Disclosure of Invention
Aiming at the defects of low automation degree and over-tight or over-loose tail sealing of a tail sealing machine in the prior art, the invention provides a full-automatic tail sealing machine for sleeving and shrinking a sausage casing and a tail sealing method, so as to solve the technical problem of over-tight or over-loose tail sealing.
The technical scheme provided by the invention for the technical problem is as follows:
on the one hand, the tail sealing machine for the sleeve-shrinking intestine and casing is characterized by comprising a conveying mechanism, a tail sealing mechanism and a tail sealing mechanism, wherein the conveying mechanism is used for conveying the sleeve-shrinking intestine and casing from a feeding end to a discharging end; a twisting mechanism disposed proximate the feed end for twisting the end of the shrink-wrapped casing cartridge delivered on the delivery mechanism; a pushing mechanism which is arranged at the downstream of the twisting mechanism and is used for pushing the rope-shaped twisted end of the sleeve-type contracted intestine casing into the sleeve-type contracted intestine casing; the extruding mechanism is arranged close to the discharge end and is used for extruding the rope-shaped twisted tail end of the sleeve-contracting intestine casing into a block shape; the pushing mechanism is arranged between the twisting mechanism and the extruding mechanism; and a base for carrying the delivery mechanism, the kink mechanism, the push-in mechanism and the pressing mechanism.
Preferably, the conveying mechanism is used for performing circular reciprocating motion between the feeding end and the discharging end; the transfer mechanism includes: a conveyor for producing said cyclic reciprocating motion; the material bearing plate is arranged on the conveyor and used for bearing the sleeve contracting clothes drum; and the pressing plate is positioned above the material bearing plate and used for fixing the shrink-sleeved sausage casing on the material bearing plate.
Preferably, the conveyor is a chain conveyor, a belt conveyor or a plate conveyor.
Preferably, the upper surface of the material bearing plate is provided with a first groove, the lower surface of the material pressing plate is provided with a second groove, and the material pressing plate presses on the material bearing plate so as to fix the shrink-sleeved casing barrel between the first groove and the second groove.
Preferably, the conveying mechanism further comprises a first cylinder, and the first cylinder is used for driving the pressure plate to move.
Preferably, the pressure plates comprise a first pressure plate, a second pressure plate and a third pressure plate which are respectively arranged corresponding to the twisting mechanism, the pushing mechanism and the extruding mechanism; the first pressure plate is connected to the first cylinder through a first connecting plate, and the second and third pressure plates are connected to the first cylinder through a second connecting plate.
Preferably, the transfer mechanism comprises: the device comprises a plurality of L-shaped material bearing plates, a plurality of lifting mechanisms and a plurality of lifting mechanisms, wherein the L-shaped material bearing plates are connected in a sliding manner, and a first groove for bearing the contracted intestine clothes drum is formed between every two adjacent L-shaped material bearing plates; the second cylinder is used for pushing the L-shaped material bearing plates to move upwards relative to the adjacent L-shaped material bearing plates so as to convey the shrunk casing barrel into the next first groove; and the material pressing plate is positioned above the L-shaped material bearing plate and used for fixing the shrink-sleeved sausage casing on the L-shaped material bearing plate.
Preferably, the kink mechanism comprises: a twisting member for grasping and twisting the end of the shrunk casing tube conveyed on the conveying mechanism; the first ejector rod is arranged opposite to the kinking piece and used for pushing the shrunk casing tube to a proper position; the twisting piece and the first ejector rod are respectively arranged on two opposite sides of the conveying structure.
Preferably, the kink mechanism further comprises: the limiting plate is arranged close to the twisting piece and used for limiting the position of the telescopic intestine casing so as to ensure that the telescopic intestine casing is pushed to a proper position by the first ejector rod; and the third cylinder is used for driving the limiting plate to move up and down.
Preferably, the limiting plate is provided with a notch; the gap is dimensioned to limit the position of the sleeve and to allow the kink element to pass through and thereby grab the end of the sleeve transported on the transport mechanism.
Preferably, the kink means comprises: the grabbing rod is used for extending out of the twisted piece, penetrating through the gap of the limiting plate to the inside of the casing shrinking cylinder on the conveying mechanism and grabbing the tail end of the casing shrinking cylinder out of the twisted piece; the fourth cylinder is used for driving the grabbing rod; and at least two grippers arranged around the gripping bar for gripping and kinking the ends of the telescopic sausage casing gripped by the gripping bar.
Preferably, the twisted piece further includes: the first pull rod is hinged with the at least two grippers at a first hinge point; the second pull rod is hinged with the at least two grippers at a second hinge point; a first movable plate slidably connected to the first pull rod and slidably connected to the base; a second movable plate slidably connected to the second rod; the fifth cylinder is used for driving the first movable plate to slide; the sixth air cylinder is used for driving the second movable plate to slide; the fifth cylinder is matched with the sixth cylinder to enable the at least two grippers to be closed or opened; the first bearing is used for driving the first pull rod to rotate; a ring gear connected with the first bearing; the gear is meshed with the gear ring and is used for driving the first bearing to rotate; and a motor for driving the gear to rotate; the at least two grippers rotate under the driving of the motor, so that the tail end of the jejunum sleeving and shrinking barrel is twisted into a rope shape.
Preferably, the front end of the grabbing rod is provided with a clamp body, the clamp body can extend out of the front end face of the grabbing rod and reset, and the clamp body is matched with the front end face of the grabbing rod to grab the tail end of the sleeve-type contracted intestine casing.
Preferably, the clamp body horizontally extends out of the front end face of the grabbing rod.
Preferably, the clamp body extends obliquely upward from the front end surface of the grabbing rod.
Preferably, the pushing mechanism is a second push rod arranged at one side of the conveying mechanism, corresponds to the rope-shaped kinking tail end of the casing tube and is used for pushing the rope-shaped kinking tail end into the casing tube.
Preferably, the extrusion mechanism comprises a third ejector rod and a fourth ejector rod which are respectively arranged at two opposite sides of the conveying mechanism; the fourth ejector pin can extend into the inner cavity of the casing shrinking cylinder and the third ejector pin can extend to the front end of the casing shrinking cylinder so as to be matched with the fourth ejector pin to extrude the rope-shaped kinking tail end pushed into the casing shrinking cylinder into a block shape.
Preferably, the end surface of the third top rod is concave in a plane or arc shape, and the end surface of the fourth top rod is convex in a plane or arc shape.
Preferably, the tail sealing machine further comprises: a feeding box connected to the feeding end for placing a certain number of shrink-sleeved sausage casings to be twisted and feeding the single casing to a conveying mechanism; and a receiving box connected to the discharge end for receiving the kinked sleeve-shrunk sausage casing.
On the other hand, the tail sealing method for the telescopic intestine and casing barrel is further provided, and is characterized by comprising the following steps: s1, feeding: putting the shrunk casing barrels from the feeding end in sequence and fixing the shrunk casing barrels on a conveying mechanism; s2, kinking: grabbing and twisting the tail end of the shrunk casing barrel conveyed on the conveying mechanism; s3, pushing: pushing the rope-shaped twisted end of the sleeve-type contracted intestine casing into the sleeve-type contracted intestine casing; and S4, extruding: the rope-shaped twisted end of the sleeve-contracting sausage casing is extruded into a block shape.
The embodiment of the invention has the following beneficial effects: the invention automatically leads the sausage casing or the like to pass through the twisting mechanism, the pushing mechanism and the extruding mechanism in sequence through the conveying mechanism and to reciprocate without manual intervention. The casing is sealed by the twisting mechanism, for example, the end part is twisted into a rope shape and then pushed back by the pushing mechanism, so that the casing with a section of rope shape is prevented from being suspended outside the casing shrinking sleeve, the casing is convenient to package and transport, and the casing is extruded into a block shape by the extruding mechanism, so that the casing is easy to push out by the filling rod. The twisting mechanism, the pushing mechanism and the extruding mechanism are mutually matched to ensure that the tail sealing strength can not cause the leakage of filling materials and facilitate the tail sealing of waste filling products to be untied. Therefore, the tail sealing machine has the characteristics of low rejection rate, stable product quality, high reliability and high automation degree. Greatly saving the labor cost and the manufacturing cost of the product.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
If like numbers are present throughout the drawings, they represent like parts. In the specification and claims, the number of elements may be singular or plural unless explicitly limited otherwise, "a", "an", "the" or "the" does not limit the number. Also, in the specification and claims, "on …" includes "within …" and "above …" unless expressly defined otherwise. Also, headings or sub-headings may be used throughout the specification for convenience of reading, but are not intended to affect the scope of the specification.
As used in this patent, the terms "about", "approximately" or "approximately" are to be understood as meaning within 20%, preferably 10%, more preferably 5% of the stated value.
As used in this patent, "a plurality" means two or more.
As used in this patent, the terms "comprising," "including," "having," "with," and the like are to be construed as open-ended, i.e., meaning including, but not limited to.
Example one
The embodiment provides a tail sealing machine of a sleeve shrink sausage casing, refer to fig. 1-4, this tail sealing machine includes: a transfer mechanism 100 for transferring the telescoping intestine drum 600 from the feed end 102 to the discharge end 104; a kinking mechanism 200 arranged near the feeding end 102 and used for kinking the end of the shrink-wrapped casing cartridge 600 delivered on the delivery mechanism 100; a pushing mechanism 300 provided downstream of the kink mechanism 200 and configured to push the string-like twisted end of the casing tube 600 into the casing tube 600; the extrusion mechanism 400 is arranged close to the discharge end 104 and is used for extruding the rope-shaped twisted tail end of the telescopic sausage casing 600 into a block shape; and a base 500 for carrying the transport mechanism 100, the kink mechanism 200, the push-in mechanism 300, and the pressing mechanism 400.
As shown in fig. 4, the conveyor 100 is cyclically reciprocated between the infeed end 102 and the outfeed end 104, the arrows in fig. 4 showing the direction of movement of the conveyor 100. As shown in fig. 2, the kink mechanism 200, the push-in mechanism 300, and the pressing mechanism 400 are arranged in a straight line along the moving direction of the transport mechanism 100, the kink mechanism 200 is disposed at the most upstream, the pressing mechanism 400 is disposed at the most downstream, and the push-in mechanism 300 is disposed between the kink mechanism 200 and the pressing mechanism 400. The casing tube 600 is fed from the feed end 102 onto the conveying device 100 and conveyed by the conveying device 100 through the operating regions of the kink device 200, the push-in device 300 and the pressing device 400 in this order, in which region the kink device 200, the push-in device 300 and the pressing device 400 perform a corresponding treatment on the casing tube 600.
Specifically, the kink mechanism 200, the push-in mechanism 300, and the pressing mechanism 400 may be disposed at equal intervals along the moving direction of the transfer mechanism 100. The transport mechanism 100 moves successively to the working areas of the kink mechanism 200, the push-in mechanism 300, and the pressing mechanism 400. Of course, the intervals between the kink mechanism 200, the pushing mechanism 300, and the pressing mechanism 400 may be selected according to actual circumstances, and are not limited herein.
Further, as shown in fig. 2 and 4-5, the tail sealing machine may further include: a feed box 700 connected to the feed end 102 for receiving a sleeve of sausage casing; and a receiving bin 800 connected to the discharge end for receiving the kinked shrink-wrapped casing cartridge 600. The feeding box 700 is arranged to support rough feeding, which facilitates the placement of a large number of shrink-fit sausage casings 600 to be twisted at one time. The material receiving box 800 is convenient for placing the packaging bags in the material receiving box, and the twisted shrink-fit sausage casing 600 is automatically placed in the packaging bags, so that the working efficiency is improved.
Further, as shown in fig. 2, the tail sealing machine may further include: an operation panel 900 provided on the base 500. Various control operations may be applied to the tail sealer through the operation panel 900.
The various components of the tail seamer will be described in further detail below.
A transport mechanism;
further, as shown in fig. 4, in one embodiment provided by the present invention, the conveying mechanism 100 includes: a conveyor 106 for generating a cyclic reciprocating motion; a material bearing plate 108 which is arranged on the conveyor 106 and is used for bearing the casing shrinking cylinder 600; and the pressing plate 110 is positioned above the material bearing plate 108 and used for fixing the casing sleeve 600 on the material bearing plate 108. In the present embodiment, the material receiving plates 108 are 6 to 16 in number and are uniformly arranged on the conveyor 106. Preferably, the distance between the retainer plates 108 is equal to the spacing between the kink mechanism 200, the push-in mechanism 300, and the pressing mechanism 400. It should be understood that the number of the material bearing plates 108 can be selected according to actual needs, and is not limited herein.
Further, as shown in fig. 4, the conveyor 106 may be any one of the conveyors in the prior art, such as a chain conveyor, a belt conveyor, or a plate conveyor. Of course, other suitable conveyors may be used as long as they are capable of reciprocating between the infeed end 102 and the outfeed end 104.
Further, as shown in fig. 4, the upper surface of the material-bearing plate 108 is provided with a first groove 112, and correspondingly, the lower surface of the material-pressing plate 110 is provided with a second groove 114. The first groove 112 and the second groove 114 are semi-circular or semi-circular-like, so that when the pressing plate 110 presses on the material bearing plate 108, a receiving space is formed for fixing the shrink sleeve 600 in the receiving space between the first groove 112 and the second groove 114. Of course, the first and second recesses 112, 114 may have other suitable shapes as long as the shrink sleeve can be secured therein.
Further, as shown in fig. 1 and 4, the conveying mechanism 100 further includes a first cylinder 116 for moving the pressing plate 110. The moving direction of the pressure plate 110 may include one or more of up-and-down, left-and-right, and front-and-back movement, which may be specifically selected according to actual requirements. As shown in fig. 1, the transfer mechanism 100 further includes a mounting plate 120, and the first cylinder 116 is mounted on the mounting plate 120.
Further, as shown in fig. 2, the pressing plates 110 include a first pressing plate 110a, a second pressing plate 110b, and a third pressing plate 110c, which are respectively disposed corresponding to the twisting mechanism 200, the pushing-in mechanism 300, and the pressing mechanism 400. Specifically, as shown in fig. 2 and 4, the first pressure plate 110a is connected to the first cylinder 116 through a first connecting plate 118a and a first connecting rod 122 a. The second and third pressure plates 110b and 110c are connected together by a second connecting plate 118b and then connected to the first cylinder 116 by a second connecting rod 122 b. Of course, the number of the pressure plates, the connecting plates and the connecting rods can be selected according to actual needs, and is not limited herein. In the embodiment, the number of the material pressing plates, the connecting plates and the connecting rods is selected, so that the structure is compact, the working efficiency is high, and the accuracy is high.
Further, as shown in fig. 5, in another embodiment provided by the present invention, the transfer mechanism 100 includes: a plurality of L-shaped retainer plates 128, a second cylinder 124, and a pressure plate 110. A plurality of L-shaped material-bearing plates 128 are slidably connected, and a first groove 112 for bearing the telescopic sausage casing 600 is formed between every two adjacent L-shaped material-bearing plates. A plurality of L-shaped retainer plates 128 form an M-like shape. The pressing plate 110 is located above the L-shaped material-bearing plate and is used for fixing the shrink-fit casing tube on the material-bearing plate. Correspondingly, the lower surface of the pressing plate 110 is provided with a second groove 114. When the pressing plate 110 presses on the material receiving plate 108, a receiving space may be formed between the first groove 112 and the second groove 114, for fixing the casing 600 in the receiving space between the first groove 112 and the second groove 114. The second cylinder 124 serves to push the L-shaped retainer plate 128 to move upward with respect to the adjacent L-shaped retainer plate 128, thereby transferring the telescopic casing 600 into the next first recess 112. Specifically, the second cylinder 124 is connected to a push rod 126, and the push rod 126 is connected to an L-shaped retainer plate 128. Further, as shown in fig. 1 and 4, the conveying mechanism 100 further includes a first cylinder 116 for moving the pressure plate 110. The moving direction of the pressure plate 110 may include one or more of up-and-down, left-and-right, and front-and-back movement, which may be specifically selected according to actual requirements. As shown in fig. 1, the transfer mechanism 100 further includes a mounting plate 120, and the first cylinder 116 is mounted on the mounting plate 120. As shown in fig. 2, the nip plates 110 include a first nip plate 110a, a second nip plate 110b, and a third nip plate 110c, which are respectively disposed corresponding to the kink mechanism 200, the push-in mechanism 300, and the pressing mechanism 400. Specifically, as shown in fig. 2 and 4, the first pressure plate 110a is connected to the first cylinder 116 through a first connecting plate 118a and a first connecting rod 122 a. The second and third pressure plates 110b and 110c are connected together by a second connecting plate 118b and then connected to the first cylinder 116 by a second connecting rod 122 b. Of course, the number of the pressure plates, the connecting plates and the connecting rods can be selected according to actual needs, and is not limited herein. In the embodiment, the number of the material pressing plates, the connecting plates and the connecting rods is selected, so that the structure is compact, the working efficiency is high, and the accuracy is high.
Specifically, in operation, the shrink sleeve cartridge 600 automatically drops from the feed end 102 into the first recess 112 of the conveyor 100. The telescopic jejunum casing 600 is conveyed from the feeding end 102 to the discharging end 104 by the driving of the conveying mechanism 100. After the casing 600 enters the first groove 112, the first cylinder 116 drives the first pressing plate 110a to fall down and press on the material receiving plate 108 or 128. The first groove 112 and the second groove 114 cooperate to fix the sleeve-contracting casing 600 on the material-bearing plate 108.
Twisting mechanism
Further, as shown in fig. 2, the kink mechanism 200 includes: a twisting member 202 for grasping and twisting the end of the shrunk casing tube 600 transported on the transport mechanism 100; and a first push bar 204 disposed opposite the kink 202 for pushing the telescopic jejunal sleeve 600 into place. As shown in fig. 1-3, the kink 202 and the first ram 204 are disposed on opposite sides of the transfer structure 100, respectively. Specifically, the kink member 202 is disposed corresponding to the end of the casing tube 600 to be kinked, and the first push rod 204 is disposed corresponding to the other end of the casing tube 600.
Further, as shown in fig. 1, the kink structure 200 further includes: a limiting plate 206, which is arranged near the kink piece 202 and is used for limiting the position of the telescopic intestine casing 600 so as to ensure that the telescopic intestine casing 600 is pushed to a proper position by the first push rod 204; and a third cylinder 208 for driving the stopper plate 206 to move up and down. As shown in fig. 1, the first cylinder 116 and the third cylinder 208 are respectively installed at opposite sides of the mounting plate 120, thereby making the structure more compact.
Further, as shown in fig. 11, the stopper plate 206 is provided with a notch 210. Specifically, after the pressing plate 110 fixes the casing 600 on the material receiving plate 108, the third cylinder 208 drives the limiting plate 206 to fall down, the first push rod 204 extends out, and the casing 600 is pushed to the correct position, i.e. the end to be twisted of the casing 600 contacts the limiting plate 206 and is limited by the limiting plate 206 to move further forward. In this embodiment, the notch 210 is sized to limit the telescopic jejunum barrel 600 from advancing further under the urging of the first push rod 204. For example, the gap 210 may be sized smaller than the diameter of the sleeve 600. It should be understood that the protruding length of the first push rod 204 can be automatically adjusted according to the length of the shrunk casing tube 600. The first ram 204 then retracts, waiting for the next telescopic bowel tube 600. Through the mutual cooperation of the material bearing plate 108 or 128, the material pressing plate 110, the first ejector rod 204 and the limiting plate 206, automatic accurate alignment can be realized, manual alignment is not needed, and extensive feeding can be supported, so that the feeding efficiency is greatly improved.
Further, as shown in fig. 6-8, the kink 202 includes: the grabbing rod 212 is used for extending out of the twisting piece 202, penetrating through the notch 210 on the limit plate 206 to the casing shrinking cylinder 600 on the conveying mechanism 100 and grabbing the tail end of the casing shrinking cylinder 600 out of the twisting piece 202; a fourth cylinder 214 for driving the grab bar 212; and at least two grippers 216 disposed around the gripping bar 212 for gripping and kinking the end of the telescopic sausage casing 600 gripped by the gripping bar 212. Specifically, the notch 210 in the retainer plate 206 is sized to allow the grab bar 212 to pass freely therethrough. After the first push rod 204 pushes the casing drum 600 to the correct position, the grabbing rod 212 penetrates through the notch 210 and extends into the tail end of the casing drum 600 to clamp the casing drum at the tail end, the grabbing rod 212 retracts, and the casing drum 600 is pulled out by 5-10 cm to pass through the notch 210 of the limiting plate 206 and enter the grabbing claw 216.
Further, as shown in fig. 6 to 8, the torsion member 202 further includes: a first pull rod 218 hinged to the at least two grippers 216 at a first hinge point 220; a second pull rod 222 hinged to the at least two grippers 216 at a second hinge point 224; a first movable plate 226 slidably coupled to the first rod 218 and slidably coupled to the base 500; a second movable plate 228 slidably connected to the second rod 222; a fifth cylinder 230 for driving the first moving plate 226 to slide; a sixth cylinder 232 for driving the second movable plate 228 to slide; a first bearing 234 for driving the first pull rod 218 to rotate; a ring gear 236 connected with the first bearing 234; a gear 238 engaged with the gear ring 236 for driving the first bearing 234 to rotate; and a motor 240 for driving the rotation of the gear 238. The fifth cylinder 230 cooperates with the sixth cylinder 232 to close or open the at least two grippers 216. At least two grippers 216 are rotated by the motor 240 to twist the end of the jejunal drum 600 into a rope.
Specifically, the catch 216 opens when the fifth cylinder 230 drives the first moving plate 226 forward and the sixth cylinder 232 drives the second moving plate 228 rearward. The gripper 216 closes when the fifth cylinder 230 drives the first moving plate 226 rearward and the sixth cylinder 232 drives the second moving plate 228 forward. The sixth cylinders 232, the number of which may be 2, are respectively provided at both sides of the first moving plate 226. It should be understood that the number of the sixth cylinders 232 can be selected according to practical situations, and is not limited herein. The sixth cylinder 232 is coupled to the push plate 248, and the push plate 248 is coupled to the second movable plate 228. As shown in fig. 6, the first and second moving plates 226 and 228 have a hollow structure, and the catching bar 212 passes through the first and second moving plates 226 and 228 in turn. In this embodiment, the number and the structural design of the sixth cylinder 232, the first movable plate 226 and the second movable plate 228 are beneficial to make the overall structure more compact and the operation more convenient.
As shown in fig. 9a-9d, the number of grippers 216 may be 2-5, evenly distributed around the circumference of the gripper bar 212. It should be understood that the number of the grippers 216 can be selected according to practical situations, and is not limited herein.
After the gripping rod 212 pulls out the shrink-coated casing cartridge 600 into the gripper 216, the fifth cylinder 230 and the sixth cylinder 232 drive the gripper 216 to close, and the gripping rod 212 is released. The motor 240 is operated to rotate the end of the pulled-out contracted sausage casing 600 for a proper number of turns, and the required number of turns of kinking can be accurately set in the electric control system according to the sausage casing condition, so that the sausage casing is kinked into a rope shape. It should be understood that the end of the telescoping jejunal sleeve 600 may also be twisted into other suitable shapes of suitable strength, and is not limited thereto. Specifically, as shown in fig. 7, a mounting bracket 250 is provided on the rear surface of the first moving plate 226, and the motor 240 is mounted on the mounting bracket 250. The motor 240 operates to rotate the gear 238, and thus the ring gear 236 rotates with the gear 238, thereby rotating the first bearing 234. The first bearing 234 further drives the rotation of the first pull rod 218. The second bearing 242 is coupled to the first bearing 234 to drive the second pull rod 222 to rotate. Thus, the gripper 216 is rotated by the motor 240 to twist the end of the jejunal drum 600 into a rope. At this point, the retainer plate 206 is raised, the first movable plate 226 moves forward, the catch 216 opens, and the first movable plate 226 returns. The nip plate 110 is raised to await the next sleeve of sausage casing 600.
Further, as shown in fig. 10a to 10d, the front end of the grasping rod 212 is provided with a pincer body 244. The pincer 244 can be extended out of the front end 246 of the grabbing rod 212 and reset, and the pincer 244 cooperates with the front end 246 of the grabbing rod 212 to grab the end of the casing cartridge 600.
Specifically, as shown in fig. 10b and 10c, the grabbing bar 212 is cylindrical, the front end of the grabbing bar 212 is provided with a pincer body 244, the end of the pincer body 244 is a spherical surface, the pincer body 244 can horizontally move towards the front of the grabbing bar 212 and reset, and the pincer body 244 can horizontally extend out of the front end surface 246 of the grabbing bar 212. Body 244 includes a transverse portion 258 and a vertical portion 260, and body 244 is T-shaped. The side of the vertical portion 260 adjacent to the catching bar 212 is provided with a coupling plane 262. The front end surface 246 of the grabbing rod 212 is matched with the coupling plane 262 of the pincer body 244 to press the end of the shrink-fit casing tube 600 therebetween. Cross portion 258 may telescope within grab bar 212. The grabbing rod 212 is provided with a sliding rod 254, a transverse part 258 can slide in the sliding rod 254, and an air inlet channel 252 is arranged in the sliding rod 254.
In another embodiment of the present invention, as shown in fig. 10d, the grabbing bar 212 is cylindrical, the front end of the grabbing bar 212 is provided with a pincer 244, the end of the pincer 244 is spherical, the pincer 244 can move obliquely forward of the grabbing bar 212 and return, and preferably the pincer 244 moves forward and upward from the grabbing bar 212. Body 244 includes a transverse portion 258 and a vertical portion 260, and body 244 is T-shaped. The side of the vertical portion 260 adjacent to the catching bar 212 is provided with a coupling plane 262. The front end surface 246 of the grabbing rod 212 is matched with the coupling plane 262 of the pincer body 244 to press the end of the shrink-fit casing tube 600 therebetween. The transverse part 258 of the pincer body 244 comprises a left part and a right part, the left part of the transverse part 258 is connected with the fourth air cylinder 214, and the transverse part moves forwards horizontally and is reset under the driving of the fourth air cylinder 214. The right portion of the transverse portion 258 is connected to the upright portion 260. The left and right portions of the transverse portion 258 are rotatably coupled by a pivot member 256. Thus, the riser 260 is movable upwardly relative to the front end surface 246 of the sliding bar 254.
Push-in mechanism
Specifically, as shown in fig. 2 and 3, the pushing mechanism 300 is a second plunger 302 disposed at one side of the transfer mechanism 100, corresponding to the string-like twisted end of the casing tube 600, for pushing the string-like twisted end into the casing tube 600. The second ejector bar 302 is disposed on the same side of the transfer mechanism 100 as the kink member 202. When the conveying mechanism 100 drives the casing shrinking drum 600 to move to the working area of the pushing-in mechanism 300, the second pressing plate 110b falls down, the casing shrinking drum 600 is pressed on the corresponding material bearing plate 108, the second ejector rod 302 extends out, the tail end of the casing shrinking drum 600 twisted into a rope shape is pushed into the casing shrinking drum 600, and the pouring depth is 8-12 cm; when the second plunger 302 is pushed in, in addition to pushing back the casing sleeve pulled out by the pincer 244, the casing sleeve is pushed back by a corresponding length from the tail of the casing sleeve into the casing sleeve 600. The second ram 302 retracts and the second presser plate 110b rises to wait for the next telescope sausage casing 600.
Extrusion mechanism
Specifically, as shown in fig. 2 and 3, the pressing mechanism 400 includes a third ram 402 and a fourth ram 404 disposed on opposite sides of the transfer mechanism 100, respectively. The fourth ram 404 may extend into the interior of the jacketed casing tube 600 and the third ram 402 may extend to press the rope-like twisted end of the jacketed casing tube 600 into a block shape in cooperation with the fourth ram 404. When the conveying mechanism 100 drives the casing shrinkage barrel 600 to move to the working area of the extruding mechanism 400, the third pressing plate 110c falls down to press the casing shrinkage barrel 600 on the corresponding material bearing plate 108, the third ejector rod 402 blocks the rope-shaped kinked end of the casing shrinkage barrel 600, and then the fourth ejector rod 404 extends from the other end of the casing shrinkage barrel 600 to extrude the rope-shaped kinked end pushed into the casing shrinkage barrel 600 into a block. The third ejector pin 402 and the fourth ejector pin 404 retract, the third pressing plate 110c rises, and the end sealing is completed. Waiting for the next sleeve 600.
The depth of the second ram 302 ensures that the casing is accurately pushed back into the sleeve 600 rather than being crushed. The notch 210 on the position-limiting plate 206 of the kink member 202 is designed to allow the grabbing rod 212 to extend into the shrunk casing tube 600, and to avoid large-range shaking during kinking, so as to ensure the uniformity and regularity of the kinking mechanism. The extruding mechanism 400 can ensure smooth surface during extruding, avoid forming an annular or semi-annular edge, and once such an outer edge is formed, when the casing 600 is used for filling, the tube for filling meat is easily tightly held on the seal tail, so that the seal tail cannot be ejected out, the casing can be broken off or meat is leaked, and the sausage filling efficiency is reduced.
Further, as shown in FIGS. 12a-12c, the first end surface 406 of the third post bar 402 is concave and the second end surface 408 of the fourth post bar 404 is convex. The third ejector pin 402 and the fourth ejector pin 404 with the structure can ensure the smooth surface of the seal tail and avoid forming annular or semi-annular edges.
The tail sealing machine provided by the invention has the advantages that the whole tail sealing process does not need manual intervention, the equipment operation is stable, and the error rate is less than or equal to 1 per thousand. If the tail sealing effect is not good, only the unqualified casing sleeve 600 is pulled out and a part of the casing sleeve is cut off, and then the material is fed again for sealing the tail.
The tail sealing machine provided by the invention has high automation degree, and can realize automatic feeding, automatic tail sealing and automatic discharging for bagging. The tail sealing machine can process the sleeve-shrinking sausage casing with the length of about 55-125 feet and the caliber of 15-60 mm. The tail sealing machine can be suitable for sleeving and shrinking intestinal canopies with all lengths (55-220 feet) and calibers by replacing the length and the calibers of the rods corresponding to the clamping grooves 22.
Example two
The embodiment provides a tail sealing method for a telescopic sausage casing, as shown in fig. 13, comprising the following steps:
s1, feeding: the sleeve is placed from the feed end and secured to a transport mechanism.
Specifically, as shown in fig. 4, the casing 600 is placed in the feeding box 700, and after the casing 600 is started, the casing automatically falls from the feeding end 102 and enters the first groove 112 of the conveying device 100. The telescopic jejunum casing 600 is conveyed from the feeding end 102 to the discharging end 104 by the driving of the conveying mechanism 100. After the casing 600 enters the first groove 112, the first cylinder 116 drives the first pressing plate 110a to fall down and press on the material receiving plate 108. The first groove 112 and the second groove 114 cooperate to fix the sleeve-contracting casing 600 on the material-bearing plate 108.
S2, kinking: the end of the casing tube conveyed on the conveying mechanism is grabbed and twisted.
Specifically, as shown in fig. 1 and 6-8, the third air cylinder 208 drives the stopper plate 206 to fall, the first push rod 204 extends, and the sleeve-contracting casing 600 is pushed to the correct position, i.e. the end of the sleeve-contracting casing 600 to be twisted contacts the stopper plate 206 and is limited by the stopper plate 206 to move further forwards. It should be understood that the protruding length of the first push rod 204 can be automatically adjusted according to the length of the shrunk casing tube 600. Then, the first push rod 204 retracts, the grabbing rod 212 extends into the tail end of the casing-shrinking drum 600, the clamp body 244 extends out, when the grabbing rod 212 extends into the casing-shrinking drum 600, the clamp body 244 is closed to clamp the tail end casing-shrinking drum, the grabbing rod 212 retracts, and the casing-shrinking drum 600 is pulled out by 5-10 cm to the gripper 216. The fifth cylinder 230 and the sixth cylinder 232 drive the gripper 216 to close and the gripper bar 212 to release. The motor 240 is operated to rotate the end of the pulled-out jejunal casing 600 by 3 to 5 turns, so that it is twisted into a rope shape. The retainer plate 206 is raised and the first movable plate 226 moves forward, the catch 216 opens and the first movable plate 226 returns. The nip plate 110 is raised to await the next sleeve of sausage casing 600.
According to the inherent structural characteristics of the casing tube 600, the casing tube 600 is formed by compression molding of a spiral spring or an organ, and an outermost layer of casing is always attached to the arc-shaped end face of the clamp body on the end face. In this embodiment, the pincer 244 can accurately clamp and pull out the casing 600 from the end of the casing 600 regardless of whether the casing 600 is exposed at the end of the casing 600. The arc-shaped edge of the pincer body 244 and the front end face 246 of the grabbing rod are matched and meshed with the edge of the tail end of the shrink-fit casing tube 600, when the pincer body 244 is inserted, the shrink-fit casing tube 600 can be guaranteed to be clamped by the pincer body 244, and therefore the phenomenon that the device is not missed to clamp is guaranteed. The success rate of automatic tail sealing is greatly ensured.
In the existing general equipment, once clamping is missed, manual supplement is usually needed for tail sealing, on one hand, manpower is occupied, the cost is increased, on the other hand, the length of the manual tail sealing is inconsistent, the strength of the tail sealing is difficult to control, and the uncertainty of the product quality is increased; and once the sausage is missed, the subsequent processes are automatically carried out, so that the root sausage casing is always damaged and becomes waste.
S3, pushing: the rope-shaped twisted end of the sleeve-type contracted intestine casing is pushed into the sleeve-type contracted intestine casing.
Specifically, when the conveying mechanism 100 drives the casing shrinking drum 600 to move to the working area of the pushing-in mechanism 300, the second pressing plate 110b falls down to press the casing shrinking drum 600 on the corresponding material bearing plate 108, the second ejector rod 302 extends out to push the tail end of the casing shrinking drum 600 twisted into a rope shape into the casing shrinking drum 600, and the casing shrinking drum is poured into the casing shrinking drum 600 with the depth of 8 to 12 cm; when the second plunger 302 is pushed in, in addition to pushing back the casing pulled out by the pincer 244, the casing is pushed back by a corresponding length from the tail of the casing shrink cylinder into the casing shrink cylinder 600. The second ram 302 retracts and the second presser plate 110b rises to wait for the next telescope sausage casing 600.
S4, extrusion: the rope-shaped twisted end of the sleeve-contracting sausage casing is extruded into a block shape.
Specifically, when the conveying mechanism 100 drives the casing shrink cylinder 600 to move to the working area of the extruding mechanism 400, the third pressing plate 110c falls down to press the casing shrink cylinder 600 on the corresponding material receiving plate 108, the third plunger 402 blocks the rope-shaped twisted end of the casing shrink cylinder 600, and then the fourth plunger 404 extends from the other end of the casing shrink cylinder 600 to extrude the rope-shaped twisted end pushed into the casing shrink cylinder 600 into a block. The third ejector pin 402 and the fourth ejector pin 404 retract, the third pressing plate 110c rises, and the end sealing is completed. Waiting for the next sleeve 600.
Further, in other embodiments of the present invention, after the end of the closing, the following steps are further included:
s5, blanking: the shrink-fit sausage casing is discharged from the discharge end 104 under the drive of the conveying mechanism.
Specifically, the discharge end 104 is connected to a receiving box 800, and a packaging bag is disposed in the receiving box 800. The telescopic intestine and casing tube 600 is driven by the conveying mechanism 100 to automatically fall into a packaging bag.
And S6, packaging and storing.
The tail sealing machine provided by the invention has the advantages that the whole tail sealing process does not need manual intervention, the equipment operation is stable, and the error rate is less than or equal to 1 per thousand. If the tail sealing effect is not good, only the unqualified casing sleeve 600 is put into the feeding box 700 again for feeding and sealing the tail again.