CN107621379A - A kind of drill jumbo testing equipment - Google Patents

A kind of drill jumbo testing equipment Download PDF

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Publication number
CN107621379A
CN107621379A CN201711027579.0A CN201711027579A CN107621379A CN 107621379 A CN107621379 A CN 107621379A CN 201711027579 A CN201711027579 A CN 201711027579A CN 107621379 A CN107621379 A CN 107621379A
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CN
China
Prior art keywords
drill jumbo
load
drill
testing equipment
rock
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Pending
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CN201711027579.0A
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Chinese (zh)
Inventor
易达云
郑大桥
罗建利
肖前龙
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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Application filed by China Railway Construction Heavy Industry Group Co Ltd filed Critical China Railway Construction Heavy Industry Group Co Ltd
Priority to CN201711027579.0A priority Critical patent/CN107621379A/en
Publication of CN107621379A publication Critical patent/CN107621379A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a kind of drill jumbo testing equipment, including test-bed and it is installed on the revolution load simulating device of test-bed, promote load simulating device and slide guide device, the rotary drive mechanism for the drilling rod rotation that revolution load simulating device includes being used to transmit drill jumbo and the revolution load power mechanism that revolution load is simulated for providing, load simulating device is promoted to include being used for the rock simulated block to offset with the drill bit of drill jumbo, for transmitting the propulsion load power mechanism for promoting transmission mechanism and propulsion load being simulated for providing of drill bit linear motion, rock simulated block can be with drill bit synchronous axial system, slide guide device includes being used for the jacking block to offset with the forward beam of drill jumbo and the support guide mechanism for supporting and being oriented to propulsion transmission mechanism movement.Drill bit is avoided with respect to heating problem caused by Relative friction motion between rock simulated block, equipment attrition caused by only two kinds of equipment processing simultaneously is moved.

Description

A kind of drill jumbo testing equipment
Technical field
The present invention relates to rock drilling equipment field, more particularly to a kind of drill jumbo testing equipment.
Background technology
Although carrying out the popularity more and more higher of constructing tunnel using shield machine in recent years, domestic outer tunnel is using brill The ratio of quick-fried method construction is still very big, is not suitable for turning into using the tunnel of shield, drilling and blasting method especially for some geological conditions The method for tunnel construction that each unit in charge of construction generally uses.Traditional Man pneumatic rock drilling drilling labor intensity is big, and working environment is severe, It has been unsatisfactory for requirement of the society to the rock drill product feature of environmental protection and operation comfort.Drill jumbo due to efficiency of construction it is high, The many merits such as automaticity is high, labor intensity is small, the feature of environmental protection is good, it has also become the important equipment of modern drill bursting construction, and There is the trend constantly popularized.Rock drill is the unit head that drill jumbo carries out rock drilling drilling, long-term will bear during rock drilling high-frequency, The percussion of high-energy, its quality directly affect the overall performance of drill jumbo, and therefore, its reliability is very crucial.Chisel After rock bench car is offline, it usually needs delivery test and parameter testing work are carried out, and in general drill jumbo manufacturing enterprise is from ore deposit The job sites such as mountain, tunnel farther out, such as use on-the-spot test, and drill jumbo needs to carry out long-distance transportation using large truck, And will also special distribution water distribution at the construction field (site), it is with high costs.To meet delivery test and parameter testing, drill jumbo production enterprise Industry often carries out test boring and systematic parameter debugging efforts, every drill jumbo using square building stones or cement block to be needed when dispatching from the factory Several blocks of building stones or cement block are drilled, only spends the money on building stones or cement block to be just up to as many as tens thousand of members, virtually adds and set Standby cost, cost becomes apparent from when particularly producing in enormous quantities, and working condition when can simulate normal rock drilling to reach and reduction try Cost requirement is tested, it is necessary to design a set of repeatable utilization and the impact, revolution and propulsion three of rock drilling machine hydraulic system can be realized The loading device of motion, to reach the parameter of the performance test of rock drill and rock drilling drilling and anti-sticking pricker Automatic hydraulic control system Calibrating function.
In the prior art, testing equipment typically promotes load using propelling cylinder simulation, and utilizes brake simulation revolution Load.Directly acted on due to the drill bit of rock drill on the piston rod of propelling resistance oil cylinder, bit of rock drilling machine is pressed in propelling resistance When the piston rod of oil cylinder carries out impact rotating motion, power is transmitted to propelling resistance oil cylinder, make piston rod in cylinder tube simultaneously Do circumferential revolution and axial linear movement, the seal on piston easily damages in the case where both direction is moved and acted on simultaneously, reliably Property is poor.Further, since revolution needs to consider heat dissipation problem for a long time by brake friction effect consumption kinetic energy.Further, since Drill jumbo forward beam and rock drill pipeline need to be connected to testboard during experiment, complete the time length of experiment.
Therefore, how a kind of low cost is provided, repeats utilization, is easy to operate and the energy various rock drilling operating modes of real simulation Drill jumbo testing equipment is the current technical issues that need to address of those skilled in the art.
The content of the invention
It is an object of the invention to provide a kind of drill jumbo testing equipment, low cost, repeatable utilization, easy to operate and energy The various rock drilling operating modes of real simulation.
In order to solve the above technical problems, the present invention provides a kind of drill jumbo testing equipment, including test-bed and peace Revolution load simulating device loaded on the test-bed, load simulating device and slide guide device are promoted, the revolution is born The rotary drive mechanism and simulate revolution load for providing that the drilling rod that carrying analogue means includes being used to transmit drill jumbo rotates Revolution load power mechanism, it is described to promote load simulating device to include being used to simulate with the rock that the drill bit of drill jumbo offsets Block, the propulsion load power machine for promoting transmission mechanism and propulsion load being simulated for providing for transmitting drill bit linear motion Structure, the rock simulated block can be with drill bit synchronous axial systems, and the slide guide device includes being used for the propulsion with drill jumbo The jacking block that beam offsets and the support guide mechanism for supporting and being oriented to the propulsion transmission mechanism movement.
Preferably, the rotary drive mechanism includes speed increaser and is installed on the travelling gear of the speed increaser input shaft, The external tooth that the travelling gear is used to set outside the threaded connecting sleeve with drill jumbo engages, the revolution load power mechanism Including connecting the hydraulic pump of the output shaft of the speed increaser and being arranged at the first proportional pressure control valve of the hydraulic pump outlet.
Preferably, the revolution load simulation mounting seat of forward beam, the speed increaser and the hydraulic pump are installed in addition to It is installed on the revolution load simulation mounting seat.
Preferably, the support guide mechanism includes two guiding mounting seats for being installed on the test-bed, two institutes State to be oriented between mounting seat and be provided with lead, the bearing of trend of the lead parallel to drilling rod bearing of trend, it is described to lead Installing plate for connecting the propulsion transmission mechanism is installed, the installing plate can be along the extension of the lead on to post Move in direction.
Preferably, be provided with the one side of the rock simulated block can be with the rock simulated block for the installing plate The plane bearing that offsets of the back side.
Preferably, including two installing plates, spring mounting seat and spring are separately installed with two installing plates Guide holder, spring, the spring mounting seat and the spring are provided between the spring mounting seat and the spring guide holder Guide holder can contact the rock simulated block and the propulsion load power mechanism respectively.
Preferably, the propulsion load power mechanism includes horizontally disposed hydraulic jack and is arranged at the hydraulic jack Second proportional pressure control valve of rodless cavity hydraulic fluid port.
Preferably, the pipeline between the hydraulic pump outlet and first proportional pressure control valve passes through two solenoid directional control valves Connect the pipeline between the hydraulic jack rodless cavity hydraulic fluid port and second proportional pressure control valve.
Preferably, the hydraulic motor and cooler of the connection hydraulic pump are included.
Preferably, height regulation supporting leg is provided with below the test-bed.
The present invention provides a kind of drill jumbo testing equipment, including test-bed and time for being installed on the test-bed Turn load simulating device, promote load simulating device and slide guide device, the revolution load simulating device includes being used to pass Pass the drilling rod rotary drive mechanism rotated of drill jumbo and the revolution load power mechanism loaded for offer simulation revolution, institute State promote load simulating device to include being used to offset with the drill bit of drill jumbo rock simulated block, for transmitting drill bit straight line fortune Dynamic to promote transmission mechanism and simulate the propulsion load power mechanism for promoting load for providing, the rock simulated block can be with Drill bit synchronous axial system, the slide guide device include the jacking block to be offseted for the forward beam with drill jumbo and for supporting simultaneously It is oriented to the support guide mechanism of the propulsion transmission mechanism movement.
Drill jumbo testing equipment provided by the invention, drill bit and rock simulated block are to contacting, and rock simulated block can With drill bit synchronous axial system, drill bit is avoided with respect to heating problem caused by Relative friction motion between rock simulated block, is passed through simultaneously Only to load power mechanism transmission linear motion is promoted after rock simulated block, prevent from setting caused by the two kinds of motions of equipment while processing Standby abrasion, during experiment, it is only necessary to simple installation can carry out all kinds of test jobs, without carrying out the dismounting work of fluid pressure line, The spatter property of drill jumbo hydraulic system is ensure that, reduces the source of trouble that drill jumbo is brought due to artificial origin, meanwhile, examination Test platform can simulate cavity fast forward through, the various working such as card pricker, meet that the anti-sticking pricker of full-computerized and Fully-hydraulic drilling rig is automatic The parameter regulation or calibrating function of rock drilling hydraulic system.
Brief description of the drawings
Fig. 1 is a kind of scheme of installation of embodiment of drill jumbo testing equipment provided by the present invention;
Fig. 2 is a kind of schematic front view of embodiment of drill jumbo testing equipment provided by the present invention;
Fig. 3 is a kind of schematic top plan view of embodiment of drill jumbo testing equipment provided by the present invention;
Fig. 4 is a kind of hydraulic schematic diagram of embodiment of drill jumbo testing equipment provided by the present invention.
Embodiment
The core of the present invention is to provide a kind of drill jumbo testing equipment, low cost, repeatable utilization, easy to operate and energy The various rock drilling operating modes of real simulation.
In order that those skilled in the art more fully understand the present invention program, with reference to the accompanying drawings and detailed description The present invention is described in further detail.
Fig. 1 to Fig. 4 is refer to, Fig. 1 is a kind of embodiment of drill jumbo testing equipment provided by the present invention Scheme of installation;Fig. 2 is a kind of main view signal of embodiment of drill jumbo testing equipment provided by the present invention Figure;Fig. 3 is a kind of schematic top plan view of embodiment of drill jumbo testing equipment provided by the present invention;Fig. 4 is this A kind of hydraulic schematic diagram of embodiment of the provided drill jumbo testing equipment of invention.
A kind of drill jumbo testing equipment that the specific embodiment of the invention provides, including test-bed 1 and be installed on The revolution load simulating device 2 of test-bed 1, promote load simulating device 3 and slide guide device 4, revolution load simulation dress Put rotary drive mechanism and the returning for offer simulation revolution load that 2 drilling rods 61 for including being used to transmit drill jumbo 6 rotate Turn load power mechanism, promote load simulating device 3 to include being used for the rock simulated block to offset with the drill bit 62 of drill jumbo 6 31st, for transmitting the propulsion transmission mechanism of the linear motion of drill bit 62 and simulating the propulsion load power machine for promoting load for providing Structure, rock simulated block 31 can be with the synchronous axial systems of drill bit 62, and slide guide device 4 includes being used for the forward beam with drill jumbo 6 63 jacking blocks 41 to offset and the support guide mechanism for supporting and being oriented to propulsion transmission mechanism movement.Can also be in test-bed 1 Lower section is provided with height regulation supporting leg 5.
Specifically, rotary drive mechanism includes speed increaser 21 and is installed on the travelling gear 22 of the input shaft of speed increaser 21, passes Moving gear 22 is used to engage with the external tooth that the outside of the threaded connecting sleeve of drill jumbo 6 64 is set, and revolution load power mechanism includes Connect the hydraulic pump 23 of the output shaft of speed increaser 21 and be arranged at the first proportional pressure control valve 24 of the outlet of hydraulic pump 23.Wherein screw thread connects Female connector 64 is used for the bit shank and drilling rod 61 for connecting the rock drill of drill jumbo 6, and is processed in the outer surface of threaded connecting sleeve 64 External tooth, rock drill start after drive threaded connecting sleeve 64, drilling rod 61 and drill bit 62 to rotate successively, threaded connecting sleeve 64 by with its Rotation is transferred to speed increaser 21 by the travelling gear 22 of engagement, then is transferred to hydraulic pump 23 by speed increaser 21, drives hydraulic pump 23 Simultaneously pressure oil output is turned round, carrying out overflow in the first proportional pressure control valve 2 produces back pressure, produces a load resistance square and simultaneously passes to chisel Rock machine, play simulation revolution load effect.For the ease of installation, the revolution load simulation peace for being installed on forward beam 63 is additionally provided with Seat is filled, speed increaser 21 and hydraulic pump 23 are installed on revolution load simulation mounting seat, while turn round load simulation mounting seat and pass through company Connect block connection rock drill connection.
Support guide mechanism includes being installed on two of test-bed 1 guiding mounting seats 42, two be oriented to mounting seat 42 it Between be provided with lead 43, the bearing of trend of lead 43 is provided with use on lead 43 parallel to the bearing of trend of drilling rod 61 The installing plate 44 of transmission mechanism is promoted in connection, installing plate 44 can move along the bearing of trend of lead 43.Can be according to circumstances The structure type of support guide mechanism is adjusted, within protection scope of the present invention.
Installing plate 44 is provided with what can be offseted with the back side of rock simulated block 31 in the one side of rock simulated block 31 Plane bearing 32, by setting plane bearing 32, avoid drill bit 62 and cause with respect to the 31 Relative friction motions of rock simulated block Heating problem, while prevent that equipment is same only to load power mechanism transmission linear motion is promoted after rock simulated block 31 When processing two kinds motion caused by equipment attrition
In order to further alleviate impact, two installing plates 44 can be set, spring is separately installed with two installing plates 44 Mounting seat and spring guide holder, are provided with spring 33 between spring mounting seat and spring guide holder, spring mounting seat and spring are led Rock simulated block 31 can be contacted respectively to seat and promotes load power mechanism.Rock simulated block 31 passes through the turgor cylinder of spring 33 Afterwards again with promoting load power mechanism to be connected, and the distance between each part is according to circumstances adjusted, spring 33 is to impact load energy Cushioning effect is played, reduces pressure peak, plays a part of extending the testing stand life-span.
Load power mechanism is promoted to include horizontally disposed hydraulic jack 34 and be arranged at the rodless cavity hydraulic fluid port of hydraulic jack 34 The second proportional pressure control valve 35.Drill jumbo propelling cylinder promotes the parts such as two installing plates 44, spring 33 to be pressed in hydraulic pressure simultaneously Its rodless cavity inner fluid is promoted to flow on the piston rod of oil cylinder 34, during the piston movement of hydraulic jack 34, hydraulic jack 34 is without bar The second proportional pressure control valve 35 in chamber outlet conduit carries out overflow and produces back pressure, produces a load resistance and passes to rock drill, Play simulation and promote load effect.
In the drill jumbo testing equipment that the specific embodiment of the invention provides, the outlet of hydraulic pump 23 and the first ratio are overflow The pipeline flowed between valve 24 connects the rodless cavity hydraulic fluid port of hydraulic jack 34 and the second proportional pressure control valve by two solenoid directional control valves 72 Pipeline between 35.Also include the hydraulic motor 73 and cooler 74 of connection hydraulic pump 23.
By rock drill hydraulic pump 23 can be driven to turn round simultaneously, the pressure oil outlet of hydraulic pump 23 connects first simultaneously The import of the entrance of proportional pressure control valve 24 and two solenoid directional control valves 72, oil return opening and the hydraulic motor 73 of the first proportional pressure control valve 24 Import be connected, the outlet of hydraulic motor 73 is connected with the import of cooler 74, the outlet connection liquid of two solenoid directional control valves 72 The import of the rodless cavity hydraulic fluid port of compressing cylinder 34 and the second proportional pressure control valve 35, the outlet of the inlet port, cooler 74 of hydraulic pump 23, The oil return opening of hydraulic jack 34F rod chamber hydraulic fluid port and the second proportional pressure control valve 35 is connected and connects fuel tank 71.
Carry out giving the first proportional pressure control valve 24 and the input of the second proportional pressure control valve 35 one big electricity first during drill jumbo test Signal is flowed, makes the first proportional pressure control valve 24 and the second proportional pressure control valve 35 that higher oil pressure relief is set, while make two electromagnetism Reversal valve 72 is powered, and rock drill driving hydraulic pump 23 gives system fuel feeding, and pressure oil flows into hydraulic pressure by two solenoid directional control valves 72 The rodless cavity of the oil cylinder of oil cylinder 34, releases piston, two solenoid directional control valves 72 when soon close to 34 limit of sports record position of hydraulic jack Power-off, now, drill jumbo simulation rock drilling and system parameter calibration can be carried out.
Drill bit 62 is designed to the larger disc structure of a contact area, impact stress value in unit area is reduced, makes rock Stone simulated block 31 is hardly damaged in high-frequency percussion;Pressure load of the proportion of utilization overflow valve in simulation random waveform;Drilling staging During 6 testing experiment of car, it is only necessary to withstand on forward beam 63 on jacking block 41, and upper rotary load simulating device 2 is installed to carry out All kinds of test jobs, without carrying out the dismounting work of fluid pressure line, the spatter property of drill jumbo hydraulic system is ensure that, is reduced The source of trouble that drill jumbo is brought due to artificial origin, meanwhile, testing stand can simulate cavity fast forward through, a variety of works such as card pricker Condition, meet the parameter regulation or calibrating function of the automatic rock drilling hydraulic system of anti-sticking pricker of full-computerized and Fully-hydraulic drilling rig.Liquid Pressure system transmits power using rock drill on drill jumbo, reasonable in design, simple in construction, realizes reusing of energy source.
Using this testing equipment, the rock drilling operating mode under a variety of geological conditions can be more truly simulated, is easy to comprehensive assessment to dig The performance of rock bench car or rock drill.Because load simulation adoption rate Hydraulic Elements are realized, it is easy to the simulation of various waveform loads Realize, simultaneously as reduction mechanical friction heat and ballistic work are converted into cooling problem caused by heat energy, can carry out for a long time Simulated test, preferably meet test request.When drill jumbo carries out test and parameter calibration, a few place's machinery knots need to be only carried out The connection of component, simple to operate, required time is few, has dropped generation cost of labor, meanwhile, decreasing needs to dismount drilling staging The oil contamination risk that car hydraulic oil pipe is brought, ensure that the reliability of tested drill jumbo.Due to using large access area Drill bit and swelling device with spring, peak load shifting effect is played to impact stress, extends the service life of testing stand, phase Ground is answered to reduce the use cost of equipment.
Drill jumbo testing equipment provided by the present invention is described in detail above.It is used herein specifically individual Example is set forth to the principle and embodiment of the present invention, and the explanation of above example is only intended to help to understand the present invention's Method and its core concept.It should be pointed out that for those skilled in the art, the principle of the invention is not being departed from On the premise of, some improvement and modification can also be carried out to the present invention, these are improved and modification also falls into the claims in the present invention Protection domain in.

Claims (10)

1. a kind of drill jumbo testing equipment, it is characterised in that including test-bed (1) and be installed on the test-bed (1) revolution load simulating device (2), propulsion load simulating device (3) and slide guide device (4), the revolution load mould The rotary drive mechanism and simulated back for providing that the drilling rod (61) that intending device (2) includes being used to transmit drill jumbo (6) rotates Turn the revolution load power mechanism of load, it is described to promote load simulating device (3) to include being used for the drill bit with drill jumbo (6) (62) the rock simulated block (31) that offsets, the propulsion transmission mechanism for transmitting drill bit (62) linear motion and for providing simulation The propulsion load power mechanism of load is promoted, the rock simulated block (31) can be with drill bit (62) synchronous axial system, the slip Guider (4) includes the jacking block (41) to be offseted for the forward beam (63) with drill jumbo (6) and for supporting and being oriented to institute State the support guide mechanism for promoting transmission mechanism movement.
2. drill jumbo testing equipment according to claim 1, it is characterised in that the rotary drive mechanism includes speedup Device (21) and the travelling gear (22) for being installed on the speed increaser (21) input shaft, the travelling gear (22) is used for and drilling staging The external tooth engagement set outside the threaded connecting sleeve (64) of car (6), the revolution load power mechanism include connecting the speedup The hydraulic pump (23) of device (21) output shaft and the first proportional pressure control valve (24) for being arranged at the hydraulic pump (23) outlet.
3. drill jumbo testing equipment according to claim 2, it is characterised in that also include being installed on forward beam (63) Load simulation mounting seat is turned round, the speed increaser (21) and the hydraulic pump (23) are installed on the revolution load simulation installation Seat.
4. drill jumbo testing equipment according to claim 3, it is characterised in that the support guide mechanism includes installation Two in the test-bed (1) are oriented to mounting seat (42), and lead is provided between two guiding mounting seats (42) (43), the bearing of trend of the lead (43) is provided with the lead (43) parallel to the bearing of trend of drilling rod (61) For connecting the installing plate (44) of the propulsion transmission mechanism, the installing plate (44) can be along the extension of the lead (43) Move in direction.
5. drill jumbo testing equipment according to claim 4, it is characterised in that the installing plate (44) is close to the rock It is provided with the one side of stone simulated block (31) with the plane bearing (32) that can be offseted with the back side of the rock simulated block (31).
6. drill jumbo testing equipment according to claim 5, it is characterised in that including two installing plates (44), Spring mounting seat and spring guide holder, the spring mounting seat and the spring are separately installed with two installing plates (44) Spring (33) is provided between guide holder, the spring mounting seat and the spring guide holder can contact the rock mould respectively Intend block (31) and the propulsion load power mechanism.
7. drill jumbo testing equipment according to claim 6, it is characterised in that the propulsion load power mechanism includes Horizontally disposed hydraulic jack (34) and the second proportional pressure control valve (35) for being arranged at the hydraulic jack (34) rodless cavity hydraulic fluid port.
8. drill jumbo testing equipment according to claim 7, it is characterised in that the hydraulic pump (23) outlet and described Pipeline between first proportional pressure control valve (24) connects hydraulic jack (34) rodless cavity by two solenoid directional control valves (72) Pipeline between hydraulic fluid port and second proportional pressure control valve (35).
9. drill jumbo testing equipment according to claim 8, it is characterised in that also include connecting the hydraulic pump (23) Hydraulic motor (73) and cooler (74).
10. the drill jumbo testing equipment according to claim 1 to 9 any one, it is characterised in that the test-bed (1) lower section is provided with height regulation supporting leg (5).
CN201711027579.0A 2017-10-27 2017-10-27 A kind of drill jumbo testing equipment Pending CN107621379A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN109655246A (en) * 2018-11-28 2019-04-19 山东职业学院 A kind of drilling well PDC drill bit self-regulation device working performance test method
CN109869362A (en) * 2019-01-31 2019-06-11 中国铁建重工集团有限公司 For simulating the hydraulic system of rock drilling load and the analog detection method of rock drilling load
CN110093468A (en) * 2019-06-11 2019-08-06 中钢集团西安重机有限公司 A kind of rock drill testing device for blast furnace open hole machine
CN115356141A (en) * 2022-10-21 2022-11-18 北京科技大学 Impact performance testing system and method for hydraulic rock drill
CN117267191A (en) * 2023-11-16 2023-12-22 徐州徐工基础工程机械有限公司 Power station of rock drill test stand

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Publication number Priority date Publication date Assignee Title
CN109655246A (en) * 2018-11-28 2019-04-19 山东职业学院 A kind of drilling well PDC drill bit self-regulation device working performance test method
CN109869362A (en) * 2019-01-31 2019-06-11 中国铁建重工集团有限公司 For simulating the hydraulic system of rock drilling load and the analog detection method of rock drilling load
CN110093468A (en) * 2019-06-11 2019-08-06 中钢集团西安重机有限公司 A kind of rock drill testing device for blast furnace open hole machine
CN115356141A (en) * 2022-10-21 2022-11-18 北京科技大学 Impact performance testing system and method for hydraulic rock drill
CN117267191A (en) * 2023-11-16 2023-12-22 徐州徐工基础工程机械有限公司 Power station of rock drill test stand
CN117267191B (en) * 2023-11-16 2024-02-20 徐州徐工基础工程机械有限公司 Power station of rock drill test stand

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