CN107630306A - Carpet printing water washing device and its washing process - Google Patents

Carpet printing water washing device and its washing process Download PDF

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Publication number
CN107630306A
CN107630306A CN201711080147.6A CN201711080147A CN107630306A CN 107630306 A CN107630306 A CN 107630306A CN 201711080147 A CN201711080147 A CN 201711080147A CN 107630306 A CN107630306 A CN 107630306A
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CN
China
Prior art keywords
roller
breathing
carpet
air
carrying roller
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Pending
Application number
CN201711080147.6A
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Chinese (zh)
Inventor
常传龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHENGZHOU HUADE CARPET GROUP Co Ltd
Original Assignee
ZHENGZHOU HUADE CARPET GROUP Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHENGZHOU HUADE CARPET GROUP Co Ltd filed Critical ZHENGZHOU HUADE CARPET GROUP Co Ltd
Priority to CN201711080147.6A priority Critical patent/CN107630306A/en
Publication of CN107630306A publication Critical patent/CN107630306A/en
Pending legal-status Critical Current

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  • Treatment Of Fiber Materials (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

The present invention relates to carpet manufacture technical field, more particularly to a kind of carpet printing water washing device, frame is included, multiple guide rollers, carrying roller and collecting tank, rinse bath, carrying roller and air-breathing roller, air-breathing roller includes one-level air-breathing roller and two level air-breathing roller, two air-breathing rollers are separately positioned on the both sides of carrying roller;One end of two air-breathing rollers is connected by gas piping with vavuum pump respectively, and gas flow regulating valve is provided with gas piping, and the opposite face of two air-breathing rollers is provided with suction hole;Rinse bath is connected by inlet pipeline with water source, and Water flow adjusting valve is provided with inlet pipeline;Carrying roller both ends are fixed by lifting adjustable mechanism with frame.Apparatus of the present invention are simple in construction, it is novel in design, reasonable, solve the problems such as energy waste in existing washing step, efficiency is low, pass through the setting of deflector roll, carrying roller and two-stage air-breathing roller, remain that the one side of fabric blanket carries out washing except slurry in water-washing process, it is cost-effective, water resource loss is reduced, saves the energy.

Description

Carpet printing water washing device and its washing process
Technical field
The present invention relates to carpet manufacture technical field, more particularly to a kind of carpet printing water washing device.
Background technology
Drugget is the carpet for printing design on base blanket using ink-jetting process, and its production principle is similar to large-scale Color inkjet printer, controlled by electronic system, mill base is ejected into the surface of base blanket, so as to form various figures in carpet surface Case;Its most significant advantage is exactly with short production cycle, efficiency high, strong adaptability, and ordering for client can be met within the shortest time Single demand, it is provided simultaneously with excellent spring, the advantages that bright in luster, color fastness is high, anti-mould and anti-moth;Production procedure is:Base blanket → entangle Partially → stamp → decatize → washing → antifouling process → drying → finished product.Existing traditional washing process, water rinse ground from top to bottom Blanket, water flow to both sides in carpet surface, and not only water is grown in the carpet surface residence time, and because water own wt is downwards by carpet bottom Carry on the back thoroughly wetted, after vavuum pump absorbs water, blanket back face still has large quantity of moisture, has a strong impact on drying efficiency, and is lost a large amount of Water resource;Existing washing step is mostly that carpet fabric carpet surface and blanket back face are soaked into washing, and efficiency is low, and is expended big Amount water, causes energy waste.
The content of the invention
For deficiency of the prior art, the present invention provides a kind of carpet printing water washing device, simple in construction, and design is new Grain husk, reasonable, cost-effective, energy utilization rate height.
According to design provided by the present invention, a kind of carpet printing water washing device, comprising frame, in frame Multiple guide rollers, carrying roller and collecting tank, and positioned at collecting tank top and with frame fix rinse bath, described collecting tank bottom Portion is provided with sewage draining exit and is connected by discharge pipe line with Waste Water Treatment, also comprising arranged in parallel and both ends and machine The carrying roller and air-breathing roller that frame is fixed, described carrying roller are located above rinse bath, and described air-breathing roller includes one-level air-breathing roller and two Level air-breathing roller, two air-breathing rollers are separately positioned on the both sides of carrying roller;One end of two air-breathing rollers respectively by gas piping with it is true Empty pump connects, and is provided with gas flow regulating valve on described gas piping, the opposite face of two air-breathing rollers, which is provided with, to be used for Remove the suction hole for treating carpet printing fabric laitance;Described rinse bath is connected by inlet pipeline with water source, on inlet pipeline It is provided with Water flow adjusting valve;Carpet printing fabric to be washed guides deflector roll into by some guide rollers, and is connected with carrying roller, then Drying plant is guided into by some guide rollers;Described carrying roller both ends are fixed by lifting adjustable mechanism with frame.
Above-mentioned, described lifting regulating mechanism includes fixed mount, the bearing block fixed with carrying roller end, and regulation spiral shell Bar;Described fixed mount include it is relative be arranged in parallel and the vertical supporting fixed vertical with housiung separator, and erected be connected two To the cross-brace of supporting base end portion;Slideway is provided with vertical supporting opposite side face, bearing block both sides are provided with and slideway The sliding block to match;Screwed hole is provided with described cross-brace, adjusting screw rod one end passes through screwed hole and cross-brace spiral shell Connect, the other end and bearing block upper surface apical grafting.
Preferably, described bearing block includes bearing block body, the sliding block fixed respectively with bearing block body both sides, and solid Apical grafting seat on bearing block body upper surface;Through hole inner chamber is offered on described apical grafting seat, through hole inner chamber upper wall is provided with The mounting hole passed through for adjusting screw rod.
Further, described adjusting screw rod is fastened by locking nut and cross-brace and bearing block respectively.
Above-mentioned, described collecting tank is the cell body surrounded by two end plates, side plate and bottom plate that section is arc.
Above-mentioned, the roller diameter size of air-breathing roller is all higher than idler diameter.
Above-mentioned, described deflector roll diameter is more than idler diameter.
Above-mentioned, it is provided with spout hole on described rinse bath.
Above-mentioned, the image capture device being connected with console is additionally provided with upper rack;Gas flow regulating valve and Water flow adjusting valve connects with signal with console.
A kind of carpet printing washing process, carpet printing fabric pass through drying, decatize work after pretreatment, ink-jet printed, print After sequence, washing step is carried out by above-mentioned carpet printing water washing device, washing step implementation process is as follows:
a)Prepare before washing, pass through lifting regulating mechanism adjusting carrier roller height, the carpet printing fabric carpet surface leaching of retainer belt washing Enter in rinse bath water, the another side of fabric blanket, i.e. blanket back face, do not immerse in rinse bath water;
B) carpet printing fabric washing is carried out after carrying roller is highly adjusted, the carpet printing fabric blanket after spray printing fixation faces On, guide carrying roller into 15 DEG C ~ 60 DEG C angles through deflector roll, fabric blanket kept man of a noblewoman first passes through one-level air-breathing roller and carpet surface laitance is aspirated Afterwards, infiltration cleaning is carried out to carpet surface by rinse bath, remains that the fabric blanket back side is not immersed wet condition, then inhaled by two level Carpet surface after gas roller cleans to infiltration is carried out second after aspirating, and after completing washing step, carpet printing fabric is led by multiple Baking operation is guided into roller.
Beneficial effects of the present invention:
Apparatus structure is simple in the present invention, novel in design, reasonable, solves equal to the two sides of fabric blanket in prior art washing step The problems such as energy waste, efficiency caused by soak washing is low, by the setting of deflector roll, carrying roller and two-stage air-breathing roller, in water Remain that the one side of fabric blanket carries out washing except slurry during washing, cost-effective, reduction water resource is lost, and saves the energy;Water Wash in process and height regulation is carried out to carrying roller in advance, place it in the height for keeping blanket one side to immerse in rinse bath water, water consumption It is low, it is easy to operate, quick, it is stable, reliable, water pollution is reduced, energy-saving and emission-reduction, increases economic benefit.
Brief description of the drawings:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is Fig. 1 T regions enlarged diagram;
Fig. 3 is carpet printing process flow diagram in embodiment;
Fig. 4 is the washing process schematic flow sheet in embodiment.
Embodiment:
Label in figure, label 1 represent frame, and label 11 represents housiung separator, and label 2 represents collecting tank, and label 3 represents one-level suction Air pump, label 4 represent the western pump of two level, and label 5 represents carrying roller, and label 51 represents vertical supporting, and label 52 represents cross-brace, mark Numbers 53 represent apical grafting seat, and label 54 represents adjusting screw rod, and label 6 represents rinse bath, and label 7 represents bearing block, label 81,82, 83rd, 85,86,87,88,89 guide roller is represented, label 84 represents deflector roll.
The present invention is further detailed explanation with technical scheme below in conjunction with the accompanying drawings, and detailed by preferred embodiment Describe bright embodiments of the present invention in detail, but embodiments of the present invention are not limited to this.
Situation, embodiments of the invention, the ginseng such as it is wetted in water-washing process for fabric blanket two sides in the prior art As shown in Figure 1, a kind of carpet printing water washing device, comprising frame, multiple guide rollers, carrying roller and collecting tank in frame, And the rinse bath fixed positioned at collecting tank top and with frame, described sump bottom are provided with sewage draining exit and pass through drainpipe Road is connected with Waste Water Treatment, the carrying roller and air-breathing roller also fixed comprising arranged in parallel and both ends with frame, described Carrying roller be located above rinse bath, described air-breathing roller includes one-level air-breathing roller and two level air-breathing roller, and two air-breathing rollers are set respectively Put in the both sides of carrying roller;One end of two air-breathing rollers is connected by gas piping with vavuum pump respectively, on described gas piping Gas flow regulating valve is provided with, the opposite face of two air-breathing rollers is provided with the suction that carpet printing fabric laitance is treated for removing Stomata;Described rinse bath is connected by inlet pipeline with water source, and Water flow adjusting valve is provided with inlet pipeline;To be washed Carpet printing fabric guides deflector roll into by some guide rollers, and is connected with carrying roller, then guides drying plant into by some guide rollers; Described carrying roller both ends are fixed by lifting adjustable mechanism with frame.By the setting of deflector roll, carrying roller and two-stage air-breathing roller, in water Remain that the one side of fabric blanket carries out washing except slurry, blanket face down are contacted with rinse bath water during washing, only only Carpet surface is soaked without soaking blanket back, substantially reduces blanket back moisture content after vavuum pump absorbs water, so as to greatly improve drying efficiency, And after entering follow-up baking operation, to drying plant, i.e. the design temperature of baking oven can be reduced, and can reduce by 20% or so, energy Source cost substantially reduces, and reduces water resource loss, saves the energy, has preferable economic effect.
Above-mentioned, as shown in Fig. 2 described lifting regulating mechanism includes fixed mount, the bearing block fixed with carrying roller end, And adjusting screw rod;Described fixed mount include it is relative be arranged in parallel and the vertical supporting fixed vertical with housiung separator, and with even Connect the cross-brace of two vertical supporting ends;Slideway is provided with vertical supporting opposite side face, bearing block both sides are set There is the sliding block to match with slideway;Screwed hole is provided with described cross-brace, adjusting screw rod one end passes through screwed hole and horizontal stroke It is spirally connected to support, the other end and bearing block upper surface apical grafting.Height regulation is carried out to carrying roller in advance in washing step, placed it in The height for keeping blanket one side to immerse in rinse bath water, water consumption is low, easy to operate, quick, stable, reliable, and it is dirty to reduce water Dye, energy-saving and emission-reduction.
Preferably, described bearing block includes bearing block body, the sliding block fixed respectively with bearing block body both sides, and solid Apical grafting seat on bearing block body upper surface;Through hole inner chamber is offered on described apical grafting seat, through hole inner chamber upper wall is provided with The mounting hole passed through for adjusting screw rod.Coordinated by slideway and slide rail, it is easy to operate, reduce labor intensity.
Further, described adjusting screw rod is fastened by locking nut and cross-brace and bearing block respectively, adjusts spiral shell Bar is fastened by locking nut and cross-brace and bearing block, operates, be easy to adjust, fixed, stable.
Above-mentioned, described collecting tank is the cell body surrounded by two end plates, side plate and bottom plate that section is arc, can The water gone out to rinse bath overflow is collected and excluded, and reduces water pollution, moisture storage capacity is big, and control can be set on discharge pipe line Valve, drainage period is set, it is cost-effective, reduce water resource waste.
Above-mentioned, the roller diameter size of air-breathing roller is all higher than idler diameter, stable and reliable operation.
Above-mentioned, described deflector roll diameter is more than idler diameter, and using effect is good.
It is above-mentioned, it is provided with spout hole on described rinse bath, water, which is realized, in rinse bath automatically adjusts, using effect It is good.
Above-mentioned, the image capture device being connected with console is additionally provided with upper rack;Gas flow regulating valve and Water flow adjusting valve is connected with signal with console, and centralized management, automaticity are carried out to water washing device by console Height, greatly save human cost.
Based on said apparatus, the present invention also provides a kind of carpet printing washing process, as shown in figure 3, carpet printing fabric By being dried, after decatize process after printing the flat pretreatment of front baking dry-pressing, ink-jet printed, print, washing step is carried out, as shown in figure 4, vapour After steaming process, carrying roller is guided into by multiple guide rollers, and carries out a level suction, washing and two level suctions successively, then by multiple Guide roller introduces follow-up drying baker, and specific washing step implementation process is as follows:
a)Prepare before washing, pass through lifting regulating mechanism adjusting carrier roller height, the carpet printing fabric carpet surface leaching of retainer belt washing Enter in rinse bath water, the another side of fabric blanket, i.e. blanket back face, do not immerse in rinse bath water;
B) carpet printing fabric washing is carried out after carrying roller is highly adjusted, the carpet printing fabric blanket after spray printing fixation faces On, guide carrying roller into 15 DEG C ~ 60 DEG C angles through deflector roll, fabric blanket kept man of a noblewoman first passes through one-level air-breathing roller and carpet surface laitance is aspirated Afterwards, infiltration cleaning is carried out to carpet surface by rinse bath, remains that the fabric blanket back side is not immersed wet condition, then inhaled by two level Carpet surface after gas roller cleans to infiltration is carried out second after aspirating, and after completing washing step, carpet printing fabric is led by multiple Baking operation is guided into roller.
The present invention places it in the height for keeping blanket one side to immerse in rinse bath water by carrying out height regulation to carrying roller in advance Degree, water consumption is low, improves drying efficiency, and the setting drying temperature of follow-up drying plant can reduce by 20%, substantially reduce the energy into This, it is stable, reliable, water pollution is reduced, energy-saving and emission-reduction, increases economic benefit.
The present invention is not limited to above-mentioned embodiment, and those skilled in the art can also make a variety of changes accordingly, but It is any all to cover within the scope of the claims with equivalent or similar change of the invention.

Claims (10)

1. a kind of carpet printing water washing device, comprising frame, multiple guide rollers, carrying roller and collecting tank in frame, and position In collecting tank top and with frame fix rinse bath, described sump bottom be provided with sewage draining exit and by discharge pipe line with Waste Water Treatment connects, it is characterised in that the carrying roller and air-breathing also fixed comprising arranged in parallel and both ends with frame Roller, described carrying roller are located above rinse bath, and described air-breathing roller includes one-level air-breathing roller and two level air-breathing roller, two air-breathing rollers It is separately positioned on the both sides of carrying roller;One end of two air-breathing rollers is connected by gas piping with vavuum pump respectively, described gas Gas flow regulating valve is provided with pipeline, the opposite face of two air-breathing rollers is provided with treats that carpet printing fabric floats for removing The suction hole of slurry;Described rinse bath is connected by inlet pipeline with water source, and Water flow adjusting valve is provided with inlet pipeline;Treat The carpet printing fabric of washing guides deflector roll into by some guide rollers, and is connected with carrying roller, then guides baking into by some guide rollers Dry equipment;Described carrying roller both ends are fixed by lifting adjustable mechanism with frame.
2. carpet printing water washing device according to claim 1, it is characterised in that described lifting regulating mechanism includes solid Determine frame, the bearing block fixed with carrying roller end, and adjusting screw rod;Described fixed mount includes relative be arranged in parallel and horizontal with frame The vertical supporting that beam is vertically fixed, and with being connected the cross-brace of two vertical supporting ends;On vertical supporting opposite side face Slideway is provided with, bearing block both sides are provided with the sliding block to match with slideway;Screwed hole is provided with described cross-brace, Adjusting screw rod one end is spirally connected by screwed hole and cross-brace, the other end and bearing block upper surface apical grafting.
3. carpet printing water washing device according to claim 2, it is characterised in that described bearing block includes bearing block sheet Body, the sliding block fixed respectively with bearing block body both sides, and the apical grafting seat being fixed on bearing block body upper surface;Described top Through hole inner chamber is offered on joint chair, through hole inner chamber upper wall, which is provided with, is used for the mounting hole that adjusting screw rod passes through.
4. the carpet printing water washing device according to Claims 2 or 3, it is characterised in that described adjusting screw rod leads to respectively Locking nut is crossed to fasten with cross-brace and bearing block.
5. carpet printing water washing device according to claim 1, it is characterised in that described collecting tank is by two ends The cell body that plate, side plate and section surround for the bottom plate of arc.
6. carpet printing water washing device according to claim 1, it is characterised in that the roller diameter size of air-breathing roller is all higher than Idler diameter.
7. carpet printing water washing device according to claim 1, it is characterised in that it is straight that described deflector roll diameter is more than carrying roller Footpath.
8. carpet printing water washing device according to claim 1, it is characterised in that be provided with overflow on described rinse bath Hole.
9. carpet printing water washing device according to claim 1, it is characterised in that be additionally provided with and control in upper rack The image capture device of platform connection;Gas flow regulating valve and Water flow adjusting valve connect with signal with console.
10. a kind of carpet printing washing process, carpet printing fabric passes through drying, decatize process after pretreatment, ink-jet printed, print Afterwards, it is characterised in that washing step is carried out by the carpet printing water washing device described in claim 1, washing step was realized Journey is as follows:
a)Prepare before washing, pass through lifting regulating mechanism adjusting carrier roller height, the carpet printing fabric carpet surface leaching of retainer belt washing Enter in rinse bath water, the another side of fabric blanket, i.e. blanket back face, do not immerse in rinse bath water;
B) carpet printing fabric washing is carried out after carrying roller is highly adjusted, the carpet printing fabric blanket after spray printing fixation faces On, guide carrying roller into 15 DEG C ~ 60 DEG C angles through deflector roll, fabric blanket kept man of a noblewoman first passes through one-level air-breathing roller and carpet surface laitance is aspirated Afterwards, infiltration cleaning is carried out to carpet surface by rinse bath, remains that the fabric blanket back side is not immersed wet condition, then inhaled by two level Carpet surface after gas roller cleans to infiltration is carried out second after aspirating, and after completing washing step, carpet printing fabric is led by multiple Baking operation is guided into roller.
CN201711080147.6A 2017-11-06 2017-11-06 Carpet printing water washing device and its washing process Pending CN107630306A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711080147.6A CN107630306A (en) 2017-11-06 2017-11-06 Carpet printing water washing device and its washing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711080147.6A CN107630306A (en) 2017-11-06 2017-11-06 Carpet printing water washing device and its washing process

Publications (1)

Publication Number Publication Date
CN107630306A true CN107630306A (en) 2018-01-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112921558A (en) * 2021-01-28 2021-06-08 绍兴国泰印染有限公司 Drying equipment

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Publication number Priority date Publication date Assignee Title
CA1121562A (en) * 1978-04-06 1982-04-13 Michael F. Brennan Carpet face fiber washer
CN2194137Y (en) * 1994-03-31 1995-04-12 北京市工艺美术学校校办厂 Art and craft blanket
CN201223349Y (en) * 2008-05-23 2009-04-22 杭州师范大学钱江学院 Light portable carpet cleaning machine
CN102444038A (en) * 2011-10-14 2012-05-09 杭州宏华数码科技股份有限公司 Circular immersion-cleaning method for carpet printing and immersion-cleaning equipment
CN102828373A (en) * 2011-09-22 2012-12-19 南通鸿鼎威雅地毯有限公司 Washing-free process of printed carpets
CN104209771A (en) * 2014-08-29 2014-12-17 德清丁氏机械设备安装有限公司 Mobile lifting platform
CN104404751A (en) * 2014-11-24 2015-03-11 威海德瑞合成纤维有限公司 Device and process for washing carpets
CN104924751A (en) * 2015-06-12 2015-09-23 山东源丰印染机械有限公司 Tufted carpet fabric dual-net-belt clamped washing structure
CN205084502U (en) * 2015-10-20 2016-03-16 湖州核汇机械有限公司 Improved generation belt filter ultrasonic cleaning device
CN206486690U (en) * 2016-12-28 2017-09-12 嵊州市惠冠数码印花科技有限公司 Cloth water washing device
CN207452460U (en) * 2017-11-06 2018-06-05 郑州华德地毯集团有限公司 Carpet printing water washing device

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1121562A (en) * 1978-04-06 1982-04-13 Michael F. Brennan Carpet face fiber washer
CN2194137Y (en) * 1994-03-31 1995-04-12 北京市工艺美术学校校办厂 Art and craft blanket
CN201223349Y (en) * 2008-05-23 2009-04-22 杭州师范大学钱江学院 Light portable carpet cleaning machine
CN102828373A (en) * 2011-09-22 2012-12-19 南通鸿鼎威雅地毯有限公司 Washing-free process of printed carpets
CN102444038A (en) * 2011-10-14 2012-05-09 杭州宏华数码科技股份有限公司 Circular immersion-cleaning method for carpet printing and immersion-cleaning equipment
CN104209771A (en) * 2014-08-29 2014-12-17 德清丁氏机械设备安装有限公司 Mobile lifting platform
CN104404751A (en) * 2014-11-24 2015-03-11 威海德瑞合成纤维有限公司 Device and process for washing carpets
CN104924751A (en) * 2015-06-12 2015-09-23 山东源丰印染机械有限公司 Tufted carpet fabric dual-net-belt clamped washing structure
CN205084502U (en) * 2015-10-20 2016-03-16 湖州核汇机械有限公司 Improved generation belt filter ultrasonic cleaning device
CN206486690U (en) * 2016-12-28 2017-09-12 嵊州市惠冠数码印花科技有限公司 Cloth water washing device
CN207452460U (en) * 2017-11-06 2018-06-05 郑州华德地毯集团有限公司 Carpet printing water washing device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112921558A (en) * 2021-01-28 2021-06-08 绍兴国泰印染有限公司 Drying equipment

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