CN107599191B - The processing method of Splitting Tile - Google Patents
The processing method of Splitting Tile Download PDFInfo
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- CN107599191B CN107599191B CN201711026214.6A CN201711026214A CN107599191B CN 107599191 B CN107599191 B CN 107599191B CN 201711026214 A CN201711026214 A CN 201711026214A CN 107599191 B CN107599191 B CN 107599191B
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- brick
- drying
- turntable
- chopper
- pug
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The present invention provides a kind of processing method of Splitting Tile, the following steps are included: ingredient, pugging, it is aging, be stirred, extrusion forming, brick bat drying, be sintered, split brick, be packed and stored, full-automatic automatic brick splitter is used in splitting brick step, the conveying of brick is split brick and is all automatically performed during exporting, it greatly improves work efficiency, and arc-shaped chopper is used during splitting brick, the unique design of chopper to realize the gradual Fragmentation Phenomena rived therefore not will cause brick during splitting brick.
Description
Technical field
The present invention relates to a kind of processing methods of Splitting Tile.
Background technique
Split tile also known as Splitting Tile or split brick are a kind of for inner-outer wall or the building decorating glazed tile of ground decoration, are split
It is with feldspar, quartz from brick, the ceramic raw materials such as kaolin are made with preferable plasticity after dry or wet is pulverized and mixed
Wet blank is squeezed into the two-sided hollow adobe being connected with flat thin rib with vacuum screw extruder, then is cut, and drying is then
It is burnt under 1100 DEG C or more high temperature, then its weak connecting portion along rib is rived into two in either manually or mechanically method
Piece, split tile are divided into lugless brick and two kinds of rustic brick by the degree of roughness on surface, and the particle in the former blank is thinner, product surface
It is more smooth and fine and smooth, and the latter's blank particle is thicker, product surface has particle and pit outstanding.
In the prior art in the process of Splitting Tile, the technique rived is using by hand or by the way of machinery
It rives, and when by the way of mechanical, it usually needs sintered brick is gradually placed in by artificial mode and is split
It carries out splitting brick in booting, and usually whole from top to bottom when riving is split from easily making since contact area is big
At brick Fragmentation Phenomena.
Summary of the invention
It is an object of the invention to overcome defect existing in the prior art, a kind of processing method of Splitting Tile is provided, is taken
Generation artificial compression, the good toe-cap suture of not only high-efficient but also sewing effect are unlikely to deform.
To achieve the above object, the technical solution of the present invention is to provide a kind of processing method of Splitting Tile, including it is following
Step:
S1: ingredient includes: clay 40%-50%, feldspar powder 10%-15%, quartz sand by mass percent shared by each raw material
20%-25%；
S2: pugging is added in pug mill after being crushed each raw material using pulverizer, and water is added and carries out pugging, wherein water accounts for
The 15%-20% of total mass of raw material, the granularity of pug is -65 mesh of 23 mesh after pugging；
S3: it is aging, pug is placed in ageing tower and carries out aging processing, the aging time is 20h-24h, is contained after aging
Water rate is the pug of 17%-20%；
S4: being stirred, and the pug after aging enters back into blender and mixed, is homogenized, and is sent to disk sieve type and feeds
It is handled in material machine, subsequently into biaxial rneader, carries out being again stirring for handling after water is added；
S5: extrusion forming, using vacuum-extruder by pug extrusion forming, vacuum degree is greater than 0.096MPa, moulding moisture
Control is cut in 16.5%-17%, extrusion pressure 1.5MPa-2.5MPa, blank after molding by wirerope cutting machine
Form adobe；
S6: adobe is carried out nature indoors and dried in the shade by brick bat drying, and the time of drying in the shade is that -36h, the adobe after drying in the shade for 24 hours is sent
Enter and carry out high temperature drying in hothouse, drying time 6h-8h, drying temperature is 110 DEG C -115 DEG C, the adobe merging after drying
Main kiln car, carries out secondary high-temperature drying, drying time 6h-8h, and drying temperature is 110 DEG C -115 DEG C；
S7: the adobe after drying is entered furnace sintering, sintering time 36h by sintering, and sintering temperature is 1200 DEG C, has been sintered
At rear heat preservation 1h, come out of the stove after being cooled to room temperature；
S8: splitting brick, and sintered brick is delivered in automatic brick splitter by carriage split brick processing, the brick after riving
Block is exported automatically by output shelf, and the automatic brick splitter is described to split brick automatically between the carriage and the output shelf
Machine include the turntable of rotation setting, the driving motor of driving turntable rotation, the support arm being arranged radially along the turntable,
The Brick clamp for being fixedly installed on the support arm end, the chopper being fixedly installed on the outside of the turntable, the chopper be in
The turntable is arranged concentrically arc-shaped, and the width of the chopper is gradually wide along the direction of rotation gradual change of the turntable, the brick
Block fixture includes the bottom plate being fixedly installed on the support arm, the end plate for being vertically fixedly installed on the bottom plate both ends, rotation
It is set to the clamping plate of the bottom plate two sides, is provided with the drive for driving the clamping plate rotation described in every side between clamping plate and the bottom plate
It takes offence cylinder, the escape groove that brick is rived convenient for chopper is all had on the end plate and the bottom plate, is arranged on the bottom plate
Have the first photoelectric sensor, be provided with the second photoelectric sensor in the rack of the output shelf, first photoelectric sensor with
And second photoelectric sensor is connected with the controller of the driving cylinder respectively, and the controller of cylinder is driven to sense the
When one photoelectric sensor, clamping plate described in two sides clamps brick, when the controller of cylinder being driven to sense the second photoelectric sensor,
Two sides clamping plate loosens brick, is provided between the carriage and the turntable and is successively automatically loaded the brick on carriage
Material fetching mechanism in the Brick clamp, the material fetching mechanism include crossbeam, the mobile lead screw being rotatably dispose on the crossbeam,
The sliding sleeve that matches with the mobile lead screw, is fixedly installed on the support rod at the support rod being fixedly installed on the sliding sleeve
On negative pressure sucker, brick is conveyed in carriage after sintering, is sequentially loaded into Brick clamp by material fetching mechanism, driven by rotary disc
Brick clamp rotation equipped with brick, is rived brick by chopper, the brick after riving is exported by output shelf；
S9: it is packed and stored.
Further improved to be: the ingredient further includes 20% high-phosphorus iron ore tailing.
The advantages and beneficial effects of the present invention are: using full-automatic automatic brick splitter, brick in splitting brick step
The conveying of block is split brick and is all automatically performed during exporting, and greatly improves work efficiency, and adopt during splitting brick
With arc-shaped chopper, the unique design of chopper to realize therefore gradual rive not will cause brick during splitting brick
Fragmentation Phenomena.
Detailed description of the invention
Fig. 1 is the schematic diagram of automatic brick splitter；
Fig. 2 is Brick clamp side view.
Wherein: 1, carriage；2, output shelf；3, turntable；4, support arm；5, bottom plate；6, end plate；7, clamping plate；8, gas is driven
Cylinder；9, chopper；10, escape groove；11, crossbeam；12, mobile lead screw；13, sliding sleeve；14, support rod；15, negative pressure sucker.
Specific embodiment
With reference to the accompanying drawings and examples, further description of the specific embodiments of the present invention.Following embodiment is only
For clearly illustrating technical solution of the present invention, and not intended to limit the protection scope of the present invention.
As shown in Figure 1 and Figure 2, a kind of processing method of Splitting Tile, comprising the following steps:
S1: ingredient includes: clay 40%-50%, feldspar powder 10%-15%, quartz sand by mass percent shared by each raw material
20%-25%；
S2: pugging is added in pug mill after being crushed each raw material using pulverizer, and water is added and carries out pugging, wherein water accounts for
The 15%-20% of total mass of raw material, the granularity of pug is -65 mesh of 23 mesh after pugging；
S3: it is aging, pug is placed in ageing tower and carries out aging processing, the aging time is 20h-24h, is contained after aging
Water rate is the pug of 17%-20%；
S4: being stirred, and the pug after aging enters back into blender and mixed, is homogenized, and is sent to disk sieve type and feeds
It is handled in material machine, subsequently into biaxial rneader, carries out being again stirring for handling after water is added；
S5: extrusion forming, using vacuum-extruder by pug extrusion forming, vacuum degree is greater than 0.096MPa, moulding moisture
Control is cut in 16.5%-17%, extrusion pressure 1.5MPa-2.5MPa, blank after molding by wirerope cutting machine
Form adobe；
S6: adobe is carried out nature indoors and dried in the shade by brick bat drying, and the time of drying in the shade is that -36h, the adobe after drying in the shade for 24 hours is sent
Enter and carry out high temperature drying in hothouse, drying time 6h-8h, drying temperature is 110 DEG C -115 DEG C, the adobe merging after drying
Main kiln car, carries out secondary high-temperature drying, drying time 6h-8h, and drying temperature is 110 DEG C -115 DEG C；
S7: the adobe after drying is entered furnace sintering, sintering time 36h by sintering, and sintering temperature is 1200 DEG C, has been sintered
At rear heat preservation 1h, come out of the stove after being cooled to room temperature；
S8: splitting brick, and sintered brick is delivered in automatic brick splitter by carriage 1 split brick processing, after riving
Brick is exported automatically by output shelf 2, and the automatic brick splitter is described automatic between the carriage 1 and the output shelf 2
Brick splitter includes rotating the turntable 3 being arranged, the driving motor that the driving turntable 3 rotates, being arranged radially along the turntable 3
Support arm 4, the Brick clamp for being fixedly installed on 4 end of support arm, the chopper 9 for being fixedly installed on 3 outside of turntable, institute
State that chopper 9 is arc-shaped in being arranged concentrically with the turntable 3, the width of the chopper 9 along the turntable 3 direction of rotation gradually
Become gradually wide, the Brick clamp includes the bottom plate 5 being fixedly installed on the support arm 4, is vertically fixedly installed on the bottom plate 5
The end plate 6 at both ends, the clamping plate 7 for being rotatably dispose in 5 two sides of bottom plate are provided with described in every side between clamping plate 7 and the bottom plate 5
The driving cylinder 8 of the rotation of clamping plate 7 is driven, all has on the end plate 6 and the bottom plate 5 and splits brick convenient for chopper 9
The escape groove 10 opened is provided with the first photoelectric sensor on the bottom plate 5, is provided with the second light in the rack of the output shelf 2
Electric transducer, first photoelectric sensor and second photoelectric sensor respectively with it is described driving cylinder 8 controller
It is connected, when the controller of cylinder being driven to sense the first photoelectric sensor, clamping plate 7 described in two sides clamps brick, drives gas
When the controller of cylinder senses the second photoelectric sensor, two sides clamping plate 7 loosens brick, the carriage 1 and the turntable 3 it
Between be provided with the material fetching mechanism being successively automatically loaded the brick on carriage 1 in the Brick clamp, the material fetching mechanism packet
It includes crossbeam 11, the mobile lead screw 12 being rotatably dispose on the crossbeam 11, the sliding sleeve 13 matched with the mobile lead screw 12, consolidate
Surely the support rod 14 being set on the sliding sleeve 13, the negative pressure sucker 15 being fixedly installed on the support rod 14, brick after sintering
Block is conveyed in carriage 1, is sequentially loaded into Brick clamp by material fetching mechanism, and turntable 3 drives the Brick clamp that brick is housed
Rotation, is rived brick by chopper 9, the brick after riving is exported by output shelf 2；
S9: it is packed and stored.
In order to realize the harmonious protection of development of resources and ecological environment, the ingredient further includes 20% high-phosphorus iron ore tail
Mine.
In order to realize the harmonious protection of development of resources and ecological environment, the ingredient further includes 20% Taihu Lake mud.
Basic principles and main features and its advantage of the invention have been shown and described above, the technical staff of the industry answers
The understanding, the present invention is not limited to the above embodiments, only illustrates original of the invention described in above-described embodiment and explanation
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention, the claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (2)
1. a kind of processing method of Splitting Tile, it is characterised in that: the following steps are included:
S1: ingredient includes: clay 40%-50%, feldspar powder 10%-15%, quartz sand 20%- by mass percent shared by each raw material
25%；
S2: pugging is added in pug mill after being crushed each raw material using pulverizer, and water is added and carries out pugging, wherein water accounts for raw material
The 15%-20% of gross mass, the granularity of pug is -65 mesh of 23 mesh after pugging；
S3: it is aging, pug is placed in ageing tower and carries out aging processing, the aging time is 20h-24h, obtains moisture content after aging
For the pug of 17%-20%；
S4: being stirred, and the pug after aging enters back into blender and mixed, is homogenized, and is sent to disk sieve type feeder
It is inside handled, subsequently into biaxial rneader, carries out being again stirring for handling after water is added；
S5: extrusion forming, using vacuum-extruder by pug extrusion forming, vacuum degree is greater than 0.096MPa, moulding moisture control
In 16.5%-17%, extrusion pressure 1.5MPa-2.5MPa, blank after molding carries out cutting formation by wirerope cutting machine
Adobe；
S6: adobe is carried out nature indoors and dried in the shade by brick bat drying, and the time of drying in the shade is that -36h, the adobe after drying in the shade are sent into dry for 24 hours
Dry interior carry out high temperature drying, drying time 6h-8h, drying temperature are 110 DEG C -115 DEG C, and the adobe after drying is placed in main kiln
Vehicle, carries out secondary high-temperature drying, drying time 6h-8h, and drying temperature is 110 DEG C -115 DEG C；
S7: the adobe after drying is entered furnace sintering, sintering time 36h by sintering, and sintering temperature is 1200 DEG C, after the completion of sintering
1h is kept the temperature, is come out of the stove after being cooled to room temperature；
S8: splitting brick, and sintered brick is delivered in automatic brick splitter by carriage split brick processing, the brick after riving by
Output shelf exports automatically, and the automatic brick splitter is between the carriage and the output shelf, the automatic brick splitter packet
Include the turntable of rotation setting, the driving motor of driving turntable rotation, the support arm being arranged radially along the turntable, fixation
The Brick clamp for being set to the support arm end, the chopper being fixedly installed on the outside of the turntable, the chopper be in it is described
Turntable is arranged concentrically arc-shaped, and the width of the chopper is gradually wide along the direction of rotation gradual change of the turntable, the brick folder
Tool includes the bottom plate being fixedly installed on the support arm, the end plate for being vertically fixedly installed on the bottom plate both ends, rotation setting
Clamping plate in the bottom plate two sides is provided with the driving gas for driving the clamping plate rotation described in every side between clamping plate and the bottom plate
The escape groove that brick is rived convenient for chopper is all had on cylinder, the end plate and the bottom plate, and is provided on the bottom plate
One photoelectric sensor is provided with the second photoelectric sensor, first photoelectric sensor and institute in the rack of the output shelf
It states the second photoelectric sensor to be connected with the controller of the driving cylinder respectively, the controller of cylinder is driven to sense the first light
When electric transducer, clamping plate described in two sides clamps brick, when the controller of cylinder being driven to sense the second photoelectric sensor, two sides
Clamping plate loosens brick, be provided between the carriage and the turntable brick on carriage is successively automatically loaded it is described
Material fetching mechanism in Brick clamp, the material fetching mechanism includes crossbeam, the mobile lead screw and the institute that are rotatably dispose on the crossbeam
It states sliding sleeve that mobile lead screw matches, the support rod that is fixedly installed on the sliding sleeve, be fixedly installed on the support rod
Negative pressure sucker, brick is conveyed in carriage after sintering, is sequentially loaded into Brick clamp by material fetching mechanism, and driven by rotary disc is equipped with
The Brick clamp of brick rotates, and brick is rived by chopper, the brick after riving is exported by output shelf；
S9: it is packed and stored.
2. the processing method of Splitting Tile as described in claim 1, it is characterised in that: the ingredient further includes 20% high ferrophosphorus
Mine tailing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026214.6A CN107599191B (en) | 2017-10-27 | 2017-10-27 | The processing method of Splitting Tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026214.6A CN107599191B (en) | 2017-10-27 | 2017-10-27 | The processing method of Splitting Tile |
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| Publication Number | Publication Date |
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| CN107599191A CN107599191A (en) | 2018-01-19 |
| CN107599191B true CN107599191B (en) | 2019-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711026214.6A Active CN107599191B (en) | 2017-10-27 | 2017-10-27 | The processing method of Splitting Tile |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110105047A (en) * | 2019-06-14 | 2019-08-09 | 自贡新雄风陶瓷制造有限公司 | A kind of production technology of Splitting Tile floor tile |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0857832A (en) * | 1994-08-17 | 1996-03-05 | Kubota Corp | Patterning device of unevenness on surface of ceramic sheet material |
| WO2008019485A1 (en) * | 2006-08-15 | 2008-02-21 | Grubb-Amc Inc. | Concrete block edges and surface treatment machine |
| CN101786288A (en) * | 2010-02-09 | 2010-07-28 | 武汉理工大学 | Method for preparing split bricks by utilizing tailings of high phosphorus hematite |
| CN201609932U (en) * | 2010-01-28 | 2010-10-20 | 房建春 | Split brick splitting mechanism |
| CN201950717U (en) * | 2010-11-04 | 2011-08-31 | 福建信源集团发展有限公司 | Tile roller printing machine |
| CN202480208U (en) * | 2011-08-03 | 2012-10-10 | 程永科 | Hollow hanging plate and split brick multifunctional vacuum extruder |
| CN107188529A (en) * | 2017-06-27 | 2017-09-22 | 常州奕轩纺织品有限公司 | A kind of Splitting Tile and preparation method thereof |
-
2017
- 2017-10-27 CN CN201711026214.6A patent/CN107599191B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0857832A (en) * | 1994-08-17 | 1996-03-05 | Kubota Corp | Patterning device of unevenness on surface of ceramic sheet material |
| WO2008019485A1 (en) * | 2006-08-15 | 2008-02-21 | Grubb-Amc Inc. | Concrete block edges and surface treatment machine |
| CN201609932U (en) * | 2010-01-28 | 2010-10-20 | 房建春 | Split brick splitting mechanism |
| CN101786288A (en) * | 2010-02-09 | 2010-07-28 | 武汉理工大学 | Method for preparing split bricks by utilizing tailings of high phosphorus hematite |
| CN201950717U (en) * | 2010-11-04 | 2011-08-31 | 福建信源集团发展有限公司 | Tile roller printing machine |
| CN202480208U (en) * | 2011-08-03 | 2012-10-10 | 程永科 | Hollow hanging plate and split brick multifunctional vacuum extruder |
| CN107188529A (en) * | 2017-06-27 | 2017-09-22 | 常州奕轩纺织品有限公司 | A kind of Splitting Tile and preparation method thereof |
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| Publication number | Publication date |
|---|---|
| CN107599191A (en) | 2018-01-19 |
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Effective date of registration: 20210423 Address after: 362000 No.499, Yanze Road, Dapu village, Cizao Town, Jinjiang City, Quanzhou City, Fujian Province Patentee after: Wu Yishi Patentee after: JINJIANG HENGXIN CERAMICS Co.,Ltd. Address before: Tai Po village in the town of Jinjiang city of Fujian province Quanzhou city 362200 Yan Ze Road No. 499 Patentee before: Wu Yishi |