CN107605105B - Glazed tile composite member, manufacturing method thereof and tile seam processing method - Google Patents
Glazed tile composite member, manufacturing method thereof and tile seam processing method Download PDFInfo
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- CN107605105B CN107605105B CN201710648586.6A CN201710648586A CN107605105B CN 107605105 B CN107605105 B CN 107605105B CN 201710648586 A CN201710648586 A CN 201710648586A CN 107605105 B CN107605105 B CN 107605105B
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Abstract
The invention discloses a glazed tile composite member, a manufacturing method thereof and a tile seam processing method, wherein the tile seam processing method of the glazed tile composite member comprises the following steps: in the preparation of the glazed tile composite member, a high-elasticity low-modulus flexible polymer plastic gasket is placed in a tile seam of two adjacent glazed tiles; and after pouring concrete to form the glazed tile composite member and demoulding, taking down the plastic gasket, so that a tile seam between two adjacent glazed tiles in the glazed tile composite member is flat and free of bubbles. According to the invention, in the process of manufacturing the glazed tile composite component, the tile seams between the glazed tiles are filled by the high-elasticity low-modulus flexible polymer plastic gasket, and the plastic gasket is soft, so that the plastic gasket can be better plugged into the tile seams, the sealing performance is better, the tile seams have smooth surfaces without bubbles, and the attractiveness of the glazed tile composite component is improved.
Description
Technical Field
The invention relates to the technical field of prefabricated components, in particular to a glazed tile composite component, a manufacturing method thereof and a tile seam processing method.
Background
At present, for the treatment of the tile seams of prefabricated glazed tile components, the traditional process uses common rubber sheets, and the common rubber sheets are manually cut, plugged into the tile seam positions and are tightly squeezed and fixed by adjacent tiles. This approach suffers from several problems:
the rubber sheet cut by hand has rough and uneven cutting surface and rough and uneven prepared tile seams, which not only influences the beauty and the flatness, but also influences the cleaning and the construction efficiency.
When concrete falls and a vibrating rod is beaten, the rubber is easy to shift and even fall off, the slurry leakage phenomenon occurs, the glazed surface of the glazed tile is polluted, and the visual aesthetic feeling of the product is influenced.
The rubber is lack of flexibility and basically cannot be recycled after being demoulded; the material is hard, and the cutting and carrying are not easy to occur, so that the construction efficiency is influenced; more expensive than the new materials, and not favorable for cost control.
Disclosure of Invention
The invention aims to provide a tile seam processing method for obtaining a smooth bubble-free glazed tile composite member, a manufacturing method for the glazed tile composite member and the manufactured glazed tile composite member.
The technical scheme adopted by the invention for solving the technical problems is as follows: the tile seam processing method of the glazed tile composite member comprises the following steps:
in the preparation of the glazed tile composite member, a high-elasticity low-modulus flexible polymer plastic gasket is placed in a tile seam of two adjacent glazed tiles;
and after pouring concrete to form the glazed tile composite member and demoulding, taking down the plastic gasket, so that a tile seam between two adjacent glazed tiles in the glazed tile composite member is flat and free of bubbles.
In the tile seam processing method of the present invention, the method further includes:
after the plastic gasket is placed between two adjacent glazed tiles, the gap between the plastic gasket and the glazed tiles is filled and sealed by adopting glass cement.
In the tile seam processing method, the plastic gasket is an EVA gasket.
The invention also provides a manufacturing method of the glazed tile composite member, which comprises the following steps:
s1, processing the high-elasticity low-modulus flexible polymer plastic gasket in a preset shape according to the tile seams among the glazed tiles;
s2, sequentially placing the glazed tiles and the plastic gaskets on the bottom surface of the composite member mold, wherein the plastic gaskets are positioned in the tile seams between two adjacent glazed tiles;
s3, placing the reinforcement cage into the composite member mould;
s4, pouring concrete into the composite member mould, and curing the concrete to form the glazed tile composite member in composite connection with the glazed tiles;
and S5, demolding to obtain the glazed tile composite member, and taking down the plastic gasket between two adjacent glazed tiles, so that the tile seam between the two adjacent glazed tiles is flat and free of bubbles.
In the manufacturing method of the invention, after step S2, the gap between the plastic gasket and the glazed tile is filled and sealed by glass cement.
In the manufacturing method of the invention, the plastic gasket is an EVA gasket.
In the manufacturing method of the present invention, in step S3, an embedded part is further placed in the composite member mold, and one end of the embedded part extends out of at least one side of the composite member mold; the embedded part comprises a connecting piece.
The invention also provides a glazed tile composite member which is prepared by adopting the manufacturing method.
In the glazed tile composite member, the glazed tile composite member comprises a concrete body and a plurality of glazed tiles which are compositely connected to the concrete body;
the plurality of glazed tiles are arranged on the surface of the concrete body in sequence, and the tile seam between every two adjacent glazed tiles is smooth and free of bubbles.
In the glazed tile composite member, the glazed tile composite member further comprises an embedded part embedded in the concrete body, and one end of the embedded part extends out of at least one side of the concrete body.
The invention has the beneficial effects that: in making glazed tiles composite member, adopt the flexible polymer plastic gasket of high-elastic low mould to fill the tile seam between the glazed tiles, because this plastic gasket is soft, can fill in the tile seam better, the seal is better for tile seam surfacing bubble-free improves glazed tiles composite member's aesthetic property. The plastic gasket can be placed on the wood template, so that the phenomena of gasket slipping and cement leakage are effectively avoided; the plastic gasket has good toughness, can withstand pulling for multiple times, can be recycled, has turnover times of 15 times, saves cost and reduces garbage.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic cross-sectional view of a glazed tile composite member (when the plastic gasket is not removed) according to the present invention;
FIG. 2 is a schematic view of an arc-shaped plastic gasket according to the present invention;
FIG. 3 is a schematic view of a linear plastic gasket according to the present invention;
FIG. 4 is a schematic cross-sectional view of the glazed tile composite member (with the plastic pad removed) according to the present invention.
Detailed Description
For a more clear understanding of the technical features, objects and effects of the present invention, embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
Referring to fig. 1 and 4, a method for processing a tile seam of a glazed tile composite member according to an embodiment of the present invention includes:
in the preparation of the glazed tile composite member 10, a high-elasticity low-modulus flexible polymer plastic gasket 20 is placed in a tile seam 120 between two adjacent glazed tiles 12 to fill the tile seam 120 between the two glazed tiles 12;
after the concrete is poured to form the glazed tile composite member 10 and the demolding is performed, the plastic gasket 20 is fastened between two adjacent glazed tiles 12 (as shown in fig. 1), and the plastic gasket 20 is removed, so that the tile seam 120 between two adjacent glazed tiles 12 is exposed and is flat and bubble-free.
Wherein, in the glazed tiles composite member 10, the main part is the concrete, makes concrete body 11 by the concrete curing, and glazed tiles 12 lay on concrete body 11 surface, and plastic gasket 20 also fixes between glazed tiles 12 through the concrete in the tile crack 120. By embedding the plastic gasket 20 in the tile gap 120, the exposed tile gap 120 after the plastic gasket 20 is removed is smooth and bubble-free, that is, the surface of the concrete in the tile gap 120 is smooth and bubble-free.
Preferably, the plastic gasket 20 is an EVA (ethylene vinyl acetate copolymer) gasket, which has excellent flexibility and toughness, can be better inserted into the shingle 120, has better sealability, and can be repeatedly pulled, thereby being recyclable. The plastic gasket 20 is precisely machined in advance according to the shape of the tile seam 120 and the like; the glazed tile 12 is generally curved or wavy, and the joints 120 between two adjacent glazed tiles 12 include curved or wavy joints extending along the width of the glazed tile 12 and linear joints extending along the length of the glazed tile 12, so that the plastic gasket 20 also includes curved or wavy gaskets (as shown in fig. 2) and linear gaskets (as shown in fig. 3).
Further, the tile seam processing method of the present invention further includes:
after the plastic gasket 20 is placed between two adjacent glazed tiles 12, the gap between the plastic gasket 20 and the glazed tiles 12 is filled and sealed by glass cement. And hanging and cleaning redundant glass cement.
The glass cement can enhance the sealing property and simultaneously utilize the viscosity of the glass cement to tightly fix the plastic gasket 20 and the glazed tile 12 together, and the mold removal efficiency of the glazed tile composite component 10 after molding is not influenced. Referring to fig. 1 and 4, a method for manufacturing a glazed tile composite member according to an embodiment of the present invention includes the following steps:
s1, processing the high-elasticity low-modulus flexible polymer plastic gasket 20 with a preset shape according to the tile seam 120 between the glazed tiles 12.
The glazed tile 12 is generally curved or wavy, and the joints 120 between two adjacent glazed tiles 12 include curved or wavy joints extending along the width of the glazed tile 12 and linear joints extending along the length of the glazed tile 12, so that the plastic gasket 20 also includes curved or wavy gaskets (as shown in fig. 2) and linear gaskets (as shown in fig. 3).
Preferably, the plastic gasket 20 is an EVA (ethylene vinyl acetate copolymer) gasket, which has excellent flexibility and toughness, can be better inserted into the shingle 120, has better sealability, and can be repeatedly pulled, thereby being recyclable.
S2, sequentially placing the glazed tiles 12 and the plastic gasket 20 on the bottom surface of the composite member mold, wherein the plastic gasket 20 is located in the tile seam between two adjacent glazed tiles 12, and filling the tile seam 120.
After step S2, the gap between the plastic gasket 20 and the glazed tile 12 may be filled and sealed by glass cement. And hanging and cleaning redundant glass cement.
And S3, placing the reinforcement cage into the composite member mould.
In step S3, the embedded part 13 is further placed into the composite member mold as needed, and one end of the embedded part 13 extends out of at least one side of the composite member mold; the embedment 13 includes a connector.
S4, pouring concrete in the reciprocating member mould, and forming the glazed tile composite member 10 in composite connection with the glazed tile 12 after the concrete is cured.
And S5, demolding to obtain the glazed tile composite member 10, fastening the plastic gasket 20 in the tile seam 120 between two adjacent glazed tiles 12, and removing the plastic gasket 20 between two adjacent glazed tiles 12 to expose the tile seam 120, so that the tile seam 120 between two adjacent glazed tiles 12 is flat and bubble-free.
As shown in fig. 4, after the plastic gasket 20 is removed, the tiles 120 of the glazed tile composite member 10 are exposed and located between two adjacent glazed tiles 12. The tile seam 120 is flat and bubble-free, and the aesthetic property of the glazed tile composite member 10 is improved.
In the prepared glazed tile composite member 10, one end of the embedded part 13 is embedded in the glazed tile composite member 10, and the other end of the embedded part extends out of the glazed tile composite member 10 (the side far away from the glazed tile 12) for installing the glazed tile composite member 10.
The glazed tile composite member of an embodiment of the present invention can be manufactured by the above manufacturing method.
As shown in fig. 4, the glazed tile composite member 10 may include a concrete body 11 and a plurality of glazed tiles 12 compositely connected to the concrete body 11; the plurality of glazed tiles 12 are sequentially arranged on the surface of the concrete body 11, and the surface of the tile joint 120 between two adjacent glazed tiles 12 is smooth and free of bubbles.
In a glazed tiles composite member 10, a plurality of glazed tiles 12 are arranged on one surface of the concrete body 11 in a plurality of rows and a plurality of columns, and according to the shape of the glazed tiles 12, the tile joints 120 include arc-shaped or wavy tile joints extending along the width direction of the glazed tiles 12 and linear tile joints extending along the length direction of the glazed tiles 12.
Further, the glazed tile composite member 10 of the present invention may further comprise an embedded part 13 for installation of the glazed tile composite member 10.
The embedded part 13 is embedded in the concrete body 11, and one end of the embedded part extends out of at least one side of the concrete body 11, preferably away from one side surface of the glazed tile 12.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. A tile seam processing method of a glazed tile composite member is characterized by comprising the following steps:
in the preparation of the glazed tile composite member, a high-elasticity low-modulus flexible polymer plastic gasket is placed in a tile seam of two adjacent glazed tiles; the glazed tiles are arc-shaped or wavy, and the tile joints between two adjacent glazed tiles comprise arc-shaped or wavy tile joints extending along the width direction of the glazed tiles and linear tile joints extending along the length direction of the glazed tiles; the plastic gasket comprises an arc-shaped or wavy gasket;
after the plastic gasket is placed between two adjacent glazed tiles, filling and sealing a gap between the plastic gasket and the glazed tiles by adopting glass cement;
and after pouring concrete to form the glazed tile composite member and demoulding, taking down the plastic gasket, so that a tile seam between two adjacent glazed tiles in the glazed tile composite member is flat and free of bubbles.
2. The tile seam processing method according to claim 1, wherein the plastic gasket is an EVA gasket.
3. A manufacturing method of a glazed tile composite member is characterized by comprising the following steps:
s1, processing the high-elasticity low-modulus flexible polymer plastic gasket in a preset shape according to the tile seams among the glazed tiles; the glazed tiles are arc-shaped or wavy, and the tile joints between two adjacent glazed tiles comprise arc-shaped or wavy tile joints extending along the width direction of the glazed tiles and linear tile joints extending along the length direction of the glazed tiles; the plastic gasket comprises an arc-shaped or wavy gasket;
s2, sequentially placing the glazed tiles and the plastic gaskets on the bottom surface of the composite member mold, wherein the plastic gaskets are positioned in the tile seams between two adjacent glazed tiles;
after the step S2, filling and sealing the gap between the plastic gasket and the glazed tile with glass cement;
s3, placing the reinforcement cage into the composite member mould;
s4, pouring concrete into the composite member mould, and curing the concrete to form the glazed tile composite member in composite connection with the glazed tiles;
and S5, demolding to obtain the glazed tile composite member, and taking down the plastic gasket between two adjacent glazed tiles, so that the tile seam between the two adjacent glazed tiles is flat and free of bubbles.
4. The method of manufacturing of claim 3, wherein the plastic gasket is an EVA gasket.
5. The manufacturing method according to claim 3, wherein in step S3, an embedment is further placed in the composite member mold, one end of the embedment projecting out of at least one side of the composite member mold; the embedded part comprises a connecting piece.
6. A glazed tile composite member produced by the method of any one of claims 3 to 5.
7. A glazed tile composite member as claimed in claim 6 comprising a concrete body and a plurality of glazed tiles compositely attached to the concrete body;
the plurality of glazed tiles are arranged on the surface of the concrete body in sequence, and the tile seam between every two adjacent glazed tiles is smooth and free of bubbles.
8. A glazed tile composite member as claimed in claim 7 further comprising an embedment embedded in the concrete body, one end of the embedment extending beyond at least one side of the concrete body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710648586.6A CN107605105B (en) | 2017-08-01 | 2017-08-01 | Glazed tile composite member, manufacturing method thereof and tile seam processing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710648586.6A CN107605105B (en) | 2017-08-01 | 2017-08-01 | Glazed tile composite member, manufacturing method thereof and tile seam processing method |
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| CN107605105A CN107605105A (en) | 2018-01-19 |
| CN107605105B true CN107605105B (en) | 2020-11-06 |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1110355A (en) * | 1994-04-05 | 1995-10-18 | 哈尔滨建筑大学长春建筑材料应用技术研究所 | Water-stopping method by after-pouring deformed joint and water-stopping plate |
| US20030084634A1 (en) * | 2001-11-08 | 2003-05-08 | Oliver Stanchfield | Transition molding |
| CN2619022Y (en) * | 2003-05-15 | 2004-06-02 | 郭旭光 | Glass door seal device |
| CN101089307A (en) * | 2006-06-16 | 2007-12-19 | 刘文博 | Cast-in-place light compound wall |
| CN103669847A (en) * | 2013-11-29 | 2014-03-26 | 重庆智锐德科技有限公司 | Sealing clamp device for abutted seams of formworks |
| CN104612332A (en) * | 2014-12-26 | 2015-05-13 | 山西四建集团有限公司 | Fine aggregate concrete roof double-glass strip dividing joint construction method |
| CN204899081U (en) * | 2015-08-12 | 2015-12-23 | 深圳海龙建筑制品有限公司 | Compound side fascia of prefabricated glazed tiles |
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Address after: No. 8, junzi buxingfa Road, Guanlan street, Longhua District, Shenzhen, Guangdong 518000 Patentee after: CSCEC Hailong Technology Co.,Ltd. Address before: No. 8, junzi buxingfa Road, Guanlan street, Longhua District, Shenzhen, Guangdong 518000 Patentee before: SHENZHEN HAILONG BUILDING TECHNOLOGY Co.,Ltd. |
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