnace, furnace cupola, side-blowing bath smelting furnace, bottom blowing molten pool smelting furnace, top-blown bath smelting furnace, Reverberatory furnace, Ausmelt furnace, Isa furnace, watt button can husband's bath smelting furnace, side-blown rotary furnace, bottom blowing rotary furnace, top blast rotary furnaces In one or more.
  4. 4. the method for zinc abstraction clinker melting and reducing production according to claim 1, it is characterised in that:In the step S1 In, while meeting the condition a and b, it should meet that copper and ferriferous oxide are reduced to metallic copper and FeO in the slag simultaneously, Metal Ferrum content in slag<3%.
  5. 5. the method for zinc abstraction clinker melting and reducing production according to claim 1, it is characterised in that:The zinc abstraction stove Slag is one or both of clinker caused by zinc hydrometallurgy, clinker caused by pyrometallurgy of zinc;Zinc abstraction clinker be molten state or Hot or cold conditions, melting pyrometallurgy of zinc slag are obtained by cyclone smelting stove, blast furnace, fuming furnace, electric furnace slag notch, hot zinc abstraction Slag is obtained by Rotary Kiln discharging opening, perpendicular tank slag hole, or zinc smelting dreg is heated into molten condition;
    Wherein, clinker caused by the zinc hydrometallurgy is siderotil after zinc leaching residue, volatilization kiln slag, copper-cadmium slag, iron vitriol slag, pickling One or more in slag, goethite slag, bloodstone slag, clinker caused by the pyrometallurgy of zinc are zinc vertical retorting clinker, vortex One or more in smelting slag, blast-furnace cinder, fuming furnace clinker, electroslag;Clinker caused by the zinc hydrometallurgy is equal Drying, dewater treatment need to be passed through, cyclone smelting clinker, blast-furnace cinder, fuming furnace clinker, electroslag are obtained by smelting furnace slag notch , volatilization kiln slag is obtained by Rotary Kiln discharging opening, and zinc vertical retorting clinker is obtained by perpendicular tank discharging opening;
    Calcium system mineral are lime, one kind or several after lime stone, dolomite, carbide slag, red mud, removing sodium in high calcium red mud Kind;
    The additive is SiO2、MgO、FeO、Fe2O3、MnO2、Al2O3、TiO2、P2O5、Fe、Na2One or more in O;
    The copper oxide mineral includes cuprite, black copper ore, malachite, chessy copper, chrysocolla, one kind in blue stone or more Kind;
    The copper sulfide mineral includes vitreous copper, covellite, chalcopyrite, bornite, enargite, one kind in tetrahedrite or more Kind.
  6. 6. the method according to claim 2 that valuable component is reclaimed by zinc abstraction slag, it is characterised in that:The copper-containing substance Material be copper ashes, nominal group process, blister copper pyro-refining slag, zinc smelting dreg, zinc abstraction cigarette ash and dirt mud, lead zinc tailings, lead metallurgical slag, Lead copper matte, setting form, fire refining of crude lead slag, lead smelting ash and dirt mud, lead-acid battery, Copper making cigarette ash and dirt mud, composition brass, Cupric rubbish, containing the one or more in copper circuit board, tin metallurgical slag, nickel fibers slag, tailing;
    The copper ashes is matte smelting " caused by clinker, clinker, pyrogenic process dilution clinker, copper ashes flotation caused by " blowing of copper sulphur " One or more in tailings, wet type copper smelting slag;
    The flux for metallurgy is containing CaO or SiO2Mineral and clinker, preferably quartz sand, quartz sand containing gold and silver, red mud, removing sodium One or more in high calcium red mud, carbide slag, dolomite or lime stone afterwards;
    The ferrous material is common iron ore concentrate, common iron ore concentrate DRI, common iron ore concentrate sintered ore deposit, common iron ore concentrate Pellet, common iron ore concentrate metallized pellet, the carbon containing pre-reduced pellet of common iron ore concentrate, slag, zinc smelting dreg, coke smelt cigarette After dirt and dirt mud, steel flue dust and dirt mud, nickel fibers slag, copper ashes, lead metallurgical slag, zinc smelting dreg, tin metallurgical slag, red mud, removing sodium One or more in high calcium red mud, coal dust ash, pyrite cinder;
    The nickel fibers slag is Ni-B alloy slag caused by " matte smelting " technique, the dilution stove after the blowing of " nickel convering of copper ice " technique It is one or more in nickel sedimentation clinker caused by slag, top blow smelting;
    The lead metallurgical slag is fuming furnace clinker and leaded smelting slag, and " reduction of ISP imperial smelting furnaces " or " sintering deposit blast furnace is also Original " or " solid-state high lead dross reduction " or " liquid high lead dross reduction technique " reducing process produce leaded smelting slag, and lead smelting slag leads to Cross fuming furnace and smelt the leaded fuming slag of generation;
    The steel flue dust and dirt mud drum include blast furnace gas mud, bof sludge, electric furnace dust mud, hot/cold rolled sludge, sintering dust, Pelletizing dust, go out ironworks dust, blast furnace dust, electric stove dust ash, steel rolling iron scale;
    The fluorine-containing material is fluorite, CaF2, one or more in fluorine-containing blast furnace slag;
    The copper-contained material, ferrous material and fluorine-containing material are pelletizing or granular material or granulation;
    Wherein, granularity≤150 μm of granular material, granular material granularity are 5-25mm, and granular material is sprayed into a manner of being blown, Granular material is added in a manner of being blown or feeding intake, and is loaded into gas as the argon gas of preheating, nitrogen, reducibility gas, oxidisability gas One or more in body, preheating temperature are 0-1200 DEG C.
  7. 7. the method for zinc abstraction clinker melting and reducing production according to claim 2, it is characterised in that:Described basic species Expect to be one or more of in high calcium red mud, carbide slag, dolomite dust or calcium lime powder after pulverized limestone, red mud, removing sodium;The alkalescence Ferrous material be alkaline sintering deposit, slag, ferroalloy slag, alkaline iron ore concentrate, alkaline pre-reduced pellet, alkalinous metal pellet, One or more in alkali blast furnace slag;
    Described acid material is the one or more in silica, flyash, gangue;Described iron-containing acidic material is acidity Sintering deposit, acid iron ore concentrate, acid pre-reduced pellet, acid metal pellet, copper ashes, lead metallurgical slag, zinc smelting dreg, nickel fibers One or more in slag, tin metallurgical slag, ferroalloy slag, acid blast furnace slag.
  8. 8. the method produced according to any described zinc abstraction clinker melting and reducings of claim 1-7, it is characterised in that:
    Separation and recovery in step s 2 is handled as follows:
    Containing copper-rich phase described in hot or cold conditions, after being sent to converter or converting furnace copper metallurgy, or slow cooling crushing-magnetic selection separation metallic iron Converter or converting furnace copper metallurgy are sent to again, or after magnetic separation separates metallic iron or separates metallic iron without magnetic separation, are reduced directly, reduction Product is after magnetic separation separates metallic iron, then is sent to converter or converting furnace copper metallurgy;
    The component containing zinc, leaded component, bismuth-containing component and component volatilization containing indium, in the form of an oxide into fume recovery;
    Containing the Iron containing silicate minerals phase and/or the Fe-riched phase, slag is carried out using any of following methods A-G Processing:
    Method A:After water quenching or air cooling, cement raw material is directly used in:
    Method B:Return in reaction mixing slag and be used as hot flux for metallurgy:
    Method C:For pouring devitrified glass or as mineral wool;
    Method D:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device Or slag is poured into attemperator, into iron content slag, it is blown into temperature and is 0~1200 DEG C of preheating oxidizing gas, and ensure Silicate slag temperature>1460℃;When slag ferrous oxide content<1%, the slag after being aoxidized;It is molten after the oxidation Slag Direct Air-Cooled or water quenching, as the additive or clinker in slag cements, cement regulator, manufacture of cement;
    Method E:For producing the clinker of high added value, method is as follows:
    E-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device or Slag is poured into attemperator, into slag, adds molten steel slag, lime, lime stone, ferro-alloy cinder, flyash, basic iron One or more after lean ore, bauxite, molten blast furnace slag, red mud, removing sodium in high calcium red mud or carbide slag, are sufficiently mixed, obtain Obtain slag mixed material;
    E-2, preheating temperature is blown into as 0~1200 DEG C of oxidizing gas into the slag mixed material, and ensure that slag mixes Close temperature of charge>1460℃;Work as ferrous oxide content<1%, the slag after being aoxidized;
    E-3, to the slag after the oxidation, carry out air cooling or water quenching, the clinker of high added value be made;
    Method F:The iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is as blast furnace ironmaking raw material or directly Reduction iron production raw material:By iron content slag air cooling, water quenching or the slow cooling of the Iron containing silicate minerals phase and/or the Fe-riched phase Afterwards, as blast furnace ironmaking or direct reduction iron making raw material, after direct-reduction, using molten point of magnetic separation separation or electric furnace, magnetic separation product For metallic iron and mine tailing, molten point of electric furnace, product is molten iron and slag;
    Or, after the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is poured into attemperator, use is following Method is separated:The modified magnetic separation separation of slag:Slag into attemperator, it is 0~1200 DEG C to be blown into preheating temperature Oxidizing gas, and ensure slag temperature>1250 DEG C, complete the conversion of magnetic iron ore in slag;By the slag slow cooling after oxidation extremely Room temperature, crush, magnetic separation, product is magnetite concentrate and mine tailing, and mine tailing is as construction material;
    Method G:The iron content slag fused reduction iron-smelting of the Iron containing silicate minerals phase and/or the Fe-riched phase, including it is as follows Step:
    G-1, the iron content slag of the Iron containing silicate minerals phase and/or the Fe-riched phase is retained in melting reaction device or Slag is poured into attemperator, ferrous material, reducing agent are added into iron content slag, carries out melting and reducing, in real time monitoring reaction Slag, meet following condition simultaneously by regulation and control:The temperature for reacting slag is 1350~1670 DEG C and the basicity of reaction slag CaO/SiO2Ratio=0.6~2.4, the slag after the completion of being reacted;
    G-2, the oxidizing gas into slag after blowing preheated carry out melting and reducing, the slag formed after reduction, wherein:Oxidation Property gas preheating temperature be 0~1200 DEG C, and during injection, meet following condition simultaneously by regulation and control:Reaction is completed The temperature of slag afterwards is 1350~1670 DEG C of DEG C of basicity CaO/SiO with the slag after the completion of reaction2Ratio=0.6~2.4;
    G-3, separated and recovered using one kind in following two methods:
    Method I:Mixing slag after reduction is poured into insulation slag ladle, is slowly cooled to room temperature, obtains slow cooling slag;Metallic iron settles To the bottom of reaction unit, form iron and stick together;By containing metal iron layer in remaining slow cooling slag, 20~400 μm of granularity is crushed to, ore grinding, Residual metallic iron and mine tailing are isolated in magnetic separation;
    Method II:Mixing slag after reduction, cooling-sedimentation, slag-gold separation, obtain molten iron and the slag after reduction;After reduction Slag, according to the one or more in A~E, carry out slag treatment;Molten iron is sent to converter or electric furnace steel making;
    Or, containing the Fe-riched phase water quenching or air cooling or pour into attemperator slow cooling or acquisition is combined with gravity treatment through manual sorting, Copper raw material or magnetic separation separation are carried as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material or flotation As copper metallurgy or the raw material of direct reduction iron making after metallic iron;In floatation process, float product is containing copper concentrate and iron ore concentrate, copper Concentrate returns to copper metallurgy system, and iron ore concentrate is as blast furnace ironmaking raw material or direct reduction iron making raw material or iron making by smelting reduction iron material; Wherein, in Direct Reduction, after reduzate magnetic separation separation, metallic iron and mine tailing are obtained, mine tailing returns to copper metallurgy system;
    The Direct Reduction is using the conduct of any of rotary hearth furnace, tunnel cave, car-bottom furnace, shaft furnace, rotary kiln, induction furnace Reduction apparatus, using gas base or coal base reduction technology, gas base is natural gas and/or coal gas, coal base be anthracite, bituminous coal, lignite, One or more in coking coal, coke powder, coke, reduction temperature are 900~1400 DEG C, basicity CaO/SiO2Ratio=0.8~ 1.5。
  9. 9. the method for zinc abstraction clinker melting and reducing production according to claim 8, it is characterised in that:Described step S2 In, the type of cooling is natural cooling or rotation cooling or centrifugation cooling, and subsidence style is natural subsidence or spun down or centrifugation Sedimentation;
    It is described to be well mixed to mix or being stirred naturally, it is stirred and is mixed for argon gas stirring, nitrogen gas stirring, nitrogen-argon gas Close the one or more in gas agitating, reducibility gas stirring, oxidizing gas stirring, electromagnetic agitation, mechanical agitation.
  10. 10. the method for zinc abstraction clinker melting and reducing production according to claim 8, it is characterised in that:The fuel with Reducing agent is the one or more in solid, liquid or gaseous fuel, is sprayed into a manner of being blown or feeding intake, and the injection is loaded into Gas is the one or more in the oxidizing gas, nitrogen or argon gas of preheating, and the temperature of the preheating is 0~1200 DEG C;
    The solid fuel and the one or more that reducing agent is in coal dust, coke powder, coke, flyash, bituminous coal or anthracite, shape Shape is granular or powdery, and granular material granularity is 5~25mm, and granular material granularity is≤150 μm, the liquid fuel and reduction Agent is heavy oil, and the gaseous fuel and reducing agent are coal gas and/or natural gas;
    The oxidizing gas is the air of preheating, oxygen, oxygen-enriched air, argon gas-air, argon-oxygen, nitrogen-air, nitrogen One kind in gas-oxygen.
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CN115807167B (en) * 2023-01-29 2023-06-02 中南大学 Method and device for recovering metallic zinc from high-zinc material
CN116103501A (en) * 2023-02-24 2023-05-12 中国恩菲工程技术有限公司 Cooperative smelting method of steel soot and red mud

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