CN107641286A - A kind of insulating materials with high intensity cable - Google Patents
A kind of insulating materials with high intensity cable Download PDFInfo
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- CN107641286A CN107641286A CN201711070200.4A CN201711070200A CN107641286A CN 107641286 A CN107641286 A CN 107641286A CN 201711070200 A CN201711070200 A CN 201711070200A CN 107641286 A CN107641286 A CN 107641286A
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- cable
- mixing material
- insulating materials
- butadiene
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Abstract
The invention discloses a kind of insulating materials with high intensity cable, the insulating materials is ABS synthetic materials, and ABS synthetic materials include following components by weight:40 parts of acrylonitrile mixing material, 15 parts of butadiene mixing material, 60 parts of styrene mixing material, 5 parts of silicon powder, 10 parts of polyester fiber, the acrylonitrile mixing material include by weight:85 parts of acrylonitrile, 5 parts of acetonitrile, 3 parts of hydrogen cyanide, 1.3 parts of distilled water, the butadiene mixing material include by weight:66 parts of butadiene, 5 parts of butane, 3 parts of butylene, the styrene mixing material include by weight:77 parts of styrene, 30 parts of ethylbenzene, 10 parts of silicone oil, the polyester fiber is the solution under polyester fiber molten condition, and ABS is used as into cable insulation material can be very good to improve the quality of cable insulation material, increase the service life of cable, strengthen the toughness of cable, improve the tensile property of cable.
Description
Technical field
The present invention relates to field of cables, specifically a kind of insulating materials with high intensity cable.
Background technology
Cable is the general designation of optical cable, cable and other items.The purposes of cable has a lot, is mainly used in control installation, connection is set
It is standby, the multiple action such as transmit electric power, be common and indispensable a kind of thing in daily life, because cable is powered, so
Installation needs careful.The definition 1 of cable:It is made up of the conductor and outsourcing insulating protective layer of one or more mutually insulated, by electricity
Power or information are transferred to the wire at another place at one;Define 2:Typically by several or several groups of wires(Every group at least two)Twist
Close the cable of similar rope formed, mutually insulated between every group of wire, and being often twisted into around a center, whole outer bread
There is the coating of high-insulation, cable has power cable, control cable, compensating cable, shielded cable, high-temperature cable, computer
Cable, signal cable, coaxial cable, fire-resisting cable, cable for ship, mine cable, aluminium alloy cable etc., they are all by list
Stock or stranded conductor and insulating barrier composition, for connecting circuit, electrical equipment.
The major defect of cable:The long-term overload operation of overload operation, will raise cable temperature, insulation ag(e)ing, with
Breakdown insulation is caused, reduces construction quality;Electrically aspect has:End construction technology does not reach requirement, and cable pack-off is poor, tide
Gas cut enters inside cable, and insulating performance of cable declines;Fail to take safeguard measure during cabling, protective layer goes to pot, insulation
Reduce;Have in terms of civil engineering:Work well casing ditch water discharge is not smooth, and cable is immersed in water for a long time, and infringement dielectric strength work well is too small, and cable is curved
Bilge radius are inadequate, and it is mainly the barbarous construction of machinery in municipal construction that the external force that is squeezed for a long time, which is destroyed, and digging injury digs power-off cable;Corrosion is protected
Sheath by chemical attack or cable corrosion, causes protective layer to fail for a long time, and insulation reduces;Cable is in itself or end annex
Of poor quality, cable pack-off is poor, insulating cement dissolving, cracking, causes the resonance phenomena that station occurs to make line for line disconnection failure
Road capacitive coupling and direct-to-ground capacitance form resonant tank with distribution transformer magnetizing inductance, so as to excite ferromagnetic resonance, at some
Cable requirement in safety protection equipment and in large-scale outdoor machinery is high, it is desirable to cable with waterproof tensile or so,
Especially high is required to the tensile property of cable especially in safety protection equipment, is pacified if prevented caused by the damage of cable
Full accident.
The content of the invention
It is an object of the invention to provide a kind of insulating materials with high intensity cable, the quality of cable insulation is improved,
Increase the tensile property of cable, there is prominent water-proof function.
The present invention is achieved through the following technical solutions:
A kind of insulating materials with high intensity cable, the insulating materials are ABS synthetic materials, and ABS synthetic materials are by weight
Part includes following components:40 parts of acrylonitrile mixing material, 15 parts of butadiene mixing material, 60 parts of styrene mixing material, silicon is micro-
5 parts of powder, 10 parts of polyester fiber.
Preferably, the acrylonitrile mixing material includes by weight:85 parts of acrylonitrile, 5 parts of acetonitrile, 3 parts of hydrogen cyanide, steam
1.3 parts of distilled water.
Preferably, the butadiene mixing material includes by weight:66 parts of butadiene, 5 parts of butane, 3 parts of butylene.
Preferably, the styrene mixing material includes by weight:77 parts of styrene, 30 parts of ethylbenzene, 10 parts of silicone oil.
Preferably, the polyester fiber is the solution under polyester fiber molten condition.
Its preparation method, comprise the following steps:
(1)By acrylonitrile, acetonitrile, hydrogen cyanide, distilled water heating mixing, uniform stirring, heating-up temperature in acrylonitrile mixing material
For 240 degree to 260 degree, mixing time is 2 hours to 4 hours;
(2)Butadiene mixing material includes butadiene, butane, butylene, through butadiene, butane, butylene in 50 degree to 70 of temperature
Mixed between degree;
(3)Styrene, ethylbenzene, silicone oil are mixed between 30 degree to 60 degree of temperature in styrene compound, will be stirred
The compound of uniform ethene, ethylbenzene, silicone oil is mixed at 80 degree to heating response is carried out between 180 degree, obtains styrene mixing material
Material;
(4)Acrylonitrile mixing material is carried out into heating stirring with styrene mixing material to mix, initiator is added in mixed process,
Butadiene mixing material is added to the acrylonitrile mixing material and styrene mixing material of mixing, heating in mixed process is heated
Time is 4 hours to 6 hours, the time is stirred as 2 hours to 4 hours, after heating terminates, in acrylonitrile mixing material, benzene
Silicon powder and polyester fiber are added in the liquid that ethene mixing material, butadiene mixing material form, carries out uniform stirring, then
Heated again, the heat time is 4 hours, heating-up temperature be 180 degree to 260 degree, it is last to be mixed until cooling down and obtaining new ABS
Close material.
The acrylonitrile, acetonitrile, hydrogen cyanide, distilled water heating are mixed into heating in vacuum, and the stirring is Stirring.
The butadiene, butane, butylene are mixed into sealing mixing.
The mixed material heating time after the ethene, ethylbenzene, silicone oil stirring is 2 hours.
Further speaking, ABS resin is one of five big synthetic resin, its impact resistance, heat resistance, lower temperature resistance, resistance toization
Medicine and excellent electrical properties are learned, also have the characteristics that easy processing, product size are stable, lustrous surface is good, easy application,
Coloring, can also carry out the secondary operation such as surface metallization, plating, welding, hot pressing and bonding, be widely used in machinery, vapour
The industrial circles such as car, electronic apparatus, instrument and meter, weaving and building, it is a kind of extremely wide thermoplastic engineering plastic of purposes, will
ABS is used as cable insulation material and can be very good to improve the quality of cable insulation material, increases the service life of cable, enhancing electricity
The toughness of cable, improves the tensile property of cable, and ABS resin is current production rate maximum, most widely used polymer, it by PB,
PAN, PS various performances are organically united, and have concurrently tough, and firmly, just mutually balanced excellent mechanical property, improving, cable is exhausted
Production cost is reduced while the quality of edge material, ABS has excellent comprehensive physical and mechanical performance, fabulous low temperature impact
Hit performance.Dimensional stability.Electrical property, wearability, chemical proof, dyeability, finished product processing and machining are preferable.
ABS resin is water-fast, inorganic salts, alkali and acids, and insoluble in most of alcohols and varsol, melting temperature is at 217 ~ 237 DEG C, heat
Decomposition temperature is more than 250 DEG C, main components of the ABS as cable insulation material, can effectively improve the service life of cable,
Contain polyester fiber in cable insulation, polyester fiber has high-temperature stability, low-temperature cracking-resistance, sees that fatigability, water are stable
Property, polyester fiber can improve the toughness of the cable insulation material of ABS compounds processing, strengthen the pull resistance of cable, improve electric
The quality of cable, silicon powder is added with cable insulation material, and silicon powder is a kind of nontoxic, tasteless, free of contamination inorganic non-metallic
Material, possess the big premium properties of good temperature tolerance, acid-alkali-corrosive-resisting, high insulation, low bulk, stable chemical performance, hardness, cable
Insulation is outer to be added with a small amount of silicone oil by, and silicone oil has remarkable heat resistance, electrical insulating property, weatherability, hydrophobicity, physiological inertia
Also there is low viscosity-temperature coefficient, higher resistance to compression with less surface tension, silicone oil makes cable surface smooth, carried for conductor
For good insulation effect.
The present invention compared with prior art, has the advantage that and had the beneficial effect that:
(1)ABS has impact resistance, heat resistance, lower temperature resistance, chemical proofing and excellent electrical properties, also has and easily adds
The features such as work, product size are stable, lustrous surface is good, easy application, coloring, can also carry out surface metallization, plating,
The secondary operation such as welding, hot pressing and bonding, ABS is used as cable insulation material and can be very good to improve the matter of cable insulation material
Amount, increase the service life of cable, strengthen the toughness of cable, improve the tensile property of cable.
(2)Contain polyester fiber in cable insulation, polyester fiber have high-temperature stability, low-temperature cracking-resistance, see it is tired
Lao Xing, water stability, polyester fiber can improve the toughness of the cable insulation material of ABS compounds processing, strengthen the anti-of cable
Drawing property, improve the quality of cable.
(3)Silicon powder is added with cable insulation material, silicon powder is a kind of nontoxic, tasteless, free of contamination inorganic non-gold
Belong to material, possess the big premium properties of good temperature tolerance, acid-alkali-corrosive-resisting, high insulation, low bulk, stable chemical performance, hardness.
Embodiment
The present invention is described in further detail with reference to embodiment, but the implementation of the present invention is not limited to this,
Without departing from the idea case in the present invention described above, according to ordinary skill knowledge and customary means, various replace is made
Change and change, all should be included within the scope of the invention.
Embodiment 1:
A kind of insulating materials with high intensity cable, the insulating materials are ABS synthetic materials, and ABS synthetic materials are by weight
Part includes following components:40 parts of acrylonitrile mixing material, 15 parts of butadiene mixing material, 60 parts of styrene mixing material, silicon is micro-
5 parts of powder, 10 parts of polyester fiber.
Preferably, the acrylonitrile mixing material includes by weight:85 parts of acrylonitrile, 5 parts of acetonitrile, 3 parts of hydrogen cyanide, steam
1.3 parts of distilled water.
Preferably, the butadiene mixing material includes by weight:66 parts of butadiene, 5 parts of butane, 3 parts of butylene.
Preferably, the styrene mixing material includes by weight:77 parts of styrene, 30 parts of ethylbenzene, 10 parts of silicone oil.
Preferably, the polyester fiber is the solution under polyester fiber molten condition.
A kind of preparation method of the insulating materials with high intensity cable, comprises the following steps:
(1)By acrylonitrile, acetonitrile, hydrogen cyanide, distilled water heating mixing, uniform stirring, heating-up temperature in acrylonitrile mixing material
For 240 degree to 260 degree, mixing time is 2 hours to 4 hours;
(2)Butadiene mixing material includes butadiene, butane, butylene, through butadiene, butane, butylene in 50 degree to 70 of temperature
Mixed between degree;
(3)Styrene, ethylbenzene, silicone oil are mixed between 30 degree to 60 degree of temperature in styrene compound, will be stirred
The compound of uniform ethene, ethylbenzene, silicone oil is mixed at 80 degree to heating response is carried out between 180 degree, obtains styrene mixing material
Material;
(4)Acrylonitrile mixing material is carried out into heating stirring with styrene mixing material to mix, initiator is added in mixed process,
Butadiene mixing material is added to the acrylonitrile mixing material and styrene mixing material of mixing, heating in mixed process is heated
Time is 4 hours to 6 hours, the time is stirred as 2 hours to 4 hours, after heating terminates, in acrylonitrile mixing material, benzene
Silicon powder and polyester fiber are added in the liquid that ethene mixing material, butadiene mixing material form, carries out uniform stirring, then
Heated again, the heat time is 4 hours, heating-up temperature be 180 degree to 260 degree, it is last to be mixed until cooling down and obtaining new ABS
Material is closed, the acrylonitrile, acetonitrile, hydrogen cyanide, distilled water heating are mixed into heating in vacuum, and the stirring is Stirring, described
Butadiene, butane, butylene are mixed into sealing mixing, and the mixed material heating time after the ethene, ethylbenzene, silicone oil stirring is 2
Hour.
It is described above, be only presently preferred embodiments of the present invention, any formal limitation not done to the present invention, it is every according to
Any simply modification, the equivalent variations made according to the technical spirit of the present invention to above example, each fall within the protection of the present invention
Within the scope of.
Claims (5)
1. a kind of insulating materials with high intensity cable, it is characterised in that the insulating materials is ABS synthetic materials, and ABS is closed
Include following components by weight into material:40 parts of acrylonitrile mixing material, 15 parts of butadiene mixing material, styrene mixing material
60 parts of material, 5 parts of silicon powder, 10 parts of polyester fiber.
2. a kind of insulating materials with high intensity cable according to claim 1, it is characterised in that the acrylonitrile mixes
Condensation material includes by weight:85 parts of acrylonitrile, 5 parts of acetonitrile, 3 parts of hydrogen cyanide, 1.3 parts of distilled water.
3. a kind of insulating materials with high intensity cable according to claim 1, it is characterised in that the butadiene mixes
Condensation material includes by weight:66 parts of butadiene, 5 parts of butane, 3 parts of butylene.
4. a kind of insulating materials with high intensity cable according to claim 1, it is characterised in that the styrene mixes
Condensation material includes by weight:77 parts of styrene, 30 parts of ethylbenzene, 10 parts of silicone oil.
A kind of 5. insulating materials with high intensity cable according to claim 1, it is characterised in that the polyester fiber
For the solution under polyester fiber molten condition.
Priority Applications (1)
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CN201711070200.4A CN107641286A (en) | 2017-11-03 | 2017-11-03 | A kind of insulating materials with high intensity cable |
Applications Claiming Priority (1)
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CN201711070200.4A CN107641286A (en) | 2017-11-03 | 2017-11-03 | A kind of insulating materials with high intensity cable |
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CN107641286A true CN107641286A (en) | 2018-01-30 |
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CN201711070200.4A Withdrawn CN107641286A (en) | 2017-11-03 | 2017-11-03 | A kind of insulating materials with high intensity cable |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110511528A (en) * | 2019-08-23 | 2019-11-29 | 苏州九维电气制造有限公司 | A kind of ABS cable sheath material and its processing technology |
-
2017
- 2017-11-03 CN CN201711070200.4A patent/CN107641286A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110511528A (en) * | 2019-08-23 | 2019-11-29 | 苏州九维电气制造有限公司 | A kind of ABS cable sheath material and its processing technology |
CN110511528B (en) * | 2019-08-23 | 2022-04-05 | 苏州九维电气制造有限公司 | ABS cable sheath material and processing technology thereof |
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Application publication date: 20180130 |