CN107649884B - A kind of air duct production system and method for wind curtain machine - Google Patents
A kind of air duct production system and method for wind curtain machine Download PDFInfo
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- CN107649884B CN107649884B CN201711057383.6A CN201711057383A CN107649884B CN 107649884 B CN107649884 B CN 107649884B CN 201711057383 A CN201711057383 A CN 201711057383A CN 107649884 B CN107649884 B CN 107649884B
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- air duct
- connecting plate
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- fan blade
- processing unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The present invention relates to a kind of air duct production systems for wind curtain machine, fan blade processing unit (plant), connecting plate processing unit (plant) and the combination unit including transmission device and successively being connect with transmission device, the fan blade processing unit (plant) includes slitting mechanism and roller press mechanism, the connecting plate processing unit (plant) includes cutting mechanism and grooving mechanism, and the combination unit includes roller riveter structure, detection device and bracing means.The metal air duct that the technique is produced can effectively enhance its service life, when in use since its structural strength is much higher than the plastics air duct of the prior art, can adapt to the electrical equipment drive of more strength, be supported with providing more powerful wind-force.And the shaft and bearing because of air duct both ends are to be detachably connected, and keep it more convenient and economical in maintenance.
Description
Technical field
The present invention relates to field of machining, more particularly to a kind of air duct production system and method for wind curtain machine.
Background technique
Air curtain is also known as air curtain, wind curtain machine, air lock, English name: air curtain, air door.Product is answered extensively
On the entrance of the environment such as factory, shop, dining room, pharmacy, freezer, hotel, hospital, airport, station and all are equipped with sky
The place for adjusting device drives the operating of tubular, centrifugal or axial-flow type wind wheel to generate powerful together using special pot motor
Airflow barrier, effectively maintain the air environment of indoor and outdoor, can effectively keep indoor air clean, prevent hot and cold air pair
Stream reduces air conditioning energy consumption, prevents the intrusion of dust, insect and pernicious gas, provides a comfortable job, shopping, leisure ring
Border.The mainly one kind of cooperation air conditioner as environmental protection and energy saving machinery, as long as installation wind curtain machine, so that it may by dealing crowd's body surface
Hot gas break up, mitigate the burden of air-conditioning.Feeling clear to human ear mesh one simultaneously.
The nuclear structure air duct inside wind curtain machine is the plastics wind produced using the technique of injection molding in the prior art
Cylinder, service life is shorter, easy to damage, now imagines and develops the air duct of metal material a kind of, for solve made of metal air duct assembling,
There is no the problem of corollary equipment when pressing process, the present invention proposes a kind of for a full set of production system of metal air duct and operation side
Method.
Summary of the invention
To achieve the above object, the present invention adopts the following technical scheme: a kind of air duct production system for wind curtain machine, packet
Fan blade processing unit (plant), connecting plate processing unit (plant) and the combination unit for including transmission device and successively being connect with transmission device, the wind
Leaf processing unit (plant) includes slitting mechanism and roller press mechanism, and the connecting plate processing unit (plant) includes cutting mechanism and grooving mechanism, institute
Stating combination unit includes roller riveter structure, detection device and bracing means.
The operation principle of the present invention is that: the present invention provides a kind of a full set of production systems for producing wind curtain machine special-purpose metal air duct
System, including the transmission device for transmitting labor and materials, workpiece, transmission device can be selected belt conveyer, roller bearing transmission device or
One of mechanical arm shifting apparatus or multiple combinations use.Transmission device adds fan blade according to the operating procedure sequence of the system
Tooling is set, connecting plate processing unit (plant), combination unit are attached.Fan blade processing unit (plant) includes the banding machine for cutting aluminium, is used
It in the blank material for cutting out strip according to product demand, then be section by straight aluminum strip roll-in by roll squeezer is arc
Fan blade finished product cuts its length further in accordance with product demand, completes fan blade processing.Connecting plate processing unit (plant) is used for according to product demand
The disk of specification is cut, and disk is further processed out by central channel, location hole and arc groove by grooving mechanism.Wherein
Central channel is with location hole for cooperating shaft and fixed plate to install and use.Arc groove fixes fan blade for interting fan blade.Combination
Device includes roller riveter structure, detection device and bracing means, and the air duct that roller riveter structure is used to complete preassembling carries out roll-in, roller
Splenium position is the edge of round connecting plate, presses arc groove and fan blade after deforming it by roll-in, enhances the combination between the two
Power.Detection device is for detecting dynamic equilibrium state of the air duct in rotary course, if situations such as deflecting, shaking.?
It detects that the position for deflecting, shaking adds balancing patch and again rotation detection, requirement for dynamic balance is reached after repeatedly debugging.
Bracing means is a glue applying mechanism, by each junction of air duct with the conjunction of seccotine liquid glue, when increasing binding force prevents high speed rotation
It falls off, also increases the durability degree of air duct.
Further, the grooving mechanism includes rack, main shaft, sliding rail and index dial, and the indexing disc spins are connected to
In rack, the sliding rail is set to above index dial and is fixedly connected with rack, and the main shaft is slidably connected to sliding rail, the sliding rail
Slideway be arc.
Grooving mechanism adopts the drilling and cutting machine construction of standard model, creates in conjunction with needs of production to its horizontal slide rail
Property improve so that the arc groove camber line dug needed for the camber line of horizontal slide rail and product is in projection relation, eliminate in fluting
School position process before cutting each time, defect ware generates caused by being more avoided that because of the fault of school position or error.This design is producing
Operating procedure is greatly simplified in process, improves production efficiency and quality.
Further, the detection device be dynamic balance detecting device, the dynamic balance detecting device include the second rack,
The clamping part being installed in second rack is set to the driving portion of the clamping part side, is horizontally placed on the clamping
The laser portion of portion side.
Detection device use dynamic balance detecting device, principle be by by air duct both ends spindle housing be set to clamping part on,
Driving rotation is carried out by driving portion, laser irradiation is carried out with laser portion alignment air duct a side, when air duct rotation, on air duct wall
When being mapped with laser, illustrate that the position is deviated, need to be adjusted by adding balancing patch.
Further, be additionally provided with numerical control module in second rack, the numerical control module respectively with driving portion and swash
The communication connection of light portion.
A kind of air duct production technology for wind curtain machine, includes the following steps:
S1: plate aluminium is divided into aluminum strip by slitting mechanism by slitting；
S2: aluminum strip is sent by roll-in from roller press mechanism one end, and forming cross section by the multi-level roll-in of roller press mechanism is arc
The fan blade of shape；
S3: cutting, and the fan blade of roll-in is cut according to processing dimension, and reserved 1~2cm surplus；
S4: connecting plate processing, aluminium sheet is cut by connecting plate processing unit (plant) it is discoid, and successively by grooving mechanism
Central channel is opened up at disc centre, and location hole is drilled with around central channel, opens up arc groove along disk circumference；
S5: end plate assembling is fitted into fixed plate at the connecting plate central channel of machine-shaping, and is passed through and fixed by screw
Plate is tightened in location hole and fixes fixed plate and connecting plate, and fixed plate is provided centrally with shaft, and roller end is arranged with bearing；
S6: fan blade is connected in the arc groove on connecting plate one by one, forms cylindrical-shaped structure by air duct assembling；
S7: the air duct being completed in step S6 is transferred load to roller riveter structure by roller riveting, by roller riveter structure to connection edges of boards
The fan blade locked and fixed that the roll-in of edge will be connected in arc groove；
S8: the air duct that step S7 central roll riveting is completed is transferred load to dynamic balance detecting device, by high speed rotation mistake by detection
The location detection of laser irradiation to air duct goes out unbalance point in journey, and adds balancing patch to adjust air duct dynamic balancing；
S9: reinforcing, and each connection spot gluing of qualified products that dynamic balancing detection is passed through in S8 step is connected.
The invention has the benefit that the metal air duct that the technique is produced can effectively enhance its service life, make
Used time is much higher than the plastics air duct of the prior art due to its structural strength, the electrical equipment drive of more strength can be adapted to, to mention
It is supported for more powerful wind-force.And the shaft and bearing because of air duct both ends are to be detachably connected, make its maintenance when more
It is convenient and economical.
Detailed description of the invention
The invention will be further described for attached drawing, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
Fig. 1 is a kind of air duct production system schematic diagram for wind curtain machine that one embodiment of the invention provides.
Specific embodiment
As shown in fig. 1, a kind of air duct production system for wind curtain machine that one embodiment of the invention provides, including transmission
Device and the fan blade processing unit (plant) successively being connect with transmission device, connecting plate processing unit (plant) and combination unit, the fan blade processing
Device includes slitting mechanism and roller press mechanism, and the connecting plate processing unit (plant) includes cutting mechanism and grooving mechanism, the combination
Device includes roller riveter structure, detection device and bracing means.
The operation principle of the present invention is that: the present invention provides a kind of a full set of production systems for producing wind curtain machine special-purpose metal air duct
System, including the transmission device for transmitting labor and materials, workpiece, transmission device can be selected belt conveyer, roller bearing transmission device or
One of mechanical arm shifting apparatus or multiple combinations use.Transmission device adds fan blade according to the operating procedure sequence of the system
Tooling is set, connecting plate processing unit (plant), combination unit are attached.Fan blade processing unit (plant) includes the banding machine for cutting aluminium, is used
It in the blank material for cutting out strip according to product demand, then be section by straight aluminum strip roll-in by roll squeezer is arc
Fan blade finished product cuts its length further in accordance with product demand, completes fan blade processing.Connecting plate processing unit (plant) is used for according to product demand
The disk of specification is cut, and disk is further processed out by central channel, location hole and arc groove by grooving mechanism.Wherein
Central channel is with location hole for cooperating shaft and fixed plate to install and use.Arc groove fixes fan blade for interting fan blade.Combination
Device includes roller riveter structure, detection device and bracing means, and the air duct that roller riveter structure is used to complete preassembling carries out roll-in, roller
Splenium position is the edge of round connecting plate, presses arc groove and fan blade after deforming it by roll-in, enhances the combination between the two
Power.Detection device is for detecting dynamic equilibrium state of the air duct in rotary course, if situations such as deflecting, shaking.?
It detects that the position for deflecting, shaking adds balancing patch and again rotation detection, requirement for dynamic balance is reached after repeatedly debugging.
Bracing means is a glue applying mechanism, by each junction of air duct with the conjunction of seccotine liquid glue, when increasing binding force prevents high speed rotation
It falls off, also increases the durability degree of air duct.
Further, the grooving mechanism includes rack, main shaft, sliding rail and index dial, and the indexing disc spins are connected to
In rack, the sliding rail is set to above index dial and is fixedly connected with rack, and the main shaft is slidably connected to sliding rail, the sliding rail
Slideway be arc.
Grooving mechanism adopts the drilling and cutting machine construction of standard model, creates in conjunction with needs of production to its horizontal slide rail
Property improve so that the arc groove camber line dug needed for the camber line of horizontal slide rail and product is in projection relation, eliminate in fluting
School position process before cutting each time, defect ware generates caused by being more avoided that because of the fault of school position or error.This design is producing
Operating procedure is greatly simplified in process, improves production efficiency and quality.
Further, the detection device be dynamic balance detecting device, the dynamic balance detecting device include the second rack,
The clamping part being installed in second rack is set to the driving portion of the clamping part side, is horizontally placed on the clamping
The laser portion of portion side.
Detection device use dynamic balance detecting device, principle be by by air duct both ends spindle housing be set to clamping part on,
Driving rotation is carried out by driving portion, laser irradiation is carried out with laser portion alignment air duct a side, when air duct rotation, on air duct wall
When being mapped with laser, illustrate that the position is deviated, need to be adjusted by adding balancing patch.
Further, be additionally provided with numerical control module in second rack, the numerical control module respectively with driving portion and swash
The communication connection of light portion.
A kind of air duct production technology for wind curtain machine, includes the following steps:
S1: plate aluminium is divided into aluminum strip by slitting mechanism by slitting；
S2: aluminum strip is sent by roll-in from roller press mechanism one end, and forming cross section by the multi-level roll-in of roller press mechanism is arc
The fan blade of shape；
S3: cutting, and the fan blade of roll-in is cut according to processing dimension, and reserved 1~2cm surplus；
S4: connecting plate processing, aluminium sheet is cut by connecting plate processing unit (plant) it is discoid, and successively by grooving mechanism
Central channel is opened up at disc centre, and location hole is drilled with around central channel, opens up arc groove along disk circumference；
S5: end plate assembling is fitted into fixed plate at the connecting plate central channel of machine-shaping, and is passed through and fixed by screw
Plate is tightened in location hole and fixes fixed plate and connecting plate, and fixed plate is provided centrally with shaft, and roller end is arranged with bearing；
S6: fan blade is connected in the arc groove on connecting plate one by one, forms cylindrical-shaped structure by air duct assembling；
S7: the air duct being completed in step S6 is transferred load to roller riveter structure by roller riveting, by roller riveter structure to connection edges of boards
The fan blade locked and fixed that the roll-in of edge will be connected in arc groove；
S8: the air duct that step S7 central roll riveting is completed is transferred load to dynamic balance detecting device, by high speed rotation mistake by detection
The location detection of laser irradiation to air duct goes out unbalance point in journey, and adds balancing patch to adjust air duct dynamic balancing；
S9: reinforcing, and each connection spot gluing of qualified products that dynamic balancing detection is passed through in S8 step is connected.
The invention has the benefit that the metal air duct that the technique is produced can effectively enhance its service life, make
Used time is much higher than the plastics air duct of the prior art due to its structural strength, the electrical equipment drive of more strength can be adapted to, to mention
It is supported for more powerful wind-force.And the shaft and bearing because of air duct both ends are to be detachably connected, make its maintenance when more
It is convenient and economical.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (2)
1. a kind of air duct production system for wind curtain machine, it is characterised in that: connect including transmission device and successively with transmission device
Fan blade processing unit (plant), connecting plate processing unit (plant) and the combination unit connect, the fan blade processing unit (plant) include slitting mechanism and roll-in
Mechanism, the connecting plate processing unit (plant) include cutting mechanism and grooving mechanism, and the combination unit includes roller riveter structure, detection dress
It sets and bracing means；The grooving mechanism includes rack, main shaft, sliding rail and index dial, and the indexing disc spins are connected to rack
On, the sliding rail is set to above index dial and is fixedly connected with rack, and the main shaft is slidably connected to sliding rail, the cunning of the sliding rail
Road is arc；The detection device is dynamic balance detecting device, and the dynamic balance detecting device includes the second rack, is installed on institute
The clamping part in the second rack is stated, the driving portion of the clamping part side is set to, is horizontally placed on the clamping part side
Laser portion；Be additionally provided with numerical control module in second rack, the numerical control module respectively with driving portion and laser portion communication link
It connects.
2. a kind of air duct production technology for wind curtain machine, the air duct production system including being used for wind curtain machine described in claim 1,
It is characterized by comprising the following steps:
S1: plate aluminium is divided into aluminum strip by slitting mechanism by slitting；
S2: aluminum strip is sent by roll-in from roller press mechanism one end, and forming cross section by the multi-level roll-in of roller press mechanism is arc
Fan blade；
S3: cutting, and the fan blade of roll-in is cut according to processing dimension, and reserved 1~2cm surplus；
S4: connecting plate processing, aluminium sheet is cut by connecting plate processing unit (plant) it is discoid, and by grooving mechanism successively in circle
Central channel is opened up at disk center, and location hole is drilled with around central channel, opens up arc groove along disk circumference；
S5: end plate assembling is fitted at the connecting plate central channel of machine-shaping into fixed plate, and is revolved by screw across fixed plate
Tightly fixed plate and connecting plate are fixed in location hole, fixed plate is provided centrally with shaft, and roller end is arranged with bearing；
S6: fan blade is connected in the arc groove on connecting plate one by one, forms cylindrical-shaped structure by air duct assembling；
S7: the air duct being completed in step S6 is transferred load to roller riveter structure, by roller riveter structure to connecting plate edge by roller riveting
The fan blade locked and fixed that roll-in will be connected in arc groove；
S8: the air duct that step S7 central roll riveting is completed is transferred load to dynamic balance detecting device, by high-speed rotation process by detection
The location detection of laser irradiation to air duct goes out unbalance point, and adds balancing patch to adjust air duct dynamic balancing；
S9: reinforcing, and each connection spot gluing of qualified products that dynamic balancing detection is passed through in S8 step is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711057383.6A CN107649884B (en) | 2017-11-01 | 2017-11-01 | A kind of air duct production system and method for wind curtain machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711057383.6A CN107649884B (en) | 2017-11-01 | 2017-11-01 | A kind of air duct production system and method for wind curtain machine |
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| Publication Number | Publication Date |
|---|---|
| CN107649884A CN107649884A (en) | 2018-02-02 |
| CN107649884B true CN107649884B (en) | 2019-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000274769A (en) * | 1999-03-26 | 2000-10-06 | Mitsubishi Electric Corp | Air-conditioning fan |
| JP3697551B2 (en) * | 2000-09-12 | 2005-09-21 | 株式会社日藤工業 | Air curtain device |
| CN1884359A (en) * | 2005-06-24 | 2006-12-27 | 钱业军 | Method for making plastic seam-free air-duct |
| CN103639287A (en) * | 2013-12-10 | 2014-03-19 | 大连交通大学 | Air duct producing device |
| CN203533873U (en) * | 2013-09-11 | 2014-04-09 | 艾美特电器（深圳）有限公司 | Air blower structure of warm air blower |
| CN204612066U (en) * | 2015-03-31 | 2015-09-02 | 福建省雾精灵环境科技有限公司 | A kind of gas station air curtain |
-
2017
- 2017-11-01 CN CN201711057383.6A patent/CN107649884B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000274769A (en) * | 1999-03-26 | 2000-10-06 | Mitsubishi Electric Corp | Air-conditioning fan |
| JP3697551B2 (en) * | 2000-09-12 | 2005-09-21 | 株式会社日藤工業 | Air curtain device |
| CN1884359A (en) * | 2005-06-24 | 2006-12-27 | 钱业军 | Method for making plastic seam-free air-duct |
| CN203533873U (en) * | 2013-09-11 | 2014-04-09 | 艾美特电器（深圳）有限公司 | Air blower structure of warm air blower |
| CN103639287A (en) * | 2013-12-10 | 2014-03-19 | 大连交通大学 | Air duct producing device |
| CN204612066U (en) * | 2015-03-31 | 2015-09-02 | 福建省雾精灵环境科技有限公司 | A kind of gas station air curtain |
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| Publication number | Publication date |
|---|---|
| CN107649884A (en) | 2018-02-02 |
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