CN107603629A - A kind of environment-friendly type shield foaming agent and preparation method thereof - Google Patents
A kind of environment-friendly type shield foaming agent and preparation method thereof Download PDFInfo
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- CN107603629A CN107603629A CN201710838032.2A CN201710838032A CN107603629A CN 107603629 A CN107603629 A CN 107603629A CN 201710838032 A CN201710838032 A CN 201710838032A CN 107603629 A CN107603629 A CN 107603629A
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- foaming agent
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- type shield
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Abstract
The invention discloses a kind of environment-friendly type shield foaming agent, it is made up of the raw material of following weight/mass percentage composition:Foaming agent 5~18%, foam stabilizer 4~10%, tackifier 2~8%, dispersant 2~6%, antistaling agent 0.2~2%, stabilizer 0.2~2%, foaming aidses 0.2~2%, surplus are water.The environment-friendly type shield foaming agent, its stability is high, and foam uniformity, good penetrability are environmentally safe.The invention also discloses the preparation method of above-mentioned environment-friendly type shield foaming agent, this method concise in technology, cost are low.
Description
Technical field
The invention belongs to building material field, and in particular to a kind of environment-friendly type shield foaming agent and preparation method thereof.
Background technology
With society, rapid development of economy, the continuous quickening of urbanization process, the development and utilization of urban underground space
One of important directions as Chinese society sustainable development.The construction of underground transportation facilities enters Rapid development stage,
In the underground engineering Shield Construction Technique to receive much concern, earth pressure balanced shield obtains because of the advantages that applied widely, low cost
It is widely applied, turns into the main flow of tunneling technique.When being tunneled with earth pressure balance pattern, such as in layer of sand, gravel layer, especially
In the larger soil layer tunneling construction of grain particle diameter, because soil body viscosity is big, frictional force is big, water penetration is high and the poor fluidity of cutting soil
Etc. reason, enter the soil body to bury in storehouse and be easily compacted into the native slag of helical conveyer system, and be difficult to discharge.
Working region is filled into using the foaming agent of finite concentration, pressure and flow in subway work scene, is being excavated
During inject water, bentonite slurry or foaming agent, after being sufficiently stirred, can be improved the performance of the soil body, ensure
The mobility of the soil body, and the water penetration of the soil body is reduced, while cause excavation face to keep stable.Knife can also be reduced by filling foam simultaneously
The friction of disk and the soil body, moment of torsion is reduced, reduce the adhesion strength of housing and clay on cutterhead, be advantageous to casting mechanism and be unearthed, it is required
Driving power may be reduced by.
At present, for the foaming agent of China's subway shield tunnel construction mainly from external import, its price is higher, and domestic production
Shield foaming agent, usually in accordance with the formula of other field foaming agents such as light foam concrete, its stability is compared with import
Product also has a certain distance, and adaptability has limited.
The content of the invention
It is an object of the invention to provide a kind of environment-friendly type shield foaming agent, and its stability is high, foam uniformity, permeability
It is good, it is environmentally safe.
The present invention also aims to provide the preparation method of above-mentioned environment-friendly type shield foaming agent, this method concise in technology,
Advantage of lower cost.
First purpose of the present invention is achieved through the following technical solutions:A kind of environment-friendly type shield foaming agent, by
The raw material of following weight/mass percentage composition is made:
Foaming agent 5~18%
Foam stabilizer 4~10%
Tackifier 2~8%
Dispersant 2~6%
Antistaling agent 0.2~2%
Stabilizer 0.2~2%
Foaming aidses 0.2~2%
Surplus is water.
Further, environment-friendly type shield foaming agent provided by the invention, the weight/mass percentage composition of each raw material are:
Foaming agent 8~15%
Foam stabilizer 5~8%
Tackifier 3~6%
Dispersant 3~6%
Antistaling agent 0.2~1%
Stabilizer 0.2~1%
Foaming aidses 0.2~1%
Surplus is water.
In the raw material of above-mentioned environment-friendly type shield foaming agent:
Foaming agent of the present invention is preferably lauryl sodium sulfate, sodium sulfate of polyethenoxy ether of fatty alcohol, α-alkenyl sulphur
One or more in sour sodium, ammonium lauryl sulfate and neopelex.
Foam stabilizer of the present invention is preferably alpha-sulfo methyl hexadecanoate sodium, modified silicone resin polyethers emulsion, coconut oil
One or more in fatty diglycollic amide and methylcellulose.
Tackifier of the present invention be preferably one kind in APG, OPEO and sodium naphthenate or
It is several.
Dispersant of the present invention is preferably APES or NPE.
Antistaling agent of the present invention is preferably sodium benzoate, methylisothiazolinone or OIT;The stabilization
Agent is preferably ethylene diamine tetra methylene phosphonic acid sodium or disodium ethylene diamine tetraacetate;Described foaming aidses are preferably aliphatic acid diethanol acyl
Amine, aliphatic amine polyoxyethylene ether or Arabic gum.
Water of the present invention is preferably deionized water, and coolant-temperature gage is preferably 35~45 DEG C.
The effect of each component in the present invention is as follows:
Foaming agent:With higher surface-active, the surface tension of liquid can be effectively reduced, and in liquid film surface bielectron
Layer arranges and surrounds air, in the case where mechanicals efforts introduce air, forms bubble, then form foam by single isolated bubbles.
Foam stabilizer:Shield foaming agent stability can be improved, extends bubble burst half-life period.
Tackifier:It is soluble in water, by the same sex electrostatic repulsion of ion, strand be stretched to by helical form it is bar-shaped, so as to
Improve the viscosity of aqueous phase.Network structure also is formed by being built bridge between emulsion particle and pigment in addition, adds the glutinous of system
Degree.
Dispersant:The various surface tension formed between phase in foaming agent can be improved, be allowed to form uniform and stable breast
The material of turbid.Dispersant is surface reactive material, has hydrophilic group and lipophilic group simultaneously in molecule, it is gathered in oil/water circle
On face, interfacial tension can be reduced and reduce the energy formed required for emulsion, so as to improve the energy of emulsion.
Antistaling agent:The cell membrane of microorganism can be destroyed, makes intracellular protein denaturation, and the respiratory enzyme of cell can be suppressed
The activity of system.
Stabilizer:Stable complex compound can be formed into dirty material with calcium, magnesium ion etc. in water, it is soluble in water, rise well
Chelating, scattered, corrosion inhibition, prevent fouling and fluffing action is played to old dirty layer, be easy to snaking.
Foaming aidses:Belong to surface reactive material, interfacial tension is mainly reduced on gas-water interface, promote air expecting
Minute bubbles are formed in slurry, expand sorting interface, and ensure that bubble rises to form froth bed.
By the way that foaming agent, foam stabilizer, dispersant, tackifier, antistaling agent, foaming aidses, stabilizer are used together, ring is made
Guarantor's type shield foaming agent, can effectively improve the quality of foaming agent, foam stability energy is good, and corrosion resistance is strong.
Second object of the present invention is achieved through the following technical solutions:The system of above-mentioned environment-friendly type shield foaming agent
Preparation Method, comprise the following steps:Part water is taken, foaming agent, foam stabilizer, dispersant is added under agitation, is stirred until homogeneous,
Tackifier, antistaling agent, stabilizer, foaming aidses and remainder water are added, stirring is further continued for light yellow transparent liquid, obtains
Environment-friendly type shield foaming agent.
The dosage of which part water is preferably the 30~50% of water gross mass.More preferably 40%.
Further, the preparation method of environment-friendly type shield foaming agent provided by the invention, comprises the following steps:Set stainless
35~45 DEG C of steel agitator tank temperature, the deionized water for accounting for ionized water gross mass 40% is added into agitator tank, added while stirring
Enter foaming agent, foam stabilizer, dispersant, be stirred until homogeneous, add tackifier, antistaling agent, stabilizer, foaming aidses and remaining water,
Stirring is further continued for light yellow transparent liquid, obtains environment-friendly type shield foaming agent.
Compared with prior art, the present invention has the advantages that:
(1) environment-friendly type shield foaming agent of the invention has higher frothing percentage, and foaming abundancy is fine and smooth, and foam stability is good, respectively
Item index can meet shield-tunneling construction requirement.
(2) environment-friendly type shield foaming agent raw materials degradability of the invention is high, green, will not cause environment
Pollution, and cost is relatively low.
(3) its steady quality of the environment-friendly type shield foaming agent of the present invention, anti-corrosive properties are good, not by storage temperature and resting period
Influence, there is the longer shelf-life.
Embodiment
For a further understanding of the present invention, illustrate below in conjunction with specific embodiment, following each embodiments are merely to illustrate
The present invention rather than limitation of the present invention.
In following examples, the raw material of use is marketable material unless otherwise specified.
Embodiment 1
The environment-friendly type shield foaming agent that the present embodiment provides, is made up of the raw material of following weight/mass percentage composition:
Foaming agent 12%
Foam stabilizer 4%
Tackifier 3%
Dispersant 3%
Antistaling agent 0.2%
Stabilizer 0.2%
Foaming aidses 0.2%
Surplus is water 77.4%.
In each raw material of the environment-friendly type shield foaming agent:
Foaming agent selects lauryl sodium sulfate 6%, sodium sulfate of polyethenoxy ether of fatty alcohol 3% and α-sodium olefin sulfonate
3%.
Foam stabilizer selects modified silicone resin polyethers emulsion 2% and methylcellulose 2%.
Tackifier selects OPEO.
Dispersant selects APES.
Antistaling agent selects OIT.
Stabilizer selects disodium ethylene diamine tetraacetate.
Foaming aidses selected fatty acid diglycollic amide.
Water is deionized water, and water temperature is 40 DEG C.
The preparation process of the environment-friendly type shield foaming agent is as follows:40 DEG C of stainless steel agitator tank temperature is set, into agitator tank
The deionized water of 35~45% (accounting for water gross mass) is added, foaming agent, foam stabilizer, dispersant is added while stirring, stirs to equal
It is even, tackifier, antistaling agent, stabilizer, foaming aidses and remaining water are added, stirring is further continued for light yellow transparent liquid, obtains
Environment-friendly type shield foaming agent.
Embodiment 2
The environment-friendly type shield foaming agent that the present embodiment provides, is made up of the raw material of following weight/mass percentage composition:
Foaming agent 10%
Foam stabilizer 6%
Tackifier 4%
Dispersant 2%
Antistaling agent 0.4%
Stabilizer 0.4%
Foaming aidses 0.4%
Surplus is water 76.8%.
In each raw material of the environment-friendly type shield foaming agent:
Foaming agent selects sodium sulfate of polyethenoxy ether of fatty alcohol 5%, α-sodium olefin sulfonate 3% and ammonium lauryl sulfate
2%.
Foam stabilizer selects alpha-sulfo methyl hexadecanoate sodium 3% and cocoanut fatty acid diethanolamide 3%.
Tackifier selects APG.
Dispersant selects NPE.
Antistaling agent selects methylisothiazolinone.
Stabilizer selects ethylene diamine tetra methylene phosphonic acid sodium.
Foaming aidses select aliphatic amine polyoxyethylene ether.
Water is deionized water, and water temperature is 35 DEG C.
The preparation process of the environment-friendly type shield foaming agent is as follows:35 DEG C of stainless steel agitator tank temperature is set, into agitator tank
35~45% deionized water is added, foaming agent, foam stabilizer, dispersant is added while stirring, is stirred until homogeneous, adds increasing stick
Agent, antistaling agent, stabilizer, foaming aidses and remaining water, stirring is further continued for light yellow transparent liquid, obtains environment-friendly type shield foam
Agent.
Embodiment 3
The environment-friendly type shield foaming agent that the present embodiment provides, is made up of the raw material of following weight/mass percentage composition:
Foaming agent 14%
Foam stabilizer 7%
Tackifier 4%
Dispersant 3%
Antistaling agent 0.3%
Stabilizer 0.3%
Foaming aidses 0.3%
Surplus is water 71.1%.
In each raw material of the environment-friendly type shield foaming agent:
Foaming agent selects sodium sulfate of polyethenoxy ether of fatty alcohol 4%, α-sodium olefin sulfonate 4% and neopelex
6%.
Foam stabilizer selects modified silicone resin polyethers emulsion 4% and methylcellulose 3%.
Tackifier selects sodium naphthenate.
Dispersant selects NPE.
Antistaling agent selects sodium benzoate.
Stabilizer selects disodium ethylene diamine tetraacetate.
Foaming aidses select Arabic gum.
Water is deionized water, and water temperature is 40 DEG C.
The preparation process of the environment-friendly type shield foaming agent is as follows:40 DEG C of stainless steel agitator tank temperature is set, into agitator tank
35~45% deionized water is added, foaming agent, foam stabilizer, dispersant is added while stirring, is stirred until homogeneous, adds increasing stick
Agent, antistaling agent, stabilizer, foaming aidses and remaining water, stirring is further continued for light yellow transparent liquid, obtains environment-friendly type shield foam
Agent.
Embodiment 4
The environment-friendly type shield foaming agent that the present embodiment provides, is made up of the raw material of following weight/mass percentage composition:
Foaming agent 5%
Foam stabilizer 10%
Tackifier 8%
Dispersant 6%
Antistaling agent 2%
Stabilizer 2%
Foaming aidses 2%
Surplus is water.
In each raw material of above-mentioned environment-friendly type shield foaming agent:
Foaming agent is neopelex, and foam stabilizer is methylcellulose, and tackifier is APG 2%, octyl group
Phenol polyethenoxy ether 3% and sodium naphthenate 3%, dispersant are NPE, and antistaling agent, stabilizer, foaming aidses are same
Embodiment 1.
The preparation method of the environment-friendly type shield foaming agent is the same as embodiment 1.
Embodiment 5
Embodiment 1-4 foaming agent main performance index test
The environment-friendly type shield foaming agent prepared is divided into 5 groups, the 1st group to the 4th group corresponds to 1- of the embodiment of the present invention respectively
4, the 5th group is to compare the shield foaming agent that example is commercially available certain company sale, and each group sample is foamed with foaming machine, adjusts foaming agent
Expansion rate, and keep constant.
The embodiment 1-4 of table 1 and shield foaming agent main performance index in documents 1
Test result in table 1 shows:By the two the key technical indexes 1h bleeding rates and 1h that compare shield foaming agent
Sedimentation away from, embodiment 1-4 foam 1h bleeding rates ε is up to 68.0%, minimum 60.5%, be below comparing example
68.8%;Embodiment 1-4 1h sedimentation away from, up to 2mm, minimum 1mm, be below compare example 5mm;Pass through the above results
Show that the present invention has a higher frothing percentage, foaming abundancy is fine and smooth, and foam stability is good, and foamable composition performance of the invention is better than pair
Compare sample.
Each component cited by the present invention, and the bound of each component of the present invention, section value can realize the present invention,
Embodiment numerous to list herein.A part of specific embodiment is enumerated above, and the present invention will be described, it is necessary to it is pointed out here that
Be that specific embodiment is served only for that the present invention is further illustrated up and down, do not represent limiting the scope of the invention.
Some nonessential modifications and adjustment that other people make according to the present invention still fall within protection scope of the present invention.
Claims (10)
- A kind of 1. environment-friendly type shield foaming agent, it is characterized in that being made up of the raw material of following weight/mass percentage composition:Foaming agent 5~18%Foam stabilizer 4~10%Tackifier 2~8%Dispersant 2~6%Antistaling agent 0.2~2%Stabilizer 0.2~2%Foaming aidses 0.2~2%Surplus is water.
- 2. environment-friendly type shield foaming agent according to claim 1, it is characterized in that the weight/mass percentage composition of each raw material is:Foaming agent 8~15%Foam stabilizer 5~8%Tackifier 3~6%Dispersant 3~6%Antistaling agent 0.2~1%Stabilizer 0.2~1%Foaming aidses 0.2~1%Surplus is water.
- 3. environment-friendly type shield foaming agent according to claim 1 or 2, it is characterized in that:The foaming agent is dodecyl sulphur In sour sodium, sodium sulfate of polyethenoxy ether of fatty alcohol, α-sodium olefin sulfonate, ammonium lauryl sulfate and neopelex It is one or more of.
- 4. environment-friendly type shield foaming agent according to claim 1 or 2, it is characterized in that:Described foam stabilizer is alpha-sulfo palm fibre Palmitic acid acid methyl esters sodium, modified silicone resin polyethers emulsion, cocoanut fatty acid diethanolamide and one kind or several in methylcellulose Kind.
- 5. environment-friendly type shield foaming agent according to claim 1 or 2, it is characterized in that:Described tackifier be APG, One or more in OPEO and sodium naphthenate.
- 6. environment-friendly type shield foaming agent according to claim 1 or 2, it is characterized in that:Described dispersant gathers for alkyl phenol Oxygen vinethene or NPE.
- 7. environment-friendly type shield foaming agent according to claim 1 or 2, it is characterized in that:Described antistaling agent be sodium benzoate, Methylisothiazolinone or OIT;The stabilizer is ethylene diamine tetra methylene phosphonic acid sodium or disodium ethylene diamine tetraacetate; Described foaming aidses are fatty diglycollic amide, aliphatic amine polyoxyethylene ether or Arabic gum.
- 8. environment-friendly type shield foaming agent according to claim 1 or 2, it is characterized in that:Described water is deionized water, water temperature Spend for 35~45 DEG C.
- 9. the preparation method of the environment-friendly type shield foaming agent described in claim any one of 1-8, it is characterized in that comprising the following steps: Take part water, under agitation add foaming agent, foam stabilizer, dispersant, be stirred until homogeneous, add tackifier, antistaling agent, Stabilizer, foaming aidses and remainder water, stirring is further continued for light yellow transparent liquid, obtains environment-friendly type shield foaming agent.
- 10. the preparation method of environment-friendly type shield foaming agent according to claim 9, it is characterized in that:The dosage of part water is The 30~50% of water gross mass.
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CN108531187A (en) * | 2018-04-11 | 2018-09-14 | 北京市政建设集团有限责任公司 | A kind of balancing earth-pressure shielding machine construction foaming agent and preparation method |
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CN103964726A (en) * | 2013-01-24 | 2014-08-06 | 北京交通大学 | Foaming agent for earth pressure balance shield |
CN105295933A (en) * | 2015-11-24 | 2016-02-03 | 上海三瑞高分子材料股份有限公司 | Soil modifier for earth pressure balance shield |
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CN103964726A (en) * | 2013-01-24 | 2014-08-06 | 北京交通大学 | Foaming agent for earth pressure balance shield |
CN103864334A (en) * | 2014-02-12 | 2014-06-18 | 东莞市明洁隧道建设材料有限公司 | Environment-friendly foaming agent for earth pressure balance shield tunneling machine |
CN105295933A (en) * | 2015-11-24 | 2016-02-03 | 上海三瑞高分子材料股份有限公司 | Soil modifier for earth pressure balance shield |
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CN108531187A (en) * | 2018-04-11 | 2018-09-14 | 北京市政建设集团有限责任公司 | A kind of balancing earth-pressure shielding machine construction foaming agent and preparation method |
CN109054842A (en) * | 2018-08-01 | 2018-12-21 | 中铁四局集团有限公司 | A kind of earth pressure balanced shield, EPBS sediment improvement foaming agent and preparation method thereof |
CN109574543A (en) * | 2018-12-30 | 2019-04-05 | 陕西师范大学 | One kind is cast-in-place to build foam concrete composite foamable agent |
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CN110935393A (en) * | 2019-12-12 | 2020-03-31 | 陕西速源节能科技有限公司 | Environment-friendly foam preparation and preparation method thereof |
CN112143503A (en) * | 2020-09-29 | 2020-12-29 | 中昊(大连)化工研究设计院有限公司 | Dispersing type foaming agent for shield |
CN112624661B (en) * | 2020-11-17 | 2022-06-17 | 江苏博拓新型建筑材料股份有限公司 | Autoclaved aerated concrete foam stabilizer and preparation method thereof |
CN112624661A (en) * | 2020-11-17 | 2021-04-09 | 江苏博拓新型建筑材料股份有限公司 | Autoclaved aerated concrete foam stabilizer and preparation method thereof |
CN112552922A (en) * | 2020-12-28 | 2021-03-26 | 中铁十局集团有限公司 | Easily-degradable environment-friendly dispersing foaming agent for mudstone geological shield and preparation method thereof |
CN113651550A (en) * | 2021-08-16 | 2021-11-16 | 中铁十局集团有限公司 | Mudstone and clay geological shield muck improvement dispersant, and preparation and application thereof |
CN113652236A (en) * | 2021-09-01 | 2021-11-16 | 武汉比邻科技发展有限公司 | Mudstone dispersant and preparation method thereof |
CN113652236B (en) * | 2021-09-01 | 2023-02-28 | 武汉比邻科技发展有限公司 | Mudstone dispersant and preparation method thereof |
CN113998917A (en) * | 2021-11-08 | 2022-02-01 | 广东瑞铠实业发展有限公司 | Polyether air entraining agent and preparation method thereof |
CN114395400A (en) * | 2021-12-14 | 2022-04-26 | 中国铁道科学研究院集团有限公司金属及化学研究所 | Foaming agent for shield tunneling machine and preparation method and application thereof |
CN114395400B (en) * | 2021-12-14 | 2023-11-14 | 中国铁道科学研究院集团有限公司金属及化学研究所 | Foaming agent for shield machine and preparation method and application thereof |
CN114381274A (en) * | 2021-12-31 | 2022-04-22 | 福州大学 | Foaming agent for improving shield muck of coastal silt soil layer, preparation method and use method |
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