CN105203558B - A kind of pivoting support fluorescent penetrating inspection device - Google Patents
A kind of pivoting support fluorescent penetrating inspection device Download PDFInfo
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- CN105203558B CN105203558B CN201510661931.0A CN201510661931A CN105203558B CN 105203558 B CN105203558 B CN 105203558B CN 201510661931 A CN201510661931 A CN 201510661931A CN 105203558 B CN105203558 B CN 105203558B
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- support
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- roll wheel
- roller
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- 238000007689 inspection Methods 0.000 title claims abstract description 14
- 230000000149 penetrating effect Effects 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 18
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 18
- 230000033001 locomotion Effects 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 6
- 208000037656 Respiratory Sounds Diseases 0.000 abstract description 3
- 238000010791 quenching Methods 0.000 abstract description 3
- 230000000171 quenching effect Effects 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 210000000080 chela (arthropods) Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The present invention discloses a kind of pivoting support fluorescent penetrating inspection device, belongs to industrial detection technical field.The failure detector includes pedestal, horizontal sliding table, X Y mobile stations, support roll wheel assembly, revolving support to be measured, vertical chute, leading screw, sliding block, positioning clamp, ultraviolet ray fluorescent detection lamp and servomotor, and the failure detector is used for the defect for examining pivoting support surface.Pedestal is fixed on level ground, pedestal right boss is provided with ultraviolet ray fluorescent detection lamp, the relative position of revolving support to be measured is adjusted using X Y mobile stations and leading screw, sliding block, revolving support to be measured is clamped by supporting roll wheel assembly and positioning clamp to position, the revolving support rotation to be measured of servomotor driving back-up roller wheel Component driver, fluorescent lamp is irradiated each position on revolving support surface to be measured, reach the purpose of the information such as the crackle that acquisition pivoting support is produced after quenching.
Description
Technical field：
The invention belongs to industrial detection technical field, and in particular to a kind of pivoting support fluorescent penetrating inspection device, for examining
The defect on pivoting support surface.
Background technology：
Pivoting support radial dimension is big, is difficult to operate during defects detection, waste of time and should not observe, and manually examines
Survey inefficiency, it is difficult to meet detection and require.
The content of the invention：
The above technical problem that the present invention exists for prior art, proposes a kind of pivoting support fluorescent penetrating inspection device, uses
In the defect for examining pivoting support surface.The present apparatus adjusts the relative position of revolving support using X-Y mobile platforms and leading screw, leads to
Support roll wheel assembly and positioning clamp positioning revolving support are crossed, servomotor drives the roller of back-up roller wheel component to rotate to drive
Revolving support is rotated, and fluorescent lamp is detected each position on pivoting support surface.
A kind of pivoting support fluorescent penetrating inspection device provided by the present invention include pedestal 1, horizontal sliding table 2, X-Y mobile stations 3,
First supports roll wheel assembly 4A, second to support roll wheel assembly 4B, revolving support to be measured 5, vertical chute 6, leading screw 7, sliding block 8, purple
Outside line fluorescent penetrating inspection lamp 10 and servomotor 11；The fixed placement of pedestal 1 is in level ground, two ultraviolets for being arranged symmetrically
Fluorescent penetrating inspection lamp 10 is arranged on the right boss of the pedestal 1, and the pipe shaft of the ultraviolet ray fluorescent detection lamp 10 is soft for metal
Pipe can be distorted arbitrarily, and the X-Y mobile stations 3 are arranged on the left side of the pedestal 1, and the vertical chute 6 is arranged on the X-Y
Above mobile station 3 on rear side of plate, the upper end that the sliding block 8 is arranged on the vertical chute 6 can be moved down along along vertical chute 6
It is dynamic；The sliding block 8 includes slider body 20, back-up roller wheel shaft 21, back-up roller wheel 22, bearing 23, end cap 24 and horizontal mounting plate
25, the horizontal mounting plate 25 is arranged on the rear side of the slider body 20, and the first positioning clamp 9A is bolted on described
In horizontal mounting plate 25, so as to be fixed on the sliding block 8, the slider body 20 is used to install the back-up roller provided with unthreaded hole
Wheel shaft 21, the back-up roller wheel 22 is arranged on the back-up roller wheel shaft 21, and the back-up roller wheel 22 is used to support revolution to be measured
Support 5；One end of the leading screw 7 and the sliding block 8 are affixed, and the other end of the leading screw 7 is provided with bevel gear, and the X-Y is moved
The dynamic top panel right lateral side of platform 3 is provided with the horizontal screw lead that one end carries bevel gear, and the horizontal screw lead other end is provided with handwheel, two cones
Gear is engaged, and horizontal movement is converted into vertical motion by rotation hand wheel by bevel gear set, so as to adjust the sliding block 8 vertical
Position on direction, so as to adjust the position of revolving support 5 to be measured；The top panel installed in front of X-Y mobile stations 3 has the water
Somoothing board 2, two symmetrically arranged described first are supported roll wheel assembly 4A and second to support roll wheel assembly 4B to be arranged on the water
The second positioning clamp is separately installed with the rear side of somoothing board 2, the first support roll wheel assembly 4A and the second support roll wheel assembly 4B
9B and the 3rd positioning clamp 9C, the revolving support 5 to be measured is clamped for positioning, so by supporting roll wheel assembly, sliding block 8 and determining
The tight revolving support 5 to be measured of position clamp, X-Y mobile stations 3 and sliding block 8 adjust the position of revolving support 5 to be measured, the servomotor 11
Installed in the right side of the horizontal sliding table 2, the servomotor 11 by described in belt drive first support roll wheel assembly 4A and
Second support roll wheel assembly 4B roller 19 rotates to drive revolving support 5 to be measured to rotate, so that fluorescent lamp can irradiate
To each position on pivoting support surface.
The first positioning clamp 9A, the second positioning clamp 9B and the 3rd positioning clamp 9C are by positioning caliper 14, screw rod 13 and universal
Ball 12 is constituted, and the size of clamping force is adjusted by twisting the screw rod 13.Described first supports roll wheel assembly 4A and second
Holding roll wheel assembly 4B includes installing plate 15, bottom plate 16, side plate 17, axle 18 and roller 19；The bottom plate 16 and two are arranged symmetrically
The side plate 17 constitute the supporting construction of back-up roller wheel component, one end of the roller 19 is provided with belt grooves, the bottom plate 16
Right side be welded with the installing plate 15.
Apparatus of the present invention can simplify detecting step, with operate it is simple the characteristics of, only need clamped one time it is to be measured revolution branch
Support, drives revolving support to be measured to rotate, pivoting support just can be intuitively observed after being irradiated by ultraviolet ray fluorescent detection lamp by motor
The information such as the crackle that each surface is produced after quenching.
Brief description of the drawings：
Fig. 1：It is pivoting support fluorescent penetrating inspection apparatus structure schematic diagram of the present invention；
Fig. 2：It is the positioning clamp structural representation in failure detector of the present invention；
Fig. 3：It is the support roll wheel assembly structural representation in failure detector of the present invention；
Fig. 4：It is the configuration schematic diagram of the sliding block in failure detector of the present invention.
In figure：1：Pedestal；2：Horizontal sliding table；3：X-Y mobile stations；4A：First supports roll wheel assembly；4B：Second supports rolling
Wheel assembly；5：Revolving support to be measured；6：Vertical chute；7：Leading screw；8：Sliding block；9A：First positioning clamp；9B：Second positioning clamp；
9C：3rd positioning clamp；10：Ultraviolet ray fluorescent detection lamp；11：Servomotor；12：Universal caster；13：Screw rod；14：Caliper；15：
Installing plate；16：Bottom plate；17：Side plate；18：Axle；19：Roller；20：Slider body；21：Back-up roller wheel shaft, 22：Back-up roller wheel；
23：Bearing；24：End cap；25：Horizontal mounting plate.
Embodiment：
A kind of pivoting support fluorescent penetrating inspection device provided by the present invention include pedestal 1, horizontal sliding table 2, X-Y mobile stations 3,
First support roll wheel assembly 4A, second support roll wheel assembly 4B, it is revolving support to be measured 5, vertical chute 6, leading screw 7, sliding block 8, fixed
Position pincers, ultraviolet ray fluorescent detection lamp 10 and servomotor 11；The fixed placement of pedestal 1 is installed in level ground, the right boss of pedestal 1
There are two ultraviolet ray fluorescent detection lamps 10, the pipe shaft of ultraviolet ray fluorescent detection lamp 10 is that metal hose can be distorted arbitrarily, and pedestal 1 is left
Side is provided with X-Y mobile stations 3, and vertical chute 6 is installed on rear side of the top panel of X-Y mobile stations 3, and sliding block 8 is installed on vertical chute 6
End can be moved up and down along vertical chute 6, and the rear side of sliding block 8 is designed with horizontal mounting plate 25, and the first positioning clamp 9A is bolted
In horizontal mounting plate 25, so as to be fixed on sliding block 8, the design unthreaded hole of slider body 20 installs back-up roller wheel shaft 21, back-up roller
Wheel 22 is installed on back-up roller wheel shaft 21, can support revolving support by back-up roller wheel 22, by twisting the regulation clamping of screw rod 13
The size of power, one end of leading screw 7 is provided with bevel gear with the affixed one end of sliding block 8, and the top panel right lateral side of X-Y mobile stations 3 is equally installed
There is one end to carry the horizontal screw lead of bevel gear, the horizontal screw lead other end is provided with handwheel, and the engagement of two bevel gears rotates horizontal screw lead
Horizontal movement is converted into vertical motion by handwheel by bevel gear set, so that the position of the in the vertical direction of adjusting slider 8, reaches
The purpose of the position of revolving support 5 to be measured is adjusted, the top panel installed in front of X-Y mobile stations 3 has horizontal sliding table 2, and first supports roller
The supports of component 4A and second roll wheel assembly 4B is installed on the rear side of horizontal sliding table 2, and first supports roll wheel assembly 4A and second to support rolling
The second positioning clamp 9B and the 3rd positioning clamp 9C is separately installed with wheel assembly 4B, revolving support 5 to be measured is clamped for positioning, so
Roll wheel assembly, sliding block 8, positioning clamp positioning is supported to clamp revolving support 5 to be measured by two, X-Y mobile stations 3 and sliding block 8 are adjusted
The position of revolving support 5 to be measured, servomotor 11 is installed on the right side of horizontal sliding table 2, and servomotor 11 is supported by belt drive
The roller 19 of roll wheel assembly rotates to drive revolving support 5 to be measured to rotate, so that fluorescent lamp can be irradiated to pivoting support
Each position on surface, reaches the information such as the crackle that acquisition pivoting support is produced after quenching.
Need to carry out following early stage processing work before apparatus of the present invention work：
(1) dirt and oil stain of examined piece surface are removed.
(2) last layer very thin fluorescent liquid is applied in piece surface, shelves a period of time, fluorescent liquid is fully penetrated into part
In the defect on surface.
(3) piece surface is applied to emulsifying agent, then rinses with tiny flowing water the emulsifying agent of piece surface well, and uses cloth
Wipe clean.
(4) last layer developer is applied in piece surface, because developer has suction-operated, it can be in infiltration part defect
Fluorescent liquid adsorb on developer surface.
Apparatus of the present invention specific workflow is as follows：
(1) screw rod 13 of positioning clamp is twisted, positioning clamp is opened a segment distance and is enough to put down revolving support 5 to be measured.
(2) revolving support 5 to be measured is placed in the back-up roller wheel 22 of sliding block 8, while according to the size of revolving support 5 to be measured
The position of adjusting slider 8, makes the lower end of revolving support 5 to be measured with supporting the roller 19 of roll wheel assembly to contact.
(3) screw rod 13 of screwed in place pincers, clamps revolving support 5 to be measured, adjusts X-Y mobile stations, makes revolving support 5 to be measured
To a suitable position of opposing UV fluorescent penetrating inspection lamp 10.
(4) ultraviolet ray fluorescent detection lamp 10 is opened, is treated 15 seconds or so, after ultraviolet ray fluorescent detection lamp 10 is stable, is connected
The power supply of servomotor 11, revolving support 5 to be measured makees gyration, makes the ultraviolet uniform irradiation both side surface of revolving support 5 to be measured.
(5) when having irradiated the both side surface of revolving support 5 to be measured, the power supply of servomotor 11 is cut off, two ultraviolet fluorescents
The metal tube body of lamp 10 of the detecting a flaw difference twisting surfaces externally and internally of revolving support 5 to be measured, as stated above, makes ultraviolet uniform irradiation to be measured
The surfaces externally and internally of revolving support 5.
(6) after the completion of, unscrew the screw rod of positioning clamp, take out detection piece, be put into next part to be measured, repeat to walk above
Suddenly.
Claims (3)
1. a kind of pivoting support fluorescent penetrating inspection device, it is characterised in that the failure detector includes pedestal (1), horizontal sliding table (2), X-
Y mobile stations (3), first support roll wheel assembly (4A), second to support roll wheel assembly (4B), revolving support to be measured (5), vertical chute
(6), leading screw (7), sliding block (8), ultraviolet ray fluorescent detection lamp (10) and servomotor (11)；Pedestal (1) fixed placement in
Level ground, two ultraviolet ray fluorescent detection lamps (10) being arranged symmetrically are arranged on the right boss of the pedestal (1),
The pipe shaft of the ultraviolet ray fluorescent detection lamp (10) is that metal hose can be distorted arbitrarily, and the X-Y mobile stations (3) are arranged on institute
The left side of pedestal (1) is stated, the vertical chute (6) is arranged on above the X-Y mobile stations (3) on rear side of plate, the sliding block (8)
Upper end installed in the vertical chute (6), the sliding block (8) can move up and down along the vertical chute (6)；The sliding block
(8) slider body (20), back-up roller wheel shaft (21), back-up roller wheel (22), bearing (23), end cap (24) and horizontal mounting plate are included
(25), the horizontal mounting plate (25) is arranged on the rear side of the slider body (20), and the first positioning clamp (9A) is solid by bolt
It is scheduled in the horizontal mounting plate (25), the slider body (20) is used to install the back-up roller wheel shaft (21) provided with unthreaded hole,
The back-up roller wheel (22) is arranged on the back-up roller wheel shaft (21), and the back-up roller wheel (22) is used to support revolution branch to be measured
Support (5)；One end of the leading screw (7) and the sliding block (8) are affixed, and the other end of the leading screw (7) is provided with bevel gear, described
X-Y mobile stations (3) top panel right lateral side is provided with the horizontal screw lead that one end carries bevel gear, the other end peace of the horizontal screw lead
Equipped with handwheel, the engagement of two bevel gears, horizontal movement is converted into vertical motion by rotation hand wheel by bevel gear set, so as to adjust institute
The position of sliding block (8) in the vertical direction is stated, so as to adjust the position of the revolving support to be measured (5)；The X-Y mobile stations
(3) top panel installed in front has a horizontal sliding table (2), and two symmetrically arranged described first are supported roll wheel assemblies (4A) and the
Two support roll wheel assembly (4B) to be arranged on rear side of the horizontal sliding table (2), and described first supports roll wheel assembly (4A) and support rolling
The second positioning clamp (9B) and the 3rd positioning clamp (9C) are separately installed with wheel assembly (4B), the revolution to be measured is clamped for positioning
Support (5), the servomotor (11) is arranged on the right side of the horizontal sliding table (2), the servomotor (11) passes through belt
The roller (19) of the first support roll wheel assembly (4A) and the second support roll wheel assembly (4B) is driven to rotate described so as to drive
Revolving support (5) to be measured rotates, so that fluorescent lamp can be irradiated to each position on pivoting support surface.
2. a kind of pivoting support fluorescent penetrating inspection device according to claim 1, it is characterised in that first positioning clamp
(9A), the second positioning clamp (9B) and the 3rd positioning clamp (9C) are made up of positioning caliper (14), screw rod (13) and Universal caster (12),
The size of clamping force is adjusted by twisting the screw rod (13).
3. a kind of pivoting support fluorescent penetrating inspection device according to claim 1, it is characterised in that described first supports roller
Component (4A) and the second support roll wheel assembly (4B) include installing plate (15), bottom plate (16), side plate (17), axle (18) and roller
(19)；The side plate (17) that the bottom plate (16) and two are arranged symmetrically composition described first supports roll wheel assembly (4A) and the
Two support the supporting construction of roll wheel assembly (4B), and one end of the roller (19) is provided with belt grooves, the right side of the bottom plate (16)
It is welded with the installing plate (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510661931.0A CN105203558B (en) | 2015-10-12 | 2015-10-12 | A kind of pivoting support fluorescent penetrating inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510661931.0A CN105203558B (en) | 2015-10-12 | 2015-10-12 | A kind of pivoting support fluorescent penetrating inspection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105203558A CN105203558A (en) | 2015-12-30 |
| CN105203558B true CN105203558B (en) | 2017-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510661931.0A Active CN105203558B (en) | 2015-10-12 | 2015-10-12 | A kind of pivoting support fluorescent penetrating inspection device |
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| CN (1) | CN105203558B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109142222A (en) * | 2018-09-17 | 2019-01-04 | 广德亚太汽车智能制动系统有限公司 | A kind of high precision brake disc ventilating duct detecting tool |
| CN112305237B (en) * | 2019-07-23 | 2024-07-16 | 南方科技大学 | Urine sampling system of microfluidic pump |
| CN111812110A (en) * | 2020-08-06 | 2020-10-23 | 东方蓝天钛金科技有限公司 | Fluorescent penetrant inspection visual identification system |
| CN116087219B (en) * | 2023-03-06 | 2023-06-13 | 长沙方圆回转支承有限公司 | Slewing bearing flaw detection device |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3921065A (en) * | 1974-02-15 | 1975-11-18 | Wendell G Rawlins | Magnetic sensor for detecting flaws on one surface of roller bearing |
| US20070289385A1 (en) * | 2004-09-16 | 2007-12-20 | Nsk Ltd. | Ultrasonic Flaw Detection Method For Roller Bearing, And Method For Detecting Flaws |
| CN201233374Y (en) * | 2008-06-17 | 2009-05-06 | 中信戴卡轮毂制造股份有限公司 | Wheel penetrant inspection apparatus |
| CN101762601A (en) * | 2008-11-28 | 2010-06-30 | 吴江市天龙机械有限公司 | Die casting part fluorescent test technologic method |
| CN201497729U (en) * | 2009-09-04 | 2010-06-02 | 射阳县智能探伤设备有限公司 | Diagnostic machine for magnetic powder of large-size bearing |
| CN201600352U (en) * | 2010-02-03 | 2010-10-06 | 中国北车集团大同电力机车有限责任公司 | Clamping device for detecting flaw of wheel |
| CN102288677B (en) * | 2011-05-11 | 2013-07-10 | 南昌航空大学 | Ultrasonic flaw detector for wind-driven power-generating rotary support bearing |
| CN102507750B (en) * | 2011-11-02 | 2012-12-05 | 中国农业大学 | Ultrasonic flaw detection scanning frame of porcelain post insulator |
| CN202433341U (en) * | 2012-02-01 | 2012-09-12 | 三一重工股份有限公司 | Shaft inspection device |
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2015
- 2015-10-12 CN CN201510661931.0A patent/CN105203558B/en active Active
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| CN105203558A (en) | 2015-12-30 |
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Effective date of registration: 20180725 Address after: 245399 No. 9 Huiyuan Road, Huayang town eco industrial park, Jixi, Xuancheng, Anhui Patentee after: HUANGSHAN ZHONGYOU CHAIN MANUFACTURE Co.,Ltd. OF ANHUI Address before: 243032 Ma'anshan City, Anhui Province, the East District of the new town of Ma Xiang Road Patentee before: Anhui University of Technology |
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| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20151230 Assignee: Jixi Huangshan Industrial Co.,Ltd. Assignor: HUANGSHAN ZHONGYOU CHAIN MANUFACTURE Co.,Ltd. OF ANHUI Contract record no.: X2024980004538 Denomination of invention: A fluorescent testing device for rotary bearings Granted publication date: 20171013 License type: Common License Record date: 20240424 |