CN107618098A - A kind of robot automatic glaze spraying system - Google Patents
A kind of robot automatic glaze spraying system Download PDFInfo
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- CN107618098A CN107618098A CN201610560158.3A CN201610560158A CN107618098A CN 107618098 A CN107618098 A CN 107618098A CN 201610560158 A CN201610560158 A CN 201610560158A CN 107618098 A CN107618098 A CN 107618098A
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Abstract
The invention discloses a kind of robot automatic glaze spraying system, and be from upstream to downstream includes pretreatment unit, glaze spraying unit and post-processing unit successively；The pretreatment unit includes several pre-processing modules, and the pre-processing module includes repaired biscuit dedusting station；The post-processing unit includes several post-processing modules, and the post-processing module includes detection washing station；The glaze spraying unit includes several glaze spraying modules, and the glaze spraying module includes glaze spraying pipeline, glaze spraying robot and ventilation and dust removal room.The robot automatic glaze spraying system unit is dismountable modular combination, the number of pre-processing module, glaze spraying module and post-processing module can be freely set respectively according to production requirement, greatly increase production adaptability, according to production requirement independent assortment module, shorten glaze spraying production line designs and develops the cycle；In process of production can also random swap modules, production cost control is flexible.
Description
Technical field
The present invention relates to glaze spraying apparatus field, more particularly to a kind of robot automatic glaze spraying system.
Background technology
Traditional domestic ceramic product is during base substrate glaze spraying, and loading and unloading and glaze spraying are to be accomplished manually, and efficiency is low, work
People's labor intensity is big, and production environment is severe, and product glaze spraying uniformity is poor.With the development of science and technology automatic glaze spraying machine people is in day
It is applied with Production of Ceramics, greatly improves glaze spraying efficiency and glaze spraying quality.But in existing ROBOT SPRAY PAINTING SYSTEM, adopt
Design is fixed with the integral type of single pipeline, production adaptative ability is low, can not increase and decrease glaze spraying according to the change of production requirement
Station, production cost control are dumb.The processing before and after base substrate glaze spraying is set moreover, existing ROBOT SPRAY PAINTING SYSTEM lacks
It is standby, defective in quality base substrate can not be found before glaze spraying in time, makes it into glaze spraying process, both wastes glaze, is improved again follow-up
Repaired biscuit difficulty；Also fail in time detect base substrate after glaze spraying, the underproof base substrate of glaze spraying is entered next production
Process, so as to need to increase extra reclaim pipeline in overall production system, greatly increase production cost.
The content of the invention
It is an object of the invention to propose a kind of mechanical automation, module independent assortment, glaze spraying system design is flexible, and can
Detection repairing is carried out to the base substrate before and after glaze spraying in time, it is ensured that the robot automatic glaze spraying system of glaze spraying quality.
To use following technical scheme up to this purpose, the present invention：
A kind of robot automatic glaze spraying system, be from upstream to downstream includes pretreatment unit, glaze spraying unit and rear place successively
Manage unit；
The pretreatment unit includes several pre-processing modules, and the pre-processing module includes repaired biscuit dedusting station；
The post-processing unit includes several post-processing modules, and the post-processing module includes detection washing station；
The glaze spraying unit includes several glaze spraying modules, and the glaze spraying module includes glaze spraying pipeline, glaze spraying robot
With ventilation and dust removal room, the glaze spraying robot is arranged at the inside in the ventilation and dust removal room, and the glaze spraying pipeline is described in
Ventilation and dust removal room；The glaze spraying pipeline includes glaze spraying station, and the glaze spraying station is arranged at the inside in the ventilation and dust removal room.
Preferably, the glaze spraying unit also includes at least two rotation handling devices, and the rotation handling device is arranged at
The input and output end of the glaze spraying unit；
The rotation handling device includes sliding equipment, slew gear and elevating mechanism, and the slew gear is arranged at institute
State between sliding equipment and the elevating mechanism, the elevating mechanism includes lifting shaft, and the slew gear passes through the lifting
Axle connects with the elevating mechanism, and the elevating mechanism drives the slew gear lifting；
The sliding equipment, slew gear and elevating mechanism are dismountable fabricated structure；
The slew gear includes revolution pedestal, gyroaxis and locker, the sliding equipment by the gyroaxis and
The slew gear connection, the slew gear drive the sliding equipment revolution；The locker includes brake hoop, locking base
Seat, the first latch segment, the second latch segment and locking drive, the braking are located on the gyroaxis, first locking
Block is arranged at the inner side of one end of the locking pedestal, and the locking drive is arranged at the interior of the other end of the locking pedestal
Side, the output shaft of the locking drive are connected towards one end of the locking pedestal and with the second latch segment；
One end of the gyroaxis is connected with the revolution pedestal, and the locking pedestal is installed on the revolution pedestal,
And the edge of the brake hoop is placed between the first latch segment and the second latch segment.
Preferably, the sliding equipment includes glide base, sliding power device and slide unit, and the sliding power device is installed on
One end of the glide base, the slide unit are arranged at the top of the glide base, and the sliding power device drives the cunning
Platform moves back and forth along glide base；
The slew gear also includes rotary motive power device, and the rotary motive power device is installed on the bottom of the revolution pedestal,
The revolution pedestal includes revolution shaft mounting hole, and one end of the gyroaxis is connected with the output end of the rotary motive power device, institute
The other end for stating gyroaxis is connected through the revolution shaft mounting hole with the bottom of the glide base, and the rotary motive power device drives
The dynamic gyroaxis rotation；
The elevating mechanism also includes lifting base and lifting drive device, and the lifting drive device is installed on the lifting base
The bottom of seat, the lifting base include lifting shaft mounting hole, and one end of the lifting shaft is connected with the lifting drive device, institute
The other end for stating lifting shaft is connected through the lifting shaft mounting hole with turning round the bottom of pedestal, and the lifting drive device drives institute
State lifting shaft lifting.
Preferably, the glaze spraying unit also includes supplying glaze device, described to include storage glaze tank, for glaze loop, gas for glaze device
Dynamic membrane pump and counterbalance valve；
The input of the pneumatic diaphragm pump be connected with the storage glaze tank, if it is described for glaze loop include for glaze major loop with
Dry bar supplies the output end of glaze branch road, the input for glaze major loop and the pneumatic diaphragm pump, described for the defeated of glaze branch road
Enter end to be connected with the output end for glaze major loop, the output end for glaze branch road and the defeated glaze end of glaze spraying robot connect
Connect, the glaze end of returning for glaze major loop is connected with the storage glaze tank；
The counterbalance valve is arranged at for being used on glaze major loop and close to the input for glaze branch road, the counterbalance valve
Pressure in detection for glaze branch road, when the pressure for glaze branch road exceedes maximum allowble pressure value, the counterbalance valve is opened, for glaze
The glaze of major loop flows back to storage glaze tank.
Preferably, the glaze spraying module also includes cleaning device and jacking-rotating device；
The jacking-rotating device is installed on the glaze spraying station of the glaze spraying pipeline, and the jacking-rotating device includes holding
Saddle, the supporting table are arranged at the top of jacking-rotating device；
The cleaning device is arranged on the glaze spraying pipeline and close to one end of the supporting table, the cleaning device
For cleaning supporting table；The cleaning device includes pull bar, cleaning jet pipe, water inlet pipe, air inlet pipe, water guide cover plate and cleaning and driven
Dynamic device, the cleaning driver are installed on the glaze spraying pipeline, and one end of the pull bar is defeated with the cleaning driver
Go out end connection, the other end of the pull bar is connected with the side of the cleaning jet pipe, and the cleaning jet pipe is installed on described lead
The bottom of water cover plate, the output end of the water inlet pipe be connecteds with cleaning the water inlet end of jet pipe, the output end of the air inlet pipe with clearly
Wash the inlet end connection of jet pipe.
Preferably, the pre-processing module also includes pretreatment conveying line, and the pretreatment conveying line is provided with the repaired biscuit
Dedusting station, the repaired biscuit dedusting station are provided with the jacking-rotating device；
The post-processing module also includes post processing pipeline, and the post processing pipeline is provided with the detection scavenger
Position, the detection washing station are provided with the jacking-rotating device；
Also include exhaust-gas treatment room, the pre-processing module and post-processing module are equipped with the exhaust-gas treatment room；Preceding
In processing module, the pretreatment conveying line passes through exhaust-gas treatment room, and the repaired biscuit dedusting station is arranged at exhaust-gas treatment room
It is internal；In post-processing module, the post processing pipeline passes through exhaust-gas treatment room, and the detection washing station is arranged at waste gas
Handle the inside in room.
Preferably, the exhaust-gas treatment room is included between workplace, filtering and waste gas filter, the waste gas filter are set
In the inside in exhaust-gas treatment room, between the waste gas filter is arranged between workplace and filtering；
In pre-processing module, the pretreatment conveying line passes through the workplace in exhaust-gas treatment room；In post-processing module,
The post processing pipeline passes through the workplace in exhaust-gas treatment room；
Include dirt containing box and exhaust outlet between the filtering, the dirt containing box is arranged at the bottom between the filtering
Portion, the exhaust outlet are arranged at the top between the filtering；The waste gas filter includes multiple filtering through holes.
Preferably, the ventilation and dust removal room includes exhaust column, protective plate and useless glaze recovering tray, described in the exhaust column is set
The one end in ventilation and dust removal room, the protective plate are arranged at the inside in ventilation and dust removal room and block the suction opeing of the exhaust column；
The useless glaze recovering tray is arranged at the bottom in the ventilation and dust removal room, and the useless glaze recovering tray includes agitator, institute
It is bucket type structure to state useless glaze recovering tray, and the agitator is arranged at the bottom of useless glaze recovering tray；
Also include robot installation pedestal, robot installation pedestal is arranged at the other end of the inside in ventilation and dust removal room, institute
State glaze spraying robot to be installed in the robot installation pedestal, the glaze spraying pipeline is passed through in the ventilation and dust removal room
Portion.
The robot automatic glaze spraying system be used for domestic ceramics glaze spraying process, the domestic ceramics be cup, bowl, disk,
Bottle etc..The robot automatic glaze spraying system unit is dismountable modular combination, can be according to production requirement point
The number of pre-processing module, glaze spraying module and post-processing module is not set freely, to adapt to different production requirements, is easy to maintain
Safeguard.The robot automatic glaze spraying system is designed using modular combination, production adaptability is greatly increased, according to production
Demand independent assortment module, shorten glaze spraying production line designs and develops the cycle；Mould can also arbitrarily be increased and decreased in process of production
Block, production cost control are flexible.
Brief description of the drawings
The present invention will be further described for accompanying drawing, but the content in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the robot automatic glaze spraying overall system architecture schematic diagram of the one of embodiment of the present invention；
Fig. 2 is the pretreatment unit structural representation of the one of embodiment of the present invention；
Fig. 3 is the post-processing unit structural representation of the one of embodiment of the present invention；
Fig. 4 is the glaze spraying cellular construction schematic diagram of the one of embodiment of the present invention；
Fig. 5 is the rotation handling device structural representation of the one of embodiment of the present invention；
Fig. 6 is the rotation handling device internal structure schematic diagram of the one of embodiment of the present invention；
Fig. 7 is the locker schematic enlarged-scale view of the one of embodiment of the present invention；
Fig. 8 is the one of embodiment of the present invention for glaze apparatus structure schematic diagram；
Fig. 9 is the jacking-rotating device structural representation of the one of embodiment of the present invention；
Figure 10 is the cleaning device structural representation of the one of embodiment of the present invention；
Figure 11 is the ventilation and dust removal room front view of the one of embodiment of the present invention；
Figure 12 is the ventilation and dust removal room internal structure schematic diagram of the one of embodiment of the present invention；
Figure 13 is the exhaust-gas treatment room structural representation of the one of embodiment of the present invention.
Wherein：Pre-processing module 1；Post-processing module 5；Glaze spraying module 2；Glaze spraying pipeline 21；Glaze spraying robot 22；Exhausting
Dedusting room 23；Rotate handling device 3；Sliding equipment 31；Slew gear 32；Elevating mechanism 33；Lifting shaft 333；Turn round pedestal
321；Gyroaxis 323；Locker 324；Brake hoop 324a；Lock pedestal 324b；First latch segment 324c；Second latch segment
324d；Locking drive 324e；Glide base 311；Sliding power device 312；Slide unit 313；Rotary motive power device 322；Lifting base
331；Lifting drive device 332；For glaze device 4；Store up glaze tank 41；For glaze loop 42；Pneumatic diaphragm pump 43；Counterbalance valve 44；For glaze master
Loop 421；For glaze branch road 422；Cleaning device 24；Jacking-rotating device 25；Supporting table 251；Pull bar 241；Clean jet pipe
242；Water inlet pipe 243；Air inlet pipe 244；Water guide cover plate 245；Clean driver 246；Pretreatment conveying line 11；Post-process pipeline
51；Exhaust-gas treatment room 14；Workplace 141；142 between filtering；Waste gas filter 143；Exhaust outlet 142a；Exhaust column 231；Protective plate
232；Useless glaze recovering tray 233；Robot installation pedestal 234.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
The robot automatic glaze spraying system of the present embodiment, as shown in figure 1, be from upstream to downstream includes pre-treatment list successively
Member, glaze spraying unit and post-processing unit, it is characterised in that：
The pretreatment unit includes several pre-processing modules 1, as shown in Fig. 2 the pre-processing module 1 includes repaired biscuit
Dedusting station；
The post-processing unit includes several post-processing modules 5, as shown in figure 3, the post-processing module 5 includes detection
Washing station；
The glaze spraying unit includes several glaze spraying modules 2, as shown in figure 4, the glaze spraying module 2 includes glaze spraying pipeline
21st, glaze spraying robot 22 and ventilation and dust removal room 23, the glaze spraying robot 22 are arranged at the inside in the ventilation and dust removal room 23, institute
State glaze spraying pipeline 21 and pass through the ventilation and dust removal room 23；The glaze spraying pipeline 21 includes glaze spraying station, the glaze spraying station
It is arranged at the inside in the ventilation and dust removal room 23.
The robot automatic glaze spraying system be used for domestic ceramics glaze spraying process, the domestic ceramics be cup, bowl, disk,
Bottle etc..The robot automatic glaze spraying system is from upstream to downstream includes pretreatment unit, glaze spraying unit and post processing successively
Unit, the pretreatment unit are used to pre-process green compact, such as profile local correction, dedusting, cleaning, so as to ensure to spray
Glaze quality is more stable；The post-processing unit is used to clean the green compact after glaze spraying and detection process, so as to ensure to produce
The reliability of quality；The glaze spraying unit includes several glaze spraying modules 2, including glaze spraying pipeline 21, glaze spraying robot 22
With ventilation and dust removal room 23, the green compact by pre-treatment are transported on the glaze spraying station of glaze spraying pipeline 21, are removed by being arranged on exhausting
Glaze spraying robot 22 in dirt room 23 carries out glaze spraying processing, realizes glaze spraying mechanical automation, greatly reduces labor strength.
The robot automatic glaze spraying system unit is dismountable modular combination, can freely be set respectively according to production requirement
The number of pre-processing module 1, glaze spraying module 2 and post-processing module 5 is put, to adapt to different production requirements, is easy to maintenance.
Multiple glaze spraying modules 2 can be set in the glaze spraying unit, and can carry out glaze spraying simultaneously, so as to realize batch glaze spraying, improve production
Efficiency.For example three glaze spraying modules 2 are set, three glaze spraying pipelines 21 are connected in series during assembling, and green compact can be defeated in three glaze sprayings
Slided between line sending 21；During glaze spraying, first green compact is delivered on the glaze spraying station of the glaze spraying pipeline 21 of tail end, and second
Individual green compact are delivered on the glaze spraying station of the glaze spraying pipeline 21 at middle part, and the 3rd green compact are delivered to the glaze spraying positioned at head end
On the glaze spraying station of pipeline 21, glaze spraying then is carried out to three green compact simultaneously；After glaze spraying, three green compact are located after being transferred to successively
Unit is managed, glaze spraying unit ensures loading and unloading order using first in first out as principle, and synchronous batch glaze spraying can ensure same batch production
The stability and uniformity of quality.The robot automatic glaze spraying system is designed using modular combination, is greatly increased
Adaptability is produced, according to production requirement independent assortment module, shorten glaze spraying production line designs and develops the cycle；In production process
In can also random swap modules, production cost control is flexible.Moreover, handled before being set respectively in the front and back end of glaze spraying unit single
Member and post-processing unit, the green compact before and after glaze spraying are carried out to detect repairing etc., so as to improve glaze spraying quality, find there is quality in time
The green compact of problem, defective in quality green compact are avoided to enter next production process.
Preferably, the glaze spraying unit also includes at least two rotation handling devices 3, as shown in figure 4, the rotation is carried
Device 3 is arranged at the input and output end of the glaze spraying unit；
The rotation handling device 3 includes sliding equipment 31, slew gear 32 and elevating mechanism 33, as shown in figure 5, described
Slew gear 32 is arranged between the sliding equipment 31 and the elevating mechanism 33, and the elevating mechanism 33 includes lifting shaft
333, as shown in fig. 6, the slew gear 32 is connected by the lifting shaft 333 and the elevating mechanism 33, the lift
Structure 33 drives the slew gear 32 to lift；
The sliding equipment 31, slew gear 32 and elevating mechanism 33 are dismountable fabricated structure；
The slew gear 32 includes revolution pedestal 321, gyroaxis 323 and locker 324, as shown in fig. 6, the slip
Mechanism 31 is connected by the gyroaxis 323 and the slew gear 32, and the slew gear 32 drives the sliding equipment 31
Revolution；
As shown in fig. 7, the locker 324 includes brake hoop 324a, locking pedestal 324b, the first latch segment 324c, the
Two latch segment 324d and locking drive 324e, the brake hoop 324a are placed on the gyroaxis 323, first latch segment
324c is arranged at the inner side of one end of the locking pedestal 324b, and the locking drive 324e is arranged at the locking pedestal
The inner side of the 324b other end, the output shaft of the locking drive 324e towards one end of the locking pedestal 324b and with
Second latch segment 324d connections；
One end of the gyroaxis 323 is connected with the revolution pedestal 321, and the locking pedestal 324b is installed on described return
Turn on pedestal 321, and the edge of the brake hoop 324a is placed between the first latch segment 324c and the second latch segment 324d.
The rotation handling device 3 is used for the input and output end for being arranged at the glaze spraying unit, by sanitary ceramics base
Body is transferred to glaze spraying unit from pretreatment unit and carries out glaze spraying, and the complete sanitary ceramic body of glaze spraying is transferred to from glaze spraying unit
Post-processing unit, the sanitary ceramics are toilet seat, bathtub, washbowl etc..Distinguish existing integral type handling device, the rotation
The sliding equipment 1, slew gear 2 and elevating mechanism 3 for turning handling device 3 are dismountable fabricated structure, you can according to
Production requirement is combined, and sliding equipment 1 and slew gear 2 combine if only needing translation and rotational workpieces, and for example only need to translate
Then sliding equipment 1 and elevating mechanism 3 combine with lifting work-piece；Therefore, the rotation handling device with fabricated structure makes
It is wide with scope, it is easy to safeguard, produce strong adaptability, operating flexibility is high.
Moreover, the rotation handling device 3 is provided with the locker 324, for locking described return under non-rotating operating mode
Rotating shaft 323.The brake hoop 243a is placed on the gyroaxis 323, and the edge of the brake hoop 324a is placed in the first lock
Tightly between block 324c and the second latch segment 324d, under Turning course, the brake hoop 324a can in the first latch segment 324c and
Rotated in the space formed between second latch segment 324d with the gyroaxis 323；It is described when needing to lock gyroaxis 323
Locking drive 324e output shaft stretches out, so as to exporting the second latch segment 324d of axis connection and being fixed on locking pedestal
The first latch segment 324c collective effects of 324b one end clamp the brake hoop 324a, and then lock and the brake hoop 324a
Gyroaxis 323.The locker 324 is set, the sliding equipment 31 and the slew gear under non-rotating operating mode can be avoided
The problems such as 32 generations relatively move and make sanitary ceramic body can not be docked with pipeline or damage is caused to sanitary ceramic body,
Improve use reliability.The locking drive 324e is locking cylinder, the piston rod of locking drive 324e during locking
Stretch out, so that the second latch segment 324d and the first latch segment 324c collective effects clamp the brake hoop 324a, and then lock
With the gyroaxis 323 of the brake hoop 324a, driven using cylinder, more reliability, coupling mechanism force is easily controllable.
The operation principle of the rotation handling device 3 is with the sliding equipment 31, slew gear 32 and elevating mechanism 33 3
Exemplified by person's combination：The locker 324 locks the gyroaxis 323 under reset condition；Needed when detecting that front end pipeline is present
During the sanitary ceramic body of transfer, the sliding power device 312 of the sliding equipment 31 drives the slide unit 313 protruding
Untill arrival needs the lower section of sanitary ceramic body of transfer；
Then, the lifting drive device 332 of the elevating mechanism 33 drives the lifting shaft 333 to rise, so that the cunning
Motivation structure 31 and the slew gear 32 rise overally untill the slide unit 313 holds up sanitary ceramic body；
Then, the slide unit 313 of the sliding equipment 31 is back moved to home position, and unlocks the gyroaxis 323；
Then, the rotary motive power mechanism of the slew gear 32 drives the gyroaxis 323 to rotate, so as to drive the cunning
The rotation of motivation structure 31 locks the gyroaxis 323 again untill the joint of rear end pipeline is reached；
And then the slide unit 313 of the sliding equipment 31 is protruding untill the top of rear end pipeline is reached, and
The lifting shaft 333 of the elevating mechanism 33 drops to home position, so as to drive sliding equipment 31 and the slew gear 32 whole
Body declines, and sanitary ceramic body is transferred on the pipeline of rear end from the slide unit 313 during decline；
Finally, the slide unit 313 of the sliding equipment 31 is back moved to home position, and time of the slew gear 32
Rotating shaft 323 is rotated back to home position, and circulation is carried so as to complete a rotation.Dress is carried in the rotation of fabricated structure
Transfer fast and stable is put, produces strong adaptability, operation is flexible, and use reliability is high.
Preferably, the sliding equipment 31 includes glide base 311, sliding power device 312 and slide unit 313, such as Fig. 5 institutes
Show, the sliding power device 312 is installed on one end of the glide base 311, and the slide unit 313 is arranged at the glide base
311 top, the sliding power device 312 drive the slide unit 313 to move back and forth along glide base 311；
The slew gear 32 also includes rotary motive power device 322, as shown in fig. 6, the rotary motive power device 322 is installed on institute
State revolution pedestal 321 bottom, it is described revolution pedestal 321 include revolution shaft mounting hole, one end of the gyroaxis 323 with it is described
The output end connection of rotary motive power device 322, the other end of the gyroaxis 323 turn round shaft mounting hole and the slip through described
The bottom connection of pedestal 311, the rotary motive power device 322 drive the gyroaxis 323 to rotate；
The elevating mechanism 33 also includes lifting base 331 and lifting drive device 332, as shown in fig. 6, the lifting drive
Device 332 is installed on the bottom of the lifting base 331, and the lifting base 331 includes lifting shaft mounting hole, the lifting shaft
333 one end is connected with the lifting drive device 332, the other end of the lifting shaft 333 through the lifting shaft mounting hole with
The bottom connection of pedestal 321 is turned round, the lifting drive device 332 drives the lifting shaft 333 to lift.
The sliding equipment 31 is used to carry sanitary ceramic body, and the slew gear 32 is used to drive the sliding equipment
To realize the transfer of sanitary ceramic body, the elevating mechanism 33 is used to drive the slew gear 32 and the slip for 31 rotations
The integral elevating of mechanism 31 is to realize picking and placeing for sanitary ceramic body.The sliding power device 312, rotary motive power device 322 and liter
It is motor to drop dynamic equipment 332, is driven using motor, fast response time, accurate positioning is easily controllable.
Preferably, the glaze spraying unit also includes supplying glaze device 4, as shown in figure 8, described include storage glaze tank for glaze device 4
41st, for glaze loop 42, pneumatic diaphragm pump 43 and counterbalance valve 44；
The input of the pneumatic diaphragm pump 43 is connected with the storage glaze tank 41, described to include returning for glaze master for glaze loop 42
Road 421 and some output ends for supplying glaze branch road 422, the input for glaze major loop 421 and the pneumatic diaphragm pump 43,
The input for glaze branch road 422 is connected with the output end for glaze major loop 421, the output for glaze branch road 422
End is connected with the defeated glaze end of glaze spraying robot 22, and the glaze end of returning for glaze major loop 421 is connected with the storage glaze tank 41；
The counterbalance valve 44 is arranged at on glaze major loop 421 and close to the input for glaze branch road 422, described
Counterbalance valve 44 is used to detect the pressure for glaze branch road 422, when the pressure for glaze branch road 422 exceedes maximum allowble pressure value, institute
State counterbalance valve 44 to open, storage glaze tank 41 is flowed back to for the glaze of glaze major loop 421.
It is described that counterbalance valve 44 is being set close to the input for glaze branch road 422 for glaze device 4, during for glaze, it is stored in
The glaze of the storage glaze tank 41 is confessed through the pneumatic diaphragm pump 43 to described for glaze loop 42；It is described for the defeated of glaze branch road 422
Go out end to be connected with the defeated glaze end of glaze spraying robot 22, glaze is provided for glaze spraying robot 22；During normal glaze spraying, glaze pressure is less than
Maximum allowble pressure value, the counterbalance valve 44 are closed；When the pressure for glaze branch road 422 exceedes maximum allowble pressure value
When, the counterbalance valve 44 is opened, and storage glaze tank 41 is flowed back to for the glaze of glaze major loop 421, so as to keep the pressure for glaze loop 421
It is stable, modulated in real time is carried out to the pressure and flow of glaze, it is ensured that the uniformity of the condition of work of each glaze spraying module 2.It is existing
For glaze mechanism be pneumatic diaphragm pump 43 output end set counterbalance valve 44, because counterbalance valve 44 is arranged on for glaze loop 42
Upstream, the glaze pressure of detection is more than the pressure of the output end for glaze branch road 422, therefore voltage regulation result is poor, and due to pressure
Decline, be not easy to flow back to storage glaze tank 41 for the glaze of glaze branch road 422, easily cause blocking, and robot automatic glaze spraying system
Counterbalance valve 44 is arranged on downstream for glaze loop 42 for glaze device 4, so as to overcome this defect.
Preferably, the glaze spraying module 2 also includes cleaning device 24 and jacking-rotating device 25；
As shown in figure 9, the jacking-rotating device 25 is installed on the glaze spraying station of the glaze spraying pipeline 21, the jacking
Rotating device 25 includes supporting table 251, and the supporting table 251 is arranged at the top of jacking-rotating device 25；
The cleaning device 24 is arranged on the glaze spraying pipeline 21 and close to one end of the supporting table 251, such as schemed
Shown in 10, the cleaning device 24 is used to clean supporting table 251；The cleaning device 24 includes pull bar 241, cleaning jet pipe
242nd, water inlet pipe 243, air inlet pipe 244, water guide cover plate 245 and cleaning driver 246, the cleaning driver 246 are installed on institute
Glaze spraying pipeline 21 is stated, one end of the pull bar 241 is connected with the output end of the cleaning driver 246, the pull bar
241 other end is connected with the side of the cleaning jet pipe 242, and the cleaning jet pipe 242 is installed on the water guide cover plate 245
Bottom, the output end of the water inlet pipe 243 be connecteds with cleaning the water inlet end of jet pipe 242, the output end of the air inlet pipe 244 with clearly
Wash the inlet end connection of jet pipe 242.
The jacking-rotating device 25 is used for support green compact, and the cleaning device 24 is used to clean the jacking-rotating device
25 supporting table 251.During glaze spraying, green compact are firstly transferred to the glaze spraying station of the glaze spraying pipeline 21；Then the jacking rotation
Rotary device 25 lifts supporting table 251 until holding up green compact；Then the jacking-rotating device 25 is matched somebody with somebody with the glaze spraying robot 22
Close, make green compact glaze spraying uniform by rotating the supporting table 251；Finally, the supporting table 251 is declined until green compact drop back into glaze spraying
Pipeline 21, after green compact output, the cleaning device 24 is worked, and supporting table 251 is cleaned, and prevents glaze to supporting table
251 pollution.The cleaning device 24 is provided with pull bar 241, drives cleaning jet pipe 242 along holding by pull bar 241 during work
Saddle 251 moves back and forth, and supporting table 251 is cleaned comprehensively.The water inlet pipe 243, the air inlet pipe 244 are sprayed with cleaning
Pipe 242 connects, and can spray water under high pressure so as to clean jet pipe 242, improve cleaning dynamics；Led moreover, the cleaning device 24 is provided with
Water cover plate 245, guide effect is played to water under high pressure, prevent splash to glaze spraying pipeline 21.
Preferably, as shown in Fig. 2 the pre-processing module 1 also includes pretreatment conveying line 11, the pretreatment conveying line
11 are provided with the repaired biscuit dedusting station, and the repaired biscuit dedusting station is provided with the jacking-rotating device 25；
As shown in figure 3, the post-processing module 5 also includes post processing pipeline 51, the post processing pipeline 51 is provided with
The detection washing station, the detection washing station are provided with the jacking-rotating device 25；
Also include exhaust-gas treatment room 14, the pre-processing module 1 and post-processing module 5 are equipped with the exhaust-gas treatment room
14；In pre-processing module 1, the pretreatment conveying line 11 passes through exhaust-gas treatment room 14, and the repaired biscuit dedusting station is arranged at
The inside in exhaust-gas treatment room 14；In post-processing module 5, the post processing pipeline 51 passes through exhaust-gas treatment room 14, the inspection
Survey the inside that washing station is arranged at exhaust-gas treatment room 14.
Green compact are delivered to repaired biscuit dedusting station and manually pre-processed from the input feeding of pretreatment conveying line 11；
After the completion of pretreatment, green compact are transferred load to by rotation handling device 25 glaze spraying is carried out on glaze spraying pipeline 21；After the completion of glaze spraying, then
Green compact are transferred load on post processing pipeline 51 by another rotation handling device 25 and carry out cleaning detection.The repaired biscuit dedusting work
Position and detection washing station be equipped with the jacking-rotating device 25, can support raising rotation green compact, be easy to worker complete to green compact
Detect in face.The pre-processing module 1 and post-processing module 5 are equipped with the exhaust-gas treatment room 14, and worker is in the exhaust-gas treatment
Room 14 works, and the exhaust-gas treatment room 14 may filter that glaze dust and waste gas in air, dramatically improve working environment, worker
Without the protective garment of dress burden, worker's work comfort degree is improved.
Preferably, the exhaust-gas treatment room 14 includes between workplace 141, filtering 142 and waste gas filter 143, such as Figure 11
Shown, the waste gas filter 143 is arranged at the inside in exhaust-gas treatment room 14, and the waste gas filter 143 is arranged at workplace
Between 142 between 141 and filtering；
In pre-processing module 1, the pretreatment conveying line 11 passes through the workplace 141 in exhaust-gas treatment room 14；In Hou Chu
Manage in module 5, the post processing pipeline 51 passes through the workplace 141 in exhaust-gas treatment room 14；
142 are arranged at the filtering including dirt containing box and exhaust outlet 142a, the dirt containing box between the filtering
Between 142 bottom, the exhaust outlet 142a is arranged between the filtering 142 top；The waste gas filter 143 includes multiple
Filter through hole.
The exhaust-gas treatment room 14 is divided into 142 between workplace 141 and filtering by the waste gas filter 143, worker
Worked in the workplace 141；142 are provided with exhaust outlet 142a between the filtering, and the waste gas of the workplace 141 is by described useless
Gas filter 143 is discharged into after 142 between filtering by exhaust outlet 142a；142 are additionally provided with dirt containing box between the filtering, filtering
Between 142 top be provided with water injector, glaze dust, which is flush with water, in air flows in dirt containing box, and cleaned gas is then
Discharged by exhaust outlet 142a.The waste gas filter 143 includes multiple filtering through holes, can both increase filter area, plays again
Stream acts on.
Preferably, the ventilation and dust removal room 23 includes exhaust column 231, protective plate 232 and useless glaze recovering tray 233, as Figure 12,
Shown in Figure 13, the exhaust column 231 sets the one end in the ventilation and dust removal room 23, and the protective plate 232 is arranged at ventilation and dust removal
The inside in room 23 and the suction opeing for blocking the exhaust column 231；
The useless glaze recovering tray 233 is arranged at the bottom in the ventilation and dust removal room 23, and the useless glaze recovering tray 233 includes stirring
Device is mixed, the useless glaze recovering tray 233 is bucket type structure, and the agitator is arranged at the bottom of useless glaze recovering tray 233；
Also include robot installation pedestal 234, robot installation pedestal 234 is arranged at the another of the inside in ventilation and dust removal room 23
One end, the glaze spraying robot 22 are installed in the robot installation pedestal 234, and the glaze spraying pipeline 21 is taken out through described
The middle part in wind dedusting room 23.
The ventilation and dust removal room 23 is used to take dust and waste gas during glaze spraying away, and dust and waste gas are extracted out from exhaust column 231.Institute
The bottom for stating ventilation and dust removal room 23 also sets up the useless glaze recovering tray 233 of bucket type, the glaze overflowed during recyclable glaze spraying, saves money
Source；The bottom of the useless glaze recovering tray 233 sets agitator, and the glaze of collection is stirred, prevent glaze condense it is blocking and
Can not be recycled.The protective plate 232 is set to block the suction opeing of the exhaust column 231, the protective plate 232 and exhausting
Space is left between mouthful, the glaze for both having prevented from spilling is pumped into the exhaust column 231, and exhaust column 231 is caused to damage, and can expand again
Exhausting region, the surrounding for making air-flow be extended to from middle part inside the ventilation and dust removal room 23, greatly improve ventilation and dust removal effect.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, the technology of this area
Personnel would not require any inventive effort the other embodiments that can associate the present invention, and these modes are fallen within
Within protection scope of the present invention.
Claims (8)
1. a kind of robot automatic glaze spraying system, be from upstream to downstream includes pretreatment unit, glaze spraying unit and post processing successively
Unit, it is characterised in that：
The pretreatment unit includes several pre-processing modules, and the pre-processing module includes repaired biscuit dedusting station；
The post-processing unit includes several post-processing modules, and the post-processing module includes detection washing station；
The glaze spraying unit includes several glaze spraying modules, and the glaze spraying module includes glaze spraying pipeline, glaze spraying robot and taken out
Wind dedusting room, the glaze spraying robot are arranged at the inside in the ventilation and dust removal room, and the glaze spraying pipeline passes through the exhausting
Dedusting room；The glaze spraying pipeline includes glaze spraying station, and the glaze spraying station is arranged at the inside in the ventilation and dust removal room.
2. robot automatic glaze spraying system according to claim 1, it is characterised in that：The glaze spraying unit is also included at least
Two rotation handling devices, the rotation handling device are arranged at the input and output end of the glaze spraying unit；
The rotation handling device includes sliding equipment, slew gear and elevating mechanism, and the slew gear is arranged at the cunning
Between motivation structure and the elevating mechanism, the elevating mechanism includes lifting shaft, the slew gear by the lifting shaft and
The elevating mechanism connection, the elevating mechanism drive the slew gear lifting；
The sliding equipment, slew gear and elevating mechanism are dismountable fabricated structure；
The slew gear includes revolution pedestal, gyroaxis and locker, and the sliding equipment passes through the gyroaxis and described
Slew gear connects, and the slew gear drives the sliding equipment revolution；The locker include brake hoop, locking pedestal,
First latch segment, the second latch segment and locking drive, the braking are located on the gyroaxis, and first latch segment is set
The inner side of one end of the locking pedestal is placed in, the locking drive is arranged at the inner side of the other end of the locking pedestal,
The output shaft of the locking drive is connected towards one end of the locking pedestal and with the second latch segment；
One end of the gyroaxis is connected with the revolution pedestal, and the locking pedestal is installed on the revolution pedestal, and
The edge of the brake hoop is placed between the first latch segment and the second latch segment.
3. robot automatic glaze spraying system according to claim 2, it is characterised in that：The sliding equipment includes sliding base
Seat, sliding power device and slide unit, the sliding power device are installed on one end of the glide base, and the slide unit is arranged at described
The top of glide base, the sliding power device drive the slide unit to move back and forth along glide base；
The slew gear also includes rotary motive power device, and the rotary motive power device is installed on the bottom of the revolution pedestal, described
Turning round pedestal includes revolution shaft mounting hole, and one end of the gyroaxis is connected with the output end of the rotary motive power device, described time
The other end of rotating shaft is connected through the revolution shaft mounting hole with the bottom of the glide base, and the rotary motive power device drives institute
State gyroaxis rotation；
The elevating mechanism also includes lifting base and lifting drive device, and the lifting drive device is installed on the lifting base
Bottom, the lifting base include lifting shaft mounting hole, and one end of the lifting shaft is connected with the lifting drive device, the liter
The other end of drop axle is connected through the lifting shaft mounting hole with turning round the bottom of pedestal, and the lifting drive device drives the liter
Axle lifting is dropped.
4. robot automatic glaze spraying system according to claim 1, it is characterised in that：The glaze spraying unit also includes supplying glaze
Device, it is described to include storage glaze tank, for glaze loop, pneumatic diaphragm pump and counterbalance valve for glaze device；
The input of the pneumatic diaphragm pump is connected with the storage glaze tank, described to include supplying glaze major loop and some for glaze loop
For glaze branch road, the output end of the input for glaze major loop and the pneumatic diaphragm pump, the input for glaze branch road
It is connected with the output end for glaze major loop, the output end for glaze branch road is connected with the defeated glaze end of glaze spraying robot, institute
The glaze end of returning stated for glaze major loop is connected with the storage glaze tank；
The counterbalance valve is arranged at on glaze major loop and close to the input for glaze branch road, the counterbalance valve is used to examine
The pressure for glaze branch road is surveyed, when the pressure for glaze branch road exceedes maximum allowble pressure value, the counterbalance valve is opened, and is returned for glaze master
The glaze on road flows back to storage glaze tank.
5. robot automatic glaze spraying system according to claim 1, it is characterised in that：The glaze spraying module also includes cleaning
Device and jacking-rotating device；
The jacking-rotating device is installed on the glaze spraying station of the glaze spraying pipeline, and the jacking-rotating device includes support
Platform, the supporting table are arranged at the top of jacking-rotating device；
The cleaning device is arranged on the glaze spraying pipeline and is used for close to one end of the supporting table, the cleaning device
Clean supporting table；The cleaning device includes pull bar, cleaning jet pipe, water inlet pipe, air inlet pipe, water guide cover plate and cleaning driving
Device, the cleaning driver are installed on the glaze spraying pipeline, one end of the pull bar and the output of the cleaning driver
End connection, the other end of the pull bar are connected with the side of the cleaning jet pipe, and the cleaning jet pipe is installed on the water guide
The bottom of cover plate, the output end of the water inlet pipe are connected with cleaning the water inlet end of jet pipe, the output end of the air inlet pipe and cleaning
The inlet end connection of jet pipe.
6. robot automatic glaze spraying system according to claim 5, it is characterised in that：Before the pre-processing module also includes
Pipeline is handled, the pretreatment conveying line is provided with the repaired biscuit dedusting station, and the repaired biscuit dedusting station is provided with the jacking
Rotating device；
The post-processing module also includes post processing pipeline, and the post processing pipeline is provided with the detection washing station, institute
State detection washing station and be provided with the jacking-rotating device；
Also include exhaust-gas treatment room, the pre-processing module and post-processing module are equipped with the exhaust-gas treatment room；In preceding processing
In module, the pretreatment conveying line passes through exhaust-gas treatment room, and the repaired biscuit dedusting station is arranged at the inside in exhaust-gas treatment room；
In post-processing module, the post processing pipeline passes through exhaust-gas treatment room, and the detection washing station is arranged at exhaust-gas treatment
The inside in room.
7. robot automatic glaze spraying system according to claim 6, it is characterised in that：The exhaust-gas treatment room includes work
Between, between filtering and waste gas filter, the waste gas filter are arranged at the inside in exhaust-gas treatment room, the waste gas filter is set
Between between workplace and filtering；
In pre-processing module, the pretreatment conveying line passes through the workplace in exhaust-gas treatment room；It is described in post-processing module
Post-process the workplace that pipeline passes through exhaust-gas treatment room；
Include dirt containing box and exhaust outlet between the filtering, the dirt containing box is arranged at the bottom between the filtering, institute
State the top that exhaust outlet is arranged between the filtering；The waste gas filter includes multiple filtering through holes.
8. robot automatic glaze spraying system according to claim 1, it is characterised in that：The ventilation and dust removal room includes exhausting
Pipe, protective plate and useless glaze recovering tray, the exhaust column set the one end in the ventilation and dust removal room, and the protective plate is arranged at exhausting
The inside in dedusting room and the suction opeing for blocking the exhaust column；
The useless glaze recovering tray is arranged at the bottom in the ventilation and dust removal room, and the useless glaze recovering tray includes agitator, described useless
Glaze recovering tray is bucket type structure, and the agitator is arranged at the bottom of useless glaze recovering tray；
Also include robot installation pedestal, robot installation pedestal is arranged at the other end of the inside in ventilation and dust removal room, the spray
Glaze robot is installed in the robot installation pedestal, and the glaze spraying pipeline passes through the middle part in the ventilation and dust removal room.
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| CN201610560158.3A CN107618098B (en) | 2016-07-14 | 2016-07-14 | A kind of robot automatic glaze spraying system |
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| CN108745753A (en) * | 2018-08-23 | 2018-11-06 | 深圳松健机器人有限公司 | A kind of Control During Paint Spraying by Robot production line |
| CN110102430A (en) * | 2019-05-27 | 2019-08-09 | 惠达卫浴股份有限公司 | A kind of robot auto spray painting bathtub production line |
| CN110253731A (en) * | 2019-07-09 | 2019-09-20 | 肇庆金马领科智能科技有限公司 | A kind of row's glaze apparatus and system, glazing row's glaze apparatus and system and row's glaze method |
| CN110488774A (en) * | 2019-07-12 | 2019-11-22 | 广西淘慧科技有限公司 | A kind of real training factory Internet-based |
| CN110587792A (en) * | 2019-09-09 | 2019-12-20 | 广东金马领科智能科技有限公司 | Integrated form glaze spraying workstation, glaze spraying workshop and revolving stage belt cleaning device |
| CN111644351A (en) * | 2020-05-09 | 2020-09-11 | 四川省宜宾环球格拉斯玻璃制造有限公司 | Relief glaze spraying process and relief glaze spraying system |
| CN114654573A (en) * | 2022-05-24 | 2022-06-24 | 佛山市阿瑞斯数字设备有限公司 | Ceramic glazing system and control method |
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