CN107639423B - Efficient fire extinguisher barrel bottom ring production system - Google Patents
Efficient fire extinguisher barrel bottom ring production system Download PDFInfo
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- CN107639423B CN107639423B CN201711088357.XA CN201711088357A CN107639423B CN 107639423 B CN107639423 B CN 107639423B CN 201711088357 A CN201711088357 A CN 201711088357A CN 107639423 B CN107639423 B CN 107639423B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a high-efficiency fire extinguisher cylinder bottom ring production system, which relates to the field of fire extinguisher processing and comprises a bracket, a feeding device, a cutting device, a conveying and positioning device, a rib pressing device and an R bending device.
Description
Technical Field
The invention relates to the field of fire extinguisher processing, in particular to a high-efficiency fire extinguisher cylinder bottom ring production system.
Background
At present, in the production of the bottom ring of the fire extinguisher cylinder body, a steel ring is needed, the production of the steel ring is formed by adopting a steel plate coil through straight seam welding, or blanking is utilized to directly punch a hole, and then the bottom end is removed. Cutting the steel ring into required size according to actual needs, and then flanging and beading. Each process requires dedicated processing equipment for processing and requires a large number of people to operate. The automatic production line of the bottom ring of the fire extinguisher cylinder disclosed in the patent CN104175129 is designed into an automatic production line, but the occupied space is large, and the production condition is required to be observed by the guardian frequently in a walking way.
Disclosure of Invention
The invention aims to improve the production efficiency of a bottom ring of a fire extinguisher cylinder, reduce the labor cost and occupy the space of a production line, and designs an efficient fire extinguisher cylinder bottom ring production system.
The technical scheme of the invention for achieving the purpose is that the high-efficiency fire extinguisher cylinder bottom ring production system comprises a bracket, a feeding device, a cutting device, a conveying and positioning device, a rib pressing device and an R bending device; the feeding device comprises a feeding groove, a feeding top groove and a feeding cylinder, wherein the feeding groove is arranged on the support, the feeding cylinder is arranged on the support, an inclined slideway is arranged on a channel of the feeding groove, the feeding top groove is arranged at a telescopic end of the feeding cylinder, the feeding top groove is provided with a chute, the high end of the chute is in sliding connection with an outlet end of the feeding groove, and the bottom end of the chute is movably connected with the cutting device; the cutting device comprises a cutting pushing groove for receiving and conveying a workpiece, a cutting pushing cylinder arranged on a bracket, a cutting pushing plate for pushing the workpiece, a cutting rotating shaft connected with a motor, a cutting cylinder sleeve, a cutting cylinder pushing block movably connected with a movable cavity in the cutting rotating shaft, an annular pushing block, a cutting cylinder for pushing the workpiece step by step and a divider, wherein the cutting pushing plate is arranged at the telescopic end of the cutting pushing cylinder, the cutting pushing plate is in sliding connection with the cutting pushing groove, a plurality of axial stepping pushing grooves are arranged at the working end of the cutting rotating shaft for sleeving the workpiece from the cutting pushing plate, the movable cavity in the cutting rotating shaft is communicated with the outside through the stepping pushing grooves, a flower-shaped pushing block is arranged at the front end of the cutting cylinder pushing, the flower-shaped pushing block is slidably arranged in the axial stepping pushing grooves, one side of the working end of the flower-shaped pushing block is fixedly connected with the annular pushing block of the connecting sleeve on the cutting rotating shaft, and the rear end of the cutting cylinder pushing is connected with the cutting cylinder through the cutting cylinder sleeve; the conveying and positioning device comprises a collecting barrier, a positioning cylinder and a positioning clamp, wherein the positioning cylinder and the positioning clamp are arranged on the support, the collecting barrier is connected with a lower chute opening on the side surface of the cutting pushing groove, and the positioning clamp is arranged at the telescopic end of the positioning cylinder and is movably arranged at the bottom end of the inner side of the collecting barrier; the rib pressing device comprises a rotating shaft sleeve connected with the motor, a rotating shaft cylinder arranged on the support, a rib pressing groove block movably connected in the rotating shaft sleeve, a rib pressing cylinder arranged on the support and a rib pressing rotary table connected with the telescopic end of the compression cylinder, wherein an annular groove for pressing is formed in the circumferential direction of the rib pressing groove block, and the rib pressing rotary table corresponds to the annular groove; the bending R device comprises a fixed cylinder, a concave frame and a ladder runner, wherein the fixed cylinder is arranged on the bracket, the concave frame is used for fixing the ladder runner from the conveying and positioning device, the concave frame is connected with the telescopic end of the fixed cylinder, and the ladder runner is respectively arranged on the opposite side surfaces of the concave frame and symmetrically arranged on the two sides of the axis of the rib pressing groove block.
Preferably, the divider comprises a dividing cylinder arranged on the bracket, a dividing connecting block connected with the expansion end of the dividing cylinder, a dividing knife for cutting a workpiece on the cutting rotating shaft and a dividing rotating shaft connected with the dividing motor, wherein the dividing rotating shaft is in rotary connection with the dividing connecting block, and the dividing knife is fixedly arranged at the working end of the dividing rotating shaft.
Preferably, a feeding baffle is arranged on the opposite side of the joint of the cutting pushing groove and the feeding device.
Preferably, a cutting air baffle is arranged between the cutting pushing groove and the cutting rotating shaft.
Preferably, a conveying track is arranged below the rib pressing groove block.
Preferably, an electromagnet is arranged at the front end of the positioning clamp.
Preferably, an electromagnet is arranged at the front end of the rib pressing groove block.
The efficient fire extinguisher cylinder bottom ring production system manufactured by the technical scheme of the invention has the beneficial effects that: all the procedures of producing the bottom ring of the fire extinguisher cylinder body are integrally optimally designed for feeding, cutting, conveying and positioning, rib pressing and bending R, and the one-time lifting feeding process is adopted, so that the links of manual transportation and feeding in all links are omitted, and the automatic production is realized. The gravity and rolling properties of the workpiece are skillfully utilized, the transmission among a plurality of working procedures is designed, the components of the structure are greatly reduced, the occupied area of the whole system is further reduced, the actual occupied area of the system is 6-8 squares, the fence is convenient to manufacture, and the safety is improved; the rib pressing process and the R bending process are combined, so that the energy consumption is reduced and the production efficiency is improved under the condition of ensuring that the work is accurately completed; the most intuitive effect is that one person is enough to complete the whole production and does not need to walk around to check the production of the system.
Drawings
FIG. 1 is a schematic view of a work piece as used herein;
FIG. 2 is a schematic diagram of the finished structure of the present application;
FIG. 3 is a schematic diagram of the system of the present application;
FIG. 4 is a schematic view of the structure of the feed device of the present application;
fig. 5 is a front view of fig. 4;
FIG. 6 is a schematic diagram of the structure of the feeding device of the present application;
fig. 7 is a front view of fig. 6;
FIG. 8 is a schematic view I of the cutting device of the present application;
FIG. 9 is a top view of FIG. 8;
FIG. 10 is a schematic view II of the cutting device of the present application;
FIG. 11 is a schematic view I of the structure of the transfer positioning device of the present application;
FIG. 12 is a schematic view II of the structure of the transfer positioning device of the present application;
fig. 13 is a schematic structural view of the beading device of the present application.
Fig. 14 is an overall effect schematic of the system of the present application.
In the above-mentioned figures of the drawing,
1. a bracket;
21. a feed chute; 22. a feeding top groove; 23. a feed cylinder;
31. cutting the pushing groove; 32. cutting and pushing air cylinders; 33. cutting a push plate; 35. cutting the rotating shaft; 36. cutting a cylinder shaft sleeve; 37. pushing by a cutting cylinder; 38. an annular push block; 39. a cutting cylinder;
41. collecting a blocking way; 42. positioning a cylinder; 43. a positioning clamp; 44. positioning a baffle;
51. a swivel sleeve; 52. a rotating shaft cylinder; 53. a rib pressing groove block; 54. a rib pressing cylinder; 55. a rib pressing rotary table; 56. a fixed cylinder; 57. a concave frame; 58. a step wheel;
61. dividing the cylinder; 62. dividing the connecting block; 63. a dividing knife; 64. dividing the rotating shaft;
7. a feed baffle; 8. cutting an air baffle; 9. and a transfer rail.
Description of the embodiments
In order to further describe the technical means and effects adopted by the invention to achieve the preset aim, the following detailed description is given below of the specific implementation, structure, characteristics and effects according to the invention with reference to the accompanying drawings and preferred embodiments:
an efficient fire extinguisher cylinder bottom ring production system is used for processing a cylinder (machined part) shown in fig. 1 into a fire extinguisher cylinder bottom ring shown in fig. 2, wherein one side surface of the cylinder bottom ring is provided with a rib, and one end of the cylinder bottom ring is inwards bent. As shown in fig. 3, the present application includes a bracket 1 (the bracket 1 is a bracket in a broad sense, and may also represent the ground, and the bracket 1 shown in the figure is simplified according to the actual installation position size, and the same applies hereinafter), and further includes a feeding device, a cutting device, a conveying and positioning device, a rib pressing device, and an R bending device, which are disposed on the bracket 1.
As shown in fig. 4 to 7, the feeding device comprises a feeding groove 21 installed on a bracket 1, a feeding cylinder 23 installed on the bracket 1, a feeding top groove 22 installed at the telescopic end of the feeding cylinder 23, a chute is arranged in the feeding top groove 22, the high end of the chute is in sliding connection with the outlet end of the feeding groove 21, the low end of the chute is movably connected with the cutting device, in addition, a chute of the feeding groove 21 is provided with an inclined slideway, when the feeding top groove 22 moves downwards, as shown in fig. 4 to 5, a workpiece in the feeding groove 21 rolls into the chute of the feeding groove 21, and the workpiece is concentrated in the chute of the feeding groove 21 due to the fact that the chute of the feeding groove 21 is connected with the cutting pushing groove 31; when the feed top chute 22 moves upward, as shown in fig. 6 to 7, the lower end of the chute of the feed chute 21 is higher than the cutting push chute 31, and the work piece rolls into the cutting push chute 31, and in addition, the upper end side of the chute of the feed chute 21 receives the work piece from the feed chute 21.
As shown in fig. 8 to 10, the cutting device includes a cutting pushing groove 31, a cutting pushing cylinder 32 mounted on the bracket 1, a cutting pushing plate 33, a cutting rotating shaft 35, a cutting cylinder sleeve 36, a cutting cylinder push 37, an annular push block 38, a cutting cylinder 39, and a divider. Wherein the cutting pushing groove 31 is used for receiving and conveying the workpieces from the feeding device and is connected with the feeding top groove 22, so that the transportation distance is shortened and the transportation accuracy is also provided; in order to prevent the work piece from slipping out of the cutting push groove 31, a feed flap 7 is provided on the opposite side of the cutting push groove 31 from the feed device connection. The cutting push plate 33 is mounted at the telescopic end of the cutting push cylinder 32, and the cutting push plate 33 is slidably connected with the cutting push groove 31 as shown in fig. 9 and 10 for pushing the work piece. The cutting shaft 35 is connected to a motor (the black block portion in the drawing is a connection portion of the motor, the motor is not shown, the same applies hereinafter), and the cutting shaft 35 is rotated by the motor. The cutting spindle 35 is internally provided with a cavity, the cutting cylinder push 37 is movably connected with a movable cavity in the cutting spindle 35, the working end of the cutting spindle 35 for sleeving a workpiece from the cutting push plate 33 is provided with a plurality of axial stepping push grooves, the movable cavity in the cutting spindle 35 is communicated with the outside through the stepping push grooves, the front end of the cutting cylinder push 37 is provided with a flower-shaped push block, the flower-shaped push block is slidably arranged in the axial stepping push grooves, one side of the working end of the flower-shaped push block is fixedly connected with an annular push block 38 connected on the cutting spindle 35 in a connecting mode, and the rear end of the cutting cylinder push 37 is connected with a cutting cylinder 39 for stepping the workpiece through a cutting cylinder shaft sleeve 36, as shown in fig. 9 and 10, and is a state structure schematic diagram of the movement of the cutting cylinder 39. It should be noted that, the cutting cylinder 39 may be pushed multiple times, and the workpiece shown in fig. 1 is cut into three pieces twice through actual measurement and verification, so that the efficiency is highest.
The system can adopt various segmenters to cut, and the application provides a simple segmenter, as shown in fig. 8-10, the segmenter comprises a segmentation cylinder 61 arranged on a bracket 1, a segmentation connecting block 62 connected with the telescopic end of the segmentation cylinder 61, a segmentation knife 63 for cutting a workpiece on a cutting rotating shaft 35 and a segmentation rotating shaft 64 connected with a segmentation motor, wherein the segmentation rotating shaft 64 is in rotary connection with the segmentation connecting block 62, and the segmentation knife 63 is fixedly arranged at the working end of the segmentation rotating shaft 64. The workpiece is divided into two parts by the dividing cylinder 61 driving the rotating dividing knife 63 to approach the workpiece.
The cut workpiece directly falls into the conveying and positioning device, as shown in fig. 11-12, the conveying and positioning device comprises a collecting baffle channel 41, a positioning air cylinder 42 and a positioning clamp 43, wherein the positioning air cylinder 42 and the positioning clamp 43 are arranged on the support 1, the collecting baffle channel 41 is connected with a lower chute opening on the side face of the cutting pushing groove 31, the positioning clamp 43 is arranged at the telescopic end of the positioning air cylinder 42 and is movably arranged at the bottom end of the inner side of the collecting baffle channel 41, and in order to ensure that the cut workpiece can fall into the bottom of the collecting baffle channel 41, a positioning baffle 44 is arranged on the outer side of the positioning baffle channel, and occupied space can be reduced. An electromagnet is provided at the front end of the positioning clamp 43 to clamp the workpiece to be divided.
As shown in fig. 13, the rib pressing device comprises a rotating shaft sleeve 51 connected with a motor, a rotating shaft cylinder 52 arranged on the bracket 1, and a rib pressing groove block 53 movably connected in the rotating shaft sleeve 51, wherein the rib pressing groove block 53 can move in the rotating shaft sleeve 51 under the action of the rotating shaft cylinder 52, and after rib pressing is finished, the rib pressing groove block 53 is retracted into the rotating shaft sleeve 51, and a part processed at the position falls onto the conveying track 9. The rib pressing device further comprises a rib pressing cylinder 54 arranged on the support 1 and a rib pressing rotary table 55 connected with the telescopic end of the rib pressing cylinder, wherein the rib pressing rotary table 55 is matched with the annular groove in the circumferential direction of the rib pressing groove block 53 for rib pressing.
The opposite side of the rib pressing device is also provided with a bending R device, the bending R device comprises a fixed cylinder 56, a concave frame 57 and a step rotating wheel 58, the fixed cylinder 56 is arranged on the support 1, the step rotating wheel 57 is used for fixing a part from a conveying and positioning device, the step rotating wheel 58 can rotate on the concave frame 57, when the rib pressing groove block 53 receives the part from the conveying and positioning device, the fixed cylinder 56 controls the concave frame 57 to move towards the rib pressing groove block 53, the step rotating wheel 58 is close to a part, and then the step rotating wheel can fix the part on the rib pressing groove block 53 and enable the edge of the part to be concave inwards for bending R. An electromagnet is provided at the front end of the rib pressing groove block 53 to fix the parts.
Each cylinder and motor cooperation of this system are used to raise the efficiency. The feeding device is arranged behind the fence, so that feeding and discharging are convenient, in each machining process, each space position is fully utilized, as shown in fig. 14, the occupied area is greatly reduced, each machining process is concentrated, only one person is required to operate in front of the controller, a large amount of manpower and material resources are saved, and the production cost is reduced. In addition, a cutting air baffle is arranged between the cutting pushing groove and the cutting rotating shaft, so that the segmented workpieces are prevented from sliding out along the axial direction.
The invention has been described above with reference to preferred embodiments, but the scope of the invention is not limited thereto, various modifications may be made thereto and equivalents may be substituted for elements thereof without structural conflict, technical features mentioned in the various embodiments may be combined in any way, and any reference signs in the claims shall not be construed as limiting the claims concerned, the embodiments shall be construed as exemplary and non-limiting in all respects. Therefore, any and all technical solutions falling within the scope of the claims are within the scope of the present invention.
Claims (5)
1. The efficient fire extinguisher cylinder bottom ring production system comprises a bracket (1) and is characterized by further comprising a feeding device, a cutting device, a conveying and positioning device, a rib pressing device and an R bending device;
the feeding device comprises a feeding groove (21) arranged on the support (1), a feeding top groove (22) and a feeding cylinder (23) arranged on the support (1), wherein an inclined slideway is arranged on a channel of the feeding groove (21), the feeding top groove (22) is arranged at the telescopic end of the feeding cylinder (23), the feeding top groove (22) is provided with a chute, the high end of the chute is in sliding connection with the outlet end of the feeding groove (21), and the bottom end of the chute is in movable connection with the cutting device;
the cutting device comprises a cutting pushing groove (31) for receiving and conveying a workpiece, a cutting pushing cylinder (32) arranged on a bracket (1), a cutting pushing plate (33) for pushing the workpiece, a cutting rotating shaft (35) connected with a motor, a cutting cylinder shaft sleeve (36), a cutting cylinder pushing block (37) movably connected with a movable cavity in the cutting rotating shaft (35), an annular pushing block (38), a cutting cylinder (39) for step-pushing the workpiece and a divider, wherein the cutting pushing plate (33) is arranged at the telescopic end of the cutting pushing cylinder (32), the cutting pushing plate (33) is in sliding connection with the cutting pushing groove (31), the working end of the cutting rotating shaft (35) for sleeving the workpiece from the cutting pushing plate (33) is provided with a plurality of axial step pushing grooves, the movable cavity in the cutting rotating shaft (35) is communicated with the outside, the front end of the cutting cylinder pushing block (37) is provided with a pattern pushing block, the pattern pushing block is arranged in the axial step pushing groove in a sliding way, one side of the working end of the pattern pushing block is fixed on the annular pushing block (38) on the cutting rotating shaft (35), the cutting cylinder pushing block (37) is connected with the cutting cylinder sleeve (7) at the opposite side through the back end (37) of the cutting pushing cylinder sleeve (39), a cutting air baffle (8) is arranged between the cutting pushing groove (31) and the cutting rotating shaft (35);
the conveying and positioning device comprises a collecting blocking channel (41), a positioning air cylinder (42) and a positioning clamp (43), wherein the positioning air cylinder (42) and the positioning clamp (43) are arranged on the support (1), the collecting blocking channel (41) is connected with a lower chute opening on the side face of the cutting pushing groove (31), and the positioning clamp (43) is arranged at the telescopic end of the positioning air cylinder (42) and is movably arranged at the bottom end of the inner side of the collecting blocking channel (41);
the rib pressing device comprises a rotating shaft sleeve (51) connected with a motor, a rotating shaft cylinder (52) arranged on a support (1), a rib pressing groove block (53) movably connected in the rotating shaft sleeve (51), a rib pressing cylinder (54) arranged on the support (1) and a rib pressing rotary table (55) connected with the telescopic end of the rib pressing cylinder, an annular groove for pressing is formed in the circumference of the rib pressing groove block (53), and the rib pressing rotary table (55) corresponds to the annular groove;
the bending R device comprises a fixed air cylinder (56) arranged on a support (1), a concave frame (57) and a stepped rotating wheel (58) used for fixing a position from a conveying and positioning device, wherein the concave frame (57) is connected with the telescopic end of the fixed air cylinder (56), and the stepped rotating wheel (58) is respectively arranged on the opposite side surfaces of the concave frame (57) and symmetrically arranged on two sides of the axis of the rib pressing groove block (53).
2. An efficient fire extinguisher cylinder bottom ring production system according to claim 1, wherein the divider comprises a dividing cylinder (61) mounted on the bracket (1), a dividing connecting block (62) connected with the telescopic end of the dividing cylinder (61), a dividing knife (63) for cutting a workpiece on the cutting rotating shaft (35) and a dividing rotating shaft (64) connected with the dividing motor, the dividing rotating shaft (64) is rotatably connected with the dividing connecting block (62), and the dividing knife (63) is fixedly arranged at the working end of the dividing rotating shaft (64).
3. An efficient fire extinguisher cylinder bottom ring production system according to claim 1, characterized in that the underside of the beaded groove block (53) is provided with a conveyor track (9).
4. An efficient fire extinguisher cylinder bottom ring production system according to claim 1, characterized in that the front end of the locating clip (43) is provided with an electromagnet.
5. An efficient fire extinguisher cylinder bottom ring production system according to claim 1, characterized in that the front end of the beading groove block (53) is provided with an electromagnet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711088357.XA CN107639423B (en) | 2017-11-08 | 2017-11-08 | Efficient fire extinguisher barrel bottom ring production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711088357.XA CN107639423B (en) | 2017-11-08 | 2017-11-08 | Efficient fire extinguisher barrel bottom ring production system |
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| Publication Number | Publication Date |
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| CN107639423A CN107639423A (en) | 2018-01-30 |
| CN107639423B true CN107639423B (en) | 2023-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711088357.XA Active CN107639423B (en) | 2017-11-08 | 2017-11-08 | Efficient fire extinguisher barrel bottom ring production system |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146253B (en) * | 2021-04-22 | 2023-03-17 | 中山市聪思蔓金属制品有限公司 | Automatic processing and forming equipment for fence pipe fitting connecting piece |
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| CN107639423A (en) | 2018-01-30 |
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