CN107598703A - Tower weld grinding device and polishing process - Google Patents
Tower weld grinding device and polishing process Download PDFInfo
- Publication number
- CN107598703A CN107598703A CN201710891672.XA CN201710891672A CN107598703A CN 107598703 A CN107598703 A CN 107598703A CN 201710891672 A CN201710891672 A CN 201710891672A CN 107598703 A CN107598703 A CN 107598703A
- Authority
- CN
- China
- Prior art keywords
- grinding device
- tower
- weld grinding
- plate
- vehicle frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007517 polishing process Methods 0.000 title claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 29
- 239000010959 steel Substances 0.000 claims abstract description 29
- 238000009434 installation Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 239000000428 dust Substances 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000005498 polishing Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009659 non-destructive testing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention proposes a kind of tower weld grinding device, including an installation vehicle frame, and the installation vehicle frame is supported on ground by four supporting legs, and the supporting leg bottom is provided with roller；An installing plate is movably installed with the installation vehicle frame, the installing plate includes horizontally disposed fixed plate, and the fixed plate edge is folded upward at the supporting plate to be formed；One motor is installed in the fixed plate, a steel roller brush is provided with by bearing in the supporting plate, the motor is connected with the steel roller brush by a transmission mechanism.The polishing quality of the sanding apparatus of automatic round brush is more reliable compared with manual polishing, stably.The present invention also provides a kind of polishing process of tower weld grinding device.
Description
Technical field
The present invention relates to sanding apparatus technical field, more particularly to a kind of tower weld grinding device.
Background technology
Wind power tower drum is welded by multiple tower sections, it is necessary to carry out lossless inspection after the completion of Ta Jie and the welding of tower section
Survey (Nondestructive Testing, NDT).Before NDT detections are carried out, it is necessary to weld seam carry out manual grinding, polishing,
Derust work, can accurately just complete to examine.
Manual polishing is carried out using polishing machine in industry at present, operating personnel need weld grinding one by one, and wind-force is sent out
Electric tower external diameter is big, and more, tower the weld seam of number is not only long but also more successively for tower, is grown using the manual grinding production cycle, operating personnel's labor
Fatigue resistance is big, and the quality of polishing is affected by human factors, and quality is unstable, and so to quality, there is no guarantee that, cost is higher unfavorable
In long-run development.
The content of the invention
In view of this, the present invention is directed to propose a kind of tower weld grinding device, to solve existing tower weld seam by artificial
The problem of polishing, wastes time and energy, and quality cannot be guaranteed.
A kind of tower weld grinding device, including an installation vehicle frame, the installation vehicle frame are supported on ground by four supporting legs
Face, the supporting leg bottom are provided with roller；An installing plate is movably installed with the installation vehicle frame, the installing plate includes level
The fixed plate of setting, and the fixed plate edge are folded upward at the supporting plate to be formed；One motor is installed in the fixed plate,
The supporting plate is provided with a steel roller brush by a bearing, and the motor is connected with the steel roller brush by a transmission mechanism
Connect.
Further, the lower surface of the fixed plate is provided with two lugs, and the lug is set close to the supporting plate side,
The lug is provided with through hole, and the installation vehicle frame is provided with two connecting portions, through hole, the lug are provided with the connecting portion
It is connected with the connecting portion by bearing pin.
Further, two fixing holes, the fixed plate are provided with away from the lateral edges of supporting plate one in the fixed plate
It is flexibly connected by two regulating bolts with the installation vehicle frame.
Further, a compression spring is arranged with the regulating bolt, the compression spring is arranged on the installation car
Between frame and the fixed plate.
Further, the supporting plate is fixed with two set squares, two triangles on the one side of the fixed plate
Plate is arranged on the both ends of the supporting plate, and the set square is vertical with the fixed plate.
Further, the top of the set square is fixed with a flat board, and described flat board one end is fixed with the supporting plate, institute
The bearing is fixed in the upper surface for stating flat board, and the bearing is used to install the steel roller brush.
Further, the tower weld grinding device also includes an arc dust block board, and the dust block board is weldingly fixed on
In the supporting plate, the steel roller brush is spaced apart by the dust block board with the motor.
Further, the installation vehicle frame is provided with a handrail, and the handrail is provided with controlling switch.
Further, the transmission mechanism includes driving wheel, driven pulley, and the driving wheel is arranged on the output of the motor
On axle, the driven pulley is arranged on the bearing, and the driving wheel is furnished with belt with ring on the driven pulley.
The present invention also provides a kind of polishing process, comprises the following steps：
A) before weld grinding device, is pushed into tower, until the outer peripheral face of steel roller brush is bonded with the surface of tower and connect
Touch, pass through the roller brake of sanding apparatus, the position of fixation weld sanding apparatus；
B) motor, is opened by controlling switch, the motor drives steel roller brush to rotate by transmission mechanism, to tower
Cylinder weld seam is polished.
Tower weld grinding device provided by the invention, steel roller brush is driven to rotate by transmission mechanism, the steel of rotation
Roller brush fits with tower weld seam drives tower revolution to polish whole piece weld seam, and operating personnel can operate more simultaneously and beat
Mill apparatus is polished tower weld seam, significantly reduces artificial input and the labor intensity of operating personnel, and automatic round brush
Sanding apparatus polishing quality it is more reliable compared with manual polishing, stably.
Brief description of the drawings
Fig. 1 is the structural representation of the tower weld grinding device of the embodiment of the present invention.
Fig. 2 is the structural representation of installing plate in the embodiment of the present invention.
Fig. 3 is the polishing schematic diagram of tower weld grinding device of the present invention.
Embodiment
Technological means and effect used by further to illustrate the present invention to reach predetermined goal of the invention, below in conjunction with
Accompanying drawing and preferred embodiment, to embodiment, structure, feature and its effect of the present invention, describe in detail as after.
Fig. 1 is the structural representation of the tower weld grinding device of the embodiment of the present invention.A kind of as shown in figure 1, tower weldering
Sanding apparatus 100 is stitched, including an installation vehicle frame 10, installation vehicle frame 10 are supported on the ground by four supporting legs 11, and in supporting leg
11 bottoms are provided with roller 12.Wherein, two rollers for installing vehicle frame 10 front end be directional wheel, behind two rollers for brake
The universal wheel of car function.Installation vehicle frame 10 is provided with a handrail 16, convenient to promote whole tower weld grinding device 100 to be moved
Dynamic, handrail 16 is provided with a controlling switch 18, for controlling sanding apparatus 100.
Fig. 2 is the structural representation of installing plate in the embodiment of the present invention.Please also refer to Fig. 2, activity on vehicle frame 10 is installed
One installing plate 20 is installed, installing plate 20 includes a fixed plate 22 and a supporting plate 24, fixed plate 22 are horizontally set on installation car
On frame 10, supporting plate 24 is obliquely installed, and specially is folded upward at being formed along the edge of fixed plate 22.Specifically, under fixed plate 22
Surface is provided with two lugs 222, and lug 222 is set close to the side of supporting plate 24, and lug 222 is provided with through hole (the non-label of figure).Peace
Truck-loading rack 10 is provided with two connecting portions 14, through hole (the non-label of figure) is provided with connecting portion 14, the lug 222 of fixed plate 22 passes through
One bearing pin 23 is flexibly connected with installing the connecting portion 14 of vehicle frame 10.In fixed plate 22 two are provided with away from the lateral edges of supporting plate 24 1
Fixing hole 224, the installation correspondence position of vehicle frame 10 are provided with through hole (not shown), and regulating bolt 25 is logical on vehicle frame 10 through installing
Hole and fixing hole 224, installation vehicle frame 10 is fixedly connected with fixed plate 22.Wherein, a compression bullet is arranged with regulating bolt 25
Spring 26, compression spring 26 are arranged between installation vehicle frame 10 and fixed plate 22.One motor 30, supporting plate are installed in fixed plate 22
24 are provided with a steel roller brush 40 by two bearings 28, and motor 30 is connected with steel roller brush 40 by a transmission mechanism 50.
Transmission mechanism 50 includes driving wheel 52, driven pulley 54, and driving wheel 52 is arranged on the output shaft of motor 30, and driven pulley 54 is arranged on
On bearing 28, driving wheel 52 is connected by belt 56 and driven pulley 54.In bruting process, steel roller brush 40 runs into difference
The convex weld bead of height, in the presence of compression spring 26, installing plate 20 can be swung centered on bearing pin 23, be avoided to tower
Surface causes to damage, while also can effectively protect weld grinding device 100.
Specifically, a side of the supporting plate 24 away from fixed plate 22 is recessed formed with a breach (the non-label of figure), branch downwards
For fagging 24 towards two set squares 242 are fixed with the one side of fixed plate 22, two set squares 242 are separately positioned on supporting plate 24
Breach both sides are simultaneously vertical with fixed plate 22.Wherein, the top of set square 242 is fixed with a flat board 244, the one end of flat board 244 and branch
Fagging 24 is fixed, and steel roller brush 40 is installed in the upper surface of flat board 244 by a bearing 28.Supporting plate 24 is provided with arc gear ash
Plate 29, dust block board 29 are weldingly fixed in supporting plate 24, and steel roller brush 40 is spaced apart by dust block board 29 with motor 30, can be stopped
Dust caused by polishing descends slowly and lightly onto motor 30.
The present invention also provides a kind of polishing process, comprises the following steps：
A) before weld grinding device 100, is pushed into tower 60, the outer peripheral face of steel roller brush 40 and the surface of tower 60 are made
Fitting contact, by the roller brake of sanding apparatus 100, the position of weld seam sanding apparatus 100 is fixed；
B) motor 30, is opened by controlling switch 18, motor 30 starts drives 40 turns of steel roller brush by transmission mechanism 50
It is dynamic, and then turn round tower 60 and whole piece tower weld seam is polished.Fig. 3 is that the polishing of tower weld grinding device of the present invention is shown
It is intended to, as shown in figure 3, the outer peripheral face of steel roller brush 40 contacts with the surface fitting of tower 60, motor 30 passes through transmission mechanism 50
Realize and be connected with steel roller brush 40, start motor 30, the concomitant rotation of steel roller brush 40, tower 60 is with 40 turns of steel roller brush
Move and rotate, whole piece weld seam is polished.In the present embodiment, operating personnel can operate more sanding apparatus simultaneously to tower
Weld seam is polished, and tower of the diameter range between 2.0m~4.5m can use the tower weld grinding dress of the present invention
100 are put to be polished.
Tower weld grinding device provided by the invention, steel roller brush is driven to rotate by transmission mechanism, the steel of rotation
Roller brush fits with tower weld seam drives tower revolution to polish whole piece weld seam, and operating personnel can operate more simultaneously and beat
Mill apparatus is polished tower weld seam, significantly reduces artificial input and the labor intensity of operating personnel, and automatic round brush
Sanding apparatus polishing quality it is more reliable compared with manual polishing, stably.
Specific case is applied herein to carry out the tower weld grinding device and polishing process and embodiment of the present invention
Illustrate, the explanation of embodiment of above is only intended to help the method and its core concept for understanding the present invention；Meanwhile for ability
The those skilled in the art in domain, according to the thought of the present invention, the there will be changes on specific embodiment and its application are comprehensive
On, this specification content should not be construed as limiting the invention, protection scope of the present invention should using appended claim as
It is accurate.
Claims (10)
1. a kind of tower weld grinding device (100), including an installation vehicle frame (10), the installation vehicle frame (10) pass through four branch
Leg (11) is supported on ground, and supporting leg (11) bottom is provided with roller (12)；Characterized in that,
An installing plate (20) is movably installed with the installation vehicle frame (10), the installing plate (20) includes horizontally disposed fixation
Plate (22), and the fixed plate (22) edge are folded upward at the supporting plate to be formed (24)；
One motor (30) is installed, the supporting plate (24) is provided with a steel by a bearing (28) on the fixed plate (22)
Roller brush (40), the motor (30) are connected with the steel roller brush (40) by a transmission mechanism (50).
2. tower weld grinding device (100) as claimed in claim 1, it is characterised in that the following table of the fixed plate (22)
Face is provided with two lugs (222), and the lug (222) is set close to the supporting plate (24) side, and the lug (222) is provided with
Through hole, the installation vehicle frame (10) are provided with two connecting portions (14), through hole, the lug are provided with the connecting portion (14)
(222) it is connected with the connecting portion (14) by bearing pin (23).
3. tower weld grinding device (100) as claimed in claim 2, it is characterised in that remote on the fixed plate (22)
The lateral edges of supporting plate (24) one are provided with two fixing holes (224), the fixed plate (22) by two regulating bolts (25) with
The installation vehicle frame (10) is flexibly connected.
4. tower weld grinding device (100) as claimed in claim 3, it is characterised in that covered on the regulating bolt (25)
Provided with a compression spring (26), the compression spring (26) be arranged on it is described installation vehicle frame (10) with the fixed plate (22) it
Between.
5. tower weld grinding device (100) as claimed in claim 4, it is characterised in that the supporting plate (24) is close to institute
State and two set squares (242) are fixed with the one side of fixed plate (22), two set squares (242) are arranged on the supporting plate
(24) both ends, the set square (242) are vertical with the fixed plate (22).
6. tower weld grinding device (100) as claimed in claim 5, it is characterised in that the top of the set square (242)
A flat board (244) is fixed with, described flat board (244) one end is fixed with the supporting plate (24), the upper surface of the flat board (244)
The fixed bearing (28), the bearing (28) are used to install the steel roller brush (40).
7. tower weld grinding device (100) as claimed in claim 1, it is characterised in that the tower weld grinding device
(100) an arc dust block board (29) is also included, the dust block board (29) is weldingly fixed in the supporting plate (24), the gear ash
The steel roller brush (40) is spaced apart by plate (29) with the motor (30).
8. tower weld grinding device (100) as claimed in claim 1, it is characterised in that set on the installation vehicle frame (10)
There is a handrail (16), the handrail (16) is provided with controlling switch (18).
9. tower weld grinding device (100) as claimed in claim 1, it is characterised in that the transmission mechanism (50) includes
Driving wheel (52), driven pulley (54), the driving wheel (52) are arranged on the output shaft of the motor (30), the driven pulley
(54) it is arranged on the bearing (28), the driving wheel (52) is connected with the driven pulley (54) by belt (56).
10. a kind of polishing process of tower weld grinding device (100) as claimed in claim 1, it is characterised in that including such as
Lower step：
A) before weld grinding device (100), is pushed into tower (60), until the outer peripheral face of steel roller brush (40) and tower (60)
Surface fitting contact, braked by the roller (12) of sanding apparatus, the position of fixation weld sanding apparatus；
B) motor (30), is opened by controlling switch (18), the motor (30) drives steel by transmission mechanism (50)
Roller brush (40) is rotated, and tower weld seam is polished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710891672.XA CN107598703A (en) | 2017-09-27 | 2017-09-27 | Tower weld grinding device and polishing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710891672.XA CN107598703A (en) | 2017-09-27 | 2017-09-27 | Tower weld grinding device and polishing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107598703A true CN107598703A (en) | 2018-01-19 |
Family
ID=61059044
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710891672.XA Pending CN107598703A (en) | 2017-09-27 | 2017-09-27 | Tower weld grinding device and polishing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107598703A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112162180A (en) * | 2020-09-18 | 2021-01-01 | 安徽龙和电力集团有限公司 | Electric power test box and test method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2414878Y (en) * | 2000-04-05 | 2001-01-17 | 周帆 | Portable multipurpose grinding (polishing) machine |
| JP2013184247A (en) * | 2012-03-07 | 2013-09-19 | Japan Marine United Corp | Weld bead grinding device |
| CN105382660A (en) * | 2015-12-23 | 2016-03-09 | 无锡三虹重工机械设备有限公司 | Welded joint grinding device |
| CN105437010A (en) * | 2015-12-31 | 2016-03-30 | 番禺珠江钢管（连云港）有限公司 | Post-steel tube high frequency prewelding inner weld seam polishing and derusting mechanism |
| CN206373751U (en) * | 2017-01-11 | 2017-08-04 | 郑念新 | A kind of magnetic absorption automatic job machine of ship services |
| CN207326623U (en) * | 2017-09-27 | 2018-05-08 | 苏州天顺新能源科技有限公司 | Tower weld grinding device |
-
2017
- 2017-09-27 CN CN201710891672.XA patent/CN107598703A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2414878Y (en) * | 2000-04-05 | 2001-01-17 | 周帆 | Portable multipurpose grinding (polishing) machine |
| JP2013184247A (en) * | 2012-03-07 | 2013-09-19 | Japan Marine United Corp | Weld bead grinding device |
| CN105382660A (en) * | 2015-12-23 | 2016-03-09 | 无锡三虹重工机械设备有限公司 | Welded joint grinding device |
| CN105437010A (en) * | 2015-12-31 | 2016-03-30 | 番禺珠江钢管（连云港）有限公司 | Post-steel tube high frequency prewelding inner weld seam polishing and derusting mechanism |
| CN206373751U (en) * | 2017-01-11 | 2017-08-04 | 郑念新 | A kind of magnetic absorption automatic job machine of ship services |
| CN207326623U (en) * | 2017-09-27 | 2018-05-08 | 苏州天顺新能源科技有限公司 | Tower weld grinding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112162180A (en) * | 2020-09-18 | 2021-01-01 | 安徽龙和电力集团有限公司 | Electric power test box and test method thereof |
| CN112162180B (en) * | 2020-09-18 | 2024-03-26 | 安徽龙和电力集团有限公司 | Electric power test box and test method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204639028U (en) | base combination automatic riveting device | |
| CN104209832B (en) | A kind of full-automatic weld seam polishing machine | |
| CN104359675B (en) | Method for testing load impact loading of aircraft wheel bearings | |
| CN104111166B (en) | A kind of charger of wheel fatigue test board | |
| CN107675568A (en) | The automatic rail top of steel rail profiling sanding apparatus of intelligence | |
| CN205630268U (en) | Automatic change burnishing device for ceramic manufacturing | |
| KR20120085486A (en) | run-out measurement apparatus for axle assembly | |
| CN110328508B (en) | Automatic press fitting and detecting equipment for automobile brake disc hub | |
| CN204188572U (en) | Steel Pipe For Bearing flaw detection production line | |
| CN107598703A (en) | Tower weld grinding device and polishing process | |
| CN209618793U (en) | A kind of automotive check gantry lifting device | |
| CN104057276A (en) | On-line air valve pulling device | |
| CN104330467A (en) | Bearing steel pipe flaw detection production line | |
| CN103196990A (en) | Magnetic memory scan detection apparatus of cylindrical ferromagnetic component | |
| CN106927207A (en) | A kind of transfer car(buggy) for model housing nondestructive inspection | |
| CN207326623U (en) | Tower weld grinding device | |
| CN105203558B (en) | A kind of pivoting support fluorescent penetrating inspection device | |
| CN107214620A (en) | A kind of intelligent sand fallout paper device for robot sanding and polishing | |
| CN108068348A (en) | A kind of automatic riveting machine for processing plug shrapnel and PIN parts | |
| CN219890936U (en) | Manhole cover pressure detection device | |
| CN109748044A (en) | The engine truck turntable of manual and electric dual-purpose | |
| CN217305149U (en) | Moving device for steel pipe flaw detection | |
| CN207434401U (en) | The engine truck turntable of manual and electric dual-purpose | |
| CN202256184U (en) | Plate roller checking frame | |
| CN215768320U (en) | X-ray flaw detection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |