CN107649884A - A kind of air duct production system and method for wind curtain machine - Google Patents
A kind of air duct production system and method for wind curtain machine Download PDFInfo
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- CN107649884A CN107649884A CN201711057383.6A CN201711057383A CN107649884A CN 107649884 A CN107649884 A CN 107649884A CN 201711057383 A CN201711057383 A CN 201711057383A CN 107649884 A CN107649884 A CN 107649884A
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- air duct
- connecting plate
- plant
- fan blade
- processing unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Duct Arrangements (AREA)
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Abstract
The present invention relates to a kind of air duct production system for wind curtain machine, fan blade processing unit (plant), connecting plate processing unit (plant) and the combination unit being connected including conveyer and successively with conveyer, the fan blade processing unit (plant) includes slitting mechanism and roller press mechanism, the connecting plate processing unit (plant) includes cutting mechanism and grooving mechanism, and the combination unit includes roller riveter structure, detection means and bracing means.The metal air duct that the technique productions go out can effectively strengthen its service life, when in use because its structural strength is far above the plastics air duct of prior art, can adapt to the electrical equipment drive of more strength, be supported with providing more powerful wind-force.And the rotating shaft and bearing because of air duct both ends are to be detachably connected, make it more convenient and economical in maintenance.
Description
Technical field
The present invention relates to field of machining, more particularly to a kind of air duct production system and method for wind curtain machine.
Background technology
Air curtain is also known as air curtain, wind curtain machine, air lock, English name：air curtain、air door.Product extensively should
On the gateway of the environment such as factory, shop, dining room, pharmacy, freezer, hotel, hospital, airport, station and all are equipped with sky
The place of device is adjusted, using special pot motor, drives the operating of tubular, centrifugal or axial-flow type wind wheel to produce powerful together
Airflow barrier, effectively maintain the air ambient of indoor and outdoor, can effectively keep indoor air clean, prevent air couple
Stream, air conditioning energy consumption is reduced, prevents the intrusion of dust, insect and pernicious gas, there is provided a comfortable job, shopping, leisure ring
Border.Mainly coordinate the one kind of air conditioner as environmental protection and energy saving machinery, as long as installation wind curtain machine, it is possible to by dealing crowd's body surface
Hot gas break up, mitigate the burden of air-conditioning.Give people the clear sensation of knowledge one simultaneously.
The core texture air duct inside air curtain machine is the plastics wind using the technique productions of injection molding in the prior art
Cylinder, its service life is shorter, fragile, now contemplates and develops a kind of air duct of metal material, for solve metal air duct assembling,
There is no the problem of corollary equipment during pressing process, the present invention proposes a kind of a full set of production system and operation side for metal air duct
Method.
The content of the invention
To achieve the above object, the present invention adopts the following technical scheme that：A kind of air duct production system for wind curtain machine, bag
Fan blade processing unit (plant), connecting plate processing unit (plant) and the combination unit for including conveyer and being connected successively with conveyer, the wind
Leaf processing unit (plant) includes slitting mechanism and roller press mechanism, and the connecting plate processing unit (plant) includes cutting mechanism and grooving mechanism, institute
Stating combination unit includes roller riveter structure, detection means and bracing means.
The present invention operation principle be：The invention provides a kind of a full set of production system for producing wind curtain machine special-purpose metal air duct
System, including for transmitting the conveyer of labor and materials, workpiece, conveyer can be selected belt conveyer, roller bearing conveyer or
One or more in mechanical arm shifting apparatus are applied in combination.Conveyer adds fan blade according to the operating procedure order of the system
Frock is put, connecting plate processing unit (plant), combination unit are attached.Fan blade processing unit (plant) includes the banding machine for cutting aluminium, uses
By straight aluminum strip roll-in it is that section is arc in the blank material that strip is cut out according to product demand, then by roll squeezer
Fan blade finished product, its length is cut further in accordance with product demand, complete fan blade processing.Connecting plate processing unit (plant) is used for according to product demand
The disk of specification is cut, and disk is processed further out by central channel, positioning hole and deep-slotted chip breaker by grooving mechanism.Wherein
Central channel is used to coordinate rotating shaft and fixed plate to install and use with positioning hole.Deep-slotted chip breaker is used to intert fan blade, and fan blade is fixed.Combination
Device includes roller riveter structure, detection means and bracing means, and the air duct that roller riveter structure is used to complete preassembling carries out roll-in, roller
Splenium position is the edge of circular connecting plate, it is pressed deep-slotted chip breaker and fan blade, the combination between both enhancings after deforming by roll-in
Power.Detection means is used to detect dynamic equilibrium state of the air duct in rotary course, if situations such as deflecting, rocking.
The position for detecting to deflect, rock adds balancing patch and rotates detection again, reaches requirement for dynamic balance after repeatedly debugging.
Bracing means is a glue applying mechanism, each junction of air duct is closed with seccotine sol, when increase adhesion prevents from rotating at a high speed
Come off, also increase the durability degree of air duct.
Further, the grooving mechanism includes frame, main shaft, slide rail and index dial, the index dial be rotatably connected in
In frame, the slide rail is arranged above index dial and is fixedly connected with frame, and the main shaft is slidably connected to slide rail, the slide rail
Slideway be arc.
Grooving mechanism adopts the drilling and cutting machine construction of standard model, and its horizontal slide rail is created with reference to needs of production
Property improve so that the deep-slotted chip breaker camber line dug needed for the camber line of horizontal slide rail and product be in projection relation, is eliminated when slotting
The school position process descended each time before knife, more it is avoided that defect ware produces caused by the error of school position or error.This design is producing
Operating procedure is greatly simplified in process, improves production efficiency and quality.
Further, the detection means is dynamic balance detecting device, the dynamic balance detecting device include the second frame,
The clamping part being installed in second frame, the drive division of the clamping part side is arranged at, is horizontally placed on the clamping
The laser portion of portion side.
Detection means uses dynamic balance detecting device, its principle be by by air duct both ends spindle housing on clamping part,
Rotation is driven by drive division, laser irradiation is carried out with laser portion alignment air duct one side, when air duct rotates, on air duct wall
When being mapped with laser, illustrate that the position is offset, need to be adjusted by adding balancing patch.
Further, it is additionally provided with numerical control module in second frame, the numerical control module is respectively with drive division and swashing
Light portion communicates to connect.
A kind of air duct production technology for wind curtain machine, comprise the following steps：
S1：Slitting, tabular aluminium is divided into aluminum strip by slitting mechanism；
S2：Roll-in, aluminum strip is sent into from roller press mechanism one end, it is arc to form cross section by the multi-level roll-in of roller press mechanism
The fan blade of shape；
S3：Cut, the fan blade of roll-in is cut according to processing dimension, and reserved 1~2cm surpluses；
S4：Connecting plate is processed, aluminium sheet is cut into by connecting plate processing unit (plant) it is discoid, and by grooving mechanism successively
Central channel is opened up at disc centre, positioning hole is drilled with around central channel, opens up deep-slotted chip breaker along disk circumference；
S5：End plate assembles, and is fitted together at the connecting plate central channel of machine-shaping into fixed plate, and is passed through and fixed by screw
Plate is tightened in positioning hole and fixes fixed plate and connecting plate, and fixed plate is provided centrally with rotating shaft, and roller end is arranged with bearing；
S6：Air duct assembles, and fan blade is connected to one by one in the deep-slotted chip breaker on connecting plate, forms cylindrical-shaped structure；
S7：Roller riveting, the air duct being completed in step S6 is transferred load into roller riveter structure, by roller riveter structure to connecting edges of boards
The fan blade locked and fixed that the roll-in of edge will be connected in deep-slotted chip breaker；
S8：Detection, the air duct that the riveting of step S7 central rolls is completed is transferred load into dynamic balance detecting device, by rotating through at a high speed
Laser is irradiated to the location detection of air duct and goes out unbalance point in journey, and adds balancing patch to adjust air duct dynamic balancing；
S9：Reinforce, by each connection spot gluing connection of the qualified products for passing through dynamic balancing detection in S8 steps.
Beneficial effects of the present invention are：The metal air duct that the technique productions go out can effectively strengthen its service life, make
Used time is far above the plastics air duct of prior art due to its structural strength, the electrical equipment drive of more strength can be adapted to, to carry
Supported for more powerful wind-force.And the rotating shaft and bearing because of air duct both ends are to be detachably connected, make its maintenance when more
It is convenient and economical.
Brief description of the drawings
The invention will be further described for accompanying drawing, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is a kind of air duct production system schematic diagram for wind curtain machine that one embodiment of the invention provides.
Embodiment
As shown in fig. 1, a kind of air duct production system for wind curtain machine that one embodiment of the invention provides, including transmission
The device and fan blade processing unit (plant) being connected successively with conveyer, connecting plate processing unit (plant) and combination unit, the fan blade processing
Device includes slitting mechanism and roller press mechanism, and the connecting plate processing unit (plant) includes cutting mechanism and grooving mechanism, the combination
Device includes roller riveter structure, detection means and bracing means.
The present invention operation principle be：The invention provides a kind of a full set of production system for producing wind curtain machine special-purpose metal air duct
System, including for transmitting the conveyer of labor and materials, workpiece, conveyer can be selected belt conveyer, roller bearing conveyer or
One or more in mechanical arm shifting apparatus are applied in combination.Conveyer adds fan blade according to the operating procedure order of the system
Frock is put, connecting plate processing unit (plant), combination unit are attached.Fan blade processing unit (plant) includes the banding machine for cutting aluminium, uses
By straight aluminum strip roll-in it is that section is arc in the blank material that strip is cut out according to product demand, then by roll squeezer
Fan blade finished product, its length is cut further in accordance with product demand, complete fan blade processing.Connecting plate processing unit (plant) is used for according to product demand
The disk of specification is cut, and disk is processed further out by central channel, positioning hole and deep-slotted chip breaker by grooving mechanism.Wherein
Central channel is used to coordinate rotating shaft and fixed plate to install and use with positioning hole.Deep-slotted chip breaker is used to intert fan blade, and fan blade is fixed.Combination
Device includes roller riveter structure, detection means and bracing means, and the air duct that roller riveter structure is used to complete preassembling carries out roll-in, roller
Splenium position is the edge of circular connecting plate, it is pressed deep-slotted chip breaker and fan blade, the combination between both enhancings after deforming by roll-in
Power.Detection means is used to detect dynamic equilibrium state of the air duct in rotary course, if situations such as deflecting, rocking.
The position for detecting to deflect, rock adds balancing patch and rotates detection again, reaches requirement for dynamic balance after repeatedly debugging.
Bracing means is a glue applying mechanism, each junction of air duct is closed with seccotine sol, when increase adhesion prevents from rotating at a high speed
Come off, also increase the durability degree of air duct.
Further, the grooving mechanism includes frame, main shaft, slide rail and index dial, the index dial be rotatably connected in
In frame, the slide rail is arranged above index dial and is fixedly connected with frame, and the main shaft is slidably connected to slide rail, the slide rail
Slideway be arc.
Grooving mechanism adopts the drilling and cutting machine construction of standard model, and its horizontal slide rail is created with reference to needs of production
Property improve so that the deep-slotted chip breaker camber line dug needed for the camber line of horizontal slide rail and product be in projection relation, is eliminated when slotting
The school position process descended each time before knife, more it is avoided that defect ware produces caused by the error of school position or error.This design is producing
Operating procedure is greatly simplified in process, improves production efficiency and quality.
Further, the detection means is dynamic balance detecting device, the dynamic balance detecting device include the second frame,
The clamping part being installed in second frame, the drive division of the clamping part side is arranged at, is horizontally placed on the clamping
The laser portion of portion side.
Detection means uses dynamic balance detecting device, its principle be by by air duct both ends spindle housing on clamping part,
Rotation is driven by drive division, laser irradiation is carried out with laser portion alignment air duct one side, when air duct rotates, on air duct wall
When being mapped with laser, illustrate that the position is offset, need to be adjusted by adding balancing patch.
Further, it is additionally provided with numerical control module in second frame, the numerical control module is respectively with drive division and swashing
Light portion communicates to connect.
A kind of air duct production technology for wind curtain machine, comprise the following steps：
S1：Slitting, tabular aluminium is divided into aluminum strip by slitting mechanism；
S2：Roll-in, aluminum strip is sent into from roller press mechanism one end, it is arc to form cross section by the multi-level roll-in of roller press mechanism
The fan blade of shape；
S3：Cut, the fan blade of roll-in is cut according to processing dimension, and reserved 1~2cm surpluses；
S4：Connecting plate is processed, aluminium sheet is cut into by connecting plate processing unit (plant) it is discoid, and by grooving mechanism successively
Central channel is opened up at disc centre, positioning hole is drilled with around central channel, opens up deep-slotted chip breaker along disk circumference；
S5：End plate assembles, and is fitted together at the connecting plate central channel of machine-shaping into fixed plate, and is passed through and fixed by screw
Plate is tightened in positioning hole and fixes fixed plate and connecting plate, and fixed plate is provided centrally with rotating shaft, and roller end is arranged with bearing；
S6：Air duct assembles, and fan blade is connected to one by one in the deep-slotted chip breaker on connecting plate, forms cylindrical-shaped structure；
S7：Roller riveting, the air duct being completed in step S6 is transferred load into roller riveter structure, by roller riveter structure to connecting edges of boards
The fan blade locked and fixed that the roll-in of edge will be connected in deep-slotted chip breaker；
S8：Detection, the air duct that the riveting of step S7 central rolls is completed is transferred load into dynamic balance detecting device, by rotating through at a high speed
Laser is irradiated to the location detection of air duct and goes out unbalance point in journey, and adds balancing patch to adjust air duct dynamic balancing；
S9：Reinforce, by each connection spot gluing connection of the qualified products for passing through dynamic balancing detection in S8 steps.
Beneficial effects of the present invention are：The metal air duct that the technique productions go out can effectively strengthen its service life, make
Used time is far above the plastics air duct of prior art due to its structural strength, the electrical equipment drive of more strength can be adapted to, to carry
Supported for more powerful wind-force.And the rotating shaft and bearing because of air duct both ends are to be detachably connected, make its maintenance when more
It is convenient and economical.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously
Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art
Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (5)
- A kind of 1. air duct production system for wind curtain machine, it is characterised in that：Connect including conveyer and successively with conveyer Fan blade processing unit (plant), connecting plate processing unit (plant) and the combination unit connect, the fan blade processing unit (plant) include slitting mechanism and roll-in Mechanism, the connecting plate processing unit (plant) include cutting mechanism and grooving mechanism, and the combination unit includes roller riveter structure, detection dress Put and bracing means.
- 2. it is used for the air duct production system of wind curtain machine according to claim 1, it is characterised in that：The grooving mechanism includes machine Frame, main shaft, slide rail and index dial, the index dial are rotatably connected in frame, the slide rail is arranged above index dial and machine Frame is fixedly connected, and the main shaft is slidably connected to slide rail, and the slideway of the slide rail is arc.
- 3. it is used for the air duct production system of wind curtain machine according to claim 1, it is characterised in that：The detection means is dynamic flat Weigh detection means, and the dynamic balance detecting device includes the second frame, the clamping part being installed in second frame, is arranged at The drive division of the clamping part side, it is horizontally placed on the laser portion of the clamping part side.
- 4. it is used for the air duct production system of wind curtain machine according to claim 1, it is characterised in that：Also set in second frame Numerical control module is equipped with, the numerical control module communicates to connect with drive division and laser portion respectively.
- 5. a kind of air duct production technology for wind curtain machine, including the air duct production system for wind curtain machine of claim 1 or 2 System, it is characterised in that comprise the following steps：S1：Slitting, tabular aluminium is divided into aluminum strip by slitting mechanism；S2：Roll-in, aluminum strip is sent into from roller press mechanism one end, and cross section is formed as arc by the multi-level roll-in of roller press mechanism Fan blade；S3：Cut, the fan blade of roll-in is cut according to processing dimension, and reserved 1~2cm surpluses；S4：Connecting plate is processed, aluminium sheet is cut into by connecting plate processing unit (plant) it is discoid, and by grooving mechanism successively in circle Central channel is opened up at disk center, positioning hole is drilled with around central channel, opens up deep-slotted chip breaker along disk circumference；S5：End plate assembles, and is fitted together at the connecting plate central channel of machine-shaping into fixed plate, and is revolved by screw through fixed plate Tightly fixed plate and connecting plate are fixed in positioning hole, fixed plate is provided centrally with rotating shaft, and roller end is arranged with bearing；S6：Air duct assembles, and fan blade is connected to one by one in the deep-slotted chip breaker on connecting plate, forms cylindrical-shaped structure；S7：Roller riveting, the air duct being completed in step S6 is transferred load into roller riveter structure, by roller riveter structure to connecting plate edge The fan blade locked and fixed that roll-in will be connected in deep-slotted chip breaker；S8：Detection, the air duct that the riveting of step S7 central rolls is completed is transferred load into dynamic balance detecting device, by high-speed rotation The location detection that laser is irradiated to air duct goes out unbalance point, and adds balancing patch to adjust air duct dynamic balancing；S9：Reinforce, by each connection spot gluing connection of the qualified products for passing through dynamic balancing detection in S8 steps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711057383.6A CN107649884B (en) | 2017-11-01 | 2017-11-01 | A kind of air duct production system and method for wind curtain machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711057383.6A CN107649884B (en) | 2017-11-01 | 2017-11-01 | A kind of air duct production system and method for wind curtain machine |
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| Publication Number | Publication Date |
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| CN107649884A true CN107649884A (en) | 2018-02-02 |
| CN107649884B CN107649884B (en) | 2019-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000274769A (en) * | 1999-03-26 | 2000-10-06 | Mitsubishi Electric Corp | Air-conditioning fan |
| JP3697551B2 (en) * | 2000-09-12 | 2005-09-21 | 株式会社日藤工業 | Air curtain device |
| CN1884359A (en) * | 2005-06-24 | 2006-12-27 | 钱业军 | Method for making plastic seam-free air-duct |
| CN103639287A (en) * | 2013-12-10 | 2014-03-19 | 大连交通大学 | Air duct producing device |
| CN203533873U (en) * | 2013-09-11 | 2014-04-09 | 艾美特电器（深圳）有限公司 | Air blower structure of warm air blower |
| CN204612066U (en) * | 2015-03-31 | 2015-09-02 | 福建省雾精灵环境科技有限公司 | A kind of gas station air curtain |
-
2017
- 2017-11-01 CN CN201711057383.6A patent/CN107649884B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000274769A (en) * | 1999-03-26 | 2000-10-06 | Mitsubishi Electric Corp | Air-conditioning fan |
| JP3697551B2 (en) * | 2000-09-12 | 2005-09-21 | 株式会社日藤工業 | Air curtain device |
| CN1884359A (en) * | 2005-06-24 | 2006-12-27 | 钱业军 | Method for making plastic seam-free air-duct |
| CN203533873U (en) * | 2013-09-11 | 2014-04-09 | 艾美特电器（深圳）有限公司 | Air blower structure of warm air blower |
| CN103639287A (en) * | 2013-12-10 | 2014-03-19 | 大连交通大学 | Air duct producing device |
| CN204612066U (en) * | 2015-03-31 | 2015-09-02 | 福建省雾精灵环境科技有限公司 | A kind of gas station air curtain |
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| Publication number | Publication date |
|---|---|
| CN107649884B (en) | 2019-09-24 |
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