CN107631706A - A kind of horizontal Butt Assembling method of detecting tool and major diameter cylinder section - Google Patents
A kind of horizontal Butt Assembling method of detecting tool and major diameter cylinder section Download PDFInfo
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- CN107631706A CN107631706A CN201710659667.6A CN201710659667A CN107631706A CN 107631706 A CN107631706 A CN 107631706A CN 201710659667 A CN201710659667 A CN 201710659667A CN 107631706 A CN107631706 A CN 107631706A
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Abstract
The present invention relates to major diameter cylinder section equipment, more particularly to a kind of horizontal Butt Assembling method of major diameter cylinder section, including：First section and second section are moved to docking location；First section is adjusted to horizontal level；Second section is adjusted to horizontal level；The interface of the interface of first section and second section is adjusted to parallel to each other；The center of first section and second section is adjusted to coincidence；Pin-and-hole on first section interface and the pin-and-hole on second section interface are aligned, first section and second section assembling are fixed.The horizontal Butt Assembling method of major diameter cylinder section provided by the invention, the technical barrier of centering is not easy using a kind of inexpensive method solution horizontal Butt Assembling of major diameter cylinder section, the quick assembling of major diameter cylinder section is realized, reduces single-piece or the horizontal Butt Assembling cost of small quantities of product.
Description
Technical field
The present invention relates to major diameter cylinder section equipment, the horizontal Butt Assembling of more particularly to a kind of detecting tool and major diameter cylinder section
Method.
Background technology
Part large scale engineering goods are formed by two horizontal Butt Assemblings of major diameter cylinder section, are processed on a section interface
Butt hole, installation docking stud and alignment pin on another section interface, docking stud are uniformly distributed on interface, alignment pin
There is two pieces, two pieces alignment pin is in center β angles on interface, and β angles meet 90 ° of 180 ° of ﹤ β ﹤, and alignment pin exposes interface height
Degree is more than docking stud and exposes interface height, and alignment pin is assembled to interface dowel hole prior to docking stud when product docks
In, alignment pin is made up of cone section and straight section, and cone section play the guiding role, and straight section plays the role of positioning, it is ensured that product Butt Assembling is smooth
Complete.
Two section axis horizontals are needed during two sections level docking, two interfaces are parallel, two interface center superpositions, two pairs
Junction pin-and-hole central alignment could be completed to dock, and because cylinder section diameter is big, causing two section axis, whether horizontal, two interfaces are
Whether no parallel, two interface centers overlap, whether two interface pin-and-holes align naked eyes detection difficult, and error is big.Do not have in cylinder section
Product interface or alignment pin, butt hole etc. are easily broken when being adjusted in place docking by force, causes product is impaired to scrap.For
The horizontal docking difficult problem of major diameter cylinder section, has automatic flexible Butt Assembling system scheme, the system includes at present
Measuring system, to connected control system, alignment system and movement executing mechanism etc., the service system is relative complex, and equipment is expensive, right
Single-piece or the horizontal Butt Assembling cost of small quantities of product are high.
The content of the invention
The present invention solves prior art by providing a kind of horizontal Butt Assembling method of detecting tool and major diameter cylinder section
The middle horizontal Butt Assembling of major diameter cylinder section is not easy the technical problem of centering, realizes the quick assembling of major diameter cylinder section, reduces
The horizontal Butt Assembling cost of single-piece or small quantities of product.
The invention provides a kind of detecting tool, including：Detection block, level meter and the first alignment pin；
The medial surface and lateral surface of the detection block are circular shape；
The medial surface radian of the detection block is identical with the Inner arc radian of the cylinder section interface, outside the detection block
Side radian is identical with the external arc radian of the cylinder section interface；
Chute is provided with the detection block, first alignment pin is arranged in the chute；
The level meter is arranged in the detection block.
Further, the alignment pin is arranged to step shape.
Further, the chute is arranged to arc, the graduated arc of the radian of the chute and first alignment pin
Spend identical.
The invention provides a kind of horizontal Butt Assembling method of major diameter cylinder section, methods described is realized based on detecting tool,
Methods described includes：First section and second section are moved to docking location；
First section is adjusted to horizontal level；
Second section is adjusted to horizontal level；
The interface of the interface of first section and second section is adjusted to parallel to each other；
The center of first section and second section is adjusted to coincidence；
Pin-and-hole on first section interface and the pin-and-hole on second section interface are aligned, to described
A tin section and second section assembling are fixed.
Further, it is described that first section and second section are moved to docking location, including：
First section is fixed in the first track unwheeling, second section is fixed on and first track
In the second track unwheeling that unwheeling is oppositely arranged；
First track unwheeling described in move toward one another and the second track unwheeling, drive first section and described second
Cylinder section move toward one another；
The interface of first section and second section is oppositely arranged, controls first section and described the
The interface gap width of two sections is more than the thickness of the detecting tool.
Further, first section is adjusted to horizontal level, including：
The second alignment pin is installed on the interface of first section, the detecting tool is determined installed in described second
On the pin of position；
It is whether horizontal that the axis of first section is detected by the detecting tool, if it is not, by first section
Axis trimming is to horizontal level.
Further, second section is adjusted to horizontal level, including：
The first alignment pin is installed on the interface of second section, the detecting tool is determined installed in described first
On the pin of position；
It is whether horizontal that the axis of second section is detected by the detecting tool, if it is not, by second section
Axis trimming is to horizontal level.
Further, the interface by the interface of first section and second section is adjusted to parallel to each other,
Including：
Second section is moved to first section direction, makes docking for the detecting tool and first section
Face is bonded；
Judge whether the detecting tool is bonded with the interface of second section, if it is not, by second section
Interface is adjusted to the detection block and is bonded, and makes the interface of first section and the interface of second section mutual
It is parallel.
Further, the center by first section and second section is adjusted to coincidence, including：
Judge whether the cylindrical peak of first section and second section is horizontal by the detecting tool；If
It is no, the cylindrical peak of first section and second section is adjusted to horizontal relationship；
Judge whether the outer arc of the detection block overlaps with first section and the cylindrical of second section, if
It is no, second section is adjusted by adjustment mechanism in the second track unwheeling, to the detection block external arc with it is described
The external arc of first section interface and second section interface overlaps.Further, it is described by first section interface
On pin-and-hole aligned with the pin-and-hole on second section interface, first section and second section are assembled solid
It is fixed, including：
The position of first section and second section is adjusted, until the detecting tool can be fixed around described second
Untill position pin and first alignment pin are rotated by 360 °；
The detecting tool is skidded off from first pair of pin and second alignment pin, by first alignment pin
Extract；
The first track unwheeling and the second track unwheeling are promoted, makes pair of first section and the second two sections
Junction is bonded completely, installs the horizontal Butt Assembling that first section and second section are completed to connected nut.
One or more technical schemes provided by the invention, at least possess following beneficial effect or advantage：
The horizontal Butt Assembling method of detecting tool and major diameter cylinder section provided in an embodiment of the present invention, can quickly, reliably
The major diameter cylinder section axis for detecting two docking it is whether horizontal, whether two interfaces parallel, whether two interface centers overlap,
Whether two interface pin-and-holes align；And it is parallel according to axis horizontal, two interfaces are first adjusted, then adjust two interface centers weight
Close, finally adjust the order adjusting cylinder section docking posture that two interface pin-and-holes align, ensure that the horizontal docking of two major diameter cylinder sections
Smoothly complete, the technical barrier of centering is not easy using the method solution horizontal Butt Assembling of major diameter cylinder section of low cost, realized
The quick assembling of major diameter cylinder section, reduce single-piece or the horizontal Butt Assembling cost of small quantities of product.
Brief description of the drawings
Fig. 1 is detecting tool structural representation provided in an embodiment of the present invention；
Fig. 2 is Fig. 1 A-A sectional views；
Fig. 3 is the state diagram in first section during installation detecting tool in the embodiment of the present invention；
State diagram when Fig. 4 is axis trimming to the horizontal level of first section in the embodiment of the present invention；Fig. 5 is the present invention
State diagram in embodiment in second section during installation detecting tool；
State diagram when Fig. 6 is axis trimming to the horizontal level of second section in the embodiment of the present invention；
Fig. 7 be in the embodiment of the present invention interface of first section and the interface of second section adjust to it is parallel to each other when
State diagram；
Fig. 8 is that the cylindrical peak for detecting first section and second section in the embodiment of the present invention using external level meter is
State diagram when no horizontal；
Fig. 9 is that the cylindrical peak of first section and second section is adjusted to horizontal relationship but first in the embodiment of the present invention
State diagram when cylinder section and misaligned second section center；
Figure 10 is first section interface center and second section interface center superposition but pin-and-hole in the embodiment of the present invention
Not to the state diagram of timing；
Figure 11 is the pin-and-hole pair on pin-and-hole and second section interface in the embodiment of the present invention on first section interface
The state diagram of timing；
Figure 12 is first section in the embodiment of the present invention and the state diagram after the completion of second section docking.
Embodiment
The embodiment of the present invention solves existing by providing a kind of horizontal Butt Assembling method of detecting tool and major diameter cylinder section
The technical problem for thering is the horizontal Butt Assembling of major diameter cylinder section in technology to be not easy centering, the quick assembling of major diameter cylinder section is realized,
Reduce single-piece or the horizontal Butt Assembling cost of small quantities of product.
Below in conjunction with the accompanying drawings and specific embodiment is horizontal to detecting tool provided by the invention and major diameter cylinder section respectively
Butt Assembling method illustrates.
Embodiment 1
Referring to Fig. 1 and Fig. 2, a kind of detecting tool is present embodiments provided, it is horizontal that the detecting tool is used for major diameter cylinder section
Butt Assembling, the detecting tool include：Detection block 3, the alignment pin 4 of level meter 14 and first.
The medial surface and lateral surface of detection block 3 be circular shape, the radian of medial surface 13 of detection block 3 and first section 1 and
The Inner arc radian of second interface of section 2 is identical, the radian of lateral surface 11 of detection block 3 and first section 1 and second 2 pairs of section
The external arc radian of junction is identical.
Chute 12 is provided with detection block 3, the radian of chute 12 is identical with the reference circle radian of the first alignment pin 4；First
Alignment pin 4 is arranged in chute 12, and the first alignment pin 4 is arranged to step shape.
Level meter 14 is fixed in detection block 3, and the level meter 14 uses air-bubble level.
Embodiment 2
A kind of horizontal Butt Assembling method of major diameter cylinder section is present embodiments provided, this method judges by detecting tool
The position of a tin section 1 and second section 2, this method comprise the following steps：
Step S10, first section 1 and second section 2 are moved to docking location.
Step S10 is specifically included：Step S101, first section 1 is fixed in the first track unwheeling, second section 2 is solid
It is scheduled in the second track unwheeling being oppositely arranged with the first track unwheeling.Step S102, move toward one another the first track unwheeling and
Two track unwheelings, first section 1 and second move toward one another of section 2 are driven by the first track unwheeling and the second track unwheeling.Step
Rapid S103, the interface of first section 1 and second section 2 is oppositely arranged；Control the docking of first section 1 and second section 2
Face gap width is more than the thickness of detecting tool, is easy to implement the normal mounting of detecting tool.
Step S20, first section 1 is adjusted to horizontal level.
Referring to Fig. 3 and Fig. 4, step S20 is specifically included：Step S201, on the interface of first section 1, installation second is fixed
Position pin 5, the second alignment pin 5 are arranged in the chute 12 of detection block 3, so as to which detection block 3 is arranged on the second alignment pin 5.Step
Whether rapid S202, the axis for detecting by level meter 14 first section 1 are horizontal, if it is not, passing through the adjustment in the first track unwheeling
Mechanism is by the axis trimming of first section 1 to horizontal level.
Step S30, second section 2 is adjusted to horizontal level.
Referring to Fig. 5 and Fig. 6, step S30 is specifically included：Step S301, on the interface of second section 2, installation first is fixed
Position pin 4, the first alignment pin 4 are arranged in the chute 12 of detection block 3.Step S302, second section 2 of detection of level meter 14 is passed through
Whether axis is horizontal, if it is not, by the adjustment mechanism in the second track unwheeling by the axis trimming of second section 2 to horizontal position
Put.
Step S40, the interface of the interface of first section 1 and second section 2 is adjusted to parallel to each other.
Referring to Fig. 7, step S40 is specifically included：Step S401, second section 2 is moved to first direction of section 1, makes detection
Block 3 is bonded with the interface of first section 1.Step S402, judge whether detection block 3 is bonded with the interface of second section 2, if
It is no, the interface of second section 2 is adjusted to detection block 3 by the adjustment mechanism in the second track unwheeling and is bonded, makes first
The interface and the interface of second section 2 of cylinder section 1 are parallel to each other.
Step S50, the center of first section 1 and second section 2 is adjusted to coincidence.
Referring to Fig. 8-Figure 10, step S50 is specifically included：Step S501, first section 1 and are judged by external level meter
Whether the cylindrical peak of two sections 2 is horizontal；If it is not, will by the adjustment mechanism in the first track unwheeling and the second track unwheeling
The cylindrical peak of first section 1 and second section 2 is adjusted to horizontal relationship.Step S502, judge the outer arc of detection block 3 with
Whether first section 1 and second the cylindrical of section 2 overlap, if it is not, passing through the adjustment mechanism adjustment second in the second track unwheeling
Cylinder section 2 moves along the direction of arrow in Fig. 9, to the external arc of detection block 3 and first section 1 and second interface external arc of section 2
Overlap.Step S501 and step S503 realizes first interface center of section 1 and second interface center superposition of section 2 jointly.
Step S60, the pin-and-hole on first interface of section 1 and the pin-and-hole on second interface of section 2 are aligned, to first
Cylinder section 1 and second assembling of section 2 are fixed.
Referring to Figure 11 and Figure 12, step S60 is specifically included：Step S601, the position of first section 1 and second section 2 is adjusted
Put, untill when detecting tool can be rotated by 360 ° around the first alignment pin 4 and the second alignment pin 5 clockwise or counterclockwise, really
The pin-and-hole on pin-and-hole and second interface of section 2 protected on first interface of section 1 aligns.Step S602, by detection block 3 along cunning
Groove 12 is skidded off from first pair of pin and the first alignment pin 4, and the first alignment pin 4 is extracted.Step S603, the first rail is promoted in opposite directions
Road unwheeling and the second track unwheeling, first section 1 and the second two section interfaces are made to be bonded completely, the second alignment pin 5 is through the
Pin-and-hole in a tin section 1 and second section 2, installation dock screw rod 6, to connected nut 8 and pad 7, complete first section 1 and second
The horizontal Butt Assembling of cylinder section 2.
One or more technical schemes provided by the invention, at least possess following beneficial effect or advantage：
The horizontal Butt Assembling method of detecting tool and major diameter cylinder section provided in an embodiment of the present invention, can quickly, reliably
The major diameter cylinder section axis for detecting two docking it is whether horizontal, whether two interfaces parallel, whether two interface centers overlap,
Whether two interface pin-and-holes align；And it is parallel according to axis horizontal, two interfaces are first adjusted, then adjust two interface centers weight
Close, finally adjust the order adjusting cylinder section docking posture that two interface pin-and-holes align, ensure that the horizontal docking of two major diameter cylinder sections
Smoothly complete, the technical barrier of centering is not easy using a kind of inexpensive method solution horizontal Butt Assembling of major diameter cylinder section, it is real
Show the quick assembling of major diameter cylinder section, reduce single-piece or the horizontal Butt Assembling cost of small quantities of product.
It should be noted last that above embodiment is merely illustrative of the technical solution of the present invention and unrestricted,
Although the present invention is described in detail with reference to example, it will be understood by those within the art that, can be to the present invention
Technical scheme modify or equivalent substitution, without departing from the spirit and scope of technical solution of the present invention, it all should cover
Among scope of the presently claimed invention.
Claims (10)
- A kind of 1. detecting tool, it is characterised in that including：Detection block, level meter and the first alignment pin；The medial surface and lateral surface of the detection block are circular shape；The medial surface radian of the detection block is identical with the Inner arc radian of the cylinder section interface, the lateral surface of the detection block Radian is identical with the external arc radian of the cylinder section interface；Chute is provided with the detection block, first alignment pin is arranged in the chute；The level meter is arranged in the detection block.
- 2. the horizontal Butt Assembling device of major diameter cylinder section as claimed in claim 1, it is characterised in that the alignment pin is arranged to Step shape.
- 3. the horizontal Butt Assembling device of major diameter cylinder section as claimed in claim 1 or 2, it is characterised in that the chute is set It is identical with the reference circle radian of first alignment pin for arc, the radian of the chute.
- A kind of 4. horizontal Butt Assembling method of major diameter cylinder section, it is characterised in that methods described is realized based on detecting tool, described Method includes：First section and second section are moved to docking location；First section is adjusted to horizontal level；Second section is adjusted to horizontal level；The interface of the interface of first section and second section is adjusted to parallel to each other；The center of first section and second section is adjusted to coincidence；Pin-and-hole on first section interface and the pin-and-hole on second section interface are aligned, by described first Section and second section assembling are fixed.
- 5. the horizontal Butt Assembling method of major diameter cylinder section as claimed in claim 4, it is characterised in that it is described by first section and Second section is moved to docking location, including：First section is fixed in the first track unwheeling, second section is fixed on and the first track unwheeling In the second track unwheeling being oppositely arranged；First track unwheeling described in move toward one another and the second track unwheeling, drive first section and second section Move toward one another；The interface of first section and second section is oppositely arranged, controls first section and described second The interface gap width of section is more than the thickness of the detecting tool.
- 6. the horizontal Butt Assembling method of major diameter cylinder section as claimed in claim 4, it is characterised in that first section adjustment To horizontal level, including：The second alignment pin is installed on the interface of first section, the detecting tool is arranged on second alignment pin On；It is whether horizontal that the axis of first section is detected by the detecting tool, if it is not, the axis by first section Adjust to horizontal level.
- 7. the horizontal Butt Assembling method of major diameter cylinder section as claimed in claim 4, it is characterised in that adjust second section It is whole to horizontal level, including：The first alignment pin is installed on the interface of second section, the detecting tool is arranged on first alignment pin On；It is whether horizontal that the axis of second section is detected by the detecting tool, if it is not, the axis by second section Adjust to horizontal level.
- 8. the horizontal Butt Assembling method of major diameter cylinder section as claimed in claim 4, it is characterised in that described by first section Interface and the interface of second section are adjusted to parallel to each other, including：Second section is moved to first section direction, pastes the interface of the detecting tool and first section Close；Judge whether the detecting tool is bonded with the interface of second section, if it is not, the docking by second section Face adjusts to the detection block and is bonded, and makes the interface of first section and the interface of second section mutually equal OK.
- 9. the horizontal Butt Assembling method of major diameter cylinder section as claimed in claim 4, it is characterised in that it is described by first section and The center of second section is adjusted to coincidence, including：Judge whether the cylindrical peak of first section and second section is horizontal by the detecting tool；If it is not, The cylindrical peak of first section and second section is adjusted to horizontal relationship；Judge whether the outer arc of the detection block overlaps with first section and the cylindrical of second section, if it is not, logical The adjustment mechanism crossed in the second track unwheeling adjusts second section, to the detection block external arc and described first The external arc of section interface and second section interface overlaps.
- 10. the horizontal Butt Assembling method of major diameter cylinder section as claimed in claim 4, it is characterised in that described by first section Pin-and-hole on interface aligns with the pin-and-hole on second section interface, will be to first section and second section Assembling is fixed, including：The position of first section and second section is adjusted, until the detecting tool can be around second alignment pin And untill first alignment pin is rotated by 360 °；The detecting tool is skidded off from first pair of pin and second alignment pin, first alignment pin is pulled out Go out；The first track unwheeling and the second track unwheeling are promoted, makes the interface of first section and the second two sections Fitting completely, the horizontal Butt Assembling that first section and second section are completed to connected nut is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710659667.6A CN107631706B (en) | 2017-08-04 | 2017-08-04 | Detection tool and large-diameter cylinder section horizontal butt joint assembly method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710659667.6A CN107631706B (en) | 2017-08-04 | 2017-08-04 | Detection tool and large-diameter cylinder section horizontal butt joint assembly method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107631706A true CN107631706A (en) | 2018-01-26 |
| CN107631706B CN107631706B (en) | 2020-04-21 |
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ID=61099455
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710659667.6A Active CN107631706B (en) | 2017-08-04 | 2017-08-04 | Detection tool and large-diameter cylinder section horizontal butt joint assembly method |
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| Country | Link |
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| CN (1) | CN107631706B (en) |
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| CN202668002U (en) * | 2012-05-14 | 2013-01-16 | 平高集团有限公司 | Barrel body alignment welding device |
| CN203956782U (en) * | 2014-07-04 | 2014-11-26 | 上海拓璞数控科技有限公司 | A kind of rotary-type outside servo-positioning and chucking device for large type tube section member docking |
| CN105479129A (en) * | 2015-12-23 | 2016-04-13 | 常熟理工学院 | Carrying and docking assembly for large-size heavy-load cylindrical workpieces |
| CN205345893U (en) * | 2016-02-14 | 2016-06-29 | 南通中集罐式储运设备制造有限公司 | Tank type container |
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2017
- 2017-08-04 CN CN201710659667.6A patent/CN107631706B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1223001A2 (en) * | 2001-01-12 | 2002-07-17 | Audi Ag | Device for the precise positioning of a workpiece, in particular of a vehicle body part |
| CN202545143U (en) * | 2012-04-27 | 2012-11-21 | 中交四航局第二工程有限公司 | Flexible socket and alignment device for mounting sea fan |
| CN202558447U (en) * | 2012-04-27 | 2012-11-28 | 中交四航局第二工程有限公司 | Installation auxiliary support system for offshore wind turbine |
| CN202668002U (en) * | 2012-05-14 | 2013-01-16 | 平高集团有限公司 | Barrel body alignment welding device |
| CN203956782U (en) * | 2014-07-04 | 2014-11-26 | 上海拓璞数控科技有限公司 | A kind of rotary-type outside servo-positioning and chucking device for large type tube section member docking |
| CN105479129A (en) * | 2015-12-23 | 2016-04-13 | 常熟理工学院 | Carrying and docking assembly for large-size heavy-load cylindrical workpieces |
| CN205345893U (en) * | 2016-02-14 | 2016-06-29 | 南通中集罐式储运设备制造有限公司 | Tank type container |
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| CN107631706B (en) | 2020-04-21 |
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