CN107604124A - A kind of converter mouth differential pressure adjusting means and method with fuzzy Prediction compensation - Google Patents

A kind of converter mouth differential pressure adjusting means and method with fuzzy Prediction compensation Download PDF

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Publication number
CN107604124A
CN107604124A CN201710986369.8A CN201710986369A CN107604124A CN 107604124 A CN107604124 A CN 107604124A CN 201710986369 A CN201710986369 A CN 201710986369A CN 107604124 A CN107604124 A CN 107604124A
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China
Prior art keywords
differential pressure
converter
fuzzy
adder
comparator
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CN201710986369.8A
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Chinese (zh)
Inventor
王林
乔治
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Priority to CN201710986369.8A priority Critical patent/CN107604124A/en
Publication of CN107604124A publication Critical patent/CN107604124A/en
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Abstract

The invention discloses a kind of converter mouth differential pressure adjusting means and method with fuzzy Prediction compensation, including frequency converter, dedusting fan, differential pressure measuring mechanism, the controlling organization of fuzzy Prediction compensation can be carried out to differential pressure, the differential pressure measuring mechanism is installed on the fixation petticoat pipe of converter, the differential pressure measuring mechanism is connected with the controlling organization that fuzzy Prediction compensation can be carried out to differential pressure, the signal input part of the controlling organization and frequency converter that fuzzy Prediction compensation can be carried out to differential pressure connects, the signal output part of the frequency converter is connected with dedusting fan, the dedusting fan is installed on the flue end of converter.

Description

A kind of converter mouth differential pressure adjusting means and method with fuzzy Prediction compensation
Technical field
It is more particularly to a kind of to turn with fuzzy Prediction compensation the present invention relates to smelting industry process control equipment technical field Stove micro-differential pressure adjusting means and method.
Background technology
When converter carries out coal-gas recovering using possible trouble method(OG methods)To improve gas quality and the rate of recovery and reducing converter Flue gas leaks environmental pollution, sets micro-differential pressure regulating system, and traditional converter mouth differential pressure regulation both at home and abroad is general Using the size of flue gas pressures in converter mouth elementary errors pressure measuring device measurement fire door petticoat pipe, controlled accordingly by each quasi-controller The aperture of the second Venturi tube aditus laryngis R-D valves is made, fire door pressure is maintained in the range of ± 20Pa.
However, subject matter existing for existing micro-differential pressure regulating system has:
1. positioned at the second Venturi tube aditus laryngis R-D valves valve plate attached by volume of smoke, splashings etc. in converter steelmaking process after pass through Often there is clamping stagnation, cause differential pressure regulating system out of control, the cleaning, scale removal to valve plate must overhaul during converter stops production, shadow Ring Rate of Converter Gas Recovery and cause environment.
2. drive the hydraulic drive mechanism of R-D valves and its control amplifier architecture complexity, maintenance requirement higher, in actual life Hydraulic system fault is higher in production, one of the main reason for also causing differential pressure regulating system often out of control.
3. dedusting fan switches to the high speed operation mode of constant speed when oxygen rifle is smelted under converter, the regulation of fire door pressure by R-D valves are realized, more compared to the method for the invention blower fan power consumption.
4. flue path is longer between the second Venturi tube aditus laryngis R-D valves and converter mouth, there is hysteresis in control system, conventional PID control method is difficult to solve, and causes system control stability and precision poor.
The content of the invention
In view of the above-mentioned problems, the invention provides it is a kind of with fuzzy Prediction compensation converter mouth differential pressure adjusting means and Method.
To achieve these goals, technical scheme is specific as follows:
A kind of converter mouth differential pressure adjusting means with fuzzy Prediction compensation, including the measurement of frequency converter, dedusting fan, differential pressure Mechanism, the controlling organization that fuzzy Prediction compensation can be carried out to differential pressure, the differential pressure measuring mechanism are installed on consolidating for converter To determine on petticoat pipe, the differential pressure measuring mechanism is connected with the controlling organization that fuzzy Prediction compensation can be carried out to differential pressure, The signal input part of the controlling organization and frequency converter that fuzzy Prediction compensation can be carried out to differential pressure connects, the frequency converter Signal output part be connected with dedusting fan, the dedusting fan is installed on the flue end of converter.
The differential pressure measuring mechanism is provided with 4 pressure tappings on fixed petticoat pipe, and 4 pressure tappings pass through pilot The positive pressure side of pipeline and differential pressure transmitter connects, the negative pressure side joint air of the differential pressure transmitter, between 4 pressure tappings Phase angle is 90 °.
The controlling organization that fuzzy Prediction compensation can be carried out to differential pressure includes comparator, converter differential pressure Fuzzy Control Device processed, data alignment unit, high low speed controller, adder A, fuzzy Prediction compensator, adder B, oxygen rifle signaling switch, institute Comparator, converter differential pressure fuzzy controller data alignment unit, oxygen rifle signaling switch and adder A is stated to be sequentially connected in series, it is described Oxygen rifle signaling switch and the oxygen rifle of converter decline sensor connection, and the adder B is connected with the comparator, described fuzzy pre- Estimate compensator to be connected with the adder B, the fuzzy Prediction compensator is connected with the converter differential pressure fuzzy controller, institute State frequency converter to be connected with the adder A, the adder A is connected with high low speed controller, the differential pressure measuring mechanism point It is not connected with the fuzzy Prediction compensator, adder B.
The converter differential pressure fuzzy controller is a D controller.
Present invention also offers a kind of converter mouth differential pressure adjusting method with fuzzy Prediction compensation, including following step Suddenly:
The first step, differential pressure measuring mechanism is transferred to measuring state from nitrogen purging state;
Second step, pass sequentially through high low speed controller, adder A, Frequency Converter Control dedusting fan and carry out 1500 r/min operatings;
3rd step, the air pressure numerical value of comparator is set as ± 20Pa;
4th step, converter start to smelt, and when the oxygen rifle of converter drops to workspace, the oxygen rifle of converter declines sensor and detects oxygen After rifle enters workspace, electric signal passes to oxygen rifle signaling switch, oxygen rifle signaling switch closure, differential pressure can be obscured The controlling organization of predictive compensation obtains electric forming loop, meanwhile, pass sequentially through high low speed controller, adder A, Frequency Converter Control and remove Dirt blower fan carries out 2700 r/min high rotating speed operation;
5th step, fire door micro-pressure-difference, converter mouth elementary errors pressure signal Y are detected by 4 pressure tappings of differential pressure measuring mechanism After differential pressure measuring mechanism measures conversion, fuzzy Prediction compensator is delivered to all the way, another way is with fuzzy Prediction compensator through fortune The value y exported after calculation, value y enter adder B with first via delivery value, and add operation is done by adder B, and afterwards, adder B will Operation values export carries out difference to comparator, comparator by the fire door atmospheric pressure value ± 20Pa that obtained operation values and step 3 input Computing obtains operation values e;
6th step, when the difference that comparator is drawn in step 5 is less than -20Pa or during higher than+20Pa, comparator is by operation values e It is sent into converter differential pressure fuzzy controller and carries out computing, converter differential pressure fuzzy controller send the signal value U obtained after computing Enter data alignment unit and be finely adjusted amendment, be sent into adder A afterwards and carry out add operation, computing with the high rotating speed in step 4 As a result export to frequency converter, the rotating speed of dedusting fan is adjusted by frequency converter to be reduced or raise, while repeat step five, step The operation values e that comparator obtains in five is sent into converter differential pressure fuzzy controller and carries out computing, converter differential pressure fuzzy controller The tunnels of signal value U mono- obtained after computing feeding data alignment unit is finely adjusted amendment, is sent into adder A and step 4 afterwards In high rotating speed carry out add operation, operation result exported to frequency converter, and passing through frequency converter and adjusting the rotating speed of dedusting fan reduces Or rise, another way is sent into the step of fuzzy Prediction compensator participates in repeating again five, until comparator in step 5 When carrying out difference operation and obtaining operation values e=0, show that fire door pressure is in ± 20Pa control range, converter differential pressure obscures Controller obtains operation values e=0, stops operation control immediately.
The pressure value that the present invention is monitored according to differential pressure measuring mechanism, fuzzy Prediction is transferred to by the pressure value respectively Compensator and adder B, after carrying out analytic operation to signal data by fuzzy Prediction compensator, to adder B output signal After y, signal y are conveyed to adder B signal progress add operation with differential pressure measuring mechanism, operation values are sent to and compared Device, it can show that fire door coal gas is all recovered the fire door atmospheric pressure value for not occurring flue gas and leaking due to have input in advance to comparator ± 20Pa, therefore, comparator by the operation values received compared with atmospheric pressure value ± 20Pa, difference that comparator is drawn less than- 20Pa or during higher than+20Pa, operation values e is sent into converter differential pressure fuzzy controller and carries out computing, converter elementary errors by comparator The signal value U that pressing mold fuzzy controllers will obtain after computing, in order that the signal value U of converter differential pressure fuzzy controller output is more Accurately, therefore by signal value U feeding data alignment units amendment is finely adjusted, makes its precision, the signal after precision is successively By adder A, frequency converter, to control the rotating speed of dedusting fan, using the speed of dedusting fan rotating speed, protect fire door pressure value Hold in ± 20Pa, differential pressure measuring mechanism in the running, monitors fire door pressure value, and pressure value is conveyed into mould in real time in real time Paste predictive compensation device, adder B, real time data contrast carried out by comparator, and to converter differential pressure fuzzy controller not between It is disconnected to send operation values, after converter differential pressure fuzzy controller is analyzed operation values, divide two-way to send signal value U, all the way Be sent to data alignment unit, data alignment unit data are refined after by adder A, frequency converter, to control dedusting wind The rotating speed of machine, when differential pressure measuring mechanism detects current fire door pressure still not in ± 20Pa, differential pressure measuring mechanism Fuzzy Prediction compensator, adder B are sent a signal to again, and now, on the one hand fuzzy Prediction compensator receives differential pressure survey The signal that measuring mechanism occurs, the second road signal value U of converter differential pressure fuzzy controller transmission is on the other hand also received, obscured Two paths of signals after treatment, is formed thermal compensation signal by predictive compensation device, and thermal compensation signal enters adder adder B, adder B After two paths of signals is added, comparator is sent to, comparator carries out the signal received and the atmospheric pressure value ± 20Pa being previously entered Compare, when the difference that comparator is drawn is less than -20Pa or higher than+20Pa, operation values e is sent into converter elementary errors pressing mold by comparator Fuzzy controllers carry out computing, and the signal value U that converter differential pressure fuzzy controller will obtain after computing, signal value U are sent into data and adjusted Whole unit is finely adjusted amendment, and the signal after precision passes sequentially through adder A, frequency converter, to control the rotating speed of dedusting fan, Differential pressure measuring mechanism receives pressure signal again, and transfers out signal, and fuzzy Prediction can be carried out to differential pressure by being again introduced into The controlling organization of compensation, until the signal received and the atmospheric pressure value ± 20Pa that is previously entered are compared by comparator, comparator Difference e=0 drawn, show that fire door pressure is in ± 20Pa control range, converter differential pressure fuzzy controller obtains computing Value e=0, stops operation control immediately.
The beneficial effects of the invention are as follows:
1st, the present invention directly controls dedusting fan rotating speed by fuzzy algorithmic approach, overcomes conventionally employed second Venturi tube aditus laryngis R-D Valve valve plate is easily by dirty flue gas clamping stagnation, the problem of causing differential pressure regulating system out of control.
2. due to invention avoids the hydraulic drive mechanism because of R-D valves, therefore effectively reduce fault rate and safeguard skill Art component difficulty.
3rd, can effectively be overcome because of dedusting fan blower fan as a result of the control method compensated with fuzzy Prediction, the present invention The long influence lagged to automatically controlling quality between micro-differential pressure power.
4th, the present invention is changed traditional blower fan and determined by the rotating speed continuous control during converter smelting to dedusting fan Rotating speed is controlled, and the power consumption loss of blower fan is effectively reduced while accurately control micro-differential pressure power.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention.
Wherein, 1. comparator, 2. converter differential pressure fuzzy controllers, 3. data alignment units, 4. frequency converters, 5. dedusting wind Machine, 6. differential pressure measuring mechanisms, 7. high low speed controllers, 8. adder A, 9. fuzzy Prediction compensators, 10. adder B.
Embodiment
As shown in figure 1, a kind of converter mouth differential pressure adjusting means with fuzzy Prediction compensation, including frequency converter 4, dedusting Blower fan 5, differential pressure measuring mechanism 6, the controlling organization that fuzzy Prediction compensation can be carried out to differential pressure, can be carried out to differential pressure The controlling organization of fuzzy Prediction compensation includes comparator 1, converter differential pressure fuzzy controller 2, data alignment unit 3, high low speed Controller 7, adder A8, fuzzy Prediction compensator 9, adder B10, oxygen rifle signaling switch, comparator 1, converter elementary errors pressing mold Fuzzy controllers 2, data alignment unit 3, oxygen rifle signaling switch and adder A8 are sequentially connected in series, the oxygen of oxygen rifle signaling switch and converter Rifle declines sensor connection, and adder B10 is connected with comparator 1, and fuzzy Prediction compensator 9 is connected with adder B10, obscures pre- Estimate compensator 9 to be connected with converter differential pressure fuzzy controller 2, frequency converter 4 is connected with adder A8, adder A8 and high low speed control Device 7 processed is connected, and differential pressure measuring mechanism 6 is connected with fuzzy Prediction compensator 9, adder B10 respectively, converter differential pressure Fuzzy Control Device 2 processed is a D controller, and the signal output part of frequency converter 4 is connected with dedusting fan 5, and dedusting fan 5 is installed on the cigarette of converter Road end, differential pressure measuring mechanism are provided with 4 pressure tappings on fixed petticoat pipe, 4 pressure tappings by impulse piping with it is poor The positive pressure side of pressure transmitter connects, the negative pressure side joint air of differential pressure transmitter, and the phase angle between 4 pressure tappings is 90 °.
The present invention realizes the regulation to micro-differential pressure by following steps:
The first step, differential pressure measuring mechanism 6 is transferred to measuring state from nitrogen purging state;
Second step, pass sequentially through high low speed controller 7, adder A8, frequency converter 4 and control dedusting fan 5 to carry out 1500 r/min Operating;
3rd step, the air pressure numerical value of comparator 1 is set as ± 20Pa;
4th step, converter start to smelt, and when the oxygen rifle of converter drops to workspace, the oxygen rifle of converter declines sensor and detects oxygen After rifle enters workspace, electric signal passes to oxygen rifle signaling switch, oxygen rifle signaling switch closure, differential pressure can be obscured The controlling organization of predictive compensation obtains electric forming loop, meanwhile, pass sequentially through high low speed controller 7, adder A8, frequency converter 4 and control Dedusting fan 5 processed carries out 2700 r/min high rotating speed operation;
5th step, fire door micro-pressure-difference, converter mouth elementary errors pressure signal Y are detected by 4 pressure tappings of differential pressure measuring mechanism 6 After the measures conversion of differential pressure measuring mechanism 6, fuzzy Prediction compensator 9 is delivered to all the way, and another way passes through with fuzzy Prediction compensator 9 The value y exported after computing, value y enter adder B10 with first via delivery value, do add operation by adder B10, afterwards, add Musical instruments used in a Buddhist or Taoist mass B10 exports operation values to comparator 1, and the fire door atmospheric pressure value that comparator 1 inputs obtained operation values and step 3 ± 20Pa carries out difference operation and obtains operation values e;
6th step, when the difference that comparator 1 is drawn in step 5 is less than -20Pa or during higher than+20Pa, comparator 1 is by computing Value e is sent into converter differential pressure fuzzy controller 2 and carries out computing, the signal that converter differential pressure fuzzy controller 2 will obtain after computing Value U is sent into data alignment unit 3 and is finely adjusted amendment, is sent into adder A8 afterwards and carries out addition fortune with the high rotating speed in step 4 Calculate, operation result is exported to frequency converter 4, and the rotating speed of dedusting fan 5 is adjusted by frequency converter 4 and reduces or raises, is repeated simultaneously Step 5, the operation values e that comparator 1 obtains in step 5 are sent into converter differential pressure fuzzy controller 2 and carry out computing, converter elementary errors The tunnels of signal value U mono- obtained after computing feeding data alignment unit 3 is finely adjusted amendment by pressing mold fuzzy controllers 2, is sent into afterwards Adder A8 carries out add operation with the high rotating speed in step 4, and operation result is exported to frequency converter 4, adjusted by frequency converter 4 The rotating speed of dedusting fan 5 reduces or rise, another way are sent into the step of fuzzy Prediction compensator 9 participates in repeating again five In, when comparator 1 carries out difference operation and obtains operation values e=0 in step 5, show that fire door pressure is in ± 20Pa control In the range of system, converter differential pressure fuzzy controller 2 obtains operation values e=0, stops operation control immediately.

Claims (5)

  1. A kind of 1. converter mouth differential pressure adjusting means with fuzzy Prediction compensation, it is characterised in that:Including frequency converter(4), remove Dirt blower fan(5), differential pressure measuring mechanism(6), can to differential pressure carry out fuzzy Prediction compensation controlling organization, the differential pressure Measuring mechanism(6)It is installed on the fixation petticoat pipe of converter, the differential pressure measuring mechanism(6)Differential pressure can be carried out with described The controlling organization connection of fuzzy Prediction compensation, the controlling organization and frequency converter that fuzzy Prediction compensation can be carried out to differential pressure (4)Signal input part connection, the frequency converter(4)Signal output part and dedusting fan(5)Connection, the dedusting fan (5)It is installed on the flue end of converter.
  2. 2. a kind of converter mouth differential pressure adjusting means with fuzzy Prediction compensation according to claim 1, its feature exist In:The differential pressure measuring mechanism(6)4 pressure tappings are provided with fixed petticoat pipe, 4 pressure tappings pass through connecting pipe The positive pressure side of road and differential pressure transmitter connects, the negative pressure side joint air of the differential pressure transmitter, the phase between 4 pressure tappings Parallactic angle is 90 °.
  3. 3. a kind of converter mouth differential pressure adjusting means with fuzzy Prediction compensation according to claim 2, its feature exist In:The controlling organization that fuzzy Prediction compensation can be carried out to differential pressure includes comparator(1), converter differential pressure fuzzy control Device(2), data alignment unit(3), high low speed controller(7), adder A(8), fuzzy Prediction compensator(9), adder B (10), oxygen rifle signaling switch, the comparator(1), converter differential pressure fuzzy controller(2), data alignment unit(3), oxygen rifle Signaling switch and adder A(8)It is sequentially connected in series, the oxygen rifle of the oxygen rifle signaling switch and converter declines sensor connection, described Adder B(10)With the comparator(1)Connection, the fuzzy Prediction compensator(9)With the adder B(10)Connection, institute State fuzzy Prediction compensator(9)With the converter differential pressure fuzzy controller(2)Connection, the frequency converter(4)With the addition Device A(8)Connection, the adder A(8)With high low speed controller(7)Connection, the differential pressure measuring mechanism(6)Respectively with institute State fuzzy Prediction compensator(9), adder B(10)Connection.
  4. 4. a kind of converter mouth differential pressure adjusting means with fuzzy Prediction compensation according to claim 3, its feature exist In:The converter differential pressure fuzzy controller(2)For a D controller.
  5. 5. a kind of converter mouth differential pressure adjusting method with fuzzy Prediction compensation according to claim 4, its feature exist In:Comprise the following steps:
    The first step, by differential pressure measuring mechanism(6)Measuring state is transferred to from nitrogen purging state;
    Second step, pass sequentially through high low speed controller(7), adder A(8), frequency converter(4)Control dedusting fan(5)Carry out 1500 r/min are operated;
    3rd step, set comparator(1)Air pressure numerical value be ± 20Pa;
    4th step, converter start to smelt, and when the oxygen rifle of converter drops to workspace, the oxygen rifle of converter declines sensor and detects oxygen After rifle enters workspace, electric signal passes to oxygen rifle signaling switch, oxygen rifle signaling switch closure, differential pressure can be obscured The controlling organization of predictive compensation obtains electric forming loop, meanwhile, pass sequentially through high low speed controller(7), adder A(8), frequency converter (4)Control dedusting fan(5)Carry out 2700 r/min high rotating speed operation;
    5th step, pass through differential pressure measuring mechanism(6)4 pressure tappings detection fire door micro-pressure-difference, converter mouth elementary errors pressure letter Number Y is through differential pressure measuring mechanism(6)After measures conversion, fuzzy Prediction compensator is delivered to all the way(9), another way and fuzzy Prediction are mended Repay device(9)The value y exported after computing, value y enter adder B with first via delivery value(10), by adder B(10)Do addition Computing, afterwards, adder B(10)Operation values are exported to comparator(1), comparator(1)By obtained operation values and step 3 Fire door atmospheric pressure value ± the 20Pa of input carries out difference operation and obtains operation values e;
    6th step, when comparator in step 5(1)When the difference drawn is less than -20Pa or higher than+20Pa, comparator(1)Will Operation values e is sent into converter differential pressure fuzzy controller(2)Carry out computing, converter differential pressure fuzzy controller(2)It will be obtained after computing The signal value U arrived is sent into data alignment unit(3)Amendment is finely adjusted, is sent into adder A afterwards(8)Turn with the height in step 4 Speed carries out add operation, and operation result is exported to frequency converter(4), pass through frequency converter(4)Adjust dedusting fan(5)Rotating speed reduce Or rise, while repeat step five, comparator in step 5(1)Obtained operation values e is sent into converter differential pressure fuzzy control Device(2)Carry out computing, converter differential pressure fuzzy controller(2)Data point reuse list is sent on the tunnels of signal value U mono- obtained after computing Member(3)Amendment is finely adjusted, is sent into adder A afterwards(8)Add operation is carried out with the high rotating speed in step 4, operation result is defeated Go out to frequency converter(4), pass through frequency converter(4)Adjust dedusting fan(5)Rotating speed reduce or rise, another way are sent into fuzzy pre- Estimate compensator(9)In the step of participating in repeating again five, until comparator in step 5(1)Carry out difference operation and obtain computing During value e=0, show that fire door pressure is in ± 20Pa control range, converter differential pressure fuzzy controller(2)Obtain operation values e =0, stop operation control immediately.
CN201710986369.8A 2017-10-20 2017-10-20 A kind of converter mouth differential pressure adjusting means and method with fuzzy Prediction compensation Pending CN107604124A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109161638A (en) * 2018-10-16 2019-01-08 陕西龙门钢铁有限责任公司 A kind of automatic control device of micro-differential pressure

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Application publication date: 20180119