CN107599191A

CN107599191A - The processing method of Splitting Tile

Info

Publication number: CN107599191A
Application number: CN201711026214.6A
Authority: CN
Inventors: 吴义世
Original assignee: 吴义世
Current assignee: JINJIANG HENGXIN CERAMICS Co.,Ltd.
Priority date: 2017-10-27
Filing date: 2017-10-27
Publication date: 2018-01-19
Anticipated expiration: 2037-10-27
Also published as: CN107599191B

Abstract

The present invention provides a kind of processing method of Splitting Tile, comprises the following steps：Dispensing, pugging, it is old, be stirred, extrusion forming, brick bat drying, sinter, split brick, packaging and storage, the automatic brick splitter of full-automation is employed in brick step is split, the conveying of fragment of brick, split in brick and output procedure and be all automatically performed, substantially increase operating efficiency, and the chopper of circular arc is employed during brick is split, the unique design of chopper to realize the gradual Fragmentation Phenomena rived therefore will not cause fragment of brick during brick is split.

Description

The processing method of Splitting Tile

Technical field

The present invention relates to a kind of processing method of Splitting Tile.

Background technology

Split tile also known as Splitting Tile or split brick, it is a kind of building decorating glazed tile for being used for inner-outer wall or ground decoration, splits It is to be made with ceramic raw materials such as feldspar, quartz, kaolin after dry or wet is pulverized and mixed with preferable plasticity from brick Wet blank, the two-sided hollow adobe being connected with flat thin rib is squeezed into vacuum screw extruder, then it is cleaved, dry then Burn till under 1100 DEG C of high temperature above, then it rives into two along the weak connecting portion of rib in either manually or mechanically method Piece, split tile are divided into two kinds of lugless brick and rustic brick by the degree of roughness on surface, and the particle in the former blank is thinner, product surface It is more smooth and fine and smooth, and the latter's blank particle is thicker, product surface has prominent particle and pit.

In the prior art in the process of Splitting Tile, its technique rived is using by hand or by the way of machinery Rived, and when by the way of machinery, it usually needs the fragment of brick after sintering is gradually positioned over by artificial mode and split Carry out splitting brick in start, and generally overall from top to bottom when riving split from because contact area is big, therefore easily making Into fragment of brick Fragmentation Phenomena.

The content of the invention

It is an object of the invention to overcome defect present in prior art, there is provided a kind of processing method of Splitting Tile, take Generation is artificial to be compressed, not only the efficiency high but also good toe-cap suture of sewing effect is unlikely to deform.

To achieve the above object, the technical scheme is that providing a kind of processing method of Splitting Tile, including it is following Step：

S1：Dispensing, the mass percent as shared by each raw material include：Clay 40%-50%, feldspar powder 10%-15%, quartz sand 20%- 25%；

S2：Pugging, added after each raw material is crushed using pulverizer in pug mill, add water and carry out pugging, its reclaimed water accounts for raw material The 15%-20% of gross mass, the granularity of pug is the mesh of 23 mesh -65 after pugging；

S3：It is old, pug is inserted old processing is carried out in ageing tower, the old time is 20h-24h, and moisture content is obtained after old For 17%-20% pug；

S4:It is stirred, the pug after old enters back into mixer and mixed, be homogenized, and is sent to disk sieve type feeding machine Inside handled, subsequently into biaxial rneader, carry out being again stirring for handling after adding water；

S5：Extrusion forming, using vacuum-extruder by pug extrusion forming, vacuum is more than 0.096MPa, moulding moisture control In 16.5%-17%, extrusion pressure 1.5MPa-2.5MPa, the blank after shaping carries out cutting formation by steel wire rope cutting machine Adobe；

S6：Brick bat drying, adobe is carried out to nature indoors and dried in the shade, the time of drying in the shade is 24h-36h, and the adobe after drying in the shade is sent into dry Dry indoor carry out high temperature drying, drying time 6h-8h, drying temperature are 110 DEG C -115 DEG C, and main kiln is inserted in dried adobe Car, carries out secondary high-temperature drying, drying time 6h-8h, and drying temperature is 110 DEG C -115 DEG C；

S7:Sintering, dried adobe is entered into stove sintering, sintering time 36h, sintering temperature is 1200 DEG C, after the completion of sintering 1h is incubated, is come out of the stove after being cooled to room temperature；

S8:Split brick, the fragment of brick after sintering is delivered in automatic brick splitter by carriage to carry out splitting brick processing, the fragment of brick after riving by Output shelf exports automatically, and the automatic brick splitter is between the carriage and the output shelf, the automatic brick splitter bag Include and rotate the rotating disk set, the motor that the driving rotating disk rotates, the support arm being radially arranged along the rotating disk, fixation Be arranged at the Brick clamp of the support arm end, the chopper being fixedly installed on the outside of the rotating disk, the chopper be in it is described The circular arc that rotating disk is arranged concentrically, the direction of rotation gradual change of the width of the chopper along the rotating disk is gradually wide, the fragment of brick folder Have the bottom plate for including being fixedly installed on the support arm, be vertically fixedly installed on the end plate at the bottom plate both ends, rotate setting Clamping plate in the bottom plate both sides, the driving gas for driving the clamping plate to rotate is provided with described in per side between clamping plate and the bottom plate The escape groove for being easy to chopper that fragment of brick is rived is respectively provided with cylinder, the end plate and the bottom plate, is provided with the bottom plate One photoelectric sensor, the second photoelectric sensor, first photoelectric sensor and institute are provided with the frame of the output shelf Controller of second photoelectric sensor respectively with the drive cylinder is stated to be connected, when sensing the first photoelectric sensor, both sides The clamping plate clamps fragment of brick, and when sensing the second photoelectric sensor, both sides clamping plate releases fragment of brick, the carriage with it is described The material fetching mechanism being automatically loaded the fragment of brick on carriage successively in the Brick clamp, the reclaimer are provided between rotating disk Structure includes crossbeam, rotates the mobile leading screw being arranged on the crossbeam, the sliding sleeve being engaged with the mobile leading screw, fixed setting Fragment of brick is carried out in carriage after the support bar on the sliding sleeve, the negative pressure sucker being fixedly installed on the support bar, sintering Conveying, is sequentially loaded into Brick clamp by material fetching mechanism, and Brick clamp of the driven by rotary disc equipped with fragment of brick rotates, by chopper by fragment of brick Rive, the fragment of brick after riving is exported by output shelf；

S9：Packaging and storage.

It is further improved to be：The dispensing also includes 20% high-phosphorus iron ore mine tailing.

It is further improved to be：The dispensing also includes 20% Taihu Lake mud.

The advantages of the present invention are：The automatic brick splitter of full-automation, brick are employed in brick step is split The conveying of block, split in brick and output procedure and be all automatically performed, substantially increase operating efficiency, and adopted during brick is split With the chopper of circular arc, the unique design of chopper to realize therefore gradual rive will not cause fragment of brick during brick is split Fragmentation Phenomena.

Brief description of the drawings

Fig. 1 is the schematic diagram of automatic brick splitter；

Fig. 2 is Brick clamp side view.

Wherein：1st, carriage；2nd, output shelf；3rd, rotating disk；4th, support arm；5th, bottom plate；6th, end plate；7th, clamping plate；8th, driving gas Cylinder；9th, chopper；10th, escape groove；11st, crossbeam；12nd, mobile leading screw；13rd, sliding sleeve；14th, support bar；15th, negative pressure sucker.

Embodiment

With reference to the accompanying drawings and examples, the embodiment of the present invention is further described.Following examples are only For clearly illustrating technical scheme, and can not be limited the scope of the invention with this.

As shown in Figure 1 and Figure 2, a kind of processing method of Splitting Tile, comprises the following steps：

S8:Split brick, the fragment of brick after sintering is delivered in automatic brick splitter by carriage 1 to carry out splitting brick processing, the fragment of brick after riving Exported automatically by output shelf 2, the automatic brick splitter is described to split brick automatically between the carriage 1 and the output shelf 2 Machine includes rotating the rotating disk 3 set, the motor that the driving rotating disk 3 rotates, the support being radially arranged along the rotating disk 3 Arm 4, the Brick clamp for being fixedly installed on the end of support arm 4, the chopper 9 for being fixedly installed on the outside of rotating disk 3, it is described to split Knife 9 is in the circular arc that is arranged concentrically with the rotating disk 3, and the direction of rotation gradual change of the width of the chopper 9 along the rotating disk 3 is gradually Width, the Brick clamp include be fixedly installed on the support arm 4 bottom plate 5, be vertically fixedly installed on the both ends of bottom plate 5 End plate 6, rotate and be arranged at the clamping plates 7 of the both sides of bottom plate 5, driving is provided between clamping plate 7 and the bottom plate 5 described in per side The drive cylinder 8 that the clamping plate 7 rotates, it is respectively provided with the end plate 6 and the bottom plate 5 and is easy to what chopper 9 rived fragment of brick Escape groove 10, the first photoelectric sensor is provided with the bottom plate 5, the second photoelectric transfer is provided with the frame of the output shelf 2 Sensor, the controller of first photoelectric sensor and second photoelectric sensor respectively with the drive cylinder 8 are connected Connecing, when sensing the first photoelectric sensor, clamping plate 7 clamps fragment of brick described in both sides, when sensing the second photoelectric sensor, both sides Clamping plate 7 releases fragment of brick, is provided between the carriage 1 and the rotating disk 3 and is automatically loaded the fragment of brick on carriage 1 successively Material fetching mechanism in the Brick clamp, the material fetching mechanism include crossbeam 11, rotate the movement being arranged on the crossbeam 11 Leading screw 12, the sliding sleeve 13 being engaged with the mobile leading screw 12, the support bar 14 being fixedly installed on the sliding sleeve 13, fixation are set The negative pressure sucker 15 being placed on the support bar 14, fragment of brick is conveyed in carriage 1 after sintering, is sequentially loaded into by material fetching mechanism In Brick clamp, rotating disk 3 drives the Brick clamp equipped with fragment of brick to rotate, and fragment of brick is rived by chopper 9, the fragment of brick after riving is by defeated Go out frame 2 to export；

S9：Packaging and storage.

In order to realize the harmonious protection of development of resources and ecological environment, the dispensing also includes 20% high-phosphorus iron ore tail Ore deposit.

In order to realize the harmonious protection of development of resources and ecological environment, the dispensing also includes 20% Taihu Lake mud.

The general principle and principal character and its advantage of the present invention has been shown and described above, the technical staff of the industry should The understanding, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and explanation Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements It all fall within the protetion scope of the claimed invention, the claimed scope of the invention is by appended claims and its equivalent circle It is fixed.

Claims

A kind of 1. processing method of Splitting Tile, it is characterised in that：Comprise the following steps：

S1：Dispensing, the mass percent as shared by each raw material include：Clay 40%-50%, feldspar powder 10%-15%, quartz sand 20%- 25%；

S2：Pugging, added after each raw material is crushed using pulverizer in pug mill, add water and carry out pugging, its reclaimed water accounts for raw material The 15%-20% of gross mass, the granularity of pug is the mesh of 23 mesh -65 after pugging；

S3：It is old, pug is inserted old processing is carried out in ageing tower, the old time is 20h-24h, and moisture content is obtained after old For 17%-20% pug；

S4:It is stirred, the pug after old enters back into mixer and mixed, be homogenized, and is sent to disk sieve type feeding machine Inside handled, subsequently into biaxial rneader, carry out being again stirring for handling after adding water；

S5：Extrusion forming, using vacuum-extruder by pug extrusion forming, vacuum is more than 0.096MPa, moulding moisture control In 16.5%-17%, extrusion pressure 1.5MPa-2.5MPa, the blank after shaping carries out cutting formation by steel wire rope cutting machine Adobe；

S6：Brick bat drying, adobe is carried out to nature indoors and dried in the shade, the time of drying in the shade is 24h-36h, and the adobe after drying in the shade is sent into dry Dry indoor carry out high temperature drying, drying time 6h-8h, drying temperature are 110 DEG C -115 DEG C, and main kiln is inserted in dried adobe Car, carries out secondary high-temperature drying, drying time 6h-8h, and drying temperature is 110 DEG C -115 DEG C；

S7:Sintering, dried adobe is entered into stove sintering, sintering time 36h, sintering temperature is 1200 DEG C, after the completion of sintering 1h is incubated, is come out of the stove after being cooled to room temperature；

S8:Split brick, the fragment of brick after sintering is delivered in automatic brick splitter by carriage to carry out splitting brick processing, the fragment of brick after riving by Output shelf exports automatically, and the automatic brick splitter is between the carriage and the output shelf, the automatic brick splitter bag Include and rotate the rotating disk set, the motor that the driving rotating disk rotates, the support arm being radially arranged along the rotating disk, fixation Be arranged at the Brick clamp of the support arm end, the chopper being fixedly installed on the outside of the rotating disk, the chopper be in it is described The circular arc that rotating disk is arranged concentrically, the direction of rotation gradual change of the width of the chopper along the rotating disk is gradually wide, the fragment of brick folder Have the bottom plate for including being fixedly installed on the support arm, be vertically fixedly installed on the end plate at the bottom plate both ends, rotate setting Clamping plate in the bottom plate both sides, the driving gas for driving the clamping plate to rotate is provided with described in per side between clamping plate and the bottom plate The escape groove for being easy to chopper that fragment of brick is rived is respectively provided with cylinder, the end plate and the bottom plate, is provided with the bottom plate One photoelectric sensor, the second photoelectric sensor, first photoelectric sensor and institute are provided with the frame of the output shelf Controller of second photoelectric sensor respectively with the drive cylinder is stated to be connected, when sensing the first photoelectric sensor, both sides The clamping plate clamps fragment of brick, and when sensing the second photoelectric sensor, both sides clamping plate releases fragment of brick, the carriage with it is described The material fetching mechanism being automatically loaded the fragment of brick on carriage successively in the Brick clamp, the reclaimer are provided between rotating disk Structure includes crossbeam, rotates the mobile leading screw being arranged on the crossbeam, the sliding sleeve being engaged with the mobile leading screw, fixed setting Fragment of brick is carried out in carriage after the support bar on the sliding sleeve, the negative pressure sucker being fixedly installed on the support bar, sintering Conveying, is sequentially loaded into Brick clamp by material fetching mechanism, and Brick clamp of the driven by rotary disc equipped with fragment of brick rotates, by chopper by fragment of brick Rive, the fragment of brick after riving is exported by output shelf；

S9：Packaging and storage.
2. the processing method of Splitting Tile as claimed in claim 1, it is characterised in that：The dispensing also includes 20% high ferrophosphorus Ore deposit mine tailing.
3. the processing method of Splitting Tile as claimed in claim 1, it is characterised in that：The dispensing is also become silted up including 20% Taihu Lake Mud.