CN107641903B - Automatic lace manufacturing device and using method - Google Patents
Automatic lace manufacturing device and using method Download PDFInfo
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- CN107641903B CN107641903B CN201710862467.0A CN201710862467A CN107641903B CN 107641903 B CN107641903 B CN 107641903B CN 201710862467 A CN201710862467 A CN 201710862467A CN 107641903 B CN107641903 B CN 107641903B
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Abstract
The invention relates to an automatic lace making device and a using method thereof, wherein a control system is arranged between a overlock device and a shirring sewing device, the control system comprises a control unit module, an infrared sensor module and a time relay module, the control unit module can control the infrared sensor module, the time relay module, the overlock device and the shirring sewing device, and the outer sensor module, the time relay module, the overlock device and the shirring sewing device are comprehensively controlled to operate in a coordinated manner, so that automatic lace making is completed, and the device is repeated.
Description
Technical Field
The invention relates to the technical field of clothing materials and manufacturing thereof, in particular to an automatic lace manufacturing device and a using method.
Background
The lace and the manufacturing process thereof are one of the semi-processed products which are common in the clothing manufacturing industry and the common processes in the industry, and the lace manufacturing process is widely applied to the women clothing manufacturing field, such as: dress, blouse, women's western-style clothes, skirt, etc. with laces.
At present, all the equipment used for manufacturing the lace is a flat seaming machine, and when the equipment is used, all the equipment is used for manually shirring, and the manual shirring has the following defects: the control of the pleat quantity is not good and natural, and the manual double-layer shirring is too thick, the efficiency is very low, and the appearance effect is not good when the manual double-layer shirring is applied. The above disadvantages affect the appearance quality of the lace or even the clothing to some extent. The problem has been plagued by manufacturers and clothing manufacturing industries, and no good solution has been available to solve the problem
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is that the shirring manufactured by the lace manufacturing equipment in the prior art has the technical phenomena of low efficiency and poor appearance, thereby causing the problem of unattractive clothes using the lace.
In order to solve the above technical problems, the present invention provides an automatic lace manufacturing device, which includes:
the overlock device comprises a fabric inlet and a fabric outlet;
a shirred sewing device comprising an inlet and an outlet;
the control system is arranged between the overlock device and the shirring sewing device and comprises a control unit module, an infrared sensor module and a time relay module, wherein the control unit module can control the infrared sensor module, the time relay module, the overlock device and the shirring sewing device.
Further, a barrier is provided below the control system.
Further, the device comprises a cloth feeding device, wherein the cloth feeding device comprises a cloth feeding motor, an extrusion flat plate is arranged below an output roller of the cloth feeding motor, and one end of the extrusion flat plate extends to the edge of an operation flat plate of the overlock device in an arc shape.
Further, a first guide is arranged at the fabric inlet of the overlock device, and a second guide is arranged at the inlet of the shirred sewing device.
Further, the fabric cylinder fixing device also comprises a feeding frame, wherein the feeding frame is used for fixing the fabric cylinder; meanwhile, a fabric steering balancer is arranged between the feeding frame and the first guide.
The invention also provides a using method of the automatic lace manufacturing device, which comprises the following steps:
s1: cutting and sewing the lace fabric through the fabric inlet and the overlock device, and then falling below the overlock device through the fabric outlet;
s2: carrying out shirring sewing on one end of the cut and sewn lace fabric through an inlet and the shirring sewing device, and then entering a subsequent processing unit through an outlet; at this time, the cut and sewn lace fabric is basically V-shaped between the overlock device and the shirred sewing device, when the infrared sensor module senses that the distance of the bottom of the shape is smaller than or equal to the set distance in the control unit module, the shirred sewing device is stopped, meanwhile, the time relay module starts working, delays for a set time, in the time period, the overlock device continues cutting and sewing, and after that, the infrared sensor module senses that the distance of the bottom of the V-shape is larger than the set distance in the control unit module, and the shirred sewing device continues working.
In step S2, one end of the cut and sewn lace fabric passes through or bypasses the blocking member and is subjected to shirring sewing through the shirring sewing device through the inlet, and then enters the subsequent processing unit through the outlet; the distance between the blocking piece and the infrared sensor module is equal to or smaller than the set distance in the control unit module.
Further, in step S1, after the cut and sewn lace fabric passes through the fabric outlet, the cut and sewn lace fabric passes through the output end of the fabric feeding motor and the output of the extrusion flat plate, and extends along the arc shape of the extrusion flat plate to fall below the overlock device.
Further, in step S1, the lace fabric enters the overlock device through the first guide to be cut and sewn; in the step S2, one end of the cut and sewn lace fabric enters the shirring sewing device through the second guider to be shirring sewn.
In the step S1, a cylinder of lace fabric is fixed on a feeding frame, and the cylinder rotates under the pulling of the lace fabric; then the lace fabric passes through the fabric steering balancer to enable the lace fabric to continuously pass through the first guider.
Compared with the prior art, the technical scheme of the invention has the following advantages:
(1) The automatic lace making device of the invention is characterized in that a control system is arranged between a overlocking device and a shirring sewing device, the control system comprises a control unit module, an infrared sensor module and a time relay module, the control unit module can control the infrared sensor module, the time relay module, the overlocking device and the shirring sewing device, when the overlocking device cuts and sews lace fabric, the lace fabric enters the shirring sewing device to shirring, during the period, the distance between the overlocking device and the shirring sewing device, which is basically the distance between the V of the lace fabric between the overlocking device and the shirring sewing device and the infrared sensor module at the bottom of the shape, is sensed by the infrared sensor module, the distance is smaller than or equal to the set distance, the control unit module controls the shirring sewing device to stop, and simultaneously starts the time relay module, at the moment, the overlocking device continuously cuts and sews the lace fabric, after the time relay module reaches the set time, the control unit module controls the shirring sewing device to start, and meanwhile, the distance between the basic V of the lace fabric and the infrared sensor module at the bottom of the shape is larger than the set distance, the overlocking device and the shirring sewing device continuously run simultaneously, so that automatic lace manufacturing is completed, and the process is repeated, so that the device has higher efficiency compared with a simple flat sewing machine, and the lace fabric with the basic fixed length before shirring is more uniform and attractive, so that the phenomenon of low efficiency and unattractive caused by shirring by a manual auxiliary flat sewing machine is avoided.
(2) According to the automatic lace manufacturing device, the blocking piece is arranged below the control system, namely the blocking piece is arranged below the infrared sensor module, at the moment, one end of the cut and sewn lace fabric passes through or bypasses the blocking piece and is subjected to the shirring sewing through the shirring sewing device, and the purpose of the automatic lace manufacturing device is to set the distance between the fabric and the infrared sensor module in a mechanical mode, double guarantees the running stability of the whole device, and the phenomenon that the running of the device is influenced due to the fact that the distance between the fabric and the infrared sensor module is too fast due to the fact that the shirring sewing device runs too fast is avoided.
(3) According to the automatic lace manufacturing device, the cloth feeding device is set, so that the cut and sewn fabric is stably located between the overlock device and the shirred sewing device, and a V shape is formed; furthermore, the cloth feeding device comprises a cloth feeding motor and an extrusion flat plate matched with the output roller, and the cloth feeding motor is matched with the overlocking device, so that extrusion of fabric on the overlocking device is avoided; further, one end of the pressing plate is formed into an arc-shaped structure, so that the fabric naturally falls between the overlock device and the shirring sewing device through gravity.
(4) According to the automatic lace manufacturing device, the first guide device is arranged, so that the lace fabric enters the overlock device to be cut and sewn, and the lace fabric naturally moves forward without deviation and deviation; by arranging the second guide device, the lace fabric is naturally forward without deflection and deviation when entering the shirring sewing device.
(5) According to the automatic lace manufacturing device, the feeding frame is arranged, and the daily production structural characteristics of the lace fabric are combined, namely the lace fabric is normally wound on the cylinder, so that the transverse shaft on the feeding frame fixed on the cylinder rotates by taking the transverse shaft as the shaft when the lace fabric is pulled, and then the lace fabric is turned through the fabric turning balancer to enter the overlock device, so that the automatic lace manufacturing device is convenient, simple and practical.
(6) According to the method for using the automatic lace manufacturing device, the control system is arranged between the overlocking device and the shirring sewing device, the control system comprises the control unit module, the infrared sensor module and the time relay module, the control unit module can control the infrared sensor module, the time relay module, the overlocking device and the shirring sewing device, when the overlocking device cuts and sews lace fabric, the lace fabric enters the shirring sewing device to carry out shirring treatment, during the period, the infrared sensor module senses the distance between the overlocking device and the shirring sewing device, which is smaller than or equal to the set distance, between the bottom of the shape and the infrared sensor module, the control unit module controls the shirring sewing device to stop, and simultaneously starts the time relay module, at the moment, the control unit module controls the shirring sewing device to start, and simultaneously, the substantially V-shaped shirring fabric is more evenly spaced from the bottom of the shirring device than the set distance, the shirring sewing device is more attractive, the invention is more attractive, the effect of the automatic lace fabric is more attractive, the automatic sewing device is more attractive, the effect is avoided, and the sewing is more attractive, and the sewing is more convenient, and the sewing is more attractive, compared with the sewing device is more convenient, and the sewing is more convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an automatic lace manufacturing device according to an embodiment of the present invention;
FIG. 2 is a schematic view of a barrier according to an embodiment of the present invention;
the reference numerals in the drawings are as follows: 1-overlock device; 2-a shirring sewing device; 3-a control system; 4-a barrier; 5-a cloth feeding motor; 6-extruding a flat plate; 7-a first guide; 8-a second guide; 9-a feeding frame; 10-a fabric steering balancer; 11-lace fabric; 12-fixing piece.
Detailed Description
The following is a clear and complete description of the present invention, taken in conjunction with the accompanying drawings, and it is evident that the described embodiments are some, but not all, embodiments of the present invention. Other embodiments of the invention, which are encompassed by the present invention, are within the scope of the invention as would be within the skill of those of ordinary skill in the art without undue burden.
Example 1
The embodiment provides an automatic lace manufacturing device, which comprises a overlock device 1, a lace manufacturing device and a lace manufacturing device, wherein the overlock device comprises a fabric inlet and a fabric outlet; a shirred sewing device 2 comprising an inlet and an outlet; the control system 3 is arranged between the overlock device 1 and the shirring sewing device 2 through a fixing piece 12 and comprises a control unit module, an infrared sensor module and a time relay module, wherein the control unit module can control the infrared sensor module, the time relay module, the overlock device 1 and the shirring sewing device 2.
The above technical solution is a core technical solution of the present invention, by arranging the control system 3 between the overlocking device 1 and the shiver device 2, the control system 3 includes a control unit module, an infrared sensor module and a time relay module, the control unit module can control the infrared sensor module, the time relay module, the overlocking device 1 and the shiver device 2, when the overlocking device 1 cuts and sews the lace fabric 11, the lace fabric enters the shiver device 2 to shiver, during which the infrared sensor module senses the distance between the overlocking device 1 and the shiver device 2, which is basically V-shaped, at the bottom of the shape, from the infrared sensor module, the distance is smaller than or equal to the set distance, the control unit module controls the shiver device 2 to be stopped, and simultaneously starts the time relay module, at which the overlocking device 1 continues to cut and sew the lace fabric, and after the time relay module reaches the set time, the control unit module controls the start of the shiver device 2, simultaneously the shiver device is more beautiful, and simultaneously, the shiver device is more uniform in shape, compared with the distance between the shiver device 1 and the shiver device 2, and the distance is more uniform, and the distance is more beautiful, compared with the looper device is more stable, and the distance is more beautiful, and the distance is more the distance than the distance is more than the distance, and the distance is set, and the distance is the sewing device.
Specifically, as shown in fig. 1 and 2, the overlock device 1 is an integral device for specifically cutting and sewing lace fabric, and in this embodiment, the overlock device 1 is a three-wire overedger; the shirred sewing device 2 is an integral device specifically used for shirred the cut and sewn lace fabric to form a lace, and in the embodiment, the shirred sewing device 2 is a flat sewing machine; the control system 3 is arranged between the overlock device 1 and the shirred sewing device 2 through a fixing piece 12, the fixing piece 12 is a supporting and fixing device of the control system 3, has no fixed shape, can be independent, can be fixed on the overlock device 1 or can be fixed on the shirred sewing device 2, and in the embodiment, is formed by angle steel fixed on the shirred sewing device 2, and the control system 3 comprises a control unit module, an infrared sensor module and a time relay module, and when the control system is allowed, the control unit module also comprises common knowledge of a connecting power supply and the like, and can control the infrared sensor module, the time relay module, the overlock device 1 and the shirred sewing device 2.
As an improved implementation manner, a blocking piece 4 is arranged below the control system 3, and meanwhile, the blocking piece 4 is arranged below the infrared sensor module, the distance between the blocking piece 4 and the infrared sensor module is equal to or smaller than the set distance in the control unit module, firstly, the distance between the fabric and the infrared sensor module is set in a mechanical mode, and secondly, a buffer can be formed, so that the situation that the fabric is damaged or pulled and deformed due to the fact that the fabric is directly pulled by the buffer formed by stopping the hemming device 2 between the hemming device 1 and the hemming device 2 is avoided; as for the shape of the blocking member 4, the present invention is not particularly limited, but may be a straight bar shape, various frame shapes such as a ring shape, etc., and in this embodiment, an inverted open triangle shape; as for the working contact of the lace fabric with the blocking member 4, the lace fabric may be entirely wound and may pass through the frame, and in this embodiment, the lace fabric is selectively passed through the frame; the blocking piece 4 can be fixed at a fixed position by utilizing a bracket, can be independent, and can penetrate through lace fabrics when in use, at this time, the V-shaped shape can be more obvious, the induction distance of the infrared sensor module can be more accurate, and a certain weight can be applied to the lace fabrics, so that the lace fabrics are favorable for falling through cutting and sewing and shirring sewing of the lace fabrics, and the shirring lace is more uniform and attractive because of consistent weight.
As an improved embodiment, the device also comprises a cloth feeding device, wherein the cloth feeding device comprises a cloth feeding motor 5, an extrusion flat plate 6 is arranged below an output roller of the cloth feeding motor, and one end of the extrusion flat plate 6 extends to the edge of an operation flat plate of the overlock device 1 in an arc shape.
As an improved embodiment, the fabric inlet of the overlock device 1 is provided with a first guide 7, the inlet of the shirred sewing device 2 is provided with a second guide 8, the shapes of the first guide 7 and the second guide 8 are not particularly limited, so long as the fabric can be simply, smoothly and conveniently guided to the presser feet and/or sewing needles of the overlock device 1 and the shirred sewing device 2, in this embodiment, the structures of the first guide 7 and the second guide 8 are consistent, and a non-closed sleeve shape can be formed by upwards folding two sides of a flat plate, so that the overlock device 1 and the shirred sewing device 2 are simple and practical, and the operation flat plate of the shirred sewing device 2 is fixed.
As an improved embodiment, the fabric sewing machine further comprises a feeding frame 9, wherein the feeding frame 9 is used for fixing the fabric cylinder, the structure of the feeding frame is not limited, and the fixing position is not limited, and in the embodiment, the feeding frame is arranged on the overlock device 1; meanwhile, a fabric steering balancer 10 is disposed between the feeding frame 9 and the first guide 7, in this embodiment, the fabric steering balancer 10 is rectangular and is fixed on the operation panel of the overlock device 1, and lace fabric enters the first guide through a long square line and then enters the overlock device for cutting and sewing.
Example 2
The embodiment provides a use method of an automatic lace manufacturing device, which is characterized by comprising the following steps:
s1: cutting and sewing the lace fabric 11 through the fabric inlet and the overlock device 1, and then falling below the overlock device 1 through the fabric outlet;
s2: carrying out shirring sewing on one end of the cut and sewn lace fabric through an inlet and the shirring sewing device 2, and then entering a subsequent processing unit through an outlet; at this time, the cut and sewn lace fabric is basically V-shaped between the overlock device 1 and the shirred sewing device 2, when the infrared sensor module senses that the distance of the bottom of the shape is smaller than or equal to the set distance in the control unit module, the shirred sewing device 2 is stopped, meanwhile, the time relay module starts working, and delays for a set time, during this time period, the overlock device 1 continues cutting and sewing, after that, the infrared sensor module senses that the distance of the bottom of the V-shape is larger than the set distance in the control unit module, and the shirred sewing device 2 starts working.
Preferably, in step S2, one end of the cut and sewn lace fabric passes through or bypasses the blocking member 4 and is subjected to shirred sewing through the shirred sewing device 2 through the inlet, and then enters the subsequent processing unit through the outlet; the distance between the blocking piece 4 and the infrared sensor module is set as the distance in the control unit module.
Preferably, in step S1, after the cut and sewn lace fabric passes through the fabric outlet, the lace fabric passes through the output end of the fabric feeding motor 5 and the output end of the extrusion flat plate 6, and extends along the arc shape of the extrusion flat plate 6 to fall below the overlock device 1.
Preferably, in step S1, the lace fabric 11 enters the overlock device 1 through the first guide 7 to be cut and sewn; in step S2, one end of the cut and sewn lace fabric enters the shirred sewing device 2 through the second guide 8 to be shirred.
Preferably, in step S1, a cylinder of lace fabric 11 is fixed on a feeding frame, and the cylinder rotates under the pulling of the lace fabric 11; the lace fabric 11 then passes through the fabric steering balancer 10 such that the lace fabric 11 continues to pass through the first director 7.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.
Claims (7)
1. An automatic lace manufacturing device, comprising:
a overlock device (1) comprising a fabric inlet and a fabric outlet; a shirred sewing device (2) comprising an inlet and an outlet;
the control system (3) is arranged between the overlock device (1) and the shirred sewing device (2) through a fixing piece (12) and comprises a control unit module, an infrared sensor module and a time relay module, wherein the control unit module controls the infrared sensor module, the time relay module, the overlock device (1) and the shirred sewing device (2);
a blocking piece (4) is arranged below the infrared sensor module, one end of the cut and sewn lace fabric bypasses or passes through the blocking piece (4), after the lace fabric is cut and sewn by the overlock device, the lace fabric enters the shirring sewing device to be shirring, during the shirring process, the distance between the bottom of the lace fabric, which is basically in a V shape, and the infrared sensor module is sensed by the infrared sensor module, the distance is smaller than or equal to the set distance, the control unit module controls the shirring sewing device to stop, the time relay module is started, the overlocking device continues to cut and sew the lace fabric, and after the time relay module reaches the set time, the control unit module controls the shirring sewing device to start, and simultaneously, the distance between the bottom of the lace fabric and the infrared sensor module is larger than the set distance, and the overlocking device and the shirring sewing device continue to run simultaneously, so that automatic lace manufacturing is completed;
the distance between the blocking piece and the infrared sensor module is equal to or smaller than the set distance in the control unit module, one is used for setting the distance between the fabric and the infrared sensor module in a mechanical mode, and the other is used for forming a buffer to prevent the damage to the overlock device or the pulling deformation of the lace fabric caused by the fact that the buffer formed by stopping the pull-fold sewing device directly pulls the lace fabric between the overlock device and the pull-fold sewing device;
the cloth feeding device comprises a cloth feeding motor (5), an extrusion flat plate (6) is arranged below an output roller of the cloth feeding motor, and one end of the extrusion flat plate (6) extends to the edge of an operation flat plate of the overlock device (1) in an arc shape.
2. An automatic lace making device according to claim 1, characterized in that a first guide (7) is provided at the fabric inlet of the overlocking device (1) and a second guide (8) is provided at the inlet of the shirred sewing device (2).
3. The automatic lace making device according to claim 2, further comprising a feeding frame (9), wherein the feeding frame (9) is used for fixing a cylinder of lace fabric; meanwhile, a fabric steering balancer (10) is arranged between the feeding frame (9) and the first guide (7).
4. A method of using the automatic lace manufacturing device according to any one of claims 1 to 3, comprising:
s1: cutting and sewing the lace fabric (11) through the fabric inlet and the overlock device (1), and then falling below the overlock device (1) through the fabric outlet;
s2: one end of the cut and sewn lace fabric bypasses or passes through the blocking piece (4) and is subjected to shirring sewing through the shirring sewing device (2) through the inlet of the shirring sewing device (2), and then enters a subsequent processing unit through the outlet of the shirring sewing device (2); at this time, the cut and sewn lace fabric is basically V-shaped between the overlock device (1) and the shirred sewing device (2), when the infrared sensor module senses that the distance of the bottom of the V-shaped is smaller than or equal to the set distance in the control unit module, the shirred sewing device (2) is stopped, meanwhile, the time relay module starts working, delays the set time, the overlock device (1) continues cutting and sewing within the set time period, and after that, the distance of the bottom of the V-shaped sensed by the infrared sensor module is larger than the set distance in the control unit module, the shirred sewing device (2) starts working.
5. The method of using an automatic lace manufacturing device according to claim 4, wherein in the step S1, after the cut and sewn lace fabric passes through the fabric outlet, the cut and sewn lace fabric passes through the output end of the fabric feeding motor (5) and the output of the extrusion flat plate (6), and extends along the arc shape of the extrusion flat plate (6) to fall below the overlock device (1).
6. The method of using an automatic lace manufacturing device according to claim 5, wherein in step S1, lace fabric (11) enters the hemming device (1) through a first guide (7) to be cut and sewn; in the step S2, one end of the cut and sewn lace fabric enters the shirring sewing device (2) through the second guide (8) for shirring sewing.
7. The method of using the automatic lace manufacturing device according to claim 6, wherein in step S1, a cylinder of the lace fabric (11) is fixed on a feeding frame, and the cylinder is rotated by pulling the lace fabric (11); then the lace fabric (11) passes through the fabric steering balancer (10) to enable the lace fabric (11) to continuously pass through the first guider (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710862467.0A CN107641903B (en) | 2017-09-22 | 2017-09-22 | Automatic lace manufacturing device and using method |
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| CN201710862467.0A CN107641903B (en) | 2017-09-22 | 2017-09-22 | Automatic lace manufacturing device and using method |
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| CN107641903B true CN107641903B (en) | 2023-09-08 |
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|---|---|---|---|---|
| GB805628A (en) * | 1955-12-07 | 1958-12-10 | Singer Mfg Co | Automatic sewing unit |
| JPH10118374A (en) * | 1996-10-24 | 1998-05-12 | Brother Ind Ltd | Curtain gatherer |
| JP2001198379A (en) * | 2000-01-24 | 2001-07-24 | Kyokuto Sanki Co Ltd | Curtain-sewing machine |
| CN105525445A (en) * | 2016-01-25 | 2016-04-27 | 远东服装（苏州）有限公司 | Full-automatic top fly sewing machine |
| CN205576435U (en) * | 2016-03-24 | 2016-09-14 | 浙江爱俪壁纸有限公司 | Multi -functional (window) curtain is lockstitched a border and is wrinkled all -in -one |
| CN208151598U (en) * | 2017-09-22 | 2018-11-27 | 浙江乔治白服饰股份有限公司 | A kind of automatic lace producing device |
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2017
- 2017-09-22 CN CN201710862467.0A patent/CN107641903B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB805628A (en) * | 1955-12-07 | 1958-12-10 | Singer Mfg Co | Automatic sewing unit |
| JPH10118374A (en) * | 1996-10-24 | 1998-05-12 | Brother Ind Ltd | Curtain gatherer |
| JP2001198379A (en) * | 2000-01-24 | 2001-07-24 | Kyokuto Sanki Co Ltd | Curtain-sewing machine |
| CN105525445A (en) * | 2016-01-25 | 2016-04-27 | 远东服装（苏州）有限公司 | Full-automatic top fly sewing machine |
| CN205576435U (en) * | 2016-03-24 | 2016-09-14 | 浙江爱俪壁纸有限公司 | Multi -functional (window) curtain is lockstitched a border and is wrinkled all -in -one |
| CN208151598U (en) * | 2017-09-22 | 2018-11-27 | 浙江乔治白服饰股份有限公司 | A kind of automatic lace producing device |
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