CN107605071A - A kind of lightweight composite strip plate system and its construction method - Google Patents

A kind of lightweight composite strip plate system and its construction method Download PDF

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CN107605071A
CN107605071A CN201710694956.XA CN201710694956A CN107605071A CN 107605071 A CN107605071 A CN 107605071A CN 201710694956 A CN201710694956 A CN 201710694956A CN 107605071 A CN107605071 A CN 107605071A
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block
shaped
slat
strip
board
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CN107605071B (en
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吴咩龙
叶再虹
徐亦冰
钱晓阳
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Zhejiang Kodak Building Material Co Ltd
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Zhejiang Kodak Building Material Co Ltd
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Abstract

本发明公开了一种轻质复合条板系统及其施工方法,复合条板系统包括第一条板、第二条板、U型顶卡块、U型侧卡块和支撑底块,第一条板的两侧均设有内凹槽,第二条板的两侧均设有外凸条,外凸条位于内凹槽中,支撑底块连接第一条板与第二条板,U型顶卡块的两侧均设有内开槽,内开槽上连接有L型螺栓;施工方法包括如下步骤:(a)施工准备;(b)安装定位板;(c)安装其余条板;(d)墙柱面处理;(e)缝隙填塞;(f)板面处理。本发明中复合条板系统轻质高强,保温隔热,阻燃性好,施工快捷,解决了传统外墙施工繁琐,费时费工等问题,施工方法简单,合理有序,易于控制,施工效率高,涉及的设备少,成本低。

The invention discloses a lightweight composite slat system and a construction method thereof. The composite slat system includes a first slat, a second slat, a U-shaped top block, a U-shaped side block and a supporting bottom block. The first Both sides of the plank are provided with inner grooves, both sides of the second plank are provided with outer convex strips, the outer convex strips are located in the inner grooves, and the supporting bottom block connects the first plank and the second plank, U Both sides of the type top block are provided with inner slots, and L-shaped bolts are connected to the inner slots; the construction method includes the following steps: (a) construction preparation; (b) installation of positioning boards; (c) installation of other strips ; (d) wall column surface treatment; (e) gap filling; (f) panel surface treatment. The composite slat system in the invention is light in weight and high in strength, thermal insulation, good in flame retardancy, fast in construction, and solves the problems of cumbersome, time-consuming and labor-intensive construction of traditional external walls. The construction method is simple, reasonable and orderly, easy to control, and efficient in construction. High, less equipment involved, and low cost.

Description

一种轻质复合条板系统及其施工方法A lightweight composite slat system and its construction method

技术领域technical field

本发明属于建筑施工技术领域,尤其涉及一种轻质复合条板系统及其施工方法。The invention belongs to the technical field of building construction, and in particular relates to a lightweight composite slat system and a construction method thereof.

背景技术Background technique

随着城市化进程的不断加快以及建筑技术的不断提高,越来越多的高层大跨度结构应用于人们的工作和生活之中,虽然砌体结构具备取材方便、耐久性好、耐火性好及保温节能效果好的特点,但因其自重大、抗拉、抗弯、抗剪性能差、现场需砂浆砌筑、费时费工等缺点,不利于工业化生产和绿色施工的推行。为解决砌体结构存在的问题,以轻质装配式隔墙为主要墙体系统的建筑内隔墙涌现市场。With the continuous acceleration of urbanization and the continuous improvement of construction technology, more and more high-rise long-span structures are used in people's work and life. It has good thermal insulation and energy-saving effects, but it is not conducive to the implementation of industrialized production and green construction due to its shortcomings such as heavy weight, poor tensile, bending, and shear properties, and the need for mortar masonry on site, which is time-consuming and labor-intensive. In order to solve the existing problems of the masonry structure, the building interior partition wall with lightweight fabricated partition wall as the main wall system emerges in the market.

轻质装配式隔墙是指采用轻质板条在工厂加工预制完成后运输至施工现场,采取拼装等措施后完成的住宅或公共建筑内隔墙系统。目前,轻质装配式内隔墙体系主要采用骨架隔墙,因其工业化生产、便于安装等特点在建筑业的各个方面得到了极大的应用,但在使用过程中也暴露出很多问题,主要表现在以下几个方面:1、由于龙骨采用的轻薄的钢框,在面板通过射钉安装于钢框上时,并不能很好的固定,使得整个骨架隔墙的稳定性难以保证;2、因轻质隔墙板安装在建筑物非承重部位,所需安装部位都是大跨度、沉降变形最大、抗荷载能力最弱的地方,由于轻质隔墙板企口槽拼装连接和表面光滑的特殊性,很容易造成板与板连结处、板与门窗连结处出现裂缝,集中荷载时会引起轻质墙板震动变形,发生裂缝和空鼓。Lightweight prefabricated partition wall refers to the residential or public building internal partition wall system that uses light-weight slats to be transported to the construction site after prefabrication in the factory, and then assembled and other measures are taken. At present, the lightweight prefabricated interior partition wall system mainly adopts the skeleton partition wall, which has been widely used in various aspects of the construction industry due to its industrial production and easy installation, but many problems have been exposed during the use process, mainly It is manifested in the following aspects: 1. Due to the light and thin steel frame used by the keel, when the panel is installed on the steel frame by nailing, it cannot be fixed well, making it difficult to guarantee the stability of the entire skeleton partition wall; 2. Because the lightweight partition board is installed in the non-load-bearing part of the building, the required installation parts are places with large spans, the largest settlement deformation, and the weakest load resistance. Particularity, it is easy to cause cracks at the connection between the board and the board, and the connection between the board and the door and window. When the concentrated load will cause the vibration deformation of the light wall board, cracks and hollowing will occur.

发明内容Contents of the invention

本发明目的在于解决现有技术中存在的上述技术问题,提供一种轻质复合条板系统及其施工方法,复合条板系统轻质高强,稳定性高,保温隔热,阻燃性好,施工快捷,解决了传统外墙施工繁琐,费时费工等问题,施工方法简单,合理有序,易于控制,施工效率高,施工效果好,涉及的设备少,成本低。The purpose of the present invention is to solve the above-mentioned technical problems existing in the prior art, and to provide a lightweight composite slat system and its construction method. The composite slat system is light, high-strength, high in stability, thermal insulation, and good in flame retardancy. The construction is fast, which solves the problems of cumbersome, time-consuming and labor-intensive construction of the traditional exterior wall. The construction method is simple, reasonable and orderly, easy to control, high construction efficiency, good construction effect, less equipment involved, and low cost.

为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

一种轻质复合条板系统,其特征在于:包括第一条板、第二条板、U型顶卡块、U型侧卡块和支撑底块,第一条板与第二条板的厚度相同,第一条板与第二条板的顶部均设有U型顶卡块,U型侧卡块设于第一条板的一侧,第一条板的两侧均设有内凹槽,第二条板的两侧均设有外凸条,外凸条位于内凹槽中,支撑底块的四周角上均设有凸起块,支撑底块连接第一条板与第二条板,U型顶卡块的两侧均设有内开槽,内开槽上连接有L型螺栓,U型顶卡块上设有贯通孔,U型侧卡块上设有安装孔,支撑底块上设有固定穿孔;该复合条板系统轻质高强,稳定性高,保温隔热,阻燃性好,施工快捷,解决了传统外墙施工繁琐,费时费工等问题。A lightweight composite slat system, characterized in that it includes a first slat, a second slat, a U-shaped top block, a U-shaped side block and a supporting bottom block, and the first slat and the second slat The thickness is the same, the top of the first plank and the second plank are equipped with a U-shaped top block, the U-shaped side block is set on one side of the first plank, and both sides of the first plank are provided with concave Groove, both sides of the second strip are provided with external convex strips, the external convex strips are located in the inner groove, and the four corners of the supporting bottom block are provided with raised blocks, and the supporting bottom block connects the first strip and the second strip. Slats, both sides of the U-shaped top block are provided with inner slots, the inner slots are connected with L-shaped bolts, the U-shaped top block is provided with through holes, and the U-shaped side block is provided with mounting holes. There are fixed perforations on the supporting base; the composite slat system is light, high-strength, high in stability, thermal insulation, good in flame retardancy, and quick in construction, which solves the problems of cumbersome, time-consuming and labor-consuming construction of traditional exterior walls.

进一步,第一条板的侧面设有通气孔,通气孔横向贯穿内凹槽,第二条板的侧面设有透气孔,透气孔横向贯穿外凸条,通气孔连通透气孔,通气孔增加了第一条板的透气性,透气孔增加了第二条板的透气性,第一条板与第二条板相互拼接后,通气孔与透气孔相互连通,提高了复合条板整体的透气性,利于气泡的排出,防止气泡堆积造成复合条板表面出现鼓包,影响美观度和内部结构稳定性。Further, the side of the first strip is provided with vent holes, and the vent holes run through the inner groove horizontally, and the side of the second strip is provided with vent holes, and the vent holes transversely penetrate the outer convex strip, and the vent holes are connected to the vent holes, and the vent holes increase The air permeability of the first plank is improved, and the ventilation holes increase the air permeability of the second plank. After the first plank and the second plank are spliced together, the air holes and the air holes are connected to each other, which improves the air permeability of the composite plank as a whole It is beneficial to the discharge of air bubbles, and prevents the accumulation of air bubbles to cause bulges on the surface of the composite slats, which will affect the aesthetics and the stability of the internal structure.

进一步,第一条板的上下边角均设有L型定位块,L型定位块上设有定位穿孔,向定位穿孔打入射钉,就可将L型定位块固定在梁板与墙柱的连接处,固定简单,然后通过粘结材料将L型定位块与第一条板粘结在一起,L型定位块对第一条板边角起到定位、固定作用,从而保持第一条板较高的垂直度。Further, the upper and lower corners of the first strip are provided with L-shaped positioning blocks, and the L-shaped positioning blocks are provided with positioning perforations, and nails are driven into the positioning perforations to fix the L-shaped positioning blocks on the beam plate and the wall column. The connection is simple to fix, and then the L-shaped positioning block and the first strip are bonded together through the adhesive material, and the L-shaped positioning block plays a role in positioning and fixing the corners of the first strip, thereby maintaining the first strip High verticality.

进一步,第一条板与第二条板的连接处之间粘结有纤维网格布,纤维网格布将第一条板与第二条板之间的接缝表面保护起来,防止在使用过程中此处发生开裂。Further, a fiber mesh cloth is bonded between the joints of the first strip and the second strip, and the fiber mesh cloth protects the seam surface between the first strip and the second strip to prevent Cracking occurs here during the process.

进一步,第一条板与第二条板均包括ALC板、纤维水泥板,纤维水泥板设于ALC板的上下两面,外凸条设于ALC板的两侧,ALC板具有容重轻、强度高、保温隔热性好、隔音性好、难火性好、耐久性好的特点,纤维水泥板具有防火绝缘、防水防潮、隔热隔音、质轻高强、寿命超长、可加工及二次装修性能好的特点,提高了第一条板和第二条板的强度、保温隔热性、阻燃性、隔热隔音使用耐久性。Furthermore, both the first and second boards include ALC boards and fiber cement boards. The fiber cement boards are arranged on the upper and lower sides of the ALC board, and the outer convex strips are arranged on both sides of the ALC board. The ALC board has light bulk density and high strength. , Good thermal insulation, good sound insulation, good fire resistance, good durability, fiber cement board has fire insulation, waterproof and moisture-proof, heat insulation and sound insulation, light weight and high strength, long life, can be processed and secondary decoration The characteristics of good performance improve the strength, thermal insulation, flame retardancy, heat insulation and sound insulation durability of the first and second boards.

一种轻质复合条板系统的施工方法,其特征在于包括如下步骤:A construction method for a lightweight composite slat system, characterized in that it comprises the following steps:

(a)施工准备:施工作业前,先清理条板与梁底面、楼地面、墙柱面的结合部位,将凸出墙柱面的砂浆、混凝土块清理干净,然后根据施工图纸中的条板位置尺寸,分别在楼地面、梁底面、墙柱面上弹出条板的安装位置墨线,标明门窗洞口尺寸线,在天棚吊好垂线,待垂线准确无误后,弹出墨线,以控制条板的垂直度;(a) Construction preparation: Before construction work, first clean the joints between the slats and the bottom of the beams, the floor surface, and the wall column surface, clean up the mortar and concrete blocks protruding from the wall column surface, and then clean the slats according to the slats in the construction drawings. Position and size, pop up the ink line on the installation position of the slats on the floor, beam bottom, and wall column respectively, mark the size line of the door and window openings, hang the vertical line on the ceiling, and after the vertical line is accurate, pop up the ink line to control the slats verticality;

(b)安装定位板:从主体墙、柱的一端向另一端顺序安装第一块第一条板,有门窗洞口时,从门窗洞口处向两侧安装,按照梁底面上弹出的墨线,在梁底面上每隔300~500mm固定一块U型顶卡块,按照墙柱面上弹出的墨线,在墙柱面上每隔500~600mm固定一块U型侧卡块,按照楼地面上弹出的墨线,用射钉将第一块支撑底块固定在楼地面上,在梁底面与墙柱面的连接处固定L型定位块,在楼地面与墙柱面的连接处固定L型定位块,然后在第一条板的顶面均匀满刮粘结胶,将其顶部卡入U型顶卡块的槽内,底部卡入支撑底块的凸起块之间,一人用撬杠将第一条板向上顶紧,使粘结胶从四周挤出,及时用刮刀清除,使第一条板顶部与梁板紧密结合,同时另一人在支撑底块与第一条板的底部之间打入至少两个木楔,敲击木楔,将第一条板临时固定,然后对第一条板垂直度和平整度进行检查并调整,第一条板底面与楼地面的接缝厚度控制在5~8mm,符合要求后再次敲击木楔,使其顶紧第一条板的底部,完成第一条板的最终固定;(b) Install the positioning board: install the first board in sequence from one end of the main wall and column to the other end. When there are door and window openings, install them from the door and window openings to both sides. Fix a U-shaped top block every 300-500mm on the bottom of the beam, follow the ink line that pops up on the wall column surface, fix a U-shaped side block every 500-600mm on the wall column surface, and follow the ink line that pops up on the floor. , fix the first supporting bottom block on the floor with nails, fix the L-shaped positioning block at the junction of the beam bottom and the wall cylinder, and fix the L-shaped positioning block at the junction of the floor and the wall cylinder, and then Squeeze the glue evenly on the top surface of the first strip, snap the top into the groove of the U-shaped top block, and snap the bottom between the raised blocks supporting the bottom block. One person uses a crowbar to lift the first strip Press the board up tightly so that the adhesive glue is extruded from the surroundings, and remove it in time with a scraper so that the top of the first board is tightly combined with the beam board, and at the same time, another person drives at least Two wooden wedges, knock on the wooden wedges, temporarily fix the first plank, then check and adjust the verticality and flatness of the first plank, and control the joint thickness between the bottom surface of the first plank and the floor surface at 5~ 8mm, after meeting the requirements, hit the wooden wedge again to make it press against the bottom of the first plank to complete the final fixation of the first plank;

(c)安装其余条板:从第一条板的两侧开始安装第二条板,安装前根据第二条板的尺寸和楼地面上弹出的墨线固定安装下一块支撑底块,然后在已安装的第一条板的侧面均匀满刮粘结胶,在第二条板的侧面、顶面分别均匀满刮粘结胶,然后将第二条板的顶部卡入下一块U型顶卡块的槽内,底部一侧卡入上一块支撑底块的凸起块之间,底部另一侧卡入下一块支撑底块的凸起块之间,推动第二条板,直至将第二条板的外凸条卡入第一条板的内凹槽中,并向透气孔内通入钢筋,使钢筋前一段位于透气孔中,后一段位于通气孔中,保持第一条板与第二条板之间紧密连接,板缝间隙揉挤严密,把挤出的粘结胶刮平,板缝间隙控制在5mm以内,调整第一条板和第二条板的垂直度和平整度,检查合格后,在第一条板和第二条板的接缝表面粘附5~8cm宽的纤维网格布,压平整实;(c) Install the rest of the slats: install the second slat from both sides of the first slat. Before installation, fix the next supporting block according to the size of the second slat and the ink line that pops up on the floor. The side of the first installed plank is evenly scraped with adhesive glue, and the side and top surface of the second plank are evenly scraped with adhesive glue, and then the top of the second plank is snapped into the next U-shaped top block In the groove of the bottom, one side of the bottom is stuck between the raised blocks of the previous supporting bottom block, and the other side of the bottom is stuck between the raised blocks of the next supporting bottom block, and the second strip is pushed until the second strip is The outer convex strip of the board is snapped into the inner groove of the first board, and the steel bar is passed into the air hole, so that the front section of the steel bar is located in the air hole, and the rear section is located in the air hole, keeping the first board and the second The slats are tightly connected, and the gap between the slats is squeezed tightly. Squeeze the extruded adhesive glue, and the gap between the slats is controlled within 5mm. Adjust the verticality and flatness of the first and second slats, and check After passing the test, adhere a 5-8cm wide fiber mesh cloth to the joint surface of the first board and the second board, and press it firmly;

(d)墙柱面处理:当安装至距离墙柱面的距离小于一块第一条板或第二条板的尺寸时,在第一条板或第二条板上弹出切割墨线,按照墨线将多余部分切下,然后在切割后的条板侧面、顶面分别均匀满刮粘结胶,将其一侧先与最后一块已装条板拼接,再移动这块切割条板,使其另一侧卡入U型侧卡块的槽内,整面条板安装完成后进行板面清理,复查板间接缝粘结胶确保饱满;(d) Wall column surface treatment: When the distance between the installation and the wall column surface is less than the size of the first or second panel, the cutting ink line will pop up on the first or second panel, and the ink line will be cut according to the ink line. Cut off the excess part, and then evenly scrape the adhesive glue on the side and top of the cut slat, splice one side with the last installed slat, and then move the cutting slat so that the other The side is clamped into the groove of the U-shaped side clamping block. After the installation of the entire strip is completed, the panel surface is cleaned, and the joint glue between the panels is rechecked to ensure fullness;

(e)缝隙填塞:在整面条板与楼地面、梁底面、墙柱面的空隙处填入C20细石混凝土,待C20细石混凝土强度满足要求后撤出木楔,再用C20细石混凝土将木楔留下的孔洞塞严;(e) Gap filling: C20 fine stone concrete is filled in the gap between the entire slab and the floor surface, the bottom surface of the beam, and the wall column surface. After the strength of the C20 fine stone concrete meets the requirements, the wooden wedge is removed, and then C20 fine stone concrete is used. Plug the hole left by the wooden wedge;

(f)板面处理:施工完成检查所有板缝,清理接缝部位、补满破损空隙,采用与条板材料相适应的材料在整面条板上均匀涂抹,并刮平压光,然后在各缝口处嵌补弹性腻子补浆,整面满批平底腻子,在腻子未干之前涂覆耐碱网格布,在耐碱网格布上复批平底腻子,最后,涂刷1~2遍光面腻子,涂装涂料。(f) Board surface treatment: check all board seams after construction is completed, clean up the joints, fill up the damaged gaps, apply materials suitable for the board materials evenly on the entire board, and scrape and calender, and then apply Embed elastic putty at the seam for grouting, apply flat-bottomed putty to the entire surface, apply alkali-resistant grid cloth before the putty is dry, apply flat-bottomed putty on the alkali-resistant grid cloth, and finally, apply 1 to 2 times Glossy putty, coating paint.

进一步,步骤(b)中在梁底面上固定一块U型顶卡块的具体做法为先在梁底面上打入一排L型螺栓,然后将U型顶卡块顶部卡入L型螺栓与梁底面之间的空隙中,使得L型螺栓的端部卡在U型顶卡块一侧的内开槽中,接着向U型顶卡块的贯通孔打入射钉,将U型顶卡块固定在梁底面上,其次在梁底面上打入另一排L型螺栓,使其端部卡在U型顶卡块另一侧的内开槽中,先打一排L型螺栓将U型顶卡块进行一侧限位固定,方便调整U型顶卡块的安装位置,调整完毕后向贯通孔打入射钉,将U型顶卡块进行固定,接着打入另一排L型螺栓,两排L型螺栓对称分布,端部位于内开槽中,同时将U型顶卡块压紧固定在梁底面上,配合贯通孔中的射钉,提高了U型顶卡块安装后的稳定性,抗拉强度高,不容易脱落。Further, in step (b), the specific method of fixing a U-shaped top block on the bottom surface of the beam is to first drive a row of L-shaped bolts on the bottom surface of the beam, and then snap the top of the U-shaped top block into the L-shaped bolts and the beam. In the gap between the bottom surfaces, the end of the L-shaped bolt is stuck in the inner slot on one side of the U-shaped top block, and then a nail is driven into the through hole of the U-shaped top block to fix the U-shaped top block On the bottom of the beam, drive another row of L-shaped bolts on the bottom of the beam so that the end is stuck in the inner slot on the other side of the U-shaped top block. One side of the clamping block is limited and fixed, which is convenient for adjusting the installation position of the U-shaped top clamping block. After the adjustment, drive nails into the through hole to fix the U-shaped top clamping block, and then drive in another row of L-shaped bolts. Rows of L-shaped bolts are symmetrically distributed, and the ends are located in the inner slots. At the same time, the U-shaped top block is pressed and fixed on the bottom surface of the beam. With the nails in the through holes, the stability of the U-shaped top block after installation is improved. , high tensile strength, not easy to fall off.

进一步,步骤(a)中在楼地面、梁底面、墙柱面上弹出条板的安装位置墨线前,先在楼地面上找出安装位置的中心线,然后根据中心线向两边弹出边线,并垂直引至梁底面,参照中心线弹出安装位置的边线,方便核对校准,可减小施工误差,避免出现条板安装后与墙柱面不垂直的现象。Further, in step (a), before popping up the ink line of the installation position of the batten on the floor surface, beam bottom surface, and wall cylinder surface, first find out the centerline of the installation location on the floor surface, and then pop up the sidelines to both sides according to the centerline, and Lead vertically to the bottom of the beam, and refer to the center line to pop up the side line of the installation position, which is convenient for checking and calibration, can reduce construction errors, and avoid the phenomenon that the slats are not perpendicular to the wall column surface after installation.

进一步,步骤(b)中对第一条板垂直度和平整度进行检查并调整的具体做法为用吊线锤检查第一条板的垂直度,用铝合金靠尺检查平整度,调整木楔将条板调整到位,该第一条板作为定位板,为后续安装起到定位、校准作用,因此保证其垂直度和平整度,可提高后续条板安装的精度、施工效率和施工质量。Further, in step (b), the specific method of checking and adjusting the verticality and flatness of the first strip is to check the verticality of the first strip with a pendant hammer, check the flatness with an aluminum alloy ruler, and adjust the wooden wedge to When the slats are adjusted in place, the first slat serves as a positioning plate for positioning and calibration for subsequent installations, thus ensuring its verticality and flatness, which can improve the accuracy, construction efficiency and construction quality of subsequent slat installations.

本发明由于采用了上述技术方案,具有以下有益效果:The present invention has the following beneficial effects due to the adoption of the above technical solution:

本发明中复合条板系统轻质高强,稳定性高,保温隔热,阻燃性好,施工快捷,解决了传统外墙施工繁琐,费时费工等问题,安装时在第一条板的内凹槽中涂上粘结胶,在第二条板的外凸条上涂上粘结胶,然后将第二条板的外凸条卡入第一条板的内凹槽中,相互粘结在一起,不会发生相对偏移,稳定性高;支撑底块连接第一条板与第二条板,支撑底块一侧对称分布的凸起块卡住第一条板的底部,支撑底块另一侧对称分布的凸起块卡住第二条板的底部,一块支撑底块同时将第一条板与第二条板进行限位连接,相互强制在一起,提高了稳定性;先将L型螺栓的端部嵌入U型顶卡块的内开槽中,再将对称分布的L型螺栓同时打入到梁底面上,通过L型螺栓的端部将U型顶卡块的顶板压紧在梁底面上,实现U型顶卡块的限位固定,提高了U型顶卡块固定在梁底面上的牢固度,将U型顶卡块固定在梁面上,在安装第一条板与第二条板时起到顶部限位作用,辅助支撑,防止倾倒,方便施工;第一条板和第二条板拼装成复合条板,顶部通过U型顶卡块限位连接,侧部通过U型侧卡块限位连接,底部通过支撑底块限位连接,施工后实现与梁底面、楼地面、墙柱面三者之间的固定连接,形成一个柔性的整体,相互牵制,稳定性高,不容易解体。The composite slat system in the invention is light, high-strength, high in stability, thermal insulation, good in flame retardancy, quick in construction, and solves the problems of cumbersome, time-consuming and labor-intensive construction of traditional exterior walls. Apply adhesive glue to the groove, apply adhesive glue to the outer convex strip of the second strip, and then snap the outer convex strip of the second strip into the inner groove of the first strip to bond each other Together, there will be no relative offset and high stability; the supporting bottom block connects the first and second planks, and the symmetrically distributed convex blocks on one side of the supporting bottom block clamp the bottom of the first plank, and the supporting bottom The convex blocks symmetrically distributed on the other side of the block clamp the bottom of the second plank, and a supporting bottom block simultaneously connects the first plank and the second plank in a limited position, and forces them together to improve stability; Insert the end of the L-shaped bolt into the inner slot of the U-shaped top block, and drive the symmetrically distributed L-shaped bolts into the bottom surface of the beam at the same time, and the top plate of the U-shaped top block is fixed by the end of the L-shaped bolt It is pressed on the bottom surface of the beam to realize the limit fixation of the U-shaped top block, which improves the firmness of the U-shaped top block fixed on the bottom surface of the beam, and fixes the U-shaped top block on the beam surface. The slats and the second slats play the role of top limit, auxiliary support, prevent dumping, and facilitate construction; the first slat and the second slat are assembled into a composite slat, and the top is limited by a U-shaped top block. The side part is limited and connected by U-shaped side clamping blocks, and the bottom is limited and connected by the supporting bottom block. After construction, the fixed connection with the bottom surface of the beam, the floor surface and the wall column surface is realized, forming a flexible whole and restraining each other. , high stability, not easy to disintegrate.

本发明施工方法简单,合理有序,易于控制,施工效率高,施工效果好,涉及的设备少,成本低,先固定安装第一块第一条板,将该第一条板作为定位板,为后续条板安装起到定位、校准作用,保证其准确的垂直度和平整度,可提高后续条板安装的精度、施工效率和施工质量,第一条板与第二条板的拼接面均满刮粘结胶,又配合内凹槽与外凸条卡接限位作用,粘结后更加紧密,连成一体,并在第一条板和第二条板的接缝表面粘附纤维网格布,防止该处出现裂缝和空鼓;整面条板与楼地面、梁底面、墙柱面的空隙处填入C20细石混凝土,提高整面条板与楼地面、梁底面、墙柱面连接处的连接强度,防止出现裂缝,影响整体结构的整体性和刚度。The construction method of the present invention is simple, reasonable and orderly, easy to control, high in construction efficiency, good in construction effect, less equipment involved, and low in cost. It plays the role of positioning and calibration for the subsequent slat installation, ensuring its accurate verticality and flatness, which can improve the accuracy, construction efficiency and construction quality of the subsequent slat installation. The splicing surface of the first slat and the second slat The adhesive glue is fully scraped, and it also cooperates with the clamping and limiting effect of the inner groove and the outer convex strip. After bonding, it is more tightly bonded and integrated, and the fiber mesh is adhered to the joint surface of the first board and the second board. Gauge cloth to prevent cracks and hollows; fill the gaps between the entire slab and the floor, beam bottom, and wall column with C20 fine stone concrete to improve the connection between the entire slab and the floor, beam bottom, and wall column The strength of the connection at the joint prevents cracks from affecting the integrity and rigidity of the overall structure.

附图说明Description of drawings

下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:

图1为本发明中一种轻质复合条板系统的结构示意图;Fig. 1 is the structural representation of a kind of lightweight composite slat system among the present invention;

图2为本发明中U型顶卡块的结构示意图;Fig. 2 is the structural representation of U-shaped top block in the present invention;

图3为本发明中第一条板的结构示意图;Fig. 3 is the structural representation of the first lath among the present invention;

图4为本发明中第二条板的结构示意图;Fig. 4 is the structural representation of the second lath among the present invention;

图5为本发明中支撑底块的结构示意图。Fig. 5 is a structural schematic diagram of the supporting bottom block in the present invention.

图中:1-第一条板;2-第二条板;3-U型顶卡块;4-U型侧卡块;5-支撑底块;6-ALC板;7-纤维水泥板;8-贯通孔;9-安装孔;10-固定穿孔;11-内凹槽;12-外凸条;13-纤维网格布;14-通气孔;15-透气孔;16-凸起块;17-内开槽;18-L型螺栓;19-L型定位块;20-定位穿孔。In the figure: 1-the first strip; 2-the second strip; 3-U-shaped top block; 4-U-shaped side block; 5-support bottom block; 6-ALC board; 7-fiber cement board; 8-through hole; 9-installation hole; 10-fixed perforation; 11-inner groove; 12-outer convex strip; 13-fiber mesh cloth; 14-ventilation hole; 17-inner slotting; 18-L-type bolts; 19-L-type positioning block; 20-positioning perforation.

具体实施方式detailed description

如图1至图5所示,为本发明一种轻质复合条板系统,包括第一条板1、第二条板2、U型顶卡块3、U型侧卡块4和支撑底块5,第一条板1与第二条板2的厚度相同,第一条板1与第二条板2均包括ALC板6、纤维水泥板7,纤维水泥板7设于ALC板6的上下两面,通过聚氨酯硬泡的自粘性将ALC板6与纤维水泥板7有机地结合在一起,成为一个整体。ALC板6具有容重轻、强度高、保温隔热性好、隔音性好、难火性好、耐久性好的特点,纤维水泥板7具有防火绝缘、防水防潮、隔热隔音、质轻高强、寿命超长、可加工及二次装修性能好的特点,提高了第一条板1和第二条板2的强度、保温隔热性、阻燃性、隔热隔音使用耐久性。As shown in Figures 1 to 5, it is a lightweight composite strip system of the present invention, including a first strip 1, a second strip 2, a U-shaped top block 3, a U-shaped side block 4 and a supporting bottom Block 5, the first strip 1 and the second strip 2 have the same thickness, the first strip 1 and the second strip 2 both include an ALC board 6 and a fiber cement board 7, and the fiber cement board 7 is arranged on the side of the ALC board 6 On the upper and lower sides, the ALC board 6 and the fiber cement board 7 are organically combined through the self-adhesiveness of polyurethane hard foam to form a whole. ALC board 6 has the characteristics of light bulk density, high strength, good thermal insulation, good sound insulation, good fire resistance, and good durability. Fiber cement board 7 has fire insulation, waterproof and moisture-proof, heat insulation and sound insulation, light weight, high strength, The characteristics of long service life, machinability and good performance of secondary decoration have improved the strength, thermal insulation, flame retardancy, heat insulation and sound insulation durability of the first strip 1 and the second strip 2.

U型顶卡块3上设有贯通孔8,向贯通孔8内打入射钉,即可将U型顶卡块3固定到梁底面上。U型侧卡块4上设有安装孔9,向安装孔9内打入射钉,即可将U型侧卡块4固定到墙柱面上。支撑底块5上设有固定穿孔10,向固定穿孔10内打入射钉,即可将支撑底块5固定到楼地面上。第一条板1与第二条板2的顶部均设有U型顶卡块3,U型侧卡块4设于第一条板1的一侧,第一条板1的ALC板6两侧均设有内凹槽11,第二条板2的ALC板6两侧均设有外凸条12,外凸条12位于内凹槽11中,安装时在第一条板1的内凹槽11中涂上粘结胶,在第二条板2的外凸条12上涂上粘结胶,然后将第二条板2的外凸条12卡入第一条板1的内凹槽11中,相互粘结在一起,不会发生相对偏移,稳定性高,施工简单,效率高。第一条板1与第二条板2的连接处之间粘结有纤维网格布13,纤维网格布13将第一条板1与第二条板2之间的接缝表面保护起来,防止在使用过程中此处发生开裂。第一条板1的侧面设有通气孔14,通气孔14横向贯穿内凹槽11,第二条板2的侧面设有透气孔15,透气孔15横向贯穿外凸条12,通气孔14连通透气孔15,通气孔14增加了第一条板1的透气性,透气孔15增加了第二条板2的透气性,第一条板1与第二条板2相互拼接后,通气孔14与透气孔15相互连通,提高了复合条板整体的透气性,利于气泡的排出,防止气泡堆积造成复合条板表面出现鼓包,影响美观度和内部结构稳定性。支撑底块5的四周角上均设有凸起块16,支撑底块5连接第一条板1与第二条板2,支撑底块5一侧对称分布的凸起块16卡住第一条板1的底部,支撑底块5另一侧对称分布的凸起块16卡住第二条板2的底部,一块支撑底块5同时将第一条板1与第二条板2进行限位连接,相互强制在一起,提高了稳定性。U型顶卡块3的两侧均设有内开槽17,内开槽17上连接有L型螺栓18,先将L型螺栓18的端部嵌入U型顶卡块3的内开槽17中,再将对称分布的L型螺栓18同时打入到梁底面上,通过L型螺栓18的端部将U型顶卡块3的顶板压紧在梁底面上,实现U型顶卡块3的限位固定,提高了U型顶卡块3固定在梁底面上的牢固度。第一条板1的上下边角均设有L型定位块19,L型定位块19上设有定位穿孔20,向定位穿孔20打入射钉,就可将L型定位块19固定在梁板与墙柱的连接处,固定简单,然后通过粘结材料将L型定位块19与第一条板1粘结在一起,L型定位块19对第一条板1边角起到定位、固定作用,从而保持第一条板1较高的垂直度。The U-shaped top block 3 is provided with a through hole 8, and the U-shaped top block 3 can be fixed on the bottom surface of the beam by driving nails into the through hole 8. The U-shaped side clamping block 4 is provided with a mounting hole 9, and a nail is driven into the mounting hole 9 to fix the U-shaped side clamping block 4 on the wall column surface. The support bottom block 5 is provided with a fixed perforation 10, and a nail is driven into the fixed perforation 10 to fix the support bottom block 5 on the floor. Both the top of the first strip 1 and the top of the second strip 2 are provided with a U-shaped top block 3, the U-shaped side block 4 is arranged on one side of the first strip 1, and the ALC board 6 of the first strip 1 is two Both sides are provided with inner grooves 11, and both sides of the ALC board 6 of the second strip 2 are provided with outer convex strips 12, and the outer convex strips 12 are located in the inner grooves 11. When installing, the inner concave of the first strip 1 Apply glue to the slot 11, apply glue to the outer convex strip 12 of the second strip 2, and then snap the outer convex strip 12 of the second strip 2 into the inner groove of the first strip 1 11, they are bonded together without relative offset, high stability, simple construction and high efficiency. Fiber mesh cloth 13 is bonded between the junction of the first strip 1 and the second strip 2, and the fiber mesh cloth 13 protects the seam surface between the first strip 1 and the second strip 2 , to prevent cracking here during use. The side of the first strip 1 is provided with a ventilation hole 14, and the ventilation hole 14 runs through the inner groove 11 transversely. Ventilation holes 15, ventilation holes 14 increase the air permeability of the first strip 1, air holes 15 increase the air permeability of the second strip 2, after the first strip 1 and the second strip 2 are spliced together, the ventilation holes 14 and air hole 15 communicate with each other, which improves the overall air permeability of the composite slat, facilitates the discharge of air bubbles, and prevents the accumulation of air bubbles from causing bulging on the surface of the composite slat, which affects the aesthetics and the stability of the internal structure. Protruding blocks 16 are provided on the four corners of the supporting bottom block 5, the supporting bottom block 5 connects the first strip 1 and the second strip 2, and the symmetrically distributed convex blocks 16 on one side of the supporting bottom block 5 block the first strip. At the bottom of the slat 1, the raised blocks 16 symmetrically distributed on the other side of the support bottom block 5 clamp the bottom of the second slat 2, and a support bottom 5 simultaneously restricts the first slat 1 and the second slat 2. Bits are connected, forcing each other together, improving stability. Both sides of the U-shaped top block 3 are provided with inner slots 17, and the inner slots 17 are connected with L-shaped bolts 18. First, the ends of the L-shaped bolts 18 are embedded in the inner slots 17 of the U-shaped top block 3. In the process, the symmetrically distributed L-shaped bolts 18 are driven into the bottom surface of the beam at the same time, and the top plate of the U-shaped top block 3 is pressed against the bottom surface of the beam through the ends of the L-shaped bolts 18 to realize the U-shaped top block 3 The limit is fixed, which improves the firmness that the U-shaped top block 3 is fixed on the bottom surface of the beam. The upper and lower corners of the first strip 1 are provided with L-shaped positioning blocks 19, and the L-shaped positioning blocks 19 are provided with positioning perforations 20, and the L-shaped positioning blocks 19 can be fixed on the beam plate by injecting nails into the positioning perforations 20. The connection with the wall column is simple to fix, and then the L-shaped positioning block 19 and the first strip 1 are bonded together through the bonding material, and the L-shaped positioning block 19 plays a role in positioning and fixing the corners of the first strip 1 role, thereby maintaining a higher verticality of the first strip 1.

一种轻质复合条板系统的施工方法,包括如下步骤:A construction method for a lightweight composite slat system, comprising the following steps:

(a)施工准备:施工作业前,先清理条板与梁底面、楼地面、墙柱面的结合部位,将凸出墙柱面的砂浆、混凝土块清理干净,然后根据施工图纸中的条板位置尺寸,在楼地面上找出安装位置的中心线,然后根据中心线向两边弹出边线,并垂直引至梁底面,参照中心线弹出安装位置的边线,方便核对校准,可减小施工误差,避免出现条板安装后与墙柱面不垂直的现象。然后分别在楼地面、梁底面、墙柱面上弹出条板的安装位置墨线,标明门窗洞口尺寸线,在天棚吊好垂线,待垂线准确无误后,弹出墨线,以控制条板的垂直度。(a) Construction preparation: Before construction work, first clean the joints between the slats and the bottom of the beams, the floor surface, and the wall column surface, clean up the mortar and concrete blocks protruding from the wall column surface, and then clean the slats according to the slats in the construction drawings. Position size, find out the center line of the installation position on the floor, then pop up the side line to both sides according to the center line, and lead it vertically to the bottom of the beam, and pop up the side line of the installation position with reference to the center line, which is convenient for checking and calibration, and can reduce construction errors. Avoid the phenomenon that the slats are not perpendicular to the wall column surface after installation. Then pop up ink lines on the installation position of the slats on the floor, beam bottom, and wall column respectively, mark the size line of the door and window openings, hang the vertical line on the ceiling, and after the vertical line is accurate, pop up the ink line to control the verticality of the slats Spend.

(b)安装定位板:从主体墙、柱的一端向另一端顺序安装第一块第一条板1,有门窗洞口时,从门窗洞口处向两侧安装,按照梁底面上弹出的墨线,在梁底面上每隔300~500mm固定一块U型顶卡块3,具体做法为先在梁底面上打入一排L型螺栓18,然后将U型顶卡块3顶部卡入L型螺栓18与梁底面之间的空隙中,使得L型螺栓18的端部卡在U型顶卡块3一侧的内开槽17中,接着向U型顶卡块3的贯通孔8打入射钉,将U型顶卡块3固定在梁底面上,其次在梁底面上打入另一排L型螺栓18,使其端部卡在U型顶卡块3另一侧的内开槽17中,先打一排L型螺栓18将U型顶卡块3进行一侧限位固定,方便调整U型顶卡块3的安装位置,调整完毕后向贯通孔8打入射钉,将U型顶卡块3进行固定,接着打入另一排L型螺栓18,两排L型螺栓18对称分布,端部位于内开槽17中,同时将U型顶卡块3压紧固定在梁底面上,配合贯通孔8中的射钉,提高了U型顶卡块3安装后的稳定性,抗拉强度高,不容易脱落。按照墙柱面上弹出的墨线,在墙柱面上每隔500~600mm固定一块U型侧卡块4,按照楼地面上弹出的墨线,用射钉将第一块支撑底块5固定在楼地面上,在梁底面与墙柱面的连接处固定L型定位块19,在楼地面与墙柱面的连接处固定L型定位块19,然后在第一条板1的顶面均匀满刮粘结胶,将其顶部卡入U型顶卡块3的槽内,底部卡入支撑底块5的凸起块16之间,一人用撬杠将第一条板1向上顶紧,使粘结胶从四周挤出,及时用刮刀清除,使第一条板1顶部与梁板紧密结合,同时另一人在支撑底块5与第一条板1的底部之间打入至少两个木楔,敲击木楔,将第一条板1临时固定,然后对第一条板1垂直度和平整度进行检查并调整,具体做法为用吊线锤检查第一条板1的垂直度,用铝合金靠尺检查平整度,调整木楔将条板调整到位,该第一条板1作为定位板,为后续安装起到定位、校准作用,因此保证其垂直度和平整度,可提高后续条板安装的精度、施工效率和施工质量。第一条板1底面与楼地面的接缝厚度控制在5~8mm,符合要求后再次敲击木楔,使其顶紧第一条板1的底部,完成第一条板1的最终固定。(b) Install the positioning board: install the first first board 1 sequentially from one end of the main wall and column to the other end. When there are door and window openings, install them from the door and window openings to both sides, and follow the ink lines that pop up on the bottom surface of the beam. Fix a U-shaped top block 3 every 300-500mm on the bottom surface of the beam. The specific method is to first drive a row of L-shaped bolts 18 on the bottom surface of the beam, and then snap the top of the U-shaped top block 3 into the L-shaped bolts 18. In the gap between the beam bottom surface, the end of the L-shaped bolt 18 is stuck in the inner slot 17 on one side of the U-shaped top block 3, and then the nail is driven into the through hole 8 of the U-shaped top block 3, Fix the U-shaped top block 3 on the bottom surface of the beam, and then drive another row of L-shaped bolts 18 on the bottom surface of the beam, so that the end is stuck in the inner slot 17 on the other side of the U-shaped top block 3, First drive a row of L-shaped bolts 18 to limit and fix the U-shaped top block 3 on one side, so as to facilitate the adjustment of the installation position of the U-shaped top block 3. The block 3 is fixed, and then another row of L-shaped bolts 18 is driven in. The two rows of L-shaped bolts 18 are symmetrically distributed, and the ends are located in the inner slot 17. At the same time, the U-shaped top block 3 is pressed and fixed on the bottom surface of the beam. Cooperating with the nails in the through hole 8, the stability of the U-shaped top block 3 after installation is improved, the tensile strength is high, and it is not easy to fall off. According to the ink line that pops up on the wall column surface, fix a U-shaped side clamping block 4 every 500-600mm on the wall column surface, and fix the first supporting bottom block 5 on the floor according to the ink line that pops up on the floor. On the ground, fix the L-shaped positioning block 19 at the connection between the bottom surface of the beam and the wall cylinder surface, fix the L-shaped positioning block 19 at the connection between the floor surface and the wall cylinder surface, and then evenly scrape the top surface of the first board 1 Adhesive, the top of it is snapped into the groove of the U-shaped top block 3, the bottom is clipped between the raised blocks 16 of the supporting bottom block 5, and one person uses a crowbar to push the first strip 1 upwards to make the adhesive Squeeze out the glue from all sides and remove it with a scraper in time so that the top of the first plank 1 is tightly combined with the beam plate. At the same time, another person drives at least two wooden wedges between the supporting bottom block 5 and the bottom of the first plank 1 , hit the wooden wedge, temporarily fix the first board 1, and then check and adjust the verticality and flatness of the first board 1. The specific method is to check the verticality of the first board 1 with a hanging hammer, and use aluminum The alloy ruler checks the flatness, and adjusts the wooden wedge to adjust the slats in place. The first slat 1 is used as a positioning plate, which plays a role in positioning and calibrating for subsequent installation, so as to ensure its verticality and flatness, which can improve the subsequent slats. Installation accuracy, construction efficiency and construction quality. The thickness of the seam between the bottom of the first slab 1 and the floor surface is controlled at 5-8mm. After meeting the requirements, tap the wooden wedge again to make it tighten the bottom of the first slat 1 to complete the final fixation of the first slat 1 .

(c)安装其余条板:从第一条板1的两侧开始安装第二条板2,安装前根据第二条板2的尺寸和楼地面上弹出的墨线固定安装下一块支撑底块5,然后在已安装的第一条板1的侧面均匀满刮粘结胶,在第二条板2的侧面、顶面分别均匀满刮粘结胶,然后将第二条板2的顶部卡入下一块U型顶卡块3的槽内,底部一侧卡入上一块支撑底块5的凸起块16之间,底部另一侧卡入下一块支撑底块5的凸起块16之间,推动第二条板2,直至将第二条板2的外凸条12卡入第一条板1的内凹槽11中,并向透气孔15内通入钢筋,使钢筋前一段位于透气孔15中,后一段位于通气孔14中,通过钢筋提高第一条板1与第二条板2拼接后的横向抗拉、抗压强度,相互牵制成一体。保持第一条板1与第二条板2之间紧密连接,板缝间隙揉挤严密,把挤出的粘结胶刮平,板缝间隙控制在5mm以内,调整第一条板1和第二条板2的垂直度和平整度,检查合格后,在第一条板1和第二条板2的接缝表面粘附5~8cm宽的纤维网格布13,压平整实,防止该处出现裂缝和空鼓。(c) Install the rest of the planks: install the second plank 2 from both sides of the first plank 1, and install the next support base 5 according to the size of the second plank 2 and the ink line that pops up on the floor before installation , and then evenly scrape the adhesive glue on the side of the installed first strip 1, scrape the adhesive glue evenly on the side and top surface of the second strip 2, and then snap the top of the second strip 2 into the In the groove of the next U-shaped top block 3, one side of the bottom is clipped between the raised blocks 16 of the previous supporting bottom block 5, and the other side of the bottom is clipped between the raised blocks 16 of the next supporting bottom block 5 , push the second strip 2 until the outer convex strip 12 of the second strip 2 is snapped into the inner groove 11 of the first strip 1, and the steel bar is passed into the ventilation hole 15, so that the front section of the steel bar is located in the ventilation hole In the hole 15, the latter section is located in the ventilation hole 14, and the transverse tensile and compressive strengths of the spliced first strip 1 and the second strip 2 are improved through steel bars, and they are pulled into one body. Keep the tight connection between the first strip 1 and the second strip 2, knead and squeeze the gap between the boards tightly, scrape the extruded adhesive glue, and control the gap between the board seams within 5mm, adjust the first strip 1 and the second strip After the verticality and flatness of the two strips 2 are checked, stick a fiber mesh cloth 13 with a width of 5 to 8 cm on the joint surface of the first strip 1 and the second strip 2, and press it flat to prevent the Cracks and hollows appear.

(d)墙柱面处理:当安装至距离墙柱面的距离小于一块第一条板1或第二条板2的尺寸时,在第一条板1或第二条板2上弹出切割墨线,按照墨线将多余部分切下,然后在切割后的条板侧面、顶面分别均匀满刮粘结胶,将其一侧先与最后一块已装条板拼接,再移动这块切割条板,使其另一侧卡入U型侧卡块4的槽内,该切割条板的一侧与已安装的条板限位连接,另一侧被U型侧卡块4限位卡接,临近墙柱面的顶角和底角又与L型定位块19摩擦接触,安装后不会倾倒,实现稳定安装,整面条板安装完成后进行板面清理,复查板间接缝粘结胶确保饱满,保证相邻条板之间的粘结强度,防止出现裂缝和空鼓。(d) Wall column surface treatment: when the distance from the wall column surface is less than the size of a first strip 1 or second strip 2, the cutting ink line will pop up on the first strip 1 or second strip 2 , cut off the excess part according to the ink line, and then evenly scrape the adhesive glue on the side and top surface of the cut slat, splicing one side of it with the last installed slat, and then move the cutting slat, Make the other side snap into the groove of the U-shaped side clamping block 4, one side of the cut slat is limitedly connected with the installed slat, and the other side is clamped by the U-shaped side clamping block 4 in a limited position. The top and bottom corners of the wall cylinder are in frictional contact with the L-shaped positioning block 19. After installation, it will not fall over and realize stable installation. Guarantees bond strength between adjacent slats, preventing cracks and hollowing.

(e)缝隙填塞:在整面条板与楼地面、梁底面、墙柱面的空隙处填入C20细石混凝土,待C20细石混凝土强度满足要求后撤出木楔,再用C20细石混凝土将木楔留下的孔洞塞严,提高整面条板与楼地面、梁底面、墙柱面连接处的连接强度,防止出现裂缝,影响整体结构的整体性和刚度。(e) Gap filling: C20 fine stone concrete is filled in the gap between the entire slab and the floor surface, the bottom surface of the beam, and the wall column surface. After the strength of the C20 fine stone concrete meets the requirements, the wooden wedge is removed, and then C20 fine stone concrete is used. The holes left by the wooden wedges are tightly plugged to increase the connection strength between the entire slab and the floor surface, the bottom surface of the beam, and the surface of the wall column to prevent cracks from affecting the integrity and rigidity of the overall structure.

(f)板面处理:施工完成检查所有板缝,清理接缝部位、补满破损空隙,以降低出现裂缝的可能性,采用与条板材料相适应、颜色与板面接近的材料在整面条板上均匀涂抹,并刮平压光,使该材料与条板粘结密实,消除表面细裂缝。然后在各缝口处嵌补弹性腻子并牢固,整面满批平底腻子,在腻子未干之前涂覆耐碱网格布,在耐碱网格布上复批平底腻子,最后,涂刷1~2遍光面腻子,涂装涂料,在各缝口处嵌补弹性腻子可起到防止条板表面出现龟裂纹的效果,提高板面的施工质量。(f) Board surface treatment: after the construction is completed, check all the board seams, clean up the joints, and fill up the damaged gaps to reduce the possibility of cracks. Spread evenly on the board, and scrape and calender, so that the material and the strips are tightly bonded, and the fine cracks on the surface are eliminated. Then insert elastic putty at each seam and make it firm, apply flat-bottomed putty on the whole surface, apply alkali-resistant grid cloth before the putty is dry, apply flat-bottomed putty on the alkali-resistant grid cloth, and finally, brush 1 ~2 coats of smooth putty, paint, and embedding elastic putty at each seam can prevent cracks on the surface of the slats and improve the construction quality of the slab.

本发明中复合条板系统轻质高强,稳定性高,保温隔热,阻燃性好,施工快捷,解决了传统外墙施工繁琐,费时费工等问题,安装时在第一条板1的内凹槽11中涂上粘结胶,在第二条板2的外凸条12上涂上粘结胶,然后将第二条板2的外凸条12卡入第一条板1的内凹槽11中,相互粘结在一起,不会发生相对偏移,稳定性高;支撑底块5连接第一条板1与第二条板2,支撑底块5一侧对称分布的凸起块16卡住第一条板1的底部,支撑底块5另一侧对称分布的凸起块16卡住第二条板2的底部,一块支撑底块5同时将第一条板1与第二条板2进行限位连接,相互强制在一起,提高了稳定性;先将L型螺栓18的端部嵌入U型顶卡块3的内开槽17中,再将对称分布的L型螺栓18同时打入到梁底面上,通过L型螺栓18的端部将U型顶卡块3的顶板压紧在梁底面上,实现U型顶卡块3的限位固定,提高了U型顶卡块3固定在梁底面上的牢固度,将U型顶卡块3固定在梁面上,在安装第一条板1与第二条板2时起到顶部限位作用,辅助支撑,防止倾倒,方便施工;第一条板1和第二条板2拼装成复合条板,顶部通过U型顶卡块3限位连接,侧部通过U型侧卡块4限位连接,底部通过支撑底块5限位连接,施工后实现与梁底面、楼地面、墙柱面三者之间的固定连接,形成一个柔性的整体,相互牵制,稳定性高,不容易解体。The composite slat system in the present invention is light, high-strength, high in stability, thermal insulation, good in flame retardancy, fast in construction, and solves the problems of cumbersome, time-consuming and labor-intensive construction of traditional exterior walls. When installing, the first slab 1 Coating adhesive glue in the inner groove 11, coating adhesive glue on the outer convex strip 12 of the second strip 2, and then snapping the outer convex strip 12 of the second strip 2 into the inside of the first strip 1 In the groove 11, they are bonded to each other, so that there will be no relative offset, and the stability is high; the support bottom block 5 connects the first strip 1 and the second strip 2, and the protrusions distributed symmetrically on one side of the support bottom block 5 Block 16 clamps the bottom of the first strip 1, and the raised block 16 that is symmetrically distributed on the other side of the support bottom block 5 clamps the bottom of the second strip 2, and a support base 5 connects the first strip 1 and the second strip 2 simultaneously. The two strips 2 are connected in a limited position, and are forced together to improve stability; first, the ends of the L-shaped bolts 18 are embedded in the inner slot 17 of the U-shaped top block 3, and then the symmetrically distributed L-shaped bolts 18 is driven into the bottom surface of the beam at the same time, and the top plate of the U-shaped top block 3 is pressed against the bottom surface of the beam through the end of the L-shaped bolt 18, so that the limit and fixation of the U-shaped top block 3 is realized, and the U-shaped top is improved. Fix the firmness of the clamping block 3 on the bottom surface of the beam, fix the U-shaped top clamping block 3 on the beam surface, and play the role of top limit when installing the first strip 1 and the second strip 2, assisting support, preventing Tilting, convenient construction; the first strip 1 and the second strip 2 are assembled into a composite strip, the top is connected by U-shaped top block 3, the side is connected by U-shaped side block 4, and the bottom is supported The bottom block 5 is connected in a limited position. After construction, the fixed connection with the bottom surface of the beam, the floor surface, and the wall column surface is realized, forming a flexible whole, which is mutually restrained, has high stability, and is not easy to disintegrate.

本发明施工方法简单,合理有序,易于控制,施工效率高,施工效果好,涉及的设备少,成本低,先固定安装第一块第一条板1,将该第一条板1作为定位板,为后续条板安装起到定位、校准作用,保证其准确的垂直度和平整度,可提高后续条板安装的精度、施工效率和施工质量,第一条板1与第二条板2的拼接面均满刮粘结胶,又配合内凹槽11与外凸条12卡接限位作用,粘结后更加紧密,连成一体,并在第一条板1和第二条板2的接缝表面粘附纤维网格布13,防止该处出现裂缝和空鼓;整面条板与楼地面、梁底面、墙柱面的空隙处填入C20细石混凝土,提高整面条板与楼地面、梁底面、墙柱面连接处的连接强度,防止出现裂缝,影响整体结构的整体性和刚度。The construction method of the present invention is simple, reasonable and orderly, easy to control, high in construction efficiency, good in construction effect, less equipment involved, and low in cost. board, which plays a role in positioning and calibrating for the installation of subsequent slats, ensures its accurate verticality and flatness, and can improve the accuracy, construction efficiency and construction quality of subsequent slat installations. The first slat 1 and the second slat 2 The splicing surfaces of the joints are evenly scraped with adhesive glue, and cooperate with the inner groove 11 and the outer convex strip 12 to clamp and limit the effect. After bonding, they are more tightly bonded and connected into one body, and the first strip 1 and the second strip 2 Fiber mesh cloth 13 is adhered to the surface of joints to prevent cracks and hollows; C20 fine stone concrete is filled in the gaps between the entire slab and the floor surface, the bottom surface of the beam, and the wall column surface to improve the quality of the entire slab and the floor. The connection strength of the connection between the ground, the bottom surface of the beam, and the surface of the wall column prevents cracks from affecting the integrity and rigidity of the overall structure.

以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are covered by the protection scope of the present invention.

Claims (9)

1.一种轻质复合条板系统,其特征在于:包括第一条板、第二条板、U型顶卡块、U型侧卡块和支撑底块,所述第一条板与所述第二条板的厚度相同,所述第一条板与所述第二条板的顶部均设有所述U型顶卡块,所述U型侧卡块设于所述第一条板的一侧,所述第一条板的两侧均设有内凹槽,所述第二条板的两侧均设有外凸条,所述外凸条位于所述内凹槽中,所述支撑底块的四周角上均设有凸起块,所述支撑底块连接所述第一条板与所述第二条板,所述U型顶卡块的两侧均设有内开槽,所述内开槽上连接有L型螺栓,所述U型顶卡块上设有贯通孔,所述U型侧卡块上设有安装孔,所述支撑底块上设有固定穿孔。1. A lightweight composite slat system, characterized in that: it comprises a first slat, a second slat, a U-shaped top block, a U-shaped side block and a supporting bottom block, the first slat and the The thickness of the second strip is the same, the top of the first strip and the second strip are provided with the U-shaped top block, and the U-shaped side block is arranged on the first strip One side of the first plank is provided with inner grooves on both sides, and both sides of the second plank are provided with outer convex strips, and the outer convex strips are located in the inner grooves. Protruding blocks are provided on the four corners of the support bottom block, the support bottom block connects the first strip and the second strip, and both sides of the U-shaped top block are provided with inner openings. The inner slot is connected with L-shaped bolts, the U-shaped top block is provided with a through hole, the U-shaped side block is provided with a mounting hole, and the support bottom block is provided with a fixed through hole . 2.根据权利要求1所述的一种轻质复合条板系统,其特征在于:所述第一条板的侧面设有通气孔,所述通气孔横向贯穿所述内凹槽,所述第二条板的侧面设有透气孔,所述透气孔横向贯穿所述外凸条,所述通气孔连通所述透气孔。2. A lightweight composite slat system according to claim 1, characterized in that: the side of the first slat is provided with a ventilation hole, the ventilation hole runs through the inner groove transversely, and the second slat Ventilation holes are provided on the side surfaces of the two strips, and the ventilation holes transversely penetrate the outer convex strips, and the ventilation holes communicate with the ventilation holes. 3.根据权利要求1所述的一种轻质复合条板系统,其特征在于:所述第一条板的上下边角均设有L型定位块,所述L型定位块上设有定位穿孔。3. A lightweight composite slat system according to claim 1, characterized in that: the upper and lower corners of the first slat are provided with L-shaped positioning blocks, and the L-shaped positioning blocks are provided with positioning perforation. 4.根据权利要求1所述的一种轻质复合条板系统,其特征在于:所述第一条板与所述第二条板的连接处之间粘结有纤维网格布。4. A lightweight composite slat system according to claim 1, characterized in that: a fiber mesh cloth is bonded between the connection of the first slat and the second slat. 5.根据权利要求1所述的一种轻质复合条板系统,其特征在于:所述第一条板与所述第二条板均包括ALC板、纤维水泥板,所述纤维水泥板设于所述ALC板的上下两面,所述外凸条设于所述ALC板的两侧。5. A light-weight composite strip system according to claim 1, characterized in that: the first strip and the second strip both comprise ALC boards and fiber cement boards, and the fiber cement boards are designed On the upper and lower sides of the ALC board, the outer convex strips are arranged on both sides of the ALC board. 6.使用如权利要求1所述的一种轻质复合条板系统的施工方法,其特征在于包括如下步骤:6. use the construction method of a kind of lightweight composite batten system as claimed in claim 1, it is characterized in that comprising the steps: (a)施工准备:施工作业前,先清理条板与梁底面、楼地面、墙柱面的结合部位,将凸出墙柱面的砂浆、混凝土块清理干净,然后根据施工图纸中的条板位置尺寸,分别在楼地面、梁底面、墙柱面上弹出条板的安装位置墨线,标明门窗洞口尺寸线,在天棚吊好垂线,待垂线准确无误后,弹出墨线,以控制条板的垂直度;(a) Construction preparation: Before construction work, first clean the joints between the slats and the bottom of the beams, the floor surface, and the wall column surface, clean up the mortar and concrete blocks protruding from the wall column surface, and then clean the slats according to the slats in the construction drawings. Position and size, pop up the ink line on the installation position of the slats on the floor, beam bottom, and wall column respectively, mark the size line of the door and window openings, hang the vertical line on the ceiling, and after the vertical line is accurate, pop up the ink line to control the slats verticality; (b)安装定位板:从主体墙、柱的一端向另一端顺序安装第一块第一条板,有门窗洞口时,从门窗洞口处向两侧安装,按照梁底面上弹出的墨线,在梁底面上每隔300~500mm固定一块U型顶卡块,按照墙柱面上弹出的墨线,在墙柱面上每隔500~600mm固定一块U型侧卡块,按照楼地面上弹出的墨线,用射钉将第一块支撑底块固定在楼地面上,在梁底面与墙柱面的连接处固定L型定位块,在楼地面与墙柱面的连接处固定L型定位块,然后在第一条板的顶面均匀满刮粘结胶,将其顶部卡入U型顶卡块的槽内,底部卡入支撑底块的凸起块之间,一人用撬杠将第一条板向上顶紧,使粘结胶从四周挤出,及时用刮刀清除,使第一条板顶部与梁板紧密结合,同时另一人在支撑底块与第一条板的底部之间打入至少两个木楔,敲击木楔,将第一条板临时固定,然后对第一条板垂直度和平整度进行检查并调整,第一条板底面与楼地面的接缝厚度控制在5~8mm,符合要求后再次敲击木楔,使其顶紧第一条板的底部,完成第一条板的最终固定;(b) Install the positioning board: install the first board in sequence from one end of the main wall and column to the other end. When there are door and window openings, install them from the door and window openings to both sides. Fix a U-shaped top block every 300-500mm on the bottom of the beam, follow the ink line that pops up on the wall column surface, fix a U-shaped side block every 500-600mm on the wall column surface, and follow the ink line that pops up on the floor. , fix the first supporting bottom block on the floor with nails, fix the L-shaped positioning block at the junction of the beam bottom and the wall cylinder, and fix the L-shaped positioning block at the junction of the floor and the wall cylinder, and then Squeeze the glue evenly on the top surface of the first strip, snap the top into the groove of the U-shaped top block, and snap the bottom between the raised blocks supporting the bottom block. One person uses a crowbar to lift the first strip Press the board up tightly so that the adhesive glue is extruded from the surroundings, and remove it in time with a scraper so that the top of the first board is tightly combined with the beam board, and at the same time, another person drives at least Two wooden wedges, knock on the wooden wedges, temporarily fix the first plank, then check and adjust the verticality and flatness of the first plank, and control the joint thickness between the bottom surface of the first plank and the floor surface at 5~ 8mm, after meeting the requirements, hit the wooden wedge again to make it press against the bottom of the first plank to complete the final fixation of the first plank; (c)安装其余条板:从第一条板的两侧开始安装第二条板,安装前根据第二条板的尺寸和楼地面上弹出的墨线固定安装下一块支撑底块,然后在已安装的第一条板的侧面均匀满刮粘结胶,在第二条板的侧面、顶面分别均匀满刮粘结胶,然后将第二条板的顶部卡入下一块U型顶卡块的槽内,底部一侧卡入上一块支撑底块的凸起块之间,底部另一侧卡入下一块支撑底块的凸起块之间,推动第二条板,直至将第二条板的外凸条卡入第一条板的内凹槽中,并向透气孔内通入钢筋,使钢筋前一段位于透气孔中,后一段位于通气孔中,保持第一条板与第二条板之间紧密连接,板缝间隙揉挤严密,把挤出的粘结胶刮平,板缝间隙控制在5mm以内,调整第一条板和第二条板的垂直度和平整度,检查合格后,在第一条板和第二条板的接缝表面粘附5~8cm宽的纤维网格布,压平整实;(c) Install the rest of the slats: install the second slat from both sides of the first slat. Before installation, fix the next supporting block according to the size of the second slat and the ink line that pops up on the floor. The side of the first installed plank is evenly scraped with adhesive glue, and the side and top surface of the second plank are evenly scraped with adhesive glue, and then the top of the second plank is snapped into the next U-shaped top block In the groove of the bottom, one side of the bottom is stuck between the raised blocks of the previous supporting bottom block, and the other side of the bottom is stuck between the raised blocks of the next supporting bottom block, and the second strip is pushed until the second strip is The outer convex strip of the board is snapped into the inner groove of the first board, and the steel bar is passed into the air hole, so that the front section of the steel bar is located in the air hole, and the rear section is located in the air hole, keeping the first board and the second The slats are tightly connected, and the gap between the slats is squeezed tightly. Squeeze the extruded adhesive glue, and the gap between the slats is controlled within 5mm. Adjust the verticality and flatness of the first and second slats, and check After passing the test, adhere a 5-8cm wide fiber mesh cloth to the joint surface of the first board and the second board, and press it firmly; (d)墙柱面处理:当安装至距离墙柱面的距离小于一块第一条板或第二条板的尺寸时,在第一条板或第二条板上弹出切割墨线,按照墨线将多余部分切下,然后在切割后的条板侧面、顶面分别均匀满刮粘结胶,将其一侧先与最后一块已装条板拼接,再移动这块切割条板,使其另一侧卡入U型侧卡块的槽内,整面条板安装完成后进行板面清理,复查板间接缝粘结胶确保饱满;(d) Wall column surface treatment: When the distance between the installation and the wall column surface is less than the size of the first or second panel, the cutting ink line will pop up on the first or second panel, and the ink line will be cut according to the ink line. Cut off the excess part, and then evenly scrape the adhesive glue on the side and top of the cut slat, splice one side with the last installed slat, and then move the cutting slat so that the other The side is clamped into the groove of the U-shaped side clamping block. After the installation of the entire strip is completed, the panel surface is cleaned, and the joint glue between the panels is rechecked to ensure fullness; (e)缝隙填塞:在整面条板与楼地面、梁底面、墙柱面的空隙处填入C20细石混凝土,待C20细石混凝土强度满足要求后撤出木楔,再用C20细石混凝土将木楔留下的孔洞塞严;(e) Gap filling: C20 fine stone concrete is filled in the gap between the entire slab and the floor surface, the bottom surface of the beam, and the wall column surface. After the strength of the C20 fine stone concrete meets the requirements, the wooden wedge is removed, and then C20 fine stone concrete is used. Plug the hole left by the wooden wedge; (f)板面处理:施工完成检查所有板缝,清理接缝部位、补满破损空隙,采用与条板材料相适应的材料在整面条板上均匀涂抹,并刮平压光,然后在各缝口处嵌补弹性腻子并牢固,整面满批平底腻子,在腻子未干之前涂覆耐碱网格布,在耐碱网格布上复批平底腻子,最后,涂刷1~2遍光面腻子,涂装涂料。(f) Board surface treatment: check all board seams after construction is completed, clean up the joints, fill up the damaged gaps, apply materials suitable for the board materials evenly on the entire board, and scrape and calender, and then apply Embed the elastic putty at the seam and make sure that the whole surface is covered with flat-bottomed putty. Before the putty is dry, apply alkali-resistant grid cloth, apply flat-bottomed putty again on the alkali-resistant grid cloth, and finally, apply 1 to 2 times Glossy putty, coating paint. 7.根据权利要求6所述的一种轻质复合条板系统的施工方法,其特征在于:步骤(b)中在梁底面上固定一块U型顶卡块的具体做法为先在梁底面上打入一排L型螺栓,然后将U型顶卡块顶部卡入L型螺栓与梁底面之间的空隙中,使得L型螺栓的端部卡在U型顶卡块一侧的内开槽中,接着向U型顶卡块的贯通孔打入射钉,将U型顶卡块固定在梁底面上,其次在梁底面上打入另一排L型螺栓,使其端部卡在U型顶卡块另一侧的内开槽中。7. The construction method of a light-weight composite slat system according to claim 6, characterized in that: in the step (b), the specific way of fixing a U-shaped top block on the bottom surface of the beam is first to fix the top block on the bottom surface of the beam Drive in a row of L-shaped bolts, and then snap the top of the U-shaped top block into the gap between the L-shaped bolts and the bottom surface of the beam, so that the end of the L-shaped bolt is stuck in the inner slot on one side of the U-shaped top block , then drive nails into the through holes of the U-shaped top block to fix the U-shaped top block on the bottom surface of the beam, and then drive another row of L-shaped bolts on the bottom surface of the beam to make the end of the U-shaped block clamped on the U-shaped In the inner slot on the other side of the top block. 8.根据权利要求6所述的一种轻质复合条板系统的施工方法,其特征在于:步骤(a)中在楼地面、梁底面、墙柱面上弹出条板的安装位置墨线前,先在楼地面上找出安装位置的中心线,然后根据中心线向两边弹出边线,并垂直引至梁底面。8. The construction method of a light-weight composite slat system according to claim 6, characterized in that: in step (a), before the ink line of the installation position of the slat is popped up on the floor surface, the bottom surface of the beam, and the wall column surface, First find out the centerline of the installation position on the floor, and then pop up the sidelines to both sides according to the centerline, and lead them vertically to the bottom of the beam. 9.根据权利要求6所述的一种轻质复合条板系统的施工方法,其特征在于:步骤(b)中对第一条板垂直度和平整度进行检查并调整的具体做法为用吊线锤检查第一条板的垂直度,用铝合金靠尺检查平整度,调整木楔将条板调整到位。9. The construction method of a lightweight composite slat system according to claim 6, characterized in that: in the step (b), the verticality and flatness of the first slat are checked and adjusted by using a hanging wire Check the verticality of the first slab with a hammer, check the flatness with an aluminum alloy ruler, and adjust the wooden wedge to adjust the slats in place.
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CN111549969A (en) * 2020-05-19 2020-08-18 朱珠 Movable prevents energy-conserving building wall prefabricated component of bubble
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CN109024998A (en) * 2018-08-06 2018-12-18 庐江荣睿建设工程有限公司 A kind of mounting process of batten of internal partition for building
CN109629898A (en) * 2019-01-29 2019-04-16 保利新联爆破工程集团有限公司 A kind of surface blasting Spliced type steel mesh protecting wall
CN110130544A (en) * 2019-06-19 2019-08-16 中国五冶集团有限公司 A kind of light partition wall and construction method with auxiliary mounting and positioning device
CN110130544B (en) * 2019-06-19 2024-06-11 中国五冶集团有限公司 Lightweight partition wall with auxiliary installation positioning device and construction method
CN110820958A (en) * 2019-12-12 2020-02-21 贵州建工集团第一建筑工程有限责任公司 Light composite batten assembling structure
CN111549969A (en) * 2020-05-19 2020-08-18 朱珠 Movable prevents energy-conserving building wall prefabricated component of bubble
CN111663685A (en) * 2020-06-16 2020-09-15 中国五冶集团有限公司 Construction method for assisting in installing and positioning ash slab light partition wall
CN112112377A (en) * 2020-07-31 2020-12-22 中国一冶集团有限公司 Self-locking heat-preservation thin block integrally constructed with cast-in-place structure and construction method
CN113338481A (en) * 2021-07-14 2021-09-03 中建二局第二建筑工程有限公司 Assembled wall body of partition wall in building
CN115162557A (en) * 2022-07-23 2022-10-11 中核华泰建设有限公司 A kind of ALC partition board installation construction method
CN116638619A (en) * 2023-07-19 2023-08-25 河北盛通桁架楼承板科技有限公司 Prefabricated assembly production line of dismantling-free steel bar truss floor carrier plate
CN116638619B (en) * 2023-07-19 2023-09-29 河北盛通桁架楼承板科技有限公司 Prefabricated assembly production line of dismantling-free steel bar truss floor carrier plate

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