CN107651419B - Intelligent glass folding machine and working method thereof - Google Patents

Intelligent glass folding machine and working method thereof Download PDF

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Publication number
CN107651419B
CN107651419B CN201710869173.0A CN201710869173A CN107651419B CN 107651419 B CN107651419 B CN 107651419B CN 201710869173 A CN201710869173 A CN 201710869173A CN 107651419 B CN107651419 B CN 107651419B
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positioning
conveying
lens
module
slicing
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CN107651419A (en
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杨晓燕
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Suzhou Xinhe Mirror Co ltd
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Suzhou Xinhe Mirror Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles

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  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses an intelligent glass folding machine, which comprises: the automatic lens cutting machine comprises a frame, a strip dividing workbench and a control device, wherein a positioning frame and a conveying frame are arranged in the frame, the strip dividing workbench is arranged on one side of the positioning frame, the conveying frame is arranged at the rear end of the positioning frame, a separating mechanism is arranged between the positioning frame and the conveying frame, a positioning mechanism is arranged on the positioning frame, a lens steering conveying module is arranged on the conveying frame, and the separating mechanism, the positioning mechanism and the lens steering conveying module are all connected with the control device. According to the invention, the positioning mechanism is arranged on the positioning rack, the slicing mechanism is arranged between the positioning rack and the conveying rack, the connected lenses are separated through the slicing mechanism, so that the automation is realized, meanwhile, the deviation of the lenses is effectively prevented through the arrangement of the positioning mechanism, and the positions of the separated lenses can be adjusted through the rotation of the lenses, so that the working efficiency is greatly improved, the production quality is improved, and the automatic and intelligent production is realized in the whole process.

Description

Intelligent glass folding machine and working method thereof
Technical Field
The invention belongs to the field of lens manufacturing, and particularly relates to an intelligent glass folding machine and a working method thereof.
Background
With the rapid development of social economy, the modernization and automation of all industries, both life and work of people, are gradually realized, and the same is true of the lens processing industry. The lens need carry out the folded piece separation operation of lens to it in the course of working, nevertheless operate through adopting manual in traditional processing production process, or some equipment operate, manual operation, whole work load is very big, and, there is certain uncertain factor, easily leads to the increase of defective products, and current equipment is because the irrational nature of its design, tasting can be because of appearing lacking paper or skew scheduling problem, therefore current lens processing equipment still needs to improve.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide the intelligent glass folding machine which is simple in structure, reasonable in design, easy to produce, high in automation degree, capable of reducing the amount of manual labor and improving the working efficiency.
The technical scheme is as follows: in order to achieve the above object, the present invention provides an intelligent glass folding machine, comprising: the automatic lens cutting machine comprises a frame, a slitting workbench and a control device, wherein a positioning frame and a conveying frame are arranged in the frame, one side of the positioning frame is arranged on the slitting workbench, the rear end of the positioning frame is arranged on the conveying frame, a slitting mechanism is arranged between the positioning frame and the conveying frame, a positioning mechanism is arranged on the positioning frame, a lens steering conveying module is arranged on the conveying frame, and the slitting mechanism, the positioning mechanism and the lens steering conveying module are all connected with the control device.
According to the intelligent glass folding machine, the positioning mechanism is arranged on the positioning rack, the slicing mechanism is arranged between the positioning rack and the conveying rack, the connected lenses are separated through the slicing mechanism, automation is achieved, meanwhile, the positioning mechanism is arranged, the lenses are effectively prevented from offsetting, the positions of the separated lenses can be adjusted by turning the lenses, the working efficiency of the lenses is greatly improved, the production quality of the lenses is improved, automatic and intelligent production of the lenses is achieved in the whole process, and the requirements of enterprise production are better met.
According to the invention, the positioning rack is provided with the walking conveyor line, and the walking conveyor line is provided with the conveying belt, so that lenses cannot be well conveyed, and a certain protection effect can be achieved.
According to the invention, the positioning mechanism is provided with the positioning cylinder, the positioning conveying power assembly and the lens positioning plate, the positioning cylinder is symmetrically arranged on two sides of the walking conveying line, the positioning conveying power assembly is arranged on one side of the walking conveying line, the lens positioning plate is arranged on the conveying belt, and the lens positioning plate can be well positioned, so that the deviation of the lens is avoided, the increase of defective products caused by the deviation of the lens due to the deviation of the lens is also avoided, and the production accuracy is further ensured.
According to the invention, the conveying rack is provided with a blanking conveying belt, a blanking conveying power assembly and a lens steering conveying module, the blanking conveying power assembly is arranged on the side surface of the conveying rack, and the lens steering conveying module is arranged on the blanking conveying belt.
The conveying rack is also provided with a lens length positioner, the lens length positioner is arranged on the blanking conveying belt, the lens steering conveying module is arranged behind the lens length positioner, and the lens length positioner is arranged, so that the whole processing rhythm can be adjusted according to different batches of lenses, the application range of the lens length positioner is expanded, and the production accuracy of the lens length positioner is greatly improved.
The sheet separating mechanism is provided with a sheet pressing unit and a sheet separating unit, the sheet pressing unit and the sheet separating unit are respectively provided with a sheet pressing driving mechanism and a sheet separating driving mechanism, the sheet pressing unit is arranged in front of the sheet separating unit, and the sheet pressing unit and the sheet separating unit are both connected with a control device.
The tabletting driving mechanism and the slicing driving mechanism are respectively provided with a tabletting air cylinder module and a slicing air cylinder module, and the tabletting air cylinder module and the slicing air cylinder module are both connected with a control device.
The control device is provided with a transportation control module, a positioning control module, a slicing control module, a steering control module, a lens length detection control module, a driving control module and a controller module, wherein the transportation control module is connected with the lens steering and conveying module, the positioning control module is connected with a positioning mechanism, the slicing control module is connected with the slicing mechanism, the steering control module is connected with the lens steering and conveying module, the lens length detection control module is connected with the lens length positioner, and the transportation control module, the positioning control module, the slicing control module, the steering control module, the lens length detection control module and the driving control module are all connected with the controller module.
The positioning and conveying device comprises a positioning cylinder, a positioning conveying power assembly, a positioning cylinder, a positioning conveying belt, a pressing sheet driving mechanism, a sheet separating driving mechanism, a positioning driving control unit, a blanking driving control unit, a pressing sheet driving control unit and a sheet separating driving control unit, wherein the positioning driving control unit, the blanking driving control unit, the pressing sheet driving mechanism and the sheet separating driving mechanism are arranged in a driving control module.
The working method of the intelligent glass folding machine comprises the following specific working methods:
1): firstly, a slitting workbench is used for slitting lenses, and the slit lenses enter a positioning rack;
2): the positioning cylinder controls the lens positioning plate to position the lens;
3): a conveying belt is arranged on the walking conveyor line and conveys the lenses to the slicing mechanism;
4): the tabletting air cylinder module controls the tabletting mechanism to press the lens, and the slicing air cylinder module controls the slicing mechanism to slice the lens while the tabletting mechanism works;
5): the separated lens enters a conveying rack;
6): the lens entering the conveying rack is firstly detected by a lens length positioner, and the detection data is analyzed by a data processor in the controller module;
7): then the lens steering and conveying module steers the detected lens;
8): and finally, conveying the lens to a feed opening by a feed conveying belt.
The technical scheme shows that the invention has the following beneficial effects:
1. according to the intelligent glass folding machine, the positioning mechanism is arranged on the positioning rack, the slicing mechanism is arranged between the positioning rack and the conveying rack, the connected lenses are separated through the slicing mechanism, automation is achieved, meanwhile, the positioning mechanism is arranged, the lenses are effectively prevented from offsetting, the positions of the separated lenses can be adjusted by turning the lenses, the working efficiency of the lenses is greatly improved, the production quality of the lenses is improved, automatic and intelligent production of the lenses is achieved in the whole process, and the requirements of enterprise production are better met.
2. According to the invention, the positioning mechanism is provided with the positioning cylinder, the positioning conveying power assembly and the lens positioning plate, the positioning cylinder is symmetrically arranged on two sides of the walking conveying line, the positioning conveying power assembly is arranged on one side of the walking conveying line, the lens positioning plate is arranged on the conveying belt, and the lens positioning plate can be well positioned, so that the deviation of the lens is avoided, the increase of defective products caused by the deviation of the lens due to the deviation of the lens is also avoided, and the production accuracy is further ensured.
3. The conveying rack is also provided with a lens length positioner, the lens length positioner is arranged on the blanking conveying belt, the lens steering conveying module is arranged behind the lens length positioner, and the lens length positioner is arranged, so that the whole processing rhythm can be adjusted according to different batches of lenses, the adaptability of the lenses is improved, and the production accuracy of the lenses is greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent glass folding machine according to the present invention;
FIG. 2 is a schematic view of the structure of the positioning frame on the worktable according to the present invention;
FIG. 3 is a partial enlarged view of the slicing mechanism of the present invention;
FIG. 4 is an enlarged view of a portion of the conveyor frame of the present invention;
in the figure: the device comprises a frame-1, a splitting workbench-2, a control device-3, a walking conveyor line-4, a positioning frame-11, a conveying frame-12, a splitting mechanism-13, a positioning mechanism-111, a positioning cylinder 112, a positioning conveying power assembly 113, a lens positioning plate 114, a blanking conveying belt-121, a blanking conveying power assembly-122, a lens steering conveying module-123, a lens length positioner 124 and a conveying belt-41.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Examples
An intelligent glass folding machine as shown in the figure comprises: the device comprises a rack 1, a slitting workbench 2 and a control device 3, wherein a positioning rack 11 and a conveying rack 12 are arranged in the rack 1;
the relationship between the above components is as follows:
divide strip workstation 2 to locate one side of location frame 11, 11 rear ends of location frame are located to transport frame 12, be equipped with burst mechanism 13 between location frame 11 and the transport frame 12, be equipped with positioning mechanism 111 on the location frame 11, it turns to and carries module 123 to be equipped with the lens on the transport frame 12, burst mechanism 13, positioning mechanism 111 and lens turn to carry module 123 all to be connected with controlling means 3.
In this embodiment, the positioning frame 11 is provided with a walking conveyor line 4, and the walking conveyor line 4 is provided with a conveyor belt 41.
In this embodiment, the positioning mechanism 111 is provided with a positioning cylinder 112, a positioning conveying power assembly 113 and a lens positioning plate 114, the positioning cylinder 112 is symmetrically arranged on two sides of the walking conveying line 4, the positioning conveying power assembly 113 is arranged on one side of the walking conveying line 4, and the lens positioning plate 114 is arranged on the conveying belt 41.
In this embodiment, the conveying rack 12 is provided with a blanking conveying belt 121, a blanking conveying power assembly 122 and a lens steering conveying module 123, the blanking conveying power assembly 122 is disposed on a side surface of the conveying rack 12, and the lens steering conveying module 123 is disposed on the blanking conveying belt 121.
In this embodiment, the conveying frame 12 is further provided with a lens length positioner 124, the lens length positioner 124 is disposed on the blanking conveying belt 121, and the lens turning and conveying module 123 is disposed behind the lens length positioner 124.
In this embodiment, the slicing mechanism 13 is provided with a tablet pressing unit and a slicing unit, the tablet pressing unit and the slicing unit are respectively provided with a tablet pressing driving mechanism and a slicing driving mechanism, the tablet pressing unit is arranged in front of the slicing unit, and the tablet pressing unit and the slicing unit are both connected with the control device 3.
In this embodiment, the tablet pressing driving mechanism and the tablet separating driving mechanism are respectively provided with a tablet pressing cylinder module 131 and a tablet separating cylinder module 132, and both the tablet pressing cylinder module 131 and the tablet separating cylinder module 132 are connected to the control device 3.
In this embodiment be equipped with transportation control module, positioning control module, burst control module, turn to control module, lens length detection control module, drive control module and controller module among the controlling means, transportation control module turns to with the lens and carries module 123 to be connected, positioning control module is connected with positioning mechanism 111, burst control module is connected with burst mechanism 13, turn to control module and lens and turn to and carry module 123 to be connected, lens length detection control module is connected with lens length locator 124, transportation control module, positioning control module, burst control module, turn to control module, lens length detection control module and drive control module all are connected with the controller module.
In this embodiment, the driving control module is provided with a positioning driving control unit, a blanking driving control unit, a sheeting driving control unit and a sheeting driving control unit, the positioning driving control unit is provided with a cylinder driving control unit and a power control unit, the cylinder driving control unit and the power control unit are respectively connected with the positioning cylinder 112 and the positioning conveying power assembly 113, the blanking driving control unit is connected with the blanking conveying belt 121, the sheeting driving control unit is connected with the sheeting driving mechanism, and the sheeting driving control unit is connected with the sheeting driving mechanism.
Example 2
An intelligent glass folding machine as shown in the figure comprises: the device comprises a rack 1, a slitting workbench 2 and a control device 3, wherein a positioning rack 11 and a conveying rack 12 are arranged in the rack 1;
the relationship between the above components is as follows:
divide strip workstation 2 to locate one side of location frame 11, 11 rear ends of location frame are located to transport frame 12, be equipped with burst mechanism 13 between location frame 11 and the transport frame 12, be equipped with positioning mechanism 111 on the location frame 11, it turns to and carries module 123 to be equipped with the lens on the transport frame 12, burst mechanism 13, positioning mechanism 111 and lens turn to carry module 123 all to be connected with controlling means 3.
In this embodiment, the positioning frame 11 is provided with a walking conveyor line 4, and the walking conveyor line 4 is provided with a conveyor belt 41.
In this embodiment, the positioning mechanism 111 is provided with a positioning cylinder 112, a positioning conveying power assembly 113 and a lens positioning plate 114, the positioning cylinder 112 is symmetrically arranged on two sides of the walking conveying line 4, the positioning conveying power assembly 113 is arranged on one side of the walking conveying line 4, and the lens positioning plate 114 is arranged on the conveying belt 41.
In this embodiment, the conveying rack 12 is provided with a blanking conveying belt 121, a blanking conveying power assembly 122 and a lens steering conveying module 123, the blanking conveying power assembly 122 is disposed on a side surface of the conveying rack 12, and the lens steering conveying module 123 is disposed on the blanking conveying belt 121.
In this embodiment, the conveying frame 12 is further provided with a lens length positioner 124, the lens length positioner 124 is disposed on the blanking conveying belt 121, and the lens turning and conveying module 123 is disposed behind the lens length positioner 124.
In this embodiment, the slicing mechanism 13 is provided with a tablet pressing unit and a slicing unit, the tablet pressing unit and the slicing unit are respectively provided with a tablet pressing driving mechanism and a slicing driving mechanism, the tablet pressing unit is arranged in front of the slicing unit, and the tablet pressing unit and the slicing unit are both connected with the control device 3.
In this embodiment, the tablet pressing driving mechanism and the tablet separating driving mechanism are respectively provided with a tablet pressing cylinder module 131 and a tablet separating cylinder module 132, and both the tablet pressing cylinder module 131 and the tablet separating cylinder module 132 are connected to the control device 3.
In this embodiment be equipped with transportation control module, positioning control module, burst control module, turn to control module, lens length detection control module, drive control module and controller module among the controlling means, transportation control module turns to with the lens and carries module 123 to be connected, positioning control module is connected with positioning mechanism 111, burst control module is connected with burst mechanism 13, turn to control module and lens and turn to and carry module 123 to be connected, lens length detection control module is connected with lens length locator 124, transportation control module, positioning control module, burst control module, turn to control module, lens length detection control module and drive control module all are connected with the controller module.
In this embodiment, the driving control module is provided with a positioning driving control unit, a blanking driving control unit, a sheeting driving control unit and a sheeting driving control unit, the positioning driving control unit is provided with a cylinder driving control unit and a power control unit, the cylinder driving control unit and the power control unit are respectively connected with the positioning cylinder 112 and the positioning conveying power assembly 113, the blanking driving control unit is connected with the blanking conveying belt 121, the sheeting driving control unit is connected with the sheeting driving mechanism, and the sheeting driving control unit is connected with the sheeting driving mechanism.
The working method of the intelligent glass folding machine in the embodiment comprises the following specific working methods:
1): firstly, the splitting worktable 2 splits the lens, and the split lens enters the positioning rack 11;
2): the positioning cylinder 112 controls the lens positioning plate 114 to position the lens;
3): walk to be equipped with transmission band 41 on the transfer chain 4, to lens to the conveying of burst mechanism 13, promptly: conveying the lens to the lens-facing separating mechanism 13 by the conveying belt 41;
4): the tabletting air cylinder module controls the tabletting mechanism to press the lens, and the tabletting air cylinder module controls the tabletting mechanism to fragment the lens while the tabletting mechanism works, namely, after the lens reaches the lens-to-fragment mechanism 13, the tabletting air cylinder module controls the tabletting mechanism to press the lens, and while the tabletting mechanism works, the tabletting air cylinder module controls the tabletting mechanism to fragment the lens;
5): the separated lens enters the conveyor housing 12;
6): the lens entering the conveying rack 12 is firstly detected by the lens length positioner 124, and the detection data is analyzed by the data processor in the controller module, and then reaches the lens steering conveying module 123;
7): then the lens turning and conveying module 123 turns the detected lens;
8): and finally, conveying the lenses to a feed opening by a feed conveying belt 121.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.

Claims (2)

1. The utility model provides an intelligent glass sheet folding machine which characterized in that: the method comprises the following steps: the automatic lens dividing machine comprises a rack (1), a dividing workbench (2) and a control device (3), wherein a positioning rack (11) and a conveying rack (12) are arranged in the rack (1), the dividing workbench (2) is arranged on one side of the positioning rack (11), the conveying rack (12) is arranged at the rear end of the positioning rack (11), a dividing mechanism (13) is arranged between the positioning rack (11) and the conveying rack (12), the positioning rack (11) is provided with a positioning mechanism (111), the conveying rack (12) is provided with a lens steering conveying module (123), and the dividing mechanism (13), the positioning mechanism (111) and the lens steering conveying module (123) are all connected with the control device (3); the positioning mechanism (111) is provided with a positioning cylinder (112), a positioning conveying power assembly (113) and a lens positioning plate (114), the positioning cylinder (112) is symmetrically arranged on two sides of the walking conveyor line (4), the positioning conveying power assembly (113) is arranged on one side of the walking conveyor line (4), and the lens positioning plate (114) is arranged on the conveying belt (41);
the automatic lens feeding device is characterized in that a feeding conveyer belt (121), a feeding conveying power assembly (122) and a lens steering conveying module (123) are arranged on the conveyer frame (12), the feeding conveying power assembly (122) is arranged on the side face of the conveyer frame (12), and the lens steering conveying module (123) is arranged on the feeding conveyer belt (121); the conveying rack (12) is also provided with a lens length positioner (124), the lens length positioner (124) is arranged on the blanking conveying belt (121), and the lens steering conveying module (123) is arranged behind the lens length positioner (124); the slicing mechanism (13) is internally provided with a tabletting unit and a slicing unit, the tabletting unit and the slicing unit are respectively provided with a tabletting driving mechanism and a slicing driving mechanism, the tabletting unit is arranged in front of the slicing unit, and the tabletting unit and the slicing unit are both connected with the control device (3); the tabletting driving mechanism and the slicing driving mechanism are respectively provided with a tabletting air cylinder module (131) and a slicing air cylinder module (132), and the tabletting air cylinder module (131) and the slicing air cylinder module (132) are both connected with the control device (3); a walking conveyor line (4) is arranged on the positioning rack (11), and a conveying belt (41) is arranged on the walking conveyor line (4); the control device is internally provided with a transportation control module, a positioning control module, a slicing control module, a steering control module, a lens length detection control module, a driving control module and a controller module, wherein the transportation control module is connected with a lens steering and conveying module (123), the positioning control module is connected with a positioning mechanism (111), the slicing control module is connected with a slicing mechanism (13), the steering control module is connected with the lens steering and conveying module (123), the lens length detection control module is connected with a lens length positioner (124), and the transportation control module, the positioning control module, the slicing control module, the steering control module, the lens length detection control module and the driving control module are all connected with the controller module; the automatic feeding device is characterized in that a positioning drive control unit, a discharging drive control unit, a tabletting drive control unit and a slicing drive control unit are arranged in the drive control module, a cylinder drive control unit and a power control unit are arranged in the positioning drive control unit, the cylinder drive control unit and the power control unit are respectively connected with a positioning cylinder (112) and a positioning conveying power assembly (113), the discharging drive control unit is connected with a discharging conveying belt (121), the tabletting drive control unit is connected with a tabletting drive mechanism, and the slicing drive control unit is connected with a slicing drive mechanism.
2. The working method of the intelligent glass sheet folding machine according to claim 1, characterized in that: the specific working method is as follows:
1): firstly, a splitting worktable (2) splits a lens, and the split lens enters a positioning rack (11);
2): the positioning cylinder (112) controls the lens positioning plate (114) to position the lens;
3): the walking conveying line (4) is provided with a conveying belt (41) for conveying the lenses to the slicing mechanism (13);
4): the tabletting air cylinder module controls the tabletting mechanism to press the lens, and the slicing air cylinder module controls the slicing mechanism to slice the lens while the tabletting mechanism works;
5): the separated lens enters a conveying frame (12);
6): lenses entering the conveying rack (12) are firstly detected by a lens length positioner (124), and detection data are analyzed by a data processor in the controller module;
7): then the lens steering and conveying module (123) steers the detected lens;
8): and finally, conveying the lenses to a feed opening by a feed conveying belt (121).
CN201710869173.0A 2017-09-22 2017-09-22 Intelligent glass folding machine and working method thereof Active CN107651419B (en)

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Application Number Priority Date Filing Date Title
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CN107651419B true CN107651419B (en) 2020-08-11

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019056286A1 (en) * 2017-09-22 2019-03-28 苏州鑫河镜业有限公司 Intelligent glass folding machine and working method therefor
CN108680113B (en) * 2018-07-19 2024-05-07 杭州愚工智能设备有限公司 Full-automatic glass detection and sheet arrangement production system and working method thereof

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