Centering-free motor mounting bracket of end face mounting motor testing system
Technical Field
The invention relates to motor load test, in particular to a centering-free motor mounting bracket of an end surface mounting motor test system.
Background
The load test of the motor is mostly carried out by dragging the tested motor by a dynamometer and outputting the load by the motor, the concentricity of the tested motor and the relative position of the dynamometer is required during the test, and particularly the concentricity of the motor with high rotating speed is required during the test. Whether the motor is installed on the end face or the motor is installed on the base, the current common centering mode in the industry is realized by detecting concentricity through a dial indicator or a laser centering instrument and continuously adjusting the position of the support or the base after the motor is installed on the support or the base.
Using conventional methods for centering, firstly the adjustment process may take a considerable amount of time, thus affecting the overall test progress, secondly the centering results are artificially very affected, and there may be a great variability in the centering results for the personnel of different operating experiences, and finally considerable costs may be incurred by means of high-precision centering equipment (e.g. a laser centering instrument).
Disclosure of Invention
The invention aims at: the centering-free motor mounting bracket of the end face mounting motor testing system is provided, and the centering-free motor mounting bracket is used for omitting the centering-free process by manufacturing a high-precision motor mounting tool, or the concentricity of a tested motor and a dynamometer can be ensured without centering when the motor is tested after the tool adopting the scheme is applied, so that the time consumed by centering and corresponding equipment are saved, and meanwhile, the requirement on personnel skill or experience is reduced because the tested motor is only simply arranged at a fixed position, and the operation results of different personnel can reach the same level.
The technical scheme of the invention is as follows:
the centering-free motor mounting bracket comprises a bracket body, wherein the bracket body comprises a bottom plate, and two first mounting surfaces and second mounting surfaces which are mutually parallel and are vertically fixed on the bottom plate, and the first mounting surfaces and the second mounting surfaces are respectively provided with a first spigot and a second spigot which are concentric; the dynamometer is arranged outside the first installation surface through the first spigot, and the tested motor is arranged outside the second installation surface through the second spigot.
Preferably, in consideration of the adaptation of the dynamometers with different mounting interfaces, a dynamometer mounting plate is further arranged between the dynamometer and the first mounting surface, and the dynamometer is connected and mounted with the dynamometer mounting plate through a spigot or a locating pin.
Further preferably, the dynamometer mounting plate is further connected with the dynamometer side expansion panel through a spigot, and the dynamometer side expansion panel is connected with the first mounting surface through a first spigot.
Preferably, in consideration of the adaptation of the tested motors with different mounting interfaces, a tested motor mounting plate is further arranged between the tested motor and the second mounting surface, and the tested motor is connected and mounted with the tested motor mounting plate through a spigot or a locating pin.
Further preferably, the tested motor mounting plate is further connected with the tested side expansion panel through a spigot, and the tested side expansion panel is connected with the second mounting surface through a second spigot.
Preferably, the bottom plate of the bracket body, the first mounting surface and the second mounting surface are welded by steel plates and are subjected to finish machining.
Preferably, the bottom plate of the bracket body is fixedly connected with the first mounting surface and the second mounting surface through reinforcing ribs.
The invention has the advantages that:
1. According to the centering-free motor mounting bracket of the end face mounting motor testing system, through manufacturing the high-precision motor mounting bracket, all mounting precision is guaranteed by the machining precision of the tool, so that the centering workload is omitted, equipment and equipment required by centering are omitted, and time and cost are saved;
2. the whole assembly and adjustment work is simplified into simple installation and fixation work, so that operators with different technical levels and experiences can finish the installation work well, and the requirements on the operators are reduced.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
fig. 1 is a cross-sectional view of a stent body of the present invention.
FIG. 2 is an exploded view of the motor mounting bracket of the present invention;
fig. 3 is an overall schematic view of the motor mounting bracket of the present invention.
Wherein: 1. a dynamometer; 2. a dynamometer mounting plate; 3. a side expansion panel of the dynamometer; 4. a bracket body; 41. a bottom plate; 42. a first mounting surface; 43. a second mounting surface; 44. a first spigot; 45. a second spigot; 5. a tested side expansion panel; 6. the tested motor mounting plate; 7. the motor to be tested.
Detailed Description
As shown in fig. 1, the centering-free motor mounting bracket of the end surface mounting motor testing system disclosed by the invention comprises a bracket body 4, wherein the bracket body comprises a bottom plate 41, and two parallel first mounting surfaces 42 and second mounting surfaces 43 which are vertically fixed on the bottom plate, and the first mounting surfaces 42 and the second mounting surfaces 43 are respectively provided with a first spigot 44 and a second spigot 45 which are concentric. The bracket body 4 is required to be finally formed by welding several steel plates and then finish machining, wherein the machining is required to ensure the parallelism of the first mounting surface 42 and the second mounting surface 43 and the perpendicularity of the first mounting surface and the second mounting surface and the bottom plate 41, and the concentricity of the first spigot 44 and the second spigot 45 is required to be ensured.
After the bracket body of fig. 1 is processed, the whole assembly is carried out as shown in fig. 2: during installation, the dynamometer 1 is connected with the dynamometer mounting plate 2 through a spigot or a locating pin, the dynamometer mounting plate 2 is connected with the dynamometer side expansion panel 3 through the spigot, and the dynamometer side expansion panel 3 is connected with the first mounting surface 42 through a first spigot 44. The tested motor 7 is connected and installed with the tested motor mounting plate 6 through a spigot or a locating pin, the tested motor mounting plate 6 is connected and installed with the tested side expansion panel 5 through the spigot, and the tested side expansion panel 5 is connected and installed with the second mounting surface through a second spigot 45.
Because the installation of each stage has high-precision installation rabbets or positioning pins to ensure the installation precision, the overall installation concentricity can be well ensured, and the effect after the overall assembly is finished is shown in fig. 3.
The structure of the power measuring machine side of the invention is generally not replaced frequently after the installation is completed, but the structure of the tested side is changed according to the different types of the tested motors, and the invention mainly is characterized in that the motors with different installation sizes are required to process different tested motor installation plates.
The side expansion panel and the tested side expansion panel of the dynamometer can be omitted, and the reasons existing in the scheme are as follows: the side expansion panel of the dynamometer and the side expansion panel to be tested are basically not disassembled after being installed, the fact that the matching surface and the seam allowance of the expansion panel and the motor mounting plate are worn due to multiple changes of the motor is considered, only the expansion panel needs to be replaced at the moment, and excessive cost burden is caused due to the fact that the whole expansion panel does not need to be replaced.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement the same according to the content of the present invention, and are not intended to limit the scope of the present invention. All modifications made according to the spirit of the main technical proposal of the invention should be covered in the protection scope of the invention.