CN107643477A - Open arc electric furnace arc length detection means - Google Patents
Open arc electric furnace arc length detection means Download PDFInfo
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- CN107643477A CN107643477A CN201710986613.0A CN201710986613A CN107643477A CN 107643477 A CN107643477 A CN 107643477A CN 201710986613 A CN201710986613 A CN 201710986613A CN 107643477 A CN107643477 A CN 107643477A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The disclosure provides a kind of open arc electric furnace arc length detection means, belongs to technical field of smelting.The open arc electric furnace arc length detection means includes：Position detecting module and computing module, wherein position detecting module are configured to detection and obtain electrode position；Computing module is configured to that arc length is calculated according to the electrode position.Arc length is calculated by being detected in self-electrode lifting process to electrode position, and according to the value of electrode position and electrode voltage and electrode current in the disclosure, the change of detection arc length in real time is realized, to know metallurgical effect according to arc length.
Description
Technical field
This disclosure relates to technical field of smelting, in particular to a kind of open arc electric furnace arc length detection means.
Background technology
Open arc electric furnace is a kind of conventional smelting equipment, can utilize high melt ore and metal caused by electrode arc
Electric furnace, its general principle is to apply the voltage to the upper of material in electric furnace (material can be ore or metal) by electrode
Side, electric arc is formed, flow through in electric furnace heat energy caused by material self-resistance using heat energy caused by electric arc and electric current to melt thing
Material, reach the purpose of smelting.
For open arc electric furnace, welding arc control has a very important influence for metallurgical effect, but current open arc
Electric furnace does not have effective arc length online test method, can only rely on artificial experience and is simply judged, metallurgical effect is difficult to
It is guaranteed.
Therefore, also there is the part that has much room for improvement in technical scheme of the prior art.
It should be noted that information is only used for strengthening the reason to the background of the disclosure disclosed in above-mentioned background section
Solution, therefore can include not forming the information to prior art known to persons of ordinary skill in the art.
The content of the invention
The purpose of the disclosure is to provide a kind of open arc electric furnace arc length detection means, and then overcomes artificial warp to a certain extent
Test and simply judged, the problem of metallurgical effect is difficult to be guaranteed.
Other characteristics and advantage of the disclosure will be apparent from by following detailed description, or partially by this public affairs
The practice opened and acquistion.
According to an aspect of this disclosure, there is provided a kind of open arc electric furnace arc length detection means, including：
Position detecting module, it is configured to detection and obtains electrode position；
Computing module, it is configured to that arc length is calculated according to the electrode position.
In a kind of exemplary embodiment of the disclosure, the position detecting module is encoder, passes through the encoder
Detection obtains the electrode position.
In a kind of exemplary embodiment of the disclosure, in addition to：
Measurement module, it is configured to measuring electrode voltage and electrode current.
In a kind of exemplary embodiment of the disclosure, the computing module includes：
Arc length calculating sub module, it is configured to that arc length is calculated according to the electrode voltage and the electrode current,
Calculation formula is：
Wherein L is arc length, and K is predetermined coefficient, and U is electrode voltage, and I is electrode current, and R is material resistance in electric furnace
It is anti-.
In a kind of exemplary embodiment of the disclosure, the computing module also includes：
Impedance computation submodule, being configured to calculate material impedance, calculation formula in the electric furnace is：
Wherein dL is the electrode position variable quantity before and after rise fall of electrodes, and dI is the current change quantity before and after rise fall of electrodes.
In a kind of exemplary embodiment of the disclosure, the computing module also includes：
Position calculating sub module, it is configured to that the electrode position variable quantity is calculated according to the electrode position, it is described
Electrode position variable quantity be rise fall of electrodes before and after electrode position difference absolute value.
The open arc electric furnace arc length detection means that some embodiments of the disclosure provide, by right in self-electrode lifting process
Electrode position is detected, and arc length is calculated according to the value of electrode position and electrode voltage and electrode current, is realized real
When detect arc length change, to know metallurgical effect according to arc length.
It should be appreciated that the general description and following detailed description of the above are only exemplary and explanatory, not
The disclosure can be limited.
Brief description of the drawings
Accompanying drawing herein is merged in specification and forms the part of this specification, shows the implementation for meeting the disclosure
Example, and be used to together with specification to explain the principle of the disclosure.It should be evident that drawings in the following description are only the disclosure
Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis
These accompanying drawings obtain other accompanying drawings.
Fig. 1 shows a kind of schematic diagram of the open arc electric furnace arc length detection means provided in the first embodiment of the present disclosure.
Fig. 2 shows a kind of schematic diagram of the open arc electric furnace arc length detection means provided in the second embodiment of the present disclosure.
Fig. 3 shows the schematic diagram of the part-structure of open arc furnace device in the second embodiment of the present disclosure.
Fig. 4 shows the step flow chart of electronic equipment execution operational order in the second embodiment of the present disclosure.
Fig. 5 shows a kind of step flow chart of the open arc electric furnace arc length detection method provided in the third embodiment of the present disclosure.
Fig. 6 shows the structural representation of the computer system of the electronic equipment provided in disclosure another embodiment.
Embodiment
Example embodiment is described more fully with referring now to accompanying drawing.However, example embodiment can be with a variety of shapes
Formula is implemented, and is not understood as limited to example set forth herein；On the contrary, these embodiments are provided so that the disclosure will more
Fully and completely, and by the design of example embodiment comprehensively it is communicated to those skilled in the art.Accompanying drawing is only the disclosure
Schematic illustrations, be not necessarily drawn to scale.Identical reference represents same or similar part in figure, thus
Repetition thereof will be omitted.
In addition, described feature, structure or characteristic can be incorporated in one or more implementations in any suitable manner
In mode.In the following description, there is provided many details fully understand so as to provide to embodiment of the present disclosure.So
And it will be appreciated by persons skilled in the art that the technical scheme of the disclosure can be put into practice and omit one in the specific detail
Or more, or other methods, constituent element, device, step etc. can be used.In other cases, it is not shown in detail or describes
Known features, method, apparatus, realization, material or operation are to avoid that a presumptuous guest usurps the role of the host and so that each side of the disclosure becomes mould
Paste.
Fig. 1 shows a kind of schematic diagram of the open arc electric furnace arc length detection means provided in the first embodiment of the present disclosure, the arc
Long detection means is used to detect the arc length of the open arc electric furnace in smelting process, to obtain arc length in real time.
As shown in figure 1, the arc length detection means 100 includes：Position detecting module 110 and computing module 120, its middle position
Put detection module 110 and be configured to detection and obtain electrode position；Computing module 120 is configured to that electric arc is calculated according to electrode position
Length.
Due to open arc electric furnace in the process of running, it need to frequently be lifted by electrode and change arc impedance to control power,
Power swing caused by so as to offset various disturbances.The arc length detection means using rise fall of electrodes regulation during electrode position and
Corresponding voltage x current change, which to calculate in real time, learns arc length.
Fig. 2 shows a kind of schematic diagram of the open arc electric furnace arc length detection means provided in the second embodiment of the present disclosure, the arc
Long detection means is used to detect the arc length of the open arc electric furnace in smelting process, to obtain arc length in real time.
As shown in Fig. 2 the arc length detection means 200 includes：Position detecting module 210, measurement module 220 and calculating mould
Block 230, wherein position detecting module 210 are configured to detection and obtain electrode position；Measurement module 220 is configured to measuring electrode voltage
And electrode current；Computing module 230 is configured to that arc length is calculated according to electrode position.
In the disclosed embodiments, position detecting module 210 can be encoder, and encoder is installed on into electrode move portion
Position, to detect to obtain electrode position in real time by encoder.
In the disclosed embodiments, measurement module 220 is configured to measuring electrode voltage and electrode current.Electrode voltage and
The size of electrode current can be measured by specialized voltages table and ammeter, can also be with the survey of electrode power control loop
Amount instrument shares.
In the disclosed embodiments, as shown in Fig. 2 computing module 230 includes：Position calculating sub module 231, impedance computation
Submodule 232 and arc length calculating sub module 233, wherein position calculating sub module 231 are configured to be calculated according to electrode position
Electrode position variable quantity, impedance computation submodule 232 are configured to calculate material impedance in electric furnace, and arc length calculating sub module 233 is matched somebody with somebody
It is set to and arc length is calculated according to electrode voltage and electrode current.
Fig. 3 shows the schematic diagram of the part-structure of open arc furnace device in the present embodiment, including electric furnace cavity 31 built with
Material 32, the top of material 32 are provided with electrode 33, and electrode 33 forms electric arc 34, and heat energy and electric current flow through thing caused by electric arc 34
Heat energy caused by 32 self-resistances is expected to melt material 32.In addition, the voltage U being applied on electrode, electric current I, material impedance are
R, caused arc length are L.
As shown in figure 3, electrode voltage U is material impedance voltage drop voltage sum in arc drop and stove, by it by formula (1)
Represent：
Formula (1)：
Wherein L is arc length, and I is electrode current, and R is material impedance in electric furnace, and K is predetermined coefficient, and K numerical value can be by
Metallurgical test is drawn.
Obtained by formula (1) deformation
Formula (2)：
Further I is differentiated according to formula (2), obtained
Formula (3)：
Obtained again by formula (3) deformation
Formula (4)：
DL is the electrode position variable quantity before and after rise fall of electrodes wherein in formula (3) and formula (4), and dI is before rise fall of electrodes
Current change quantity afterwards.
Based on above-mentioned, in the present embodiment, position calculating sub module 231 detects obtained electrode position according to encoder twice
Put and electrode position variable quantity be calculated, wherein electrode position variable quantity be rise fall of electrodes before and after electrode position difference it is absolute
Value, that is, when electrode position changes, calculate the electrode position variable quantity dL before and after rise fall of electrodes.
After obtaining electrode position variable quantity, impedance computation submodule 232 is according to formula (4) according to electrode voltage, electrode
Electric current and predetermined coefficient calculate material impedance in electric furnace.Obtain in electric furnace after material impedance, arc length calculating sub module 233 is pressed
Arc length is calculated according to electrode voltage, electrode current and predetermined coefficient according to formula (2).
It should be noted that the computing module 230 in the present embodiment can be realized by an electronic equipment, the electronic equipment
Including processor and memory, memory storage is used for the operational order performed by above-mentioned processor control computing module, and Fig. 4 shows
Go out the step flow chart that the electronic equipment performs operational order.
As shown in figure 4, in step S41, by the real-time detecting electrode position of encoder.
As shown in figure 4, in step S42, electrode position variable quantity is calculated according to the change of electrode position, wherein electricity
Pole location variation be rise fall of electrodes before and after electrode position difference absolute value.
As shown in figure 4, in step S43, electrode voltage is combined according to formula (4) and calculates material impedance in electric furnace.
As shown in figure 4, in step S44, electrode voltage is combined according to formula (2) and electric arc length is calculated in electrode current
Degree.
In summary, the present embodiment provide arc length detection means by detecting electrode position, and according to electrode position with
And arc length is calculated in the parameter such as electrode current, electrode voltage, the change of detection arc length in real time is realized, so as to according to arc length
Know metallurgical effect.
Fig. 5 shows a kind of step flow chart for open arc electric furnace arc length detection method that the third embodiment of the present disclosure provides, and uses
Arc length is detected in real time in realizing.
As shown in figure 5, in step s 51, detection obtains electrode position.
As shown in figure 5, in step S52, arc length is calculated according to electrode position.
In the present embodiment, step S52 also includes before arc length is calculated according to electrode position：
Measuring electrode voltage and electrode current, and arc length is calculated according to electrode voltage and electrode current, calculate
Formula is：
Formula (2)：
Wherein L is arc length, and K is predetermined coefficient, and U is electrode voltage, and I is electrode current, and R is material resistance in electric furnace
It is anti-.
It should be noted that the size of electrode voltage and electrode current can be carried out by specialized voltages table and ammeter
Measurement, can also be shared with the measuring instrumentss of electrode power control loop.
In the present embodiment, also include before calculating arc length：
Material impedance in electric furnace is calculated, calculation formula is：
Formula (4)：
Wherein dL is the electrode position variable quantity before and after rise fall of electrodes, and dI is the current change quantity before and after rise fall of electrodes.
In addition, in the present embodiment, calculate in electric furnace also includes before material impedance：
Electrode position variable quantity is calculated according to electrode position, electrode position variable quantity is electrode position before and after rise fall of electrodes
The absolute value for the difference put.The real-time detection of encoder that position is wherein moved by being installed on electrode obtains electrode position.
In summary, the present embodiment provide open arc electric furnace arc length detection method, by during rise fall of electrodes to electricity
Pole position is detected, and arc length is calculated according to the value of electrode position and electrode voltage and electrode current, is realized real-time
The change of arc length is detected, to know metallurgical effect according to arc length.
Below with reference to Fig. 6, it illustrates suitable for for realizing the computer system 600 of the electronic equipment of the embodiment of the present application
Structural representation.Electronic equipment shown in Fig. 6 is only an example, to the function of the embodiment of the present application and should not use model
Shroud carrys out any restrictions.
As shown in fig. 6, computer system 600 includes CPU (CPU) 601, it can be read-only according to being stored in
Program in memory (ROM) 602 or be loaded into program in random access storage device (RAM) 603 from storage part 607 and
Perform various appropriate actions and processing.In RAM 603, also it is stored with system 600 and operates required various programs and data.
CPU 601, ROM 602 and RAM 603 are connected with each other by bus 604.Input/output (I/O) interface 605 is also connected to always
Line 604.
I/O interfaces 605 are connected to lower component：Importation 606 including keyboard, mouse etc.；Penetrated including such as negative electrode
The output par, c 607 of spool (CRT), liquid crystal display (LCD) etc. and loudspeaker etc.；Storage part 608 including hard disk etc.；
And the communications portion 609 of the NIC including LAN card, modem etc..Communications portion 609 via such as because
The network of spy's net performs communication process.Driver 610 is also according to needing to be connected to I/O interfaces 605.Detachable media 611, such as
Disk, CD, magneto-optic disk, semiconductor memory etc., it is arranged on as needed on driver 610, in order to read from it
Computer program be mounted into as needed storage part 608.
Especially, in accordance with an embodiment of the present disclosure, it may be implemented as computer above with reference to the process of flow chart description
Software program.For example, embodiment of the disclosure includes a kind of computer program product, it includes being carried on computer-readable medium
On computer program, the computer program include be used for execution flow chart shown in method program code.In such reality
To apply in example, the computer program can be downloaded and installed by communications portion 609 from network, and/or from detachable media
611 are mounted.When the computer program is performed by CPU (CPU) 601, perform what is limited in the system of the application
Above-mentioned function.
It should be noted that the computer-readable medium shown in the application can be computer-readable signal media or meter
Calculation machine computer-readable recording medium either the two any combination.Computer-readable medium for example may be-but not limited to-
Electricity, magnetic, optical, electromagnetic, system, device or the device of infrared ray or semiconductor, or it is any more than combination.It is computer-readable
The more specifically example of medium can include but is not limited to：Electrical connection with one or more wires, portable computer magnetic
Disk, hard disk, random access storage device (RAM), read-only storage (ROM), erasable programmable read only memory (EPROM or sudden strain of a muscle
Deposit), optical fiber, portable compact disc read-only storage (CD-ROM), light storage device, magnetic memory device or above-mentioned appoint
The suitable combination of meaning.In this application, computer-readable medium can be it is any include or the tangible medium of storage program, the journey
Sequence can be commanded the either device use or in connection of execution system, device.And in this application, it is computer-readable
Signal media can include in a base band or as carrier wave a part propagation data-signal, can wherein carrying computer
The program code of reading.The data-signal of this propagation can take various forms, including but not limited to electromagnetic signal, optical signal or
Above-mentioned any appropriate combination.Computer-readable signal media can also be any calculating beyond computer-readable medium
Machine computer-readable recording medium, the computer-readable medium can send, propagate and either transmit for by instruction execution system, device or device
Part uses or program in connection.The program code included on computer-readable medium can use any appropriate Jie
Matter is transmitted, and is included but is not limited to：Wirelessly, electric wire, optical cable, RF etc., or above-mentioned any appropriate combination.
Flow chart and block diagram in accompanying drawing, it is illustrated that according to the system of the various embodiments of the application, method and computer journey
Architectural framework in the cards, function and the operation of sequence product.At this point, each square frame in flow chart or block diagram can generation
The part of one module of table, program segment or code, a part for above-mentioned module, program segment or code include one or more
For realizing the executable instruction of defined logic function.It should also be noted that some as replace realization in, institute in square frame
The function of mark can also be with different from the order marked in accompanying drawing generation.For example, two square frames succeedingly represented are actual
On can perform substantially in parallel, they can also be performed in the opposite order sometimes, and this is depending on involved function.Also
It is noted that the combination of each square frame and block diagram in block diagram or flow chart or the square frame in flow chart, can use and perform rule
Fixed function or the special hardware based system of operation are realized, or can use the group of specialized hardware and computer instruction
Close to realize.
Being described in unit involved in the embodiment of the present application can be realized by way of software, can also be by hard
The mode of part is realized.Described unit can also be set within a processor, for example, can be described as：A kind of processor bag
Include transmitting element, acquiring unit, determining unit and first processing units.Wherein, the title of these units is under certain conditions simultaneously
The restriction in itself to the unit is not formed, for example, transmitting element is also described as " sending picture to the service end connected
Obtain the unit of request ".
On the other hand, the disclosure additionally provides a kind of computer-readable medium, and the computer-readable medium can be above-mentioned
Included in equipment described in embodiment；Can also be individualism, and without be incorporated the equipment in.Above computer can
Read medium and carry one or more program, when said one or multiple programs are performed by the equipment so that this
Equipment includes following methods step：
By the real-time detecting electrode position of encoder；Electrode position variable quantity is calculated according to the change of electrode position, its
Middle electrode position variable quantity be rise fall of electrodes before and after electrode position difference absolute value；Electrode voltage is combined according to formula (4)
Calculate material impedance in electric furnace；According to formula (2), arc length is calculated with reference to electrode voltage and electrode current.
It will be clearly understood that the present disclosure describes how being formed and using particular example, but the principle of the disclosure is not limited to
Any details of these examples.On the contrary, the teaching based on disclosure disclosure, these principles can be applied to many other
Embodiment.
The illustrative embodiments of the disclosure are particularly shown and described above.It should be appreciated that the disclosure is unlimited
In detailed construction described herein, set-up mode or implementation method；On the contrary, the disclosure is intended to cover included in appended claims
Spirit and scope in various modifications and equivalence setting.
Claims (6)
- A kind of 1. open arc electric furnace arc length detection means, it is characterised in that including：Position detecting module, it is configured to detection and obtains electrode position；Computing module, it is configured to that arc length is calculated according to the electrode position.
- 2. open arc electric furnace arc length detection means according to claim 1, it is characterised in that the position detecting module is volume Code device, detects to obtain the electrode position by the encoder.
- 3. open arc electric furnace arc length detection means according to claim 1, it is characterised in that also include：Measurement module, it is configured to measuring electrode voltage and electrode current.
- 4. open arc electric furnace arc length detection means according to claim 3, it is characterised in that the computing module includes：Arc length calculating sub module, it is configured to that arc length is calculated according to the electrode voltage and the electrode current, calculates Formula is：<mrow> <mi>L</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mi>K</mi> </mfrac> <mrow> <mo>(</mo> <mi>U</mi> <mi>I</mi> <mo>+</mo> <msup> <mi>I</mi> <mn>2</mn> </msup> <mi>R</mi> <mo>)</mo> </mrow> <mo>,</mo> </mrow>Wherein L is arc length, and K is predetermined coefficient, and U is electrode voltage, and I is electrode current, and R is material impedance in electric furnace.
- 5. open arc electric furnace arc length detection means according to claim 4, it is characterised in that the computing module also includes：Impedance computation submodule, being configured to calculate material impedance, calculation formula in the electric furnace is：<mrow> <mi>R</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mrow> <mn>2</mn> <mi>I</mi> </mrow> </mfrac> <mrow> <mo>(</mo> <mi>K</mi> <mfrac> <mrow> <mi>d</mi> <mi>L</mi> </mrow> <mrow> <mi>d</mi> <mi>I</mi> </mrow> </mfrac> <mo>-</mo> <mi>U</mi> <mo>)</mo> </mrow> <mo>,</mo> </mrow>Wherein dL is the electrode position variable quantity before and after rise fall of electrodes, and dI is the current change quantity before and after rise fall of electrodes.
- 6. open arc electric furnace arc length detection means according to claim 5, it is characterised in that the computing module also includes：Position calculating sub module, it is configured to that the electrode position variable quantity, the electrode is calculated according to the electrode position Location variation be rise fall of electrodes before and after electrode position difference absolute value.
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