Disclosure of Invention
The technical problem to be solved and the technical task provided by the invention are to perfect and improve the prior technical scheme, and provide a mutual inductor conveying device with a tooling plate pulling-open mechanism, so as to achieve the purposes of reducing the cost and realizing the pulling-open of the mutual inductor tooling plate during feeding and discharging. Therefore, the invention adopts the following technical scheme.
The utility model provides a take frock board to draw mutual-inductor conveyor of open mechanism, includes frock board and draws the open mechanism, frock board and the components of a whole that can function independently setting of drawing the open mechanism, draw the open mechanism including being used for fixing the base on the assembly line station, locate the bottom plate of base top surface, locate the moving platform that can back-and-forth movement on the bottom plate of bottom plate top, the bottom plate in the middle of be equipped with the power device who is used for driving the moving platform back-and-forth movement, moving platform's front end be equipped with two and stretch out forward be used for the arm-tie subassembly that draws back the ejector pad of frock board. When pulling open the operation to mutual-inductor frock board, at first power device drives the arm-tie subassembly and stretches out forward, when treating that the frock board removes this station, the power manor drives the arm-tie subassembly and draws back backward, the ejector pad that stimulates the frock board compresses backward, open mutual-inductor mounted position, put into the mutual-inductor, then power device promotes the arm-tie subassembly forward, make the arm-tie subassembly break away from with the ejector pad of frock board, the ejector pad of frock board rolls back under the effect of inside spring simultaneously, the mutual-inductor bottom is pushed down to the side direction, the assembly line removes after that, the frock board of having installed the mutual-inductor removes next station, the frock board of last station moves into this position, continue the repeated execution and pull open the action.
As a further improvement and supplement to the above technical solutions, the present invention also includes the following additional technical features.
The power plant is characterized in that 2 groups of sliding connecting pieces are arranged between the moving platform and the bottom plate, each group of sliding connecting pieces comprises a sliding rail arranged on the bottom plate and a sliding groove block arranged at the bottom of the moving platform and matched with the sliding rail, and the 2 groups of sliding connecting pieces are symmetrically arranged on two sides of the power plant. Through 2 sets of symmetrical setting by slide rail and spout complex sliding connection spare, realization slip action that can be balanced is convenient for realize moving platform's stable removal.
The power device is a cylinder, and a cylinder rod of the cylinder extends backwards and is fixedly connected with the rear end of the moving platform through a connecting plate. The cylinder is generally used in the automation of the production line, has good application effect, and has lower cost and energy consumption compared with a motor.
The pulling plate assembly comprises a vertical plate vertically connected to the front end of the mobile platform, a longitudinal plate horizontally connected to the top of the vertical plate and extending forwards, and a pulling plate connected to the lower portion of the front end of the longitudinal plate and vertically downward. The pulling plate connected in a bridge manner can conveniently realize the purpose of crossing over the convex object, and the pulling and moving operation of the other end part of the convex object is realized.
The lower terminal surface of indulging the board be equipped with the arm-tie groove that is used for imbedding the arm-tie top and be used for imbedding the riser groove at riser top, indulging board and arm-tie and indulging and all through a plurality of bolted connection between board and the riser. Through arm-tie groove and riser groove, can connect the location and decide the direction, but a plurality of bolted connection of rethread can strengthen joint strength greatly.
The base include the curb plate of side direction rigid coupling in the vertical setting of assembly line station, be used for the flat board of the level setting of rigid coupling bottom plate, the top of curb plate and dull and stereotyped front end lower part fixed connection, the side of dull and stereotyped bottom surface and curb plate between be equipped with a plurality of triangle-shaped stiffening ribs bilaterally symmetrically. A firm platform can be formed through the side plates, the flat plates and the reinforcing ribs, the structural strength is high, and materials are saved.
The side surfaces of the side plates and the bottom surface of the flat plate are provided with rib grooves for embedding the reinforcing ribs. The rib grooves can position the reinforcing ribs, and the connecting strength of the reinforcing ribs, the side plates and the flat plates is improved.
The air cylinder is arranged in an air cylinder groove in the front-back direction in the middle of the bottom plate; the slide rail is arranged in a slide rail groove on the bottom plate. The cylinder is arranged in the cylinder groove, the slide rail is arranged in the slide rail groove, the cylinder and the slide rail can be positioned, the top height of the cylinder and the top height of the slide rail can be reduced, the height of the whole mechanism is reduced, and materials are saved.
The air cylinder and the bottom plate, the sliding rail and the bottom plate, the connecting plate and the mobile platform and the bottom plate and the flat plate of the base are fixedly connected through bolts. The bolt is fixedly connected, so that the disassembly is convenient, and the maintenance is convenient.
The tooling plate is a self-positioning mutual inductor tooling plate and comprises a tooling bottom plate, a plunger, an FRID card device, a mutual inductor station fixing mechanism and a buffer cushion, wherein the plunger is arranged on the bottom surface of the tooling bottom plate and used for being fixed on a production line conveying plate, the FRID card device is arranged on the top surface of the tooling bottom plate and used for storing the data of the mutual inductor tooling plate, the mutual inductor station fixing mechanism is used for installing and positioning the mutual inductor, the FRID card device is arranged in the middle of the tooling bottom plate, the buffer cushion is arranged on the right side of the top surface of the tooling bottom plate, the mutual inductor station fixing mechanisms are 2 and respectively arranged on the left side and the right side of the FRID card device, the mutual inductor station fixing mechanism comprises a tooling insulating plate, a zero guide plate arranged in a groove in the front-back direction of the top surface of the tooling insulating plate, a push block assembly, the left side and the right side of the top surface of the tooling insulation board between the push block assembly and the front inclined block are respectively provided with a left leaning strip and a right leaning strip which are used for left and right positioning of the mutual inductor, the middle areas of the push block assembly, the front inclined block, the left leaning strip and the right leaning strip are mutual inductor installation positions, and the front part and the rear part of each mutual inductor installation position are respectively provided with a positioning rod which is used for positioning the mutual inductor in the front-back direction when the mutual inductor is placed.
Has the advantages that:
1. through frock board pull-open mechanism, can be fast convenient pull-open frock board, put into 2 mutual-inductors when being convenient for accurate convenient, promoted work efficiency.
2. The mutual inductor fixture mechanism disclosed by the invention is small in size, light in weight and simple in structure, and two mutual inductors are placed on one tooling plate, so that the carrying capacity of a conveying line is greatly improved.
3. The tooling plate and the tooling plate pull-up mechanism are separately arranged, so that the production cost and the maintenance cost are effectively reduced.
Detailed Description
The technical scheme of the invention is further explained in detail by combining the drawings in the specification.
The invention comprises a tooling plate and a pull-up mechanism, wherein the tooling plate and the pull-up mechanism are arranged in a split manner.
As shown in fig. 1-2, the pulling mechanism includes a base 2 fixed on the station of the production line, a bottom plate 3 disposed on the top surface of the base 2, and a moving platform 4 disposed above the bottom plate 3 and capable of moving back and forth on the bottom plate 3, wherein a power device for driving the moving platform 4 to move back and forth is disposed in the middle of the bottom plate 3, and two pulling plate assemblies 6 extending forward and used for pulling a pushing block 1211 of the tooling plate 1 backward are disposed at the front end of the moving platform 4.
In order to realize a better sliding effect, 2 groups of sliding connecting pieces 5 are arranged between the moving platform 4 and the bottom plate 3, each group of sliding connecting pieces 5 comprises a sliding rail 502 arranged on the bottom plate 3 and a sliding groove block 501 arranged at the bottom of the moving platform 4 and matched with the sliding rail 502, and the 2 groups of sliding connecting pieces 5 are symmetrically arranged at two sides of the power device. Through 2 sets of symmetrical setting by slide rail 502 and spout complex sliding connection spare 5, realization slip action that can be balanced is convenient for realize moving platform 4's stable removal, realizes better slip effect.
In order to realize better application effect, the power device is an air cylinder 7, and an air cylinder rod of the air cylinder 7 extends backwards and is fixedly connected with the rear end of the mobile platform 4 through a connecting plate 8. The cylinder 7 is generally used in the automation of the production line, and compared with a motor, the cylinder has the advantages of higher cost and energy consumption and good application effect.
In order to pass over a protruding object, the pulling plate assembly 6 comprises a vertical plate 601 vertically connected to the front end of the mobile platform 4, a longitudinal plate 602 horizontally connected to the top of the vertical plate 601 and extending forwards, and a pulling plate 603 connected to the lower part of the front end of the longitudinal plate 602 and vertically downward. The pulling plate 603 connected in a bridge manner can conveniently realize the purpose of crossing over the convex object, and the pulling and moving operation of the other end part of the convex object is realized.
In order to improve the connection strength and facilitate positioning, the lower end face of the longitudinal plate 602 is provided with a pull plate groove used for being embedded into the top of the pull plate 603 and a vertical plate groove used for being embedded into the top of the vertical plate 601, and the longitudinal plate 602 is connected with the pull plate 603 and the longitudinal plate 602 is connected with the vertical plate 601 through 3 bolts. Through arm-tie groove and riser groove, can connect the location and decide the direction, 3 bolted connection of rethread can strengthen joint strength greatly.
In order to obtain higher structural strength, the base 2 comprises a side plate 201 which is laterally and fixedly connected to the vertical arrangement of the assembly line station, and a flat plate 202 which is fixedly connected with the bottom plate 3 and is horizontally arranged, the top end of the side plate 201 is fixedly connected with the lower part of the front end of the flat plate 202, and 2 triangular reinforcing ribs 203 are arranged between the bottom surface of the flat plate 202 and the side surface of the side plate 201 in a left-right symmetry mode. A firm platform can be formed by the side plates 201, the flat plates 202 and the reinforcing ribs 203, the structural strength is high, and materials are saved.
In order to facilitate the positioning of the reinforcing rib 203 during installation, the side surface of the side plate 201 and the bottom surface of the flat plate 202 are provided with rib grooves for embedding the reinforcing rib 203. The rib grooves not only position the reinforcing ribs 203, but also increase the strength of the connection of the reinforcing ribs 203 with the side plates 201 and the flat plates 202.
In order to facilitate installation and positioning and save materials, the air cylinder 7 is arranged in a front-back air cylinder groove in the middle of the bottom plate 3; the slide rails 502 are disposed in slide grooves on the base plate 3. The cylinder 7 is arranged in the cylinder groove, the slide rail 502 is arranged in the slide rail groove, the cylinder 7 and the slide rail 502 can be positioned, and the top heights of the cylinder 7 and the slide rail 502 can be reduced, so that the height of the whole mechanism is reduced, and materials are saved.
In order to facilitate the disassembly and assembly and maintenance, the cylinder 7 and the bottom plate 3, the slide rail 502 and the bottom plate 3, the connecting plate 8 and the mobile platform 4 and the bottom plate 3 and the flat plate 202 of the base 2 are fixedly connected through bolts. The bolt is fixedly connected, so that the disassembly is convenient, and the maintenance is convenient.
When the tooling plate 1 of the mutual inductor 9 is pulled open, firstly the air cylinder 7 drives the pulling plate assembly 6 to extend forwards, when the tooling plate 1 moves to the station, the air cylinder 7 drives the pulling plate 603 to pull backwards, the pushing block 1211 of the tooling plate 1 is pulled to compress backwards, the mounting position of the mutual inductor 9 is opened, the mutual inductor 9 is placed in, then the air cylinder 7 pushes the pulling plate assembly 6 forwards, the pulling plate 603 is separated from the pushing block 1211 of the tooling plate 1, meanwhile, the pushing block 1211 of the tooling plate 1 returns under the action of an internal spring and presses the bottom of the mutual inductor 9 laterally, then the assembly line moves, the tooling plate 1 with the mutual inductor 9 mounted moves to the next station, the tooling plate 1 of the previous station moves to the position, and the pulling open action is continuously and repeatedly executed.
As shown in fig. 3-5, the mutual inductor tooling plate is a self-positioning mutual inductor tooling plate, which includes a tooling bottom plate 11, a plunger piston arranged on the bottom surface of the tooling bottom plate 11 and used for fixing on a pipeline conveying plate, an FRID card device 13 arranged on the top surface of the tooling bottom plate 11 and used for storing data of the mutual inductor tooling plate, a mutual inductor station fixing mechanism 12 and a buffer pad 14 for installing and positioning the mutual inductor, wherein the FRID card device 13 is arranged in the middle of the tooling bottom plate 11, the buffer pad 14 is arranged on the right side of the top surface of the tooling bottom plate 11, 2 mutual inductor station fixing mechanisms 12 are respectively arranged on the left side and the right side of the FRID card device 13, the mutual inductor station fixing mechanism 12 includes a tooling insulating plate 1201, a zero guide plate 1202 arranged in a groove in the front and back direction of the tooling insulating plate 1201, and a push block assembly 1202 arranged on the, The left side and the right side of the top surface of the tooling insulating plate 1201 between the push block assembly and the front inclined block 1204 are respectively provided with a left leaning strip 1205 and a right leaning strip 1203 for left and right positioning of the mutual inductor, the middle areas of the push block assembly, the front inclined block 1204, the left leaning strip 1205 and the right leaning strip 1203 are installation positions of the mutual inductor, and the front part and the rear part of the installation position of the mutual inductor are respectively provided with a positioning rod 1209 for positioning in the front-back direction when the mutual inductor is put in.
In order to realize the directional compression and rebound of the contact surface of the push block assembly and the mutual inductor, the push block assembly comprises a fixed block 1206 fixed on the top surface of the rear part of the tooling insulation plate 1201 and a push block 1211 arranged on the front side of the fixed block 1206, the push block 1211 realizes the directional elastic movement in the front-back direction through an elastic part and a guide part arranged between the push block 1211 and the fixed block 1206, and an anti-falling limiting device for preventing the push block 1211 from being separated from being connected with the fixed block 1206 is further arranged between the fixed block 1206 and the push block 1211. The elastic member and the guide member can conveniently realize the directional compression and rebound of the push block 1211 in the front and back direction, and the anti-falling limiting device is used for preventing the push block 1211 from being separated from the fixed block 1206.
In order to realize the directional movement of the pushing block 1211 in the front and rear direction, the guide member is a guide rod 1212 having a T-shaped tail with a diameter larger than that of the rod body, the fixing block 1206 is provided with a front and rear guide hole coaxial with the guide rod 1212, the rod body of the guide rod 1212 is inserted into the guide hole from the head and is in sliding fit with the guide hole, the pushing block 1211 is provided with a T-shaped connecting groove 121101 with an opening on the rear side surface and the top surface, and the T-shaped tail of the guide rod 1212 is inserted into the T-shaped connecting groove 121101 from. The pushing block 1211 is connected with the guide rod 1212 and the pushing block 1211 through a T-shaped structure, and the pushing block 1211 can conveniently realize the forward and backward directional movement through the sliding fit of the rod body of the guide rod 1212 and the guide hole of the fixed block 1206.
In order to prevent the tail end of the guide rod 1212 from separating upwards from the T-shaped connecting slot 121101, a cover 1208 for closing the T-shaped connecting slot 121101 is provided on the upper portion of the pushing block 1211, and the cover 1208 is fixedly connected to the left and right sides of the pushing block 1211 by bolts. The trailing ends of the leaders 1212 are prevented from disengaging vertically upward by the cover 1208.
In order to fix the T-shaped tail of the guide rod 1212, the upper end of the T-shaped tail of the guide rod 1212 is a blanking plane, a slot plug 120801 for being embedded into the connecting slot 121101 is arranged in the cover 1208 at a position corresponding to the connecting slot 121101, and the bottom surface of the slot plug 120801 is attached to the upper end surface of the T-shaped tail. The tail end of the guide rod 1212 is fixed to the bottom of the T-shaped connecting groove 121101 by providing the groove plug 120801 and attaching the bottom surface of the groove plug 120801 to the upper end surface of the T-shaped tail.
In order to facilitate pressing the transformer in from top to bottom, the cover 1208 is chamfered toward the top ridge of one side of the front sloping block 1204. As the guide when the mutual inductor is pressed in, the mutual inductor is convenient to be pressed in from top to bottom.
In order to reduce the space consumption, the elastic member is a spring 1210 that is inserted over the shaft of the guide rod 1212 and is located between the pushing block 1211 and the fixing block 1206. The spring 1210 is widely applied, the cost is low, the compression effect is good, and the spring 1210 is sleeved on the rod body of the guide rod 1212 in a penetrating manner, so that extra structural space is not occupied.
In order to realize the anti-falling limit of the pushing block 1211, the fixed block 1206 is provided with a waist-shaped groove 120601 with an open top surface, the anti-falling limit device comprises a switching nut 1213 connected to a threaded hole on the rear side of the pushing block 1211, a limit pull rod 1207 vertically arranged in the waist-shaped groove 120601 and a fixing screw 1214 arranged on the fixed block 1206 and connected with the switching nut 1213, a through hole is formed in the lower end of the limit pull rod 1207, the fixing screw 1214 penetrates into the waist-shaped groove 120601 from a counter bore on the rear side of the fixed block 1206, penetrates through the through hole in the lower end of the limit pull rod 1207 and then forwards penetrates through the fixed block 1206 to. When the spring 1210 springs forward, the stop rod 1207 is set in the waist-shaped groove 120601, and the stop device pulls the push block 1211 by the stop action of the front wall of the waist-shaped groove 120601, so that the push block 1211 and the fixed block 1206 are connected in a stop-off manner.
In order to facilitate the retraction of the push block 1211 and the fastening of the adapting nut 1213, the top end of the limiting pull rod 1207 protrudes out of the top surface of the fixed block 1206; the front end of the adapter nut 1213 is provided with a fastening nut 215. The top end of the limiting pull rod 1207 is arranged to be protruded out of the top surface of the fixed block 1206, so that the retraction spring 1210 can be operated conveniently, the push block 1211 is retracted, and the mutual inductor can be placed in or taken out conveniently; the fastening by the fastening nut 1215 prevents the coupling nut 1213 from being disconnected from the push block 1211 by rotation during operation, and the connection is more secure.
In order to enable stable compression and rebound, 2 sets of bilaterally symmetrical elastic parts and guide parts are arranged between the fixed ejector block and the ejector block 1211, and the anti-falling limiting devices are arranged in one set and are arranged at equal intervals with the 2 sets of elastic parts and guide parts on the left side and the right side. The push block 1211 is balanced in stress when moving and moves more stably by 2 sets of bilaterally symmetrical elastic parts and guide parts and a set of anti-falling limiting devices arranged in the middle.
In order to realize the positioning and installation of the left leaning bar 1205 and the right leaning bar 1203, the lower ends of the left leaning bar 1205 and the right leaning bar 1203 are embedded in the leaning bar slots 120101 on the left side and the right side of the tooling insulating plate 1201. The left leaning strip 1205 and the right leaning strip 1203 are embedded into the leaning strip grooves 120101 on the left side and the right side of the tooling insulating plate 1201, and the left leaning strip 1205 and the right leaning strip 1203 are positioned.
When impressing mutual-inductor station fixed establishment 12, the ejector pad subassembly rolls back earlier, increases the front and back space between ejector pad subassembly and preceding sloping block 1204, is convenient for put into the mutual-inductor, and when the mutual-inductor was put into, the front and back direction was fixed a position through locating lever 1209, and the resilience of ejector pad subassembly compresses tightly the mutual-inductor in the front and back direction, leans on the strip 1205 and the right side to lean on the location of the strip 1203 realization left and right sides direction through a left side, realizes that the automatic positioning of mutual-inductor on the frock board is fixed.
The mutual inductor fixture mechanism disclosed by the invention is small in size, light in weight and simple in structure, and two mutual inductors are placed on one tooling plate, so that the carrying capacity of a conveying line is greatly improved.
The transformer conveying device with the tooling plate opening mechanism shown in fig. 1-5 is a specific embodiment of the present invention, has shown the substantive features and the advances of the present invention, and can be modified equivalently in shape, structure and the like according to the practical use requirements and under the teaching of the present invention, and is within the protection scope of the present invention.