CN107597818A - A kind of biocontainment laboratory spoil innocent treatment equipment - Google Patents

A kind of biocontainment laboratory spoil innocent treatment equipment Download PDF

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Publication number
CN107597818A
CN107597818A CN201711062724.9A CN201711062724A CN107597818A CN 107597818 A CN107597818 A CN 107597818A CN 201711062724 A CN201711062724 A CN 201711062724A CN 107597818 A CN107597818 A CN 107597818A
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CN
China
Prior art keywords
tank body
cover
flange
tank
water
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CN201711062724.9A
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Chinese (zh)
Inventor
索春利
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Shanghai Sen Qi Intelligent Technology Co Ltd
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Shanghai Sen Qi Intelligent Technology Co Ltd
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Priority to CN201711062724.9A priority Critical patent/CN107597818A/en
Publication of CN107597818A publication Critical patent/CN107597818A/en
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Abstract

The present invention relates to a kind of biocontainment laboratory spoil innocent treatment equipment, including alkaline hydrolysis tank, the alkaline hydrolysis tank includes the tank body supported by support and the cover being arranged on tank body, the perisporium of tank body is provided with the charging aperture entered for medium needed for alkaline hydrolysis process, and the bottom of tank body is provided with the discharging opening for residue discharge in tank;Tank inner chamber is provided with agitator, and tank body perisporium is provided with stirring motor, and stirring motor drives agitator to rotate by agitating shaft;The perisporium of tank body is provided with the through hole passed for agitating shaft, and one end of agitating shaft is connected with agitator, and the other end passes the output axis connection with stirring motor afterwards from through hole.The present invention is stirred to processed spoil in decomposable process and in evaporation process by installing agitator in tank body, substantially reduces the time of decomposition, reduce the energy consumption of decomposable process.

Description

A kind of biocontainment laboratory spoil innocent treatment equipment
Technical field
The invention belongs to spoil harmless treatment field, and in particular to a kind of biocontainment laboratory spoil without Evilization processing equipment.
Background technology
With the development of animal husbandry, animal epidemic turns into the current subject matter for hindering animal husbandry development, animal epidemic Preventing and treating is the major subjects of current animal husbandry, dies from the processing of the spoil of epidemic disease, is the key of epidemic preventing working, especially in fact Apply the Animal Lab. of animal epidemic research and the experimental animal carcass of animal vaccine PRODUCTION TRAITS unit is dealt with improperly, can be direct The diffusion of epidemic disease is caused, while causes environmental pollution, serious threat public safety, GB50447《Laboratory Animal Facility Building technology Specification》Middle regulation, " negative pressure barrier environment facility should set harmless treatment facilities and equipment, defective work, cage tool, animal corpse Body transports trial zone after answering harmless treatment " in biocontainment laboratory, typically spoil is entered using autoclaving Row sterilizing, fills or hands over professional unit to burn after sterilizing, sterilization handles spoil due to that can not ensure bulk spoil Internal whether thermal break-through in place, can not ensure the thorough of sterilizing, and labor intensity is big, and the spoil landfill after sterilizing can produce The hidden danger of environmental pollution, burning method can produce a large amount of pernicious gases, pollute environment, with advances in technology, introduced a kind of alkali Solution can effectively handle spoil, however, traditional alkaline hydrolysiss have following deficiency:
Product after traditional alkaline hydrolysis facture processing is liquid, is characterized in thering is very high BOD values and pH value, directly discharges meeting Environmental pollution is caused, it is necessary to can just be discharged after biochemical treatment, therefore enterprise or mechanism must be provided with biochemical wastewater treatment system System, after the processing such as BOD, PH of alkaline hydrolysis emission are reached mark, it can just discharge, the enterprise or mechanism without sewage treatment facility are very These difficult emissions, even if there is the enterprise of sewage disposal system, because the BOD concentration of alkaline hydrolysis product is very high, processing is difficult Degree is big, while increases the load of sewage disposal system, increases processing cost.
Traditional alkaline hydrolysis treating method spoil is static in alkaline hydrolysis equipment, and decomposition efficiency is low, processing time length, energy consumption It is high.
Traditional alkaline hydrolysis facture handles the needs such as the bone not exclusively, remained in catabolite, tooth, residue and carried out again Processing, the spoil especially in biocontainment laboratory, after alkaline hydrolysis processing, the material of residual also needs to sterilize again It could be taken out from bio-safety area, the spoil such as bone, tooth residue can not be abandoned directly, it is necessary to burn etc. locating again Reason, processing procedure is cumbersome, costly, gaseous contamination environment caused by burning.
Traditional alkaline hydrolysis equipment considers the cleaning of equipment, single due to containing the spots such as greasy dirt in alkaline hydrolysis tank, it is impossible to quickly to have Effect cleans up.
Traditional alkaline hydrolysis equipment is designed without considering the use of biocontainment laboratory, does not apply to being arranged on bio-safety reality Test room.
The content of the invention
In order to solve traditional alkaline hydrolysis treating method spoil in alkaline hydrolysis equipment it is static, decomposition efficiency is low, during processing Between it is long, the problem of high energy consumption, the invention provides a kind of biocontainment laboratory spoil innocent treatment equipment.The present invention Technical problems to be solved are achieved through the following technical solutions:
A kind of biocontainment laboratory spoil innocent treatment equipment, including alkaline hydrolysis tank, the alkaline hydrolysis tank include passing through support The tank body of support and the cover being arranged on tank body, the perisporium of the tank body is provided with to be entered for what medium needed for alkaline hydrolysis process entered Material mouth, the bottom of the tank body are provided with the discharging opening for residue discharge in tank;
The tank inner chamber is provided with agitator, and the tank body perisporium is provided with stirring motor, and the stirring motor passes through agitating shaft Drive agitator rotation;The perisporium of the tank body is provided with the through hole passed for agitating shaft, one end of the agitating shaft and stirring Device connects, and the other end passes the output axis connection with stirring motor afterwards from through hole;
The radial symmetric of the tank body is provided with four supporting legs, the top of the support couples with supporting leg, to realize to described The support of tank body;
The tank body is erected between the upper and lower by floor isolation, and upper strata is bio-safety contaminated area and lower floor is clean Net area, tank body and floor are sealed by seal;The perisporium of the tank body is provided with the flange fixed with floor, on the floor Provided with L-type flange, the vertical section of the L-type flange is fixedly connected with floor, and horizontal segment and the flange of the L-type flange are matched somebody with somebody Merga pass fixture is fixedly connected, to realize the installation of alkaline hydrolysis equipment and floor.
Above-mentioned biocontainment laboratory spoil innocent treatment equipment, the agitator are annular agitator, institute Uniform multiple stirrer gears on the perisporium of annular agitator are stated, the stirrer gear is used to be sufficiently stirred alkaline hydrolysis thing.
Above-mentioned biocontainment laboratory spoil innocent treatment equipment, on the annular agitator and and agitating shaft Relative opposite side is additionally provided with rotary shaft, and the rotating hole passed through for rotary shaft, the axis of the rotating hole are additionally provided with the tank body Overlapped with the axis of the through hole;
The rotating hole perisporium is provided with bearing, and one end of the rotary shaft is connected with annular agitator, the rotary shaft it is another One end and bearing inner race tight fit.
Above-mentioned biocontainment laboratory spoil innocent treatment equipment, also sets between the flange and L-type flange There is sealing gasket, the sealing gasket is compressed by least one supported flange, and the supported flange coordinates with flange, and passes through fastening Part compresses sealing.
Above-mentioned biocontainment laboratory spoil innocent treatment equipment, the alkaline hydrolysis tank are provided with pipe-line system, The pipe-line system includes:
Compressed air is conveyed into tank body to improve the airflow pipe of pressure inside the tank, the outlet side of the airflow pipe It is connected with the charging aperture of tank body, the cover is provided with the exhaust-valve for tank body pressure release;
The alkali lye pipeline of alkali lye is conveyed into tank body, the outlet end of the alkali lye pipeline and the charging aperture of tank body connect;
Heat is conveyed into tank body to heat the jet chimney of tank body, the admission end of the jet chimney is connected with vapour source, institute The upper chuck interface of the steam output end and tank body of stating jet chimney connects;
For discharging the discharge of steam subsystem of tank interior steam, the discharge of steam subsystem includes vapor discharge channel, institute State vapor discharge channel and be provided with evaporation control valve, one end of the vapor discharge channel and the steam (vapor) outlet of tank body connect;
The nertralizer pipeline of nertralizer is conveyed into tank body, the liquid outlet of the nertralizer pipeline and the charging aperture of tank body connect;
For the discharge tube of residue in delivery pipe, one end of the discharge tube and the floss hole of tank body connect, the other end Stretch into inside the container of collectable residue.
Above-mentioned biocontainment laboratory spoil innocent treatment equipment, the pipe-line system also include being used to discharge The condensed water elimination pipeline of tank interior condensed water, the condensate drain outlet on one end and tank body of the condensed water elimination pipeline Connection, the other end of the condensed water elimination pipeline are connected with condensation subsystem;
Condenser that the condensation subsystem includes connecting with condensed water elimination pipeline, the cooling that cooling water is drained to condenser Water water supply line, the CWR road for reclaiming cooling water in condenser, in relief condenser condensed water it is cold Condensate drainage pipeline, the condensate water discharging pipeline are provided with drainage pump for condensated water;The cooling water pipeline, cooling water return Waterpipe and condensate water discharging pipeline connect with condenser respectively.
Above-mentioned biocontainment laboratory spoil innocent treatment equipment, the pipe-line system also include being used to clean The cleaning subsystem of alkaline hydrolysis tank, the cleaning subsystem include heat exchanger, the heat exchanger and tap water supply pipeline communication, it is described from Water water supply line is used to inject running water into heat exchanger, and the heat exchanger also connects with jet chimney, and the jet chimney is used In the running water in heating heat exchanger;
It is provided with high-temperature water pipeline between the delivery port and cover of the heat exchanger, the high-temperature water pipeline is by the high temperature in heat exchanger Water is delivered in tank body, and the tank body after processing spoil is cleaned;
The CWR road and tank body upper chuck orifice, the CWR are provided with cooling water backwater control Valve processed.
Above-mentioned biocontainment laboratory spoil innocent treatment equipment, the tank body are hinged with cover, the tank Be arranged with tooth form flange on body, the cover is provided with the cover flange coordinated with tooth form flange, the end face of the tooth form flange with The end face of cover flange coordinates, and the perisporium of the tooth form flange is provided with the multiple helical teeth engaged with tooth form retaining ring, the tooth Shape flange coordinates with cover flange, and cover and tank body are locked;
The cover flange is provided with the dovetail groove for being used for installing sealing gasket, and the tooth form flange and cover flange pass through sealing gasket Sealing;
The tank body is provided with cover switch hydraulic cylinder, and the cylinder body of cover switch hydraulic cylinder is fixedly connected with tank body, and cover is opened The piston rod for closing hydraulic cylinder is connected with cover, and the piston rod of cover switch hydraulic cylinder stretches out, for opening cover.
Beneficial effects of the present invention:
Spoil is first loaded alkaline hydrolysis tank by the present invention, then carries out pressurize to alkaline hydrolysis tank, alkali lye alkaline hydrolysis is subsequently injected into, so as to shorten The alkaline hydrolysis time;The present invention in tank body by installing agitator, to the animal corpse that is processed in decomposable process and in evaporation process Body is stirred, and substantially reduces the time of decomposition, reduces the energy consumption of decomposable process, meanwhile, stirred by the strength of agitator Mix and stir broken, improve decomposition efficiency, there is no the presence of the bulk matter such as bone, residue in alkaline hydrolysis product, it is therefore, of the invention Processing equipment when handling spoil, disposably complete, without subsequent treatment by processing procedure.
The present invention is described in further details below with reference to drawings and Examples.
Brief description of the drawings
Fig. 1 alkaline hydrolysis tank structure figures;
Fig. 2 is alkaline hydrolysis process principle figure;
Fig. 3 is bio-safety sealed structure chart;
Fig. 4 is sealing of tank cover and locking mechanism figure.
In figure:1. tank body, 2. coil pipe chucks, 3. heat-insulation layers, 4. exoperidiums, 5. charging apertures, 6. flanges, 7. built-in fittings, 8. Civil engineering floor, 9.L type flanges, 10. first sealing gaskets, 11. supported flanges;12. housing pin;13. the first supported flange;14. First housing pin;15. hinge;16. cover switchs hydraulic cylinder;17. cover rotary switch;18. cover;19. visor lamp;20. Tooth form retaining ring;21. cover flange;22. the second sealing gasket;23. tooth form flange;24. supporting leg;25. Weighing module;Pressed from both sides on 26. Socket;27. annular agitator;28. stirrer gear;29. dome head;30. support;31. lower chuck interface;32. bottom valve; 33. agitating shaft;34. stirring motor;35. hydraulic control system;36. exhaust-valve;37. first pressure transmitter;38. cleaning control Valve;39. second pressure transmitter;40. evaporation control valve;41. steam control valve;42. cooling water water-returning control valve;43. emptying Valve;44. steam inlet;45. cooling water water return outlet;46. cooling water intake;47. running water inlet;48. temperature transmitter; 49. steam control valve;50. steam inlet;51. city water control valve;52. heat exchanger;53. condense water control valve;It is 54. hydrophobic Valve;55. clean discharge outlet;56. condensate drain outlet;57. condense water outlet;58. cooling water water-returning control valve;59. cooling Water water supply control valve;60. cooling water water supply control valve;61. frame;62. condensate pump;63. condensation water drainage control valve;64. Condenser;65. clean draining control valve;66. dolly;67. floss hole;68. exhaust-control valve;69. drain valve;70. condensed water Control valve;71. temperature transmitter;72. eliminating smell agent control valve;73. alkali lye control valve;74. compressed air control valve;75. taste removal Agent charging aperture;76. alkali lye charging aperture;77 compressed air interfaces.
Embodiment
For the technological means and effect that the present invention reaches predetermined purpose and taken is expanded on further, below in conjunction with accompanying drawing and reality Example embodiment, architectural feature and its effect to the present invention are applied, is described in detail as follows.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ", The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are Based on orientation shown in the drawings or position relationship, it is for only for ease of description the invention and simplifies description, rather than instruction Or imply that signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that For the limitation to the invention.
In addition, term " first ", " second ", " the 3rd " etc. are only used for describing purpose, and it is not intended that instruction or hint Relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, the feature of " first ", " second " etc. is defined It can express or implicitly include one or more this feature.In the description of the invention, unless otherwise indicated, " multiple " are meant that two or more.
Term " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or removable Connection is unloaded, or is integrally connected;Can be mechanical connection or electrical connection;Can be joined directly together, can also be in Between medium be indirectly connected, can be the connection of two element internals.For the ordinary skill in the art, can pass through Concrete condition understands concrete meaning of the above-mentioned term in the invention.
Present embodiment discloses a kind of biocontainment laboratory spoil innocent treatment equipment, as shown in figure 1, including Alkaline hydrolysis tank, the alkaline hydrolysis tank include the tank body 1 supported by support 30 and the cover 18 being arranged on tank body 1, on the perisporium of tank body 1 Provided with the charging aperture 5 entered for medium needed for alkaline hydrolysis process, the bottom of tank body 1 is provided with the discharging opening for residue discharge in tank; The inner chamber of tank body 1 is provided with agitator, and the perisporium of tank body 1 is provided with stirring motor, and stirring motor drives agitator to rotate by agitating shaft; The perisporium of tank body 1 is provided with the through hole passed for agitating shaft, and one end of agitating shaft is connected with agitator, and the other end passes from through hole Afterwards with the output axis connection of stirring motor.
It may be noted that the medium needed for the alkaline hydrolysis process mentioned in the present embodiment has compressed air, alkali lye, nertralizer etc..
The tank body 1 of alkaline hydrolysis tank is made using stainless steel, and the top of tank body 1 is welded with tooth form flange, the bottom of tank body 1 Using dome head 29, it is welded to connect with tank body 1, the bottom of dome head 29 is welded with bottom valve;It is semicircle successively outside tank body 1 Pipe dish pipe clamp set, insulation and foreskin;The sidepiece of tank body 1 is provided with the charging aperture 5 connected with the inside of tank body 1, is connected with the chuck of tank body 1 Upper chuck interface, the bottom of tank body 1 are provided with the lower chuck interface connected with chuck;The side wall surrounding of tank body 1 is uniformly welded with four branch Leg, four supporting legs are connected by four weighing sensors with support 30 respectively;The side wall of tank body 1 is provided with stirring motor, stirring electricity Machine is connected by agitating shaft with the annular agitator 27 inside tank body 1, and the annular surrounding of agitator 27 is uniformly welded with stirrer gear 28; The top of tank body 1 is provided with cover 18, and the flange of cover 18 is welded with cover 18, and the flange of cover 18 is provided with dovetail groove, pacified in groove Equipped with sealing gasket, tooth form retaining ring 20 is installed on the flange of cover 18, lamp visor is provided with cover 18;Cover 18 and tank body 1 is connected by hinges;Two covers 18 with limit switch are separately installed with the both sides of tank body 1 and switch hydraulic cylinder, in tank The both sides of lid 18 are separately installed with two locked hydraulic cylinders with limit switch;Device configuration has condenser, and condenser passes through pipeline System is connected with drainage pump for condensated water, is also configured with heat exchanger;Condenser, condensate pump, heat exchanger alkaline hydrolysis tank are assembled in frame On, and be connected with each other by pipe-line system.
The making of tank body 1 has taken into full account the use under biocontainment laboratory environment, equipment can be arranged on two floors it Between, isolated between two floors using floor, upper strata is as bio-safety contaminated area, and lower floor is as clean area, from biology in use Safe contaminated area opens cover 18 and loads spoil, and product can be handled from lower floor's clean area excretion after processing, complete equipment Key technology module is arranged on lower floor's clean area, maintenance easy to operation;Special seal approach, energy are provided between equipment and floor Enough meet to suppress requirement as defined in biocontainment laboratory specification;Concrete structure and installation method are in concrete floor slab placement, in building Built-in fitting 7 is poured in plate, L-shaped flange 9 is welded on built-in fitting 7, the sidewall weld of tank body 1 has flange, pacifies between flange and flange Equipped with sealing gasket, supported flange and supported flange are installed on sealing gasket, by housing pin and compress sealing.
In the present embodiment, preferably described separator is floor, and the vertical section with the L-type flange is embedded with the floor The built-in fitting 7 being fixedly connected.The bio-safety contaminated area adjoins setting with the clean area, is respectively positioned on the alkaline hydrolysis equipment Inner chamber;And the clean area is located at the lower section of separator, the clean area can drain the product after spoil processing.
It may be noted that the cover 18 and tank body 1 of the present embodiment can be hinged, the fixing axle of cover 18 can also be connected on tank body 1 On, cover 18 can be connected with the junction of tank body 1 by lock ring tooth hoop, can also be connected by internal tooth form retaining ring 20, lock Ring tooth hoop or the rotary switch that internal tooth form retaining ring 20 is provided with control lock ring tooth hoop or internal tooth form retaining ring 20 rotates, controller Rotary switch left or right rotation is controlled, tightens or unclamps internal tooth form retaining ring 20.The cover 18 of the present embodiment is be hinged with tank body 1, One end that cover 18 switchs hydraulic cylinder is connected with tank body 1, and the other end is connected with cover 18.Cover 18 switchs can be with hydraulic cylinder 16 Two hydraulic cylinder limit switches are set, and a hydraulic cylinder limit switch is used to detect whether cover 18 has already turned in place, another Individual hydraulic cylinder limit switch is used to detect whether cover 18 closes in place.
The present embodiment open cover process be:Start the lid-opening button on controller, hydraulic control system 35 is to cover The fuel feeding of hydraulic cylinder 16 is switched, the piston of cover switch hydraulic cylinder 16 stretches out, and promotes cover to move upwards, so as to open cover 18, When hydraulic cylinder limit switch detects that cover has already turned in place, the fuel cut-off of hydraulic control system 35, cover 18 has been opened Finish.
The present embodiment close cover process be:Start the pass lid button on controller, hydraulic control system 35 is to cover 16 reverse fuel feeding of hydraulic cylinder is switched, when hydraulic cylinder limit switch detects that cover has been switched off in place, cover 18 is closed and finished.
The present embodiment set on cover 18 purpose of dovetail groove be in order to install sealing gasket 22, when cover 18 is closed, tank Lid flange 21 is closed with the tooth form flange 23 being welded on tank body 1, and sealing gasket 22 is clipped in cover flange 21 and tooth form flange 23 Between, so as to playing sealing function between cover and tank body.
The present embodiment cover locking process be:The tooth of retaining ring 20 and the tooth of tooth form flange 23 are provided with inclined-plane, are grasping Make to click on " cover locking " button on screen, hydraulic control system 35 is to the fuel feeding of cover rotary switch 17, cover rotary switch 17 Drive tooth form retaining ring 20 to rotate, be intermeshed the tooth on the tooth form flange 23 on the tooth and tank body of tooth form retaining ring 20, lead to The effect on inclined-plane is crossed, sealing gasket 22 is pressed among cover flange 21 and tooth form flange 23.The cover rotation of the present embodiment is opened 17 are closed to be arranged on tooth form retaining ring 20 or cover.
The present embodiment cover unclamp process be:" cover release " button, hydraulic control system are clicked on operation screen 35 drive tooth form retaining ring 20 to reversely rotate, lock tooth form to 17 reverse fuel feeding of cover rotary switch, cover rotary switch 17 The tooth on tooth form flange 23 on the tooth and tank body of ring 20 mutually disengages, and cover 18 unclamps.
Reference picture 2 and Fig. 3, the place of the present embodiment biocontainment laboratory spoil innocent treatment equipment is described in detail Reason process:
1st, load:When needing to handle spoil, screen opening hydraulic control system 35 can be operated by control system, passed through Hydraulic control system driving hydraulic cylinder 16, cover 18 is opened, needing spoil to be processed to load in tank body 1, then passed through Controller controls, and hydraulic control system 35 drives cover switch hydraulic cylinder 16 to return, and closes cover 18, then locks tooth form Ring 20 engages with tooth form flange 23 and locks cover 18, while the second sealing gasket 22 seals to tank body 1 and cover 18.
2nd, pressurize is tested:After the completion of loading, the equipment advance pressurize test of the present embodiment, compressed air control valve 74 is beaten Open, compressed air enters tank interior by compressed air interface 77, when pressure reaches the pressure value of the feedback of pressure transmitter 37 When reaching the test pressure of control system setting, compressed air control valve 74 is closed, and starts pressurize, the dwell time reset It is interior, when the pressure that first pressure transmitter 37 feeds back drops to below set test pressure value, test not by system Alarm, is prompted to overhaul of the equipments;If the pressure that first pressure transmitter 37 feeds back is higher than the test pressure value set, test By the way that exhaust-valve 36 automatically opens up, and gives tank body pressure release, pressure release are automatic after terminating to close.
3rd, alkali lye is added:After the completion of pressurize test, alkali lye control valve 73 is opened, and alkali lye enters tank by alkali lye charging aperture 76 Internal portion, control system is controlled by weighing sensor 25 to entering the alkali lye amount inside tank body 1, when alkali lye amount and animal After the ratio of corpse amount reaches preset value, alkali lye control valve 73 is closed automatically, is added alkali lye and is terminated.
4th, heat up:After the completion of adding alkali, steam control valve 41 is opened, and steam is right into coil pipe chuck 2 by steam inlet 44 Tank body heats, and condensed water discharges by condensing water control valve 70 and drain valve 69 from condensed water elimination pipeline 56, and system passes through the One pressure transmitter 37, second pressure transmitter 39 and temperature transmitter 71 automatically control to heating process, when temperature reaches During to control system preset value, system starts to maintain temperature, and now spoil is decomposed, while stirring motor 34 starts, annular Agitator 27 is run, and accelerates whipping process.
5th, pressure release:Processing time reach setting time after, from visor lamp 19 can from disposition, confirm animal corpse After body is fully processed, steam control valve 41, condensation water valve 70 are closed, and evaporation control valve 40 and exhaust-valve 43 are opened, and are made in tank Steam is discharged by condenser 64, and pressure release is carried out to system, while cooling water water inlet control valve 60 and water-returning control valve 58 are opened, Cooling water enters condenser 64, and the gas discharged in tank is cooled down, when liquid-level switch detect the water level of condenser 64 compared with Gao Shi, condensation water drainage control valve 63 are opened, and condensate pump 62 starts by condensing the draining of water outlet 57, the relatively low time control of water level Valve 63 processed is closed, and condensate pump 62 stops, and after pressure release terminates, all valves are closed.
6th, nertralizer is added:After pressure release terminates, eliminating smell agent control valve 72 is opened, and nertralizer is automatic by eliminating smell agent charging aperture 75 Open, add nertralizer, after reaching setting value by the amount of the detection addition nertralizer of weighing sensor 25, eliminating smell agent control valve 72 Close, nertralizer, which adds, to be terminated.
7th, dry:After nertralizer addition terminates, steam control valve 41, condensation water valve 70 are again turned on heating tank body, and Temperature in tank is controlled to setting value, to be evaporated to the moisture content in the product after processing, while evaporation control valve 40, cooling water enter Water control valve 60 and water-returning control valve 58 are again turned on, and steam in tank is cooled into condensate by condenser 64, are worked as liquid level When switch detects that the water level of condenser 64 is higher, condensation water drainage control valve 63 is opened, and condensate pump 62 starts and passes through condensation The draining of water outlet 57, condensation water drainage control valve 63 is closed when water level is relatively low, and condensate pump 62 stops.
8th, cool down:Weighing sensor 25 detects in real time, and after weight is reduced to setting value in tank, evaporation terminates, all valves Close, cooling water water inlet control valve 59 and water-returning control valve 42 are opened, remaining objects in tank cooled down, when temperature is low in tank After the exhaust temperature of setting, cooling water water supply control valve 59 and cooling water water-returning control valve 42 are closed, and cooling terminates.
9th, discharge:After cooling terminates, bottom valve 32, exhaust-control valve 68 are opened, and compressed air control valve 74 is opened, in tank Residue is discharged into dolly 66 by floss hole 67.
10th, clean:Detected according to weighing sensor 25, after residual drain terminates in tank, exhaust-control valve 68, compression are empty Gas control valve 74 is closed, and city water control valve 51, clear control valve 38 are opened, and running water passes through running water inlet 47 and heater 52 Tank body is cleaned into tank body, while steam control valve 49 and condensation water control valve 53 are opened, steam passes through steam inlet 50 enter heat exchanger to tap water heating, are cleaned with high-temperature water, ensure cleaning performance, the present embodiment can pass through temperature transmitter 48 The temperature of rinse water is automatically controlled, condensed water is discharged by drain valve 54 from condensing water conduit 56, and draining control is cleaned during cleaning Valve 65 is opened, and rinse water is discharged by cleaning discharge outlet 55, and after scavenging period reaches setting time, cleaning terminates, all valves Close, whole workflow terminates.
Spoil has carried out evaporation, condensation, drying process, alkaline hydrolysis product to catabolite after alkaline hydrolysis is disposed In moisture content after evaporation and condensation, BOD values substantially reduce, and meet the standard directly discharged, remaining solid after drying Bulk product is small, nontoxic, directly can abandon or fill, reach real harmless treatment.
Equipment is mounted with agitator, and agitator has strong stirring and broken function, shortens processing time, reduce Energy consumption in processing procedure, decompose spoil more thorough, avoid large scale residue in alkaline hydrolysis product from existing, reduce follow-up Cumbersome handling process.
Because structure design meets biocontainment laboratory requirement, can be installed in biocontainment laboratory.Solve The problem of biocontainment laboratory spoil processing.
Using hot water cleaning equipment tank interior, cleaning efficiency is improved, ensure that cleaning performance.
The present embodiment is to use alkaline hydrolysiss, and spoil is decomposed and sterilized, waits spoil to be broken down into completely After liquid, first add PH nertralizers and neutralized, then heating evaporation, the steam being evaporated is condensed and collects, liquid tool There are relatively low BOD values, can directly discharge;The mud dress mass volume remained after drying is seldom, without bulk residual and bone etc. In the presence of, it is nontoxic, harmless, directly it can be abandoned or fill after air-drying, solving alkaline hydrolysis product must use sewage disposal system to give birth to The drawbacks of changing processing.
Agitator is mounted with the present embodiment innocent treatment equipment tank body, to quilt in decomposable process and in evaporation process Processing spoil is stirred, and substantially reduces the time of decomposition, reduces the energy consumption of decomposable process, meanwhile, by stirring The strong stirring of device and broken, improves decomposition efficiency, does not have the presence of the bulk matter such as bone, residue in alkaline hydrolysis product, because This processing procedure is disposably completed, without subsequent treatment.
In view of the service condition of biocontainment laboratory, the design of the present embodiment innocent treatment equipment can pass through two Different zones are installed, and tank body top half and cover can load the animal for carrying the bio-safety factor in bio-safety contaminated area Corpse, the latter half and equipment exhausting mouth are arranged on clean area, and special biological sealing device is designed with tank body, can make The partition wall and equipment of contaminated area and clean area are reliably sealed, and meet the requirement that bio-safety area suppresses, and are solved equipment and are existed The problem of being used in biocontainment laboratory.
The present embodiment innocent treatment equipment is mounted with heat exchanger, and rinse water is heated, using hot water in tank body Portion is cleaned, and improves cleaning efficiency.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to is assert The specific implementation of the present invention is confined to these explanations.For general technical staff of the technical field of the invention, On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, should all be considered as belonging to the present invention's Protection domain.

Claims (8)

1. a kind of biocontainment laboratory spoil innocent treatment equipment, including alkaline hydrolysis tank, the alkaline hydrolysis tank includes:Pass through branch Frame(30)The tank body of support(1)Be arranged on tank body(1)On cover(18), it is characterised in that the tank body(1)Perisporium on Provided with the charging aperture entered for medium needed for alkaline hydrolysis process(5), the tank body(1)Bottom be provided with for residue discharge in tank Discharging opening;
The tank body(1)Inner chamber is provided with agitator, the tank body(1)Perisporium is provided with stirring motor(34), the stirring motor (34)Pass through agitating shaft(33)Drive agitator rotation;The tank body(1)Perisporium be provided with supply agitating shaft(33)What is passed is logical Hole, the agitating shaft(33)One end be connected with agitator, the other end from through hole pass after and stirring motor(34)Output shaft Connection;
Along the tank body(1)Radial symmetric be provided with four supporting legs(24), the support(30)Top and supporting leg(24)Connection Connect, to realize to the tank body(1)Support;
The tank body(1)It is erected at floor(8)Between the upper and lower isolated, and upper strata is bio-safety contaminated area, under Layer is clean area;Tank body(1)With floor(8)Sealed by seal;The tank body(1)Perisporium be provided with and floor(8)Gu Fixed flange(6), the floor(8)It is provided with L-type flange(9), the L-type flange(9)Vertical section and floor(8)It is fixed to connect Connect, the L-type flange(9)Horizontal segment and the flange(6)It is fixedly connected with merga pass fixture, to realize alkaline hydrolysis equipment With floor(8)Installation.
2. biocontainment laboratory spoil innocent treatment equipment as claimed in claim 1, it is characterised in that described to stir It is annular agitator to mix device(27), the annular agitator(27)Perisporium on uniform multiple stirrer gears(28), the stirrer gear (28)For being sufficiently stirred alkaline hydrolysis thing.
3. biocontainment laboratory spoil innocent treatment equipment as claimed in claim 2, it is characterised in that the ring Shape agitator(27)Upper and and agitating shaft(33)Relative opposite side is additionally provided with rotary shaft, the tank body(1)On be additionally provided with for rotation The rotating hole that rotating shaft passes through, the axis of the rotating hole overlap with the axis of the through hole;
The rotating hole perisporium is provided with bearing, one end of the rotary shaft and annular agitator(27)Connection, the rotary shaft The other end and bearing inner race tight fit.
4. biocontainment laboratory spoil innocent treatment equipment as claimed in claim 1, it is characterised in that the method It is blue(6)With L-type flange(9)Between be additionally provided with the first sealing gasket(10), first sealing gasket(10)Pass through at least one compression Flange(11)Compress, the supported flange(11)With flange(6)Coordinate, and compressed and sealed by fastener.
5. biocontainment laboratory spoil innocent treatment equipment as claimed in claim 1, it is characterised in that the alkali Solution tank is provided with pipe-line system, and the pipe-line system includes:
To tank body(1)To improve the airflow pipe of pressure inside the tank, the airflow pipe goes out interior conveying compressed air Gas end and tank body(1)Charging aperture(5)Connection, the cover(18)It is tank body to be provided with(1)The exhaust-valve of pressure release;
To tank body(1)The alkali lye pipeline of interior conveying alkali lye, the outlet end and tank body of the alkali lye pipeline(1)Charging aperture(5)Even Connect;
To tank body(1)It is interior to convey heat to heat tank body(1)Jet chimney, the admission end of the jet chimney connects with vapour source Connect, the steam output end and tank body of the jet chimney(1)Upper chuck interface(26)Connection;
For discharging tank body(1)The discharge of steam subsystem of steam inside, the discharge of steam subsystem include vapor discharge channel, The vapor discharge channel is provided with evaporation control valve, one end of the vapor discharge channel and tank body(1)Steam (vapor) outlet connect Connect;
To tank body(1)The nertralizer pipeline of interior conveying nertralizer, the liquid outlet and tank body of the nertralizer pipeline(1)Charging aperture (5)Connection;
For the discharge tube of residue in delivery pipe, one end of the discharge tube and tank body(1)Floss hole connection, it is another End is stretched into inside the container of collectable residue.
6. biocontainment laboratory spoil innocent treatment equipment as claimed in claim 5, it is characterised in that the pipe Road system also includes being used to discharge tank body(1)The condensed water elimination pipeline of internal condensation water, the one of the condensed water elimination pipeline End and tank body(1)On condensate drain outlet connection, the other end of the condensed water elimination pipeline is connected with condensation subsystem;
The condensation subsystem includes the condenser connected with condensed water elimination pipeline(64), cooling water is drained to condenser (64)Cooling water pipeline, for reclaiming condenser(64)The CWR road of interior cooling water, for discharge condense Device(64)The condensate water discharging pipeline of interior condensed water, the condensate water discharging pipeline are provided with drainage pump for condensated water;The cooling Water water supply line, CWR road and condensate water discharging pipeline respectively with condenser(64)Connection.
7. biocontainment laboratory spoil innocent treatment equipment as claimed in claim 5, it is characterised in that the pipe Road system also includes being used for the cleaning subsystem for cleaning alkaline hydrolysis tank, and the cleaning subsystem includes heat exchanger(52), the heat exchanger (52)With tap water supply pipeline communication, the tap water supply pipeline is used for heat exchanger(52)Interior injection running water, it is described Heat exchanger(52)Also connected with jet chimney, the jet chimney is used for heating heat exchanger(52)Interior running water;
The heat exchanger(52)Delivery port and cover(18)Between be provided with high-temperature water pipeline, the high-temperature water pipeline is by heat exchanger (52)Interior high-temperature water is delivered to tank body(1)It is interior, to the tank body after processing spoil(1)Cleaned;
The CWR road also with upper chuck interface(26)Connection, the CWR are provided with cooling water backwater Control valve.
8. the biocontainment laboratory spoil innocent treatment equipment as described in claim any one of 1-7, its feature exist In the tank body(1)With cover(18)It is be hinged, the tank body(1)On be arranged with tooth form flange(23), the cover(18)On set Have and tooth form flange(23)The cover flange of cooperation(21), the tooth form flange(23)End face and cover flange(21)End face match somebody with somebody Close, the tooth form flange(23)Perisporium be provided with and tooth form retaining ring(20)Multiple helical teeth of engagement, the tooth form flange (23)With cover flange(21)Coordinate, by cover(18)And tank body(1)Locking;
The cover flange(21)It is provided with and is used to the second sealing gasket be installed(22)Dovetail groove, the tooth form flange(23)And tank Lid flange(21)Pass through the second sealing gasket(22)Sealing;
The tank body(1)It is provided with cover switch hydraulic cylinder(16), cover switch hydraulic cylinder(16)Cylinder body and tank body(1)Gu Fixed connection, cover switch hydraulic cylinder(16)Piston rod and cover(18)Connection, cover switch hydraulic cylinder(16)Piston rod stretch Go out, for opening cover(18).
CN201711062724.9A 2017-11-02 2017-11-02 A kind of biocontainment laboratory spoil innocent treatment equipment Pending CN107597818A (en)

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112077120A (en) * 2020-09-02 2020-12-15 东北农业大学 Harmless treatment device for high-temperature high-pressure cooking and negative-pressure drying and application thereof

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JP2003245639A (en) * 2002-02-26 2003-09-02 Mitsubishi Heavy Ind Ltd Methane generation method and device of the same
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Application publication date: 20180119