CN107599468A - A kind of crown plug moulding process and its high speed production unit - Google Patents
A kind of crown plug moulding process and its high speed production unit Download PDFInfo
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- CN107599468A CN107599468A CN201610539081.1A CN201610539081A CN107599468A CN 107599468 A CN107599468 A CN 107599468A CN 201610539081 A CN201610539081 A CN 201610539081A CN 107599468 A CN107599468 A CN 107599468A
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Abstract
The invention discloses a kind of crown plug high speed production unit, including forming machine, screening machine, electromagnetism elevator, storage tower, horizontal conveyer, mould machine and air-cooling conveyor, it is characterised in that：The forming machine is connected by feed mechanism with screening machine, the screening machine is connected by electromagnetism elevator with horizontal conveyer, the horizontal conveyer both ends are connected with storage tower and mould machine respectively, air-cooling conveyor is connected with the mould machine, bottle cap outlet is provided with the air-cooling conveyor, while also discloses that corresponding crown plug moulding process.The present invention has higher automaticity and production efficiency, can save material, reduce production cost, and percent defective is low, good product quality.
Description
Technical field
The present invention relates to the technical field of production crown plug, especially a kind of crown plug moulding process and its high-speed production are set
It is standby.
Background technology
It is also increasing to the consumption figure of various beverages with the lifting of people's living standard.Crown plug be suitable for pair
The lid that the beverage bottles such as vial are sealed, its performance play material impact to the period of storage of internal beverage.Crown plug produces
Product rise emphatically using automated production equipment, the performance of the equipment to the production efficiency, machining accuracy, production cost of product
Influence, however, the current country, which still lacks, can meet the needs of bottle cap manufacturing enterprise is to high-performance crown plug production equipment.
The content of the invention
In view of the shortcomings of the prior art, the invention provides a kind of crown plug moulding process and its high speed production unit, tool
There are higher automaticity and production efficiency, material can be saved, reduce production cost, and percent defective is low, good product quality.
The technical scheme is that：A kind of crown plug high speed production unit, including the lifting of forming machine, screening machine, electromagnetism
Machine, storage tower, horizontal conveyer, mould machine and air-cooling conveyor, it is characterised in that：The forming machine passes through feed mechanism and sieve
Select machine to connect, the screening machine is connected by electromagnetism elevator with horizontal conveyer, the horizontal conveyer both ends respectively with storage
Deposit tower to connect with mould machine, air-cooling conveyor is connected with the mould machine, bottle cap outlet is provided with the air-cooling conveyor.
The discharging opening both ends of the horizontal conveyer are connected to two mould machines, and every mould machine is respectively connected with one
Air-cooling conveyor.
The forming machine includes frame and rack-mounted dual feed device, shaping machine main body and self-emptying dress
Put, the feed end of the shaping machine main body is provided with dual feed device and lubricating coupler, shaping machine main body and dual feed device
Between frame on cabling channel, group of motors and bottle cap pusher are installed, the discharge end of shaping machine main body is provided with self-emptying
Device；The shaping machine main body is made up of fuselage and V-type transport mechanism, and 45 degree of the fuselage is obliquely installed and fuselage both sides are set
There is protection door cover, be disposed with cope plate part, middle form element and lower template part in fuselage from top to bottom, wherein middle mould
Board component is to be fixedly installed on the central sill of fuselage, and cope plate component is driven left connecting rod and right connecting rod by the crank throw of main shaft and then led to
Crossing carriage drives cope plate component to be moved up and down, and lower template part promotes lower slider to drive lower mould by the cam on main shaft
Move up and down, the main shaft drives V-type band, flywheel and clutch to be driven successively by motor；The V-type transport mechanism
Including restocking, upper axle, V-type band, input frame and feeding roller, the restocking is arranged on the waist being obliquely installed, restocking top
Portion is provided with axle and is connected with input frame, and the input section of the V-type band is arranged on input frame, while V-type band bypasses upper axle
Extend downwardly and its deferent segment is connected with the die feeding mouth of shaping machine main body, feeding roller is arranged on input frame bottom, institute
State and two conveyers and two deflectors are there also is provided on input frame, the discharging opening side of the shaping machine main body is provided with side biography
Dynamic, indexing mechanism and the lower axle being connected with indexing mechanism, lower axle lower section are also equipped with magazine attachment, the discharging opening of shaping machine main body
Side is also equipped with bottle cap conveyer.
The bottom of the frame is provided with lubrication paraffin oil system, the charging of the lubrication paraffin oil system and shaping machine main body
The lubricating coupler at end and other system pipeline connections that need to be lubricated, the shaping machine main body bottom are provided with movable food tray, it is described into
Type owner's body both sides are respectively arranged with left-hand tread plate and right-hand tread plate, and the side of the shaping machine main body is provided with air control unit,
Air dividing plate component is installed, the automatic discharge apparatus bottom is provided with excess stock device and detection branch on the lower template part
Frame.
The mould machine includes support component, and capstan batcher, the capstan feed are provided with the outside of the support component
Machine includes funnel and rotary feeder, is provided with sensing heater below capstan batcher, extrusion molding is provided with support component
Machine, PVC plastic particle storage compartment charging gear is provided with extruding machine, the discharge end of extruding machine is provided with I axle portion parts, the I
Axle portion part is the conveying rotating disc with heating and pelletizing function, and I axle portion parts are connected with rotary feeder, the discharging of I axle portion parts
End is connected with II axle portion parts, and the II axle portions part transmits rotating disk, the discharging of II axle portion parts for first with reheating function
End is connected with III axle portion parts, and the III axle portions part is die mould rotating disk, and the discharge end of III axle portion parts is connected with IV axle portion parts, institute
IV axle portions part is stated to be connected with V axle portion parts for the second transmission rotating disk, the discharge end of IV axle portion parts, vacuum holding is connected with V axle portion parts
Put, play a part of vacuum detecting, effective control for product quality, the discharge end of V axle portion parts is connected with VI axle portion parts, the V axles
Part for output rotating disk and be provided with outside bottle cap conveying and counting device, support component side working panel is installed.
Cooling device is installed, the support below IV axle portions part and V axle portion parts on the support component below the extruding machine
Power set, lubricating arrangement and pneumatic means are installed on part.
The VI axle portions part is provided with output channel and is provided with output channel to useless lid to useless lining lid collecting box, V axle portion parts
Collecting box.
A kind of crown plug moulding process, it is characterised in that including step is produced by below：
1）Forming step：The tinplate porch in heaps for being deposited into forming machine of good pattern is printed, the automatic of forming machine grabs
Mechanism is taken, iron plate one by one is continuously fed to the feeding mechanism of forming machine, in feeding process and coats the paraffin oil of food-grade,
Plate continues up to convey under the effect of chain feed mechanism, and before diel is entered, the band cramp sub-folder on both sides lives iron
Plate step by step gap be sent into mould, complete punch forming imperial crown lid housing process, netted waste material by forming machine belt conveyor
It is sent to in the presence of electromagnet discharging mechanism outside equipment；
2）Screening and storing step：Finished product side is transported to next device-screening machine, and screening machine transfers out the flat lid of deformation and corner
Clout simultaneously discharges qualified bottle cap and gives electromagnetism elevator, qualified to cover the porch for flowing to electromagnetism elevator, in the presence of magnet
Hold bottle cap and convey, electromagnetism elevator enters Gai Kou by what bottle cap lifted that certain height flows into horizontal conveyer, wherein one
Storage tower is distributed into as standby；
3）Horizontal feed and molding step：Bottle cap is conveyed to mould machine by horizontal conveyer, in the porch of mould machine, there is one
Design it is unique renovate device and transfer passage, all conveyings rambling lid of coming in all is translated into lid and unifies oral area upward
Direction, and proper alignment is sent to the entrance of mould machine one by one, lid completes stamped shims by mould machine, and now crown plug is also
State in than higher temperature；
4）Air-cooled and discharging step：The lid transported out from mould machine is transported on air-cooling conveyor chain, air-cooled
Conveyer slowly conveys bottle cap and cools down bottle cap to close to ambient temperature in course of conveying, is counted automatically in course of conveying bottle cap,
And be diverted in Packaging box, so far complete the production process of whole bottle cap.
Beneficial effects of the present invention are：
1. higher productivity：Maximum capacity reaches 300,000 lid/hour, and the parameter of speed of production and finished product lid refers to
Mark quality reaches world-class levels.
2. percent defective：Less than 0.3%, the competitiveness of enterprise is greatly improved.
3. higher automaticity：Whole production line uses by industrial computer Automatic Control, main motion parts
Full-automatic lubrication control, greatly reduces labor cost ,-as only need 2 operators, domestic and international same type equipment needs
5 operators are wanted to complete.
4. crown cork production line sets the vacuum checking device that final product quality detects and photograph detection means, very protect
The quality of bottle cap finished product is demonstrate,proved, significantly reduces the labor intensity of people.
5. the mold design advanced technology of mould machine so that pad significantly reduces bottle in the case of air-proof condition is ensured
The weight of lid gasket, so as to reduce cost, greatly save social resources.
6. so far, the default middle machinery of state is unique design of having the ability, this type equipment enterprise is produced, the product is filled out
The blank of Bu Liao China packaging industry, the product have found a good sale in the leading enterprise of domestic and international lid industry processed, and have been China's bottle cap industry
It is made that larger contribution.
Brief description of the drawings
Fig. 1 is the device layout figure of the present invention；
Fig. 2 is the flow sheet of crown plug of the present invention；
Fig. 3 is the side structure chart of forming machine of the present invention；
Fig. 4 is the opposite side structure chart of forming machine of the present invention；
Fig. 5 is the three-dimensional structure diagram of mould machine of the present invention；
Fig. 6 is the process chart of the present invention；
In figure, 1- automatic discharge apparatus, 2- detection supports, 3- frames, 4- lubricating couplers, 5- feeding rollers, 6- conveyers, 7- deviations
Device, the upper axles of 8-, 9- restockings；10- fuselages, 11- group of motors, 12- main shafts, 13- bottle cap pushers, 14- air dividing plate components, under 15-
Balladeur train, 16- lower template parts, form element in 17-, 18- cope plate parts, 19- right connecting rods；20- protection door covers are sliding on 21-
Frame, 22- magazine attachments, 23- bottle cap conveyers, 24- activity food trays, 25- air control units, 26- lubrication paraffin oil systems,
27- left connecting rods, 28- indexing mechanisms, 29- lower axles；30- sides are driven, 31- excess stock devices, 32- right-hand tread plates, 33- left-hand tread plates, and 34- is walked
Wire casing, 35- dual feed devices；
41- capstans, 42- extruding machines, 43- sensing heaters, 44-I axle portion parts, 45-II axle portion parts, 46-III axle portion parts, 47-IV
Axle portion part, 48-V axle portion parts, 49-VI axle portion parts；50- conveying devices, 51- power set, 52- pneumatic means, 53- cooling dresses
Put, 54- vacuum plants, 55- support components, 56- working panels, 57- lubricating arrangements；
61- forming machines, 62- screening machines, 63- electromagnetism elevators, 64- storage towers, 65- horizontal conveyers, 66- mould machines, 67- wind
Cold conveyer.
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings：
As depicted in figs. 1 and 2, crown plug high speed production unit provided by the present invention, including forming machine 61, screening machine 62, electromagnetism
Elevator 63, storage tower 64, horizontal conveyer 65, mould machine 66 and air-cooling conveyor 67, the forming machine 61 pass through feeder
Structure is connected with screening machine 62, and the screening machine 62 is connected by electromagnetism elevator 63 with horizontal conveyer 65, the horizontal feed
The both ends of machine 65 are connected with storage tower 64 and mould machine 66 respectively, and air-cooling conveyor 67, the wind are connected with the mould machine 66
Bottle cap outlet is provided with cold conveyer 67, the discharging opening both ends of the horizontal conveyer 65 are connected to two mould machines
66, every mould machine 66 is respectively connected with an air-cooling conveyor 67, wherein each device is act as：Forming machine 61 --- punching bottle
Lid housing, screening machine 62 --- the qualified bottle cap of conveying sift out the flat lid of deformation and tailing to electromagnetism elevator 63 and discharged,
Electromagnetism elevator 63 --- bottle cap is lifted into certain height inflow mould machine 66 and enters Gai Kou, storage tower 64 --- play temporary bottle cap
Standby functions, horizontal conveyer 65 --- on shunting bottle cap to two mould machines 66, mould machine 66 --- load onto PVC/ to bottle cap
PE liners, air-cooling conveyor 67 --- cooling crown cork to room temperature.
As shown in Figure 3 and Figure 4, the forming machine 61 include frame 3 and dual feed device 35 in frame 3,
The main body of forming machine 61 and automatic discharge apparatus 1, the feed end of the main body of forming machine 61 are provided with dual feed device 35 and profit
Device 4 is slided, cabling channel 34, group of motors 11 and bottle cap are installed in the frame 3 between the main body of forming machine 61 and dual feed device 35
Pusher 13, the discharge end of the main body of forming machine 61 are provided with automatic discharge apparatus 1；The main body of forming machine 61 is by fuselage 10 and V
Type transport mechanism is formed, and 1045 degree of the fuselage is obliquely installed and the both sides of fuselage 10 are provided with protection door cover 20, and fuselage 10 is interior certainly
Cope plate part 18, middle form element 17 and lower template part 16 are disposed with above, wherein middle template assembly is fixation
It is arranged on the central sill of fuselage 10, cope plate component drives left connecting rod 27 and right connecting rod 19 and then by upper by the crank throw of main shaft 12
Balladeur train 21 drives cope plate component to be moved up and down, and lower template part 16 promotes lower slider 15 to drive by the cam on main shaft 12
Lower mould moves up and down, and the main shaft 12 drives V-type band, flywheel and clutch to be driven successively by motor；The V-type passes
Mechanism is sent to include restocking 9, upper axle 8, V-type band, input frame and feeding roller 5, the restocking 9 is arranged on the fuselage 10 being obliquely installed
Middle part, the top of restocking 9 are provided with axle 8 and are connected with input frame, and the input section of the V-type band is arranged on input frame, while V
Type band is extended downwardly around upper axle 8 and makes its deferent segment and the die feeding mouth of the main body of forming machine 61 is connected, and feeding roller 5 is installed
Two conveyers 6 and two deflectors 7 are there also is provided on input frame bottom, the input frame, the main body of forming machine 61
Discharging opening side is provided with side transmission 30, indexing mechanism 28 and the lower axle 29 being connected with indexing mechanism 28, and the lower section of lower axle 29 is also pacified
Equipped with magazine attachment 22, the discharging opening side of the main body of forming machine 61 is also equipped with bottle cap conveyer 23.
The bottom of frame 3 is provided with lubrication paraffin oil system 26, and the lubrication paraffin oil system 26 is led with forming machine 61
The lubricating coupler 4 of the feed end of body and other system pipeline connections that need to be lubricated.The bottom part body of forming machine 61 is provided with activity
Food tray 24.The main body both sides of forming machine 61 are respectively arranged with left-hand tread plate 33 and right-hand tread plate 32.The one of the main body of forming machine 61
Side is provided with air control unit 25.Air dividing plate component 14 is installed on the lower template part 16.The automatic discharge apparatus 1
Bottom is provided with excess stock device 31 and detection support 2.
As shown in figure 5, the mould machine 66 includes support component 55, the outside of support component 55 be provided with capstan 41 to
Material machine, the batcher of capstan 41 include funnel and rotary feeder, sensing heater are provided with below the batcher of capstan 41
43, extruding machine 42 is installed on support component 55, PVC plastic particle storage compartment charging gear, extrusion molding are provided with extruding machine 42
Cooling device 53 is installed on the support component 55 of the lower section of machine 42, the discharge end of extruding machine 42 is provided with I axle portions part 44, the I
Axle portion part 44 is the conveying rotating disc with heating and pelletizing function, and I axle portions part 44 is connected with rotary feeder, I axle portions part 44
Discharge end be connected with II axle portions part 45, the II axle portions part 45 is the first transmission rotating disk with reheating function, II axles
The discharge end of part 45 is connected with III axle portions part 46, and the III axle portions part 46 is die mould rotating disk, the discharge end of III axle portions part 46
IV axle portions part 47 is connected with, the IV axle portions part 47 is the second transmission rotating disk, and the discharge end of IV axle portions part 47 is connected with V axle portion parts
Vacuum plant 54 is connected with 48, V axle portion parts 48, plays a part of vacuum detecting, effective control for product quality, IV axle portions part 47
Power set 51, lubricating arrangement 57 and pneumatic means 52, V axle portion parts are installed with the support component 55 of the lower section of V axle portions part 48
48 discharge end is connected with VI axle portions part 49, and the V axle portions part 48 is output rotating disk and bottle cap conveying and meter are provided with outside
Counting apparatus, the side of support component 55 are provided with working panel 56.
The VI axle portions part 49 is provided with output channel and is provided with output channel to useless lining lid collecting box, V axle portions part 48 and arrives
Useless lid collecting box.
As shown in Figure 2 and Figure 6, crown plug moulding process provided by the present invention, including step is produced by below：
1）Forming step：Printed the tinplate porch in heaps for being deposited into forming machine 61 of good pattern, forming machine 61 from
Dynamic grasping mechanism, is continuously fed to iron plate one by one the feeding mechanism of forming machine 61, in feeding process and coats food-grade
Paraffin oil, plate continues up to convey under the effect of chain feed mechanism, before diel is entered, the steel band clip on both sides
Clamping iron plate, mould is sent into gap step by step, completes punch forming imperial crown lid housing process, netted waste material is by forming machine 61
It is sent in the presence of belt conveyor and electromagnet discharging mechanism outside equipment.
2）Screening and storing step：Finished product side is transported to next device-screening machine 62, and it is flat that screening machine 62 transfers out deformation
Lid and tailing simultaneously discharge qualified bottle cap to electromagnetism elevator 63, qualified to cover the porch for flowing to electromagnetism elevator 63,
Bottle cap is held in the presence of magnet and is conveyed, bottle cap is lifted certain height and flows into horizontal conveyer 65 by electromagnetism elevator 63
Enter Gai Kou, a portion is sent into storage tower 64 as standby；
3）Horizontal feed and molding step：Bottle cap is conveyed to two mould machines 66 by horizontal conveyer 65, in entering for mould machine 66
Mouthful place, have a design it is unique renovate device and transfer passage, convey rambling lid all and all translate into lid
Unify oral area upwardly-directed, and proper alignment is sent to the entrance of mould machine 66 one by one, lid, which passes through mould machine 66, to be completed to be molded
Pad, now crown plug is also in the state than higher temperature；
4）Air-cooled and discharging step：The lid transported out from mould machine 66 is transported on the chain of air-cooling conveyor 67,
Air-cooling conveyor 67 slowly conveys bottle cap and cools down bottle cap to close to ambient temperature in course of conveying, automatic in course of conveying bottle cap
Count, and be diverted in Packaging box, so far complete the production process of whole bottle cap.
As shown in Figure 3 and Figure 4, among the crown plug moulding process, the course of work of 61 each main device of forming machine is：
1）The course of work of the dual feed device 35 is：Piling up the iron plate produced entirety on material stocking device and adjusting
Whole good position, ensure that they can be admitted to forming machine 61 exactly.Six suckers on hoisting mechanism, they by iron plate individual
Pick up, lift cylinder is reached home, motor drive chain, drives hoisting mechanism to reach the deck plate centre bit of dual feed device 35
Put, propulsion cylinder work, guiding iron plate enters in a pair of rollers of metallic plate lubricating coupler 4.
2）The course of work of the metallic plate lubricating coupler 4 is：After iron plate is sent into feed zone, felt roller applies on printing face
Iron plate, is sent to and oriented by upper paraffin oil by chain, and the clamping jaw on steel band clamps the two corners of iron plate, a step by a step send iron plate
Finished product is gone out at mould.
3）The course of work of the conveying device 50 is：System has roller, guide rail and a pair of a chains with retainer hook, and one
Iron plate is served by retainer hook, restocking 9 is reached around upper axle 8.Chain is by reduction gearing motor driven, the projection on a chain
For touching travel switch, stop electronic work.
4）The course of work of the alignment system is：Iron plate is correctly positioned on steel band clamping jaw, system includes two
Left positioner device, two right positioner devices and a front retainer.Left positioner device is used for limiting the position on the left of iron plate, right side
Have in locator spring by iron plate top to the left, front retainer determine iron plate grow to position, print on their common guarantee iron plates
The die-cut line made is coincide with punch die.
5）The course of work of iron plate input-driven system is：Band cramp claw clip live iron plate step by step be sent to mould, a pair
On wheeled steel of the upper axle 8 with lower axle 29, lower axle 29 is driven steel band by indexing mechanism 28, and the power of indexing mechanism 28 comes independently
Axle 12, indexing mechanism 28 are equipped with a distributing disc, and the disk drives lower axle 29 to rotate, and the inner side of disk is equipped with 27 small rollers, outside
Equipped with a large roller, small roller insertion slow step cam, large roller is embedded in fast step cam, and two cams close with the transmission of main shaft 12
Clap, slow step cam controls this iron plate correctly to shift, the transposition that fast step cam is used between two plates, and two photoelectric tubes monitor steel
Band, if steel band damages, hard stop.
6）The course of work of machine power is：Motor drives the flywheel of main shaft 12 by 7 V bands, and braking is housed on main shaft 12
Clutch and a pair of cams etc., a pair of cams promote lower slider 15, and the eccentric of the end of main shaft 12 pulls carriage 21 by connecting rod, real
The now relative motion of upper lower slider 15.
7）The course of work of air system is：Air supplies two gas circuits by filtering-lubrication-decompression, dries all the way
Air supplies punch die and loader, another way oil laden air supply brake coupling.
8）The course of work of lubricating system is：Periodically to each oil site fuel feeding, it includes fuel tank, pump and divided lubricating system
Orchestration.System breaks down, and oil pressure disappears, autostop.
9）The course of work of punch die is：Punch die includes upper, middle and lower template, and in frame 3, cope plate is mounted in middle template
In carriage 21, lower template is in lower slider 15.Lower template is positioned with middle template with 4 pairs of ball guide pillar guide pin bushings, the logical pressure of upper mould
Contracting Air blowing finished product, lower mould lead to compressed air blowout scrap, and finished product is blown into hopper by air blower, and feeds them into groove and send
Walk, netted waste material, which is sent from above hopper outside machine, to be stacked, such as send out waste material deflection, can by its both sides photoelectric tube perceive and
Shut down.
As shown in figure 5, among the crown plug moulding process, the course of work of extruding machine 42 is：
The bottle cap substituted the bad for the good passes through belt electromagnetic elevator 63, and lifting is arrived in the funnel above the batcher of capstan 41, then by bottle
Lid conveying device 50, renovates device and delivery chute is delivered in the entrance magnetic block of mould machine 66, is inhaled into the conveying floral disc groove of I axles
It is interior, while clamped by clamping jaw, and turned clockwise around I axles, after bottle cap enters I axles, heated by the first time of heater, bottle cap
The paint fusing point of inner bottom part is relatively low, starts to soften；The PVC raw materials for heating and being extruded by extruding machine 42, on I axle circumference 24
The plastics little particle that cutting knife is cut respectively, just it is transferred to the middle of bottle cap bottom and is stuck, the bottle cap quilt with plastic grain
II axles are sent to, around II axle rotate counterclockwises, bottle cap after second of heating of heater, is transferred into III axles herein, by
The mould of III axles extrudes the shape of pad, and cools down rapidly, shapes, the demoulding.So far die mould work is basically completed, bottle cap transmission
V axles are resent to after to IV axles, carry out vacuum detecting.Unqualified bottle cap is weeded out and counted, qualified bottle cap is sent to VI
After axle, delivering to belt conveyor and counting, hereafter bottle cap is fallen on the conveyer belt of air-cooling conveyor 67, is further cooled down through cold wind
To room temperature, after inspection, by the quantity packaging and storage of setting.
Crown plug high speed production unit provided by the present invention, the basic functional principle of its critical piece are：
1st, mould is the final execution unit of punch forming bottle cap, and main transmission is to make the mechanism of mold movement punching press bottle cap, main shaft
12 (bent axles) are the composite constructions of cam and crank throw, and the rotation of main shaft 12 is realized by motor → v-belt → flywheel → clutch,
The cam of main shaft 12 promotes lower slider 15 to drive lower mould to move up and down, and crank throw drives carriage 21 to make together with upper mould by connecting rod
Move up and down, upper and lower mould can be achieved with by main shaft 12 and realize regular relative motion.Mould divides upper, middle and lower mould, and middle mould is consolidated
It is scheduled on the central sill of fuselage 10, on, the lower lower mould of mould movement mainly plays punching blanking, and upper mould mainly plays impact extrusion shaping.If
Standby start and stop make clutch engagement then flywheel → clutch → master by the air disc clutch on main shaft 12 by baroswitch
Axle 12 rotates；Unload gas and lean on spring braking, equipment stops.
2nd, iron plate gives motion：Mould is sent to by band cramp length by length to clamp iron plate, a pair of steel bands are mounted in upper
On axle 8 and the wheeled steel of lower axle 29, lower axle 29 is driven by indexing mechanism 28, and the power of indexing mechanism 28 is from the interval of main shaft 12.
Mechanism 28 is equipped with a substep disk, and the disk drives lower axle 29 to rotate, and has multiple small rollers on the inside of disk, and there is one big rolling in outside
Son, small roller insertion slow step cam, large roller are embedded in fast step cam, and two cams are consistent with the rotating speed of main shaft 12, slow step cam control
The correct displacement of the step pitch of iron plate processed, the transposition that fast step cam is used between two iron plates.
3rd, the general principle of screening machine 62：The structure of drum-type, inside there is flight, there is hundreds of screen holes outside, qualified
Bottle cap is conveyed by flight and discharged, and is deformed flat lid and punching press tailing and is discharged from screen holes, drum rotation speed is adjustable.
4th, the general principle of electromagnetism elevator 63：Using magnetic flat rubber belting conveying principle.Bottle cap can be lifted one from bottom
Fixed height switchs to horizontal output.Flat rubber belting transporting velocity can be adjusted.Only electromagnetism elevator 63 has shunting storage lid arrangement, can supply respectively
Cover storage lid device.
5th, the general principle of storage tower 64：It is square high tower, is used as to deposit lid.Except this, it mainly has a set of row to cover conveying
Device 50, using vibrating transportation principle, the lid that connects that the vibration of tower internal memory cover is flowed into electromagnetism elevator 63 from row's cover slot struggles against.Vibration source
Using spring vibrator（Vibrating motor）.
6th, the basic functional principle of mould machine 66：Power is exported by motor driven reductor, and band is transferred to using synchronous belt
On the dynamic root functionality axle of the machine 6, every axle connects each spinning by gear, and every axle has respective function, and 1 axle is that pelletizing is put into
Bottle cap center and preheating bottlecap functionality.2 axles are reheat function, and the molded pad of 3 Axle moulds simultaneously cools down pad function, and 4 axles shine
Mutually detection and transfer function, 5 axles are vacuum detecting gasket seal function, and 6 axles is count output function, wherein pacifying on the conveyor belt
Quality testing camera and counter equipped with bottle cap finished product, qualified bottle cap are exported and packed from belt conveyor.Mould machine 66 is used
Gasket seal shape is made in it by chill platen press, and is firmly bonded at bottle cap bottom, plays a part of gasket seal.
Merely illustrating the principles of the invention described in above-described embodiment and specification and most preferred embodiment, this is not being departed from
On the premise of spirit and scope, various changes and modifications of the present invention are possible, and these changes and improvements both fall within requirement and protected
In the scope of the invention of shield.
Claims (8)
1. a kind of crown plug high speed production unit, including forming machine, electromagnetism elevator, screening machine, storage tower, horizontal conveyer,
Mould machine and air-cooling conveyor, it is characterised in that：The forming machine is connected by feed mechanism with screening machine, and the screening machine leads to
Cross electromagnetism elevator to be connected with horizontal conveyer, the horizontal conveyer both ends are connected with storage tower and mould machine respectively, described
Air-cooling conveyor is connected with mould machine, bottle cap outlet is provided with the air-cooling conveyor.
2. crown plug high speed production unit according to claim 1, it is characterised in that：The discharging opening of the horizontal conveyer
Both ends are connected to two mould machines, and every mould machine is respectively connected with an air-cooling conveyor.
3. crown plug high speed production unit according to claim 1, it is characterised in that：The forming machine includes frame and peace
Dual feed device, shaping machine main body and automatic discharge apparatus in frame, the feed end installation of the shaping machine main body
There are dual feed device and lubricating coupler, cabling channel, motor are installed in the frame between shaping machine main body and dual feed device
Group and bottle cap pusher, the discharge end of shaping machine main body are provided with automatic discharge apparatus；The shaping machine main body is by fuselage and V-type
Transport mechanism is formed, and 45 degree of the fuselage is obliquely installed and fuselage both sides are provided with protection door cover, in fuselage from top to bottom successively
Cope plate part, middle form element and lower template part are provided with, wherein middle template assembly is the central sill for being fixedly installed on fuselage
On, cope plate component drives left connecting rod and right connecting rod by the crank throw of main shaft and then drives cope plate component to carry out by carriage
Lower motion, lower template part promote lower slider to drive lower mould to move up and down by the cam on main shaft, and the main shaft passes through motor
V-type band, flywheel and clutch is driven to be driven successively；The V-type transport mechanism includes restocking, upper axle, V-type band, input frame
And feeding roller, the restocking are arranged on the waist being obliquely installed, upper top of the trellis is provided with axle and is connected with input frame,
The input section of the V-type band is arranged on input frame, while V-type band extends downwardly around upper axle and makes its deferent segment and forming machine
The die feeding mouth of main body is connected, and feeding roller is arranged on input frame bottom, and two conveyers are there also is provided on the input frame
With two deflectors, the discharging opening side of the shaping machine main body is provided with side transmission, indexing mechanism and is connected with indexing mechanism
Lower axle, be also equipped with magazine attachment below lower axle, the discharging opening side of shaping machine main body is also equipped with bottle cap conveyer.
4. crown plug high speed production unit according to claim 3, it is characterised in that：The bottom of the frame is provided with lubrication
Paraffin oil system, the lubricating coupler of the feed end of the lubrication paraffin oil system and shaping machine main body and other system pipes that need to be lubricated
Road connects, and the shaping machine main body bottom is provided with movable food tray, the shaping machine main body both sides be respectively arranged with left-hand tread plate and
Right-hand tread plate, the side of the shaping machine main body are provided with air control unit, air dividing plate group are provided with the lower template part
Part, the automatic discharge apparatus bottom are provided with excess stock device and detection support.
5. crown plug high speed production unit according to claim 1, it is characterised in that：The mould machine includes support portion
Part, the support component outside are provided with capstan batcher, and the capstan batcher includes funnel and rotary feeder, capstan
Sensing heater is installed below batcher, extruding machine is installed on support component, PVC plastic particle is provided with extruding machine and is deposited
Bucket charging gear is put, the discharge end of extruding machine is provided with I axle portion parts, and the I axle portions part is defeated with pelletizing function with heating
Feed turntable, I axle portion parts are connected with rotary feeder, and the discharge end of I axle portion parts is connected with II axle portion parts, and the II axle portions part is
The first transmission rotating disk with reheating function, the discharge end of II axle portion parts are connected with III axle portion parts, the III axle portions part
For die mould rotating disk, the discharge end of III axle portion parts is connected with IV axle portion parts, and the IV axle portions part transmits rotating disk, IV axle portions for second
The discharge end of part is connected with V axle portion parts, is connected with vacuum plant on V axle portion parts, plays a part of vacuum detecting, effectively control production
Quality, the discharge end of V axle portion parts are connected with VI axle portion parts, and the V axle portions part for output rotating disk and is provided with bottle cap in outside
Conveying and counting device, support component side are provided with working panel.
6. crown plug high speed production unit according to claim 5, it is characterised in that：Support portion below the extruding machine
Cooling device is installed on part, be provided with the support component below IV axle portions part and V axle portion parts power set, lubricating arrangement and
Pneumatic means.
7. crown plug high speed production unit according to claim 5, it is characterised in that：The VI axle portions part is provided with output
Passage is provided with output channel to useless lid collecting box to useless lining lid collecting box, V axle portion parts.
8. a kind of crown plug moulding process, it is characterised in that including step is produced by below：
1）Forming step：The tinplate porch in heaps for being deposited into forming machine of good pattern is printed, the automatic of forming machine grabs
Mechanism is taken, iron plate one by one is continuously fed to the feeding mechanism of forming machine, in feeding process and coats the paraffin oil of food-grade,
Plate continues up to convey under the effect of chain feed mechanism, and before diel is entered, the band cramp sub-folder on both sides lives iron
Plate step by step gap be sent into mould, complete punch forming imperial crown lid housing process, netted waste material by forming machine belt conveyor
It is sent to in the presence of electromagnet discharging mechanism outside equipment；
2）Screening and storing step：Finished product side is transported to next device-screening machine, and screening machine transfers out the flat lid of deformation and corner
Clout simultaneously discharges qualified bottle cap and gives electromagnetism elevator, qualified to cover the porch for flowing to electromagnetism elevator, in the presence of magnet
Hold bottle cap and convey, electromagnetism elevator enters Gai Kou by what bottle cap lifted that certain height flows into horizontal conveyer, wherein one
Storage tower is distributed into as standby；
3）Horizontal feed and molding step：Bottle cap is conveyed to mould machine by horizontal conveyer, in the porch of mould machine, there is one
Design it is unique renovate device and transfer passage, all conveyings rambling lid of coming in all is translated into lid and unifies oral area upward
Direction, and proper alignment is sent to the entrance of mould machine one by one, lid completes stamped shims by mould machine, and now crown plug is also
State in than higher temperature；
4）Air-cooled and discharging step：The lid transported out from mould machine is transported on air-cooling conveyor chain, air-cooled
Conveyer slowly conveys bottle cap and cools down bottle cap to close to ambient temperature in course of conveying, is counted automatically in course of conveying bottle cap,
And be diverted in Packaging box, so far complete the production process of whole bottle cap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610539081.1A CN107599468A (en) | 2016-07-11 | 2016-07-11 | A kind of crown plug moulding process and its high speed production unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610539081.1A CN107599468A (en) | 2016-07-11 | 2016-07-11 | A kind of crown plug moulding process and its high speed production unit |
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| Publication Number | Publication Date |
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| CN107599468A true CN107599468A (en) | 2018-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610539081.1A Pending CN107599468A (en) | 2016-07-11 | 2016-07-11 | A kind of crown plug moulding process and its high speed production unit |
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| Country | Link |
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| CN (1) | CN107599468A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109454159A (en) * | 2018-11-08 | 2019-03-12 | 江苏富亚给排水科技有限公司 | A kind of robot production line for water tank template production |
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Application publication date: 20180119 |