CN107640061A - A kind of multiple field integrated power control unit - Google Patents
A kind of multiple field integrated power control unit Download PDFInfo
- Publication number
- CN107640061A CN107640061A CN201711084320.XA CN201711084320A CN107640061A CN 107640061 A CN107640061 A CN 107640061A CN 201711084320 A CN201711084320 A CN 201711084320A CN 107640061 A CN107640061 A CN 107640061A
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- water coolers
- motor controller
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- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
The present invention discloses a kind of multiple field integrated power control unit（Power Control Unit hereinafter referred to as " PCU "）, including the power electronics electric components such as housing, water coolers, Z-shaped pressure, electrical arrangement unit PDU, direct-current charge port, AC charge port, Vehicular charger OBC, DC/DC, drive motor controller MCU, steering motor controller SMCU, braking motor controller BMCU, battery management system BMS, entire car controller VMS.Using steel plate structure cavity, intensity is big, ductility is high, good airproof performance；Inside sets aluminium alloy water coolers, perfect heat-dissipating, manufacture easy to process；Inside cavity uses sandwich construction integrated power multiple electric parts, and integrated level is high, optimization arrangement space；Cavity upper and lower covers use Z-shaped press strip, and seal pressure is uniform, good airproof performance.
Description
Technical field
The present invention relates to electric vehicle engineering field, and multiple field integrated power control unit is used more particularly to one kind
(Power Control Unit hereinafter referred to as " PCU "）.
Background technology
Due to a large amount of consumption of the non-renewable energy resources such as petroleum gas, various countries all suffer from energy shortage, environmental pollution,
The problems such as living environment is deteriorated.Therefore each state has all more and more been placed on notice cleaning, pollution-free.Zero-emission can be realized
On the pure electric automobile put.Huge manpower and financial resources has also been put into pure electric automobile simultaneously.
But the electrical structure of pure electric automobile is complicated, parts are more and the physical dimension of its battery bag is also bigger, same
When high-low pressure wire harness it is cumbersome, cause the insufficient space of arrangement, this problem has had influence on the traveling of pure electric automobile
Reliability.Therefore the space problem for how solving arrangement has become the key technology of pure electric automobile.
Existing power control unit structure be mostly " three-in-one " be motor controller MCU, annex electric machine controller,
Electrical arrangement unit PDU part of devices.Or " five in one " is that motor controller MCU, annex motor control, electric power are matched somebody with somebody
Put unit PDU part of devices, Vehicular charger OBC, DC/DC.Both formed using aluminium alloy compression casting, toughness is poor,
Hardness is low, it is yielding to be hit, and cost is also higher.And integrated level is not high, make power control unit longer to electrical appliance kit presence
High-voltage wiring harness.
The content of the invention
It is an object of the invention to provide a kind of quantity of reduction wire harness that can be largely, improve arrangement sky
Between, improve pure electric automobile traveling reliability and meanwhile electric automobile internal control system can be optimized and facilitated electronic
A kind of integrated form power control unit of automobile charging.
In order to solve the above technical problems, the present invention provides a kind of multiple field integrated power control unit PCU, it includes PCU
Housing, seal trim strip, connector shield box, detachable water coolers, DC/DC, Vehicular charger OBC, drive motor controller MCU
（Stack bus bar may be included）, steering motor controller SMCU, braking motor controller BMCU, electrical arrangement unit PDU, direct current
Charge port, AC charge port, entire car controller VMS, battery management system BMS.
The multiple field integrated power control unit, inside it centered on water coolers, in the above or increase below
At least one layer of plane is used for the multiple electric parts for installing no cooling requirement.
The PCU housings are bolted and formed by upper lid, casing, bottom.
The seal trim strip is lid/lower cover and box body bolt junction on PCU, be bolted with upper lid,
Lower cover and casing composition PCU housings, play a part of to strengthen sealing.
The detachable water coolers are that the good materials of thermal conductivity such as aluminium or magnesium are process, and pass through four box-like supports one
Four angles of the fixed water coolers in end.
Its principle is inside PCU centered on water coolers, and an increase at least layer plane is built in the above or below
Three layers and more than three layers structures.By DC/DC, Vehicular charger OBC, drive motor controller MCU, steering motor controller
SMCU, braking motor controller BMCU, electrical arrangement unit PDU, direct-current charge port, AC charge port etc. integrate respectively.
To reduce the length of overall wire sheaves, increase the space of arrangement.
It is an advantage of the invention that：
By integrated form power control unit PCU internal builds into three layers and more than three layers structures, in integrated DC/DC, vehicle-mounted charge
Machine OBC, drive motor controller MCU, steering motor controller SMCU, braking motor controller BMCU etc. have cooling requirement electronics
, also being capable of integrated power dispensing unit PDU, entire car controller VMS, battery management system BMS, direct current while electric components
The multiple electric parts without cooling requirement such as charge port, AC charge port.The present invention can cancel the electricity of conventional electric car
Device box, is integrated into inside PCU, improves the space of arrangement；Each controller is integrated, reduces vehicle low-voltage line
Length, reduce arrangement wire harness difficulty；Using detachable water bag, PCU maintainability is improved, improves service life,
And then reduce cost；The method for arranging of three layers and more than three layers structures, make PCU integrated level higher.
Brief description of the drawings
Fig. 1 multiple field integrated power control unit PCU overall diagrams
Fig. 2 front views
Fig. 3 rearviews
Fig. 4 removes upper cover top view
Fig. 5 three-layered node compositions
Fig. 6 fall " several " font third layer structural plan
Fig. 7 water coolers internal water channel figures
Third layer structural plans of the Fig. 8 with accessory plate
Fig. 9 schemes three remove upper cover top view
Figure 10 schemes three remove the sectional view of upper cover top view
The view of Figure 11 multiple field integrated power control unit PCU internal structures
Reference：
| 1 | Z-shaped seal trim strip | 17 | Water coolers |
| 2 | Covered on PCU | 18 | Annex electric machine controller IMCU |
| 3 | Sealing strip | 19 | Vehicular charger OBC |
| 4a | Preceding protecting box | 20 | Battery management system BMS |
| 4b | Protecting box afterwards | 21 | PCU third layer structures |
| 5 | PCU casings | 22 | DCDC |
| 6 | PCU bottoms | 23 | Fixed water bag support |
| 7 | PCU supports | 24 | Fixed third layer support |
| 8 | Connector outside PCU | 25 | Electrical arrangement unit PDU |
| 9a | Direct-current charge port | 26 | Coolant water inlet pipe and water outlet pipe |
| 9b | AC charge port | 27 | Sealing ring |
| 10 | Drive motor controller MCU | 28 | Anti-deformation boss |
| 11 | Barricade | 29 | Accessory plate |
| 12 | Stack bus bar | 30 | Water wraps the third layer of jack-up |
| 13 | Thin-film capacitor | 31 | Support bar |
| 14 | The Rotating fields of PCU first | ||
| 15 | The Rotating fields of PCU second | ||
| 16 | IGBT |
Embodiment
Referring to accompanying drawing.
Scheme one：
Multiple field integrated power control unit on PCU by covering（2）, PCU casings（5）, PCU bottoms（6）Formed etc. traditional part.It is internal
Using hierarchy, the Rotating fields of PCU first（13）It is integrated with drive motor controller MCU（10）；PCU second layer structure assemblies
DCDC（21）, Vehicular charger OBC（18）, annex electric machine controller IMCU（17）（Oil pump electrical machinery controller, air pump may be included
Electric machine controller）；PCU third layer structure assemblies electrical arrangement unit（23）, battery management system BMS（19）（It may include
Entire car controller VMS）, trickle charge charge port（9a）, fast charge charge port（9b）.
Detachable water coolers（16）Pass through four water bag supports（22）Fixed, support two sides is welded on PCU casings（5）It is interior
Wall, upper and lower surface respectively with water coolers（16）With PCU bottoms（6）It is spirally connected.PCU third layer structures（20）To fall "Ji" type,
Pass through four supports（23）Stretch out and fix.The outer surface of support and water bag support（22）The face welding of inner side, side is carried out with it
The reinforcement that is spirally connected is fixed.
Fig. 1 is integrated form power control unit PCU structure chart, and Fig. 2 is PCU front view, and Fig. 3 is PCU dorsal view.
As can be seen from the figure PCU structures substantially and the installation site of each high-low pressure connector.Simultaneously direct-current charge port（9b）、
AC charge port（9a）It is integrated into PCU inside.
Fig. 4 is that PCU removes upper cover top view, it can be seen that is integrated with drive motor controller MCU（10）, stack bus bar
（11）, thin-film capacitor（12）, electrical arrangement unit PDU（24）A part.
Fig. 5 is the three-layered node composition inside PCU, it can be seen that three layers of distributing position inside PCU, and each layer of institute
Integrated electricity piece.Including water coolers（16）With PCU third layer structures（20）Fixed form.It is it may also be seen that whole
Integrated level inside individual PCU is higher.
Fig. 6 is PCU third layer structures（20）Figure, it can be seen that the "Ji" type that this Rotating fields is, pass through four turnings
It is spirally connected fixation with support, still further it can be seen that electrical arrangement unit（PDU）Deployment scenarios, part relay use upside-down mounting shape
Formula, fast charge charging structure when convenient for assembly（9b）Internal wiring.
Fig. 7 is water coolers internal water channel figure, it can be seen that cooling water channel uses cascade, and it is compared with parallel arrangement
Compared with cooling liquid speed is uniform, the good heat dissipation effect of electricity piece.It can also be seen that water coolers（16）Middle part has two to preapre for an unfavorable turn of events
Shape boss（27）, prevent water coolers bottom plate because of DCDC（21）, Vehicular charger OBC（18）, annex electric machine controller（17）
Active force during vibrations causes to deform.
Scheme two：
See Fig. 8, this programme is arranged in accessory plate compared with scheme one, by component forward directions such as relay, preliminary filling resistance（28）On
Face, then accessory plate is bolted on PCU third layer structures（20）On.Remaining arrangement is consistent with scheme one.
Scheme three：
In electric power integration unit PCU upper lid（2）And barricade（11）Between fix one layer be similar to " furred ceiling " steel plate structure
（30）, electrical arrangement unit PDU（25）, battery management system BMS（20）And entire car controller VMS etc. is disposed above.Its
Remaining electricity piece is separately fixed at water coolers（17）Upper surface and water coolers bottom.Arrangement is consistent with scheme one.
It is specifically shown in accompanying drawing 9, Figure 10, Figure 11.
Fig. 9 is that scheme three removes upper cover top view, it can be seen that water wraps the third layer of jack-up（30）The arrangement of upper electricity piece
Mode, and this layer pass through four support bars around PCU casings（31）It is fixed.
Figure 10 is the sectional view of top view, it can be seen that the third layer of jack-up is wrapped by water（30）, barricade（11）, cooling
Water bag（17）, it is divided into the structure of three layer of four segment space.It is enough the height of integrated level for embodying PCU.
Figure 11 is the view of PCU internal structures, it can be seen that the integrated situation of its internal general structure and electricity piece.
Claims (10)
- A kind of 1. multiple field integrated power control unit（PCU）, it is characterised in that：Including PCU housings, seal trim strip, connector Protect box, water coolers, DC/DC, Vehicular charger OBC, drive motor controller MCU, steering motor controller SMCU, braking electricity Machine controller BMCU, electrical arrangement unit PDU, direct-current charge port, AC charge port, battery management system BMS, entire car controller The power electronics electric components such as VMS；The power control unit HVDC that on electric automobile, battery bag is exported Electricity is converted into various AC or DC electricity and used for all kinds of subsystem parts on car.
- 2. multiple field integrated power control unit according to claim 1, it is characterised in that：The PCU housings by it is upper lid, Casing and lower cover composition, fabricated with the high material of the eager to do well in everything degree of the ductility such as steel plate, form a seal cavity structure；It is described Seal trim strip is lid or lower cover and box body bolt link position on PCU, is bolted upper lid, lower cover and casing Fit sealing forms PCU cavitys；Z-shaped seal trim strip can be used, at press strip link realize be overlapping be fixed on it is same In bolt connection；The connector shield box is arranged on PCU housings by connected modes such as bolts.
- 3. multiple field integrated power control unit according to claim 1, it is characterised in that：The water coolers by aluminium or The good material of the thermal conductivitys such as magnesium is process, and is removably mounted in PCU seal cavities.
- 4. water coolers according to claim 2, it is characterised in that：Cooling water is fixed on by four box-like support one end Four angles of bag, the other end are bolted with bottom, water coolers is integrated with whole PCU housings；The cooling water The sealing of the coolant water inlet pipe and water outlet pipe and tank wall of bag can use interference fit, can also use screw thread to coordinate and be sealed；Cooling The sealing of liquid water inlet pipe and water outlet pipe is less than the interference fit of water bag boss diameter using seal diameter, can also be connected by screw bolts filling Fluid sealant；Water coolers interposition, which is equipped with two ellipse around boss, prevents water coolers bottom slab stress from deforming.
- 5. multiple field integrated power control unit according to claim 1, it is characterised in that：The multiple field integrates, and is Increase an at least sheaf space in water coolers up or down portion space, the sheaf space is used for without heat control design cases such as coolings The multiple electric parts of no cooling requirement are installed.
- 6. multiple field according to claim 5 integrates, it is characterised in that：Both may be used in the upper or lower surface of the water coolers For being provided with the electric power parts of cooling requirement, it can be used for installing the multiple electric parts of no cooling requirement.
- 7. multiple field according to claim 5 integrates, its feature includes but is not limited to：It is water coolers upper table in first layer Face, installation electric machine controller MCU, relay, insurance；The second layer is the lower surface of water coolers, installs DC/DC, vehicle-mounted charge Machine OBC, steering motor controller SMCU, braking motor controller BMCU；Third layer is one be fixed on water coolers support Layer steel plate, high low pressure relay, the battery management system BMS of installation system needs.
- 8. multiple field according to claim 5 integrates, its feature includes but is not limited to：It is water coolers upper table in first layer Face, installation electric machine controller MCU, relay, insurance；The second layer is installation DC/DC, vehicle-mounted to be fixed on water coolers lower surface Charger OBC, steering motor controller SMCU, braking motor controller BMCU；Third layer is one jacked up on water coolers High low pressure relay, the battery management system BMS that layer installation system needs.
- 9. multiple field according to claim 5 integrates, it is characterised in that：Relay in PDU systems both can just peace Dress, can also upside down installation；Relay, battery management system BMS are arranged in by third layer using the steel plate of " several " font Face.
- 10. multiple field according to claim 5 integrates, it is characterised in that：Can be by direct-current charge port and AC charge port On PCU cavitys, one can also be fitted into, can not also be installed；Entire car controller VCU can be integrated into PCU In cavity, it can not also be integrated into PCU cavitys；Battery management system BMS can be integrated into PCU cavitys, can also not It is integrated into PCU cavitys；Braking motor controller BMCU and steering motor controller SMCU can be integrated into PCU cavitys, One of them can also be integrated, can not also be integrated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711084320.XA CN107640061A (en) | 2017-11-07 | 2017-11-07 | A kind of multiple field integrated power control unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711084320.XA CN107640061A (en) | 2017-11-07 | 2017-11-07 | A kind of multiple field integrated power control unit |
Publications (1)
| Publication Number | Publication Date |
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| CN107640061A true CN107640061A (en) | 2018-01-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711084320.XA Pending CN107640061A (en) | 2017-11-07 | 2017-11-07 | A kind of multiple field integrated power control unit |
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| Country | Link |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556771A (en) * | 2018-07-10 | 2018-09-21 | 杭州神驹科技有限公司 | A kind of control system for heat management of electric vehicle |
| CN109515212A (en) * | 2018-12-14 | 2019-03-26 | 北京理工华创电动车技术有限公司 | A kind of electric car power integrated control system |
| CN109624713A (en) * | 2018-12-28 | 2019-04-16 | 陕西通家汽车股份有限公司 | A kind of small three electric system of pure electric automobile integrated form |
| CN109895648A (en) * | 2019-04-18 | 2019-06-18 | 珠海亿华电动车辆有限公司 | A kind of charging pile for sweeping the floor automobile-used and road sweeper system |
| CN109927563A (en) * | 2019-01-28 | 2019-06-25 | 北京华田汽车科技有限公司 | Power entry module multiple field power control unit built in case lid |
| CN109969003A (en) * | 2019-02-22 | 2019-07-05 | 浙江飞碟汽车制造有限公司 | A kind of pure electric automobile CDU system structure |
| CN110549872A (en) * | 2018-03-27 | 2019-12-10 | 北京华田汽车科技有限公司 | Electric automobile high-voltage electrical framework adopting standard battery pack and integrated power control unit |
| WO2023011018A1 (en) * | 2021-08-04 | 2023-02-09 | 比亚迪股份有限公司 | Integrated controller, electric drive assembly, and vehicle |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110549872A (en) * | 2018-03-27 | 2019-12-10 | 北京华田汽车科技有限公司 | Electric automobile high-voltage electrical framework adopting standard battery pack and integrated power control unit |
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| CN109927563A (en) * | 2019-01-28 | 2019-06-25 | 北京华田汽车科技有限公司 | Power entry module multiple field power control unit built in case lid |
| CN109969003A (en) * | 2019-02-22 | 2019-07-05 | 浙江飞碟汽车制造有限公司 | A kind of pure electric automobile CDU system structure |
| CN109895648A (en) * | 2019-04-18 | 2019-06-18 | 珠海亿华电动车辆有限公司 | A kind of charging pile for sweeping the floor automobile-used and road sweeper system |
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| WO2023011018A1 (en) * | 2021-08-04 | 2023-02-09 | 比亚迪股份有限公司 | Integrated controller, electric drive assembly, and vehicle |
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Application publication date: 20180130 |
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| RJ01 | Rejection of invention patent application after publication |