A kind of vacuum degreasing fritting furnace
Technical field
The present invention relates to industrial furnace technical field, more particularly to a kind of vacuum degreasing fritting furnace.
Background technology
Sintered products are generally all located in hopper and formed by what sintering furnace was fired, and hopper (also referred to as Muffle) is by graphite system
Into being very important device in vacuum degreasing sintering furnace.Why product (processed material) is wrapped using hopper, one
It is that its conduction of heat is very good, heat leakage very little, can equably ensures that each local temperature in hopper is consistent, when adds
Hot body heating, temperature is by the way that on conduct radiation to hopper, the temperature of hopper raises, and in hopper temperature conduction to ceramic wafer, then leads to
Cross ceramic wafer to be transmitted on product, the temperature of conduction is highly uniform, makes the temperature of the product in whole hopper ensure certain
In temperature range, the product size of such degreasing and sintering out is easier to control in the margin of tolerance.Second, it have it is certain
Sealing, hopper by furnace atmosphere be divided into hopper and hopper outside two kinds of atmosphere, can guarantee that gas flow, prevent binding agent steam
Run about and pollute heat-insulated material (after the pollution of heat-insulated material, vacuum in stove it is difficult to ensure that, product appearance will be impacted), hopper
One end of degreasing pipe in hopper with connecting, and the other end connects with pipeline vacuum pump, and after vacuum pump operation is evacuated, gas is filled with stove
It is interior, the air-flow to centre by both sides will be formed in hopper, makes hopper is inside and outside to produce pressure differential, and hopper external pressure is more than material
Pressure in case, it is ensured that air-flow will not go to outside hopper the heat-insulated material that depollutes.
The process of traditional vacuum degreasing sintering furnace is:After the built-in product of producing at full capacity of stove, first to being vacuumized in stove (because stove
Interior graphite piece can aoxidize at high temperature, so to be reheated under vacuo under protective atmosphere), make to reach certain negative pressure in stove,
Evacuation process terminates, and degreasing process starts.Then start to warm up, protective gas is vacuumized and be filled with heating, at 200 DEG C
Left and right, the binding agent in product can slowly gasify, pass through degreasing pipe with the gas of current-carrying, enter pipeline and catch in fat device,
Current-carrying gas constantly takes away binding agent steam, waits to be warming up to 600 DEG C or so, after held for some time, and degreasing process terminates, and enters
Sintering process.Heated up when vacuumizing, remaining binder steam in stove is extracted, kept furnace atmosphere clean, wait to be warming up to 850
DEG C or so (now binding agent has substantially all been removed and drained only), start to be filled with the gas of certain flow, make hopper
It is inside and outside to ensure certain pressure difference, continue to be warming up to product sintering temperature, typically at 1300 DEG C or so, held for some time, sinter
Technique terminates, into cooling technique.Cooling starts to naturally cool to 900 DEG C or so from 1300 DEG C, and then blower fan starts, on hopper
Lid is opened, hopper internal and external pressure balance, gas circulating flow, and through subcooler, temperature declines gas, then before being delivered to by impeller
Door, flows through hopper, then flow to cooler, and so constantly circulation carries out heat exchange, to accelerate to cool down, until in-furnace temperature reaches
Room temperature, blower fan stop, and cooling technique terminates, and material box cover is closed, and product can just come out of the stove.
The hopper of traditional vacuum degreasing sintering furnace is integrally fixed in stove, referred to as fixed hopper, during charging, is leaned on
The flitch for filling product is inserted in hopper manually, then closes fire door, the process operations such as degreasing, sintering, cooling is carried out, treats technique knot
Shu Shi, fire door is opened, then artificially the flitch for filling product is taken out manually, remove product.But when cooling down, cooling rate is very
Slowly.It can be seen that the production efficiency of traditional vacuum degreasing sintering furnace is relatively low.
The content of the invention
It is an object of the invention to provide a kind of vacuum degreasing fritting furnace, to solve the above-mentioned problems of the prior art, with
Improve the production efficiency of sintering furnace.
To achieve the above object, the invention provides following scheme:
The invention provides a kind of vacuum degreasing fritting furnace, including body of heater and the heat insulation cylinder that is arranged in the body of heater and every
Hot topic, the insulated door are arranged on the heat insulation cylinder both ends, and the inside of the heat insulation cylinder is provided with calandria;The both ends of the body of heater
It is hinged with fire door, any one in two fire doors is provided with cooling system, and the body of heater is provided with air inlet pipe, the air inlet
Manage for connecting source of the gas;
The body of heater is connected with graphite guide rail by column, and the graphite guide rail is used to supporting and transporting hopper, the stone
Black guide rail is provided with several needle bearings, and the hopper can move on the graphite guide rail;The hopper be provided with into
Air valve and cooling vent, the cooling vent can be closed by the movable top lid being arranged on the body of heater;
The lower portion of furnace body is provided with exhaust flange, and the exhaust flange is used to connect vavuum pump, and the exhaust flange is successively
Lower degreasing pipe and upper degreasing pipe are connected with, the upper degreasing Guan Youyi elevating mechanisms driving can move in the lower degreasing pipe
It is dynamic, connect or separate with the exhaust outlet of the hopper.
Preferably, in addition to truck, the truck are used to transport the hopper, and the end of the graphite guide rail detachably connects
Backstop is connected to, the front end of the graphite guide rail is removably connected with positive stop.
Preferably, the needle bearing includes outer ring, needle roller, axle, roller and nut, and the outer ring is set in the axle
Middle part, the needle roller are arranged between the outer ring and the axle, and the both ends of the axle are arranged with a roller respectively, described
Roller is fixed by nut, and the diameter of the roller is more than the outer ring, and the outer ring is connected with the graphite guide rail, the hopper
The clamp rail of bottom is between two rollers.
Preferably, the elevating mechanism includes lift cylinder and sliding block, and the lift cylinder is two, the lift cylinder
It is fixed on the body of heater, the expansion link of two lift cylinders connects one end of the sliding block, the sliding block clamping respectively
Between two shoulder blocks of the upper degreasing pipe.
Preferably, the outside of the exhaust outlet is provided with liner plate, and the upper degreasing pipe is connected or separated with the liner plate.
Preferably, the intake valve is several, be symmetrically distributed on the upper and lower part of the hopper, front and rear or
Left part and right part, the cooling vent are two, are symmetricly set on the hopper top, the movable top lid is by being installed in the stove
Cylinder driving on body.
Preferably, the cooling system includes blower fan, impeller and cooler, and the blower fan is arranged on the body of heater, institute
State impeller to be arranged on the furnace interior and with the output shaft of the blower fan be connected, before the cooler is arranged on the impeller
End, one end of the cooler are provided with cooling liquid inlet, and the other end of the cooler is provided with cooling liquid outlet.
Present invention also offers another vacuum degreasing fritting furnace, including end to end first body of heater, the second stove successively
The tail end of body and the 3rd body of heater, the front end of first body of heater and the 3rd body of heater is hinged with fire door, second body of heater
Inside is provided with heat insulation cylinder, and the inside of the heat insulation cylinder is provided with calandria, and the both ends of second body of heater are connected with heat insulation stove
Door, the heat-insulated fire door and the heat insulation cylinder coordinate, and the front end of the 3rd body of heater is connected with hermatic door;First stove
Body, the second body of heater, the 3rd body of heater are provided with air inlet pipe, and the air inlet pipe is used to connect source of the gas, and the upper end of the 3rd body of heater is set
There is cooling system;
First body of heater, second body of heater and the 3rd body of heater are connected with graphite guide rail by column, described
Graphite guide is connected between first body of heater and second body of heater, between second body of heater and the 3rd body of heater by cylinder
Rail, the graphite guide rail are used to supporting and transporting hopper, and the graphite guide rail is provided with several needle bearings, the hopper energy
It is enough to be moved on the graphite guide rail;The hopper is provided with intake valve and cooling vent, and the cooling vent can be by being arranged at
State the movable top lid closing on the first body of heater and second body of heater;
The bottom of first body of heater and second body of heater is equipped with exhaust flange, and the exhaust flange is used to connect very
Empty pump, the exhaust flange are connected with lower degreasing pipe and upper degreasing pipe, the upper degreasing Guan Youyi elevating mechanism driving energies in turn
Enough in the lower degreasing in-pipe, connect or separate with the exhaust outlet of the hopper.
Preferably, the heat-insulated fire door is by the control of the first opener and the keying of the heat insulation cylinder, the hermatic door by
Second opener controls the keying with the 3rd body of heater front end.
Preferably, the cooling vent is three, is distributed on the hopper top, the cooling system and the institute positioned at centre
State cooling vent alignment.
The present invention achieves following technique effect relative to prior art:
The present invention is by using packaged type hopper, and vacuum degreasing fritting furnace is when blower fan is cooled to 200 DEG C or so, hopper
It can come out of the stove, then directly hopper is pulled out out of stove, then change in the hopper push-in stove that another piles product to enter
Row is next time degreasing sintered.The vacuum degreasing fritting furnace of the present invention has the advantages of rate of transferring is high, production efficiency is high.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is the main structure diagram of the vacuum degreasing fritting furnace of the embodiment of the present invention 1;
Fig. 2 is the side structure schematic view of the vacuum degreasing fritting furnace of the embodiment of the present invention 1;
Fig. 3 is the cross section structure diagram of needle bearing of the present invention;
Fig. 4 is the structural representation of elevating mechanism of the present invention;
Fig. 5 is the main structure diagram of the vacuum degreasing fritting furnace of the embodiment of the present invention 2;
Wherein:1- bodies of heater, 2- heat insulation cylinders, 3- insulated doors, 4- calandrias, 5- cooling systems, 6- air inlet pipe, 7- graphite guides
Rail, 8- hoppers, 9- needle bearings, 90- outer rings, 91- needle rollers, 92- axles, 93- rollers, 94- nuts, 10- intake valves, 11- coolings
Mouthful, 12- movable top lids, 13- exhaust flanges, degreasing pipe under 14-, the upper degreasing pipes of 15-, 16- elevating mechanisms, 160- lift cylinders,
161- sliding blocks, 17- exhaust outlets, 18- trucks, 19- backstops, 20- positive stops, 21- liner plates, the bodies of heater of 22- first, the stoves of 23- second
Body, the bodies of heater of 24- the 3rd, 25- fire doors, the heat-insulated fire doors of 26-, 27- hermatic doors, the openers of 28- first, the openers of 29- second.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
It is an object of the invention to provide a kind of vacuum degreasing fritting furnace, to solve the above-mentioned problems of the prior art, with
Improve the production efficiency of sintering furnace.
In order to facilitate the understanding of the purposes, features and advantages of the present invention, it is below in conjunction with the accompanying drawings and specific real
Applying mode, the present invention is further detailed explanation.
Embodiment 1:As shown in Figure 1-2, a kind of vacuum degreasing fritting furnace, including body of heater 1 and setting are present embodiments provided
Heat insulation cylinder 2 and insulated door 3 in body of heater 1, heat insulation cylinder 2 and insulated door 3 are made by heat-barrier material, insulated door 3 be arranged on every
The hot both ends of cylinder 2, insulated door 3 are connected as a single entity with fire door, can opened and closed.The inside of heat insulation cylinder 2 is provided with calandria 4, calandria 4
Radiation-curable hopper 8 is heated to heat up.One end of body of heater 1 is hinged with fire door (not drawing in Fig. 1), and the other end of body of heater 1 is also hinged
There is fire door, and cooling system 5 is provided with fire door.Cooling system 5 includes blower fan, impeller and cooler, and blower fan is arranged on body of heater 1
On, impeller is arranged on the inside of body of heater 1 and is connected with the output shaft of blower fan, and cooler is arranged on the front end of impeller, and the one of cooler
End is provided with cooling liquid inlet, and the other end of cooler is provided with cooling liquid outlet, and coolant circulates in cooler, takes away circulating air
Heat in stream.The top of body of heater 1 is provided with air inlet pipe 6, and air inlet pipe 6 is used to connect source of the gas, and the gas of source of the gas is preferably that inertia is protected
Protect gas.
Body of heater 1 is connected with graphite guide rail 7 by column, and graphite guide rail 7 is used to supporting and transport hopper 8, on graphite guide rail 7
Provided with positive stop 20 and backstop 19, positive stop 20 and backstop 19 are detachably connected (backstop 19 is seldom dismantled), and hopper 8 pushes away
Touched after entering body of heater 1 with backstop 19, then fix again positive stop 20, backstop 19 and positive stop 20 hopper 8 is risen it is spacing
Effect.Graphite guide rail 7 is provided with several needle bearings 9, as shown in figure 3, needle bearing 9 includes outer ring 90, needle roller 91, axle
92nd, roller 93 and nut 94, axle 92 are made of carbon carbon composite, and miscellaneous part is made of graphite.Outer ring 90 is set in axle 92
Middle part, needle roller 91 is arranged between outer ring 90 and axle 92, and the both ends of axle 92 are arranged with a roller 93 respectively, and roller 93 is by nut
94 fix, and the diameter of roller 93 is more than outer ring 90, and outer ring 90 is connected with graphite guide rail 7, and the clamp rail of the bottom of hopper 8 is embedded in two rollings
Between wheel 93, play a part of guiding, bottom and the roller 93 of hopper 8 touch, and are supported by roller 93, hopper 8 is existed
Moved on graphite guide rail 7.The needle bearing 9 of the present embodiment is smaller compared to traditional roller frictional force, and hopper 8 can be pushed away easily
Enter and release, and it is also smaller to being worn caused by hopper 8.
The present embodiment also includes truck 18, and truck 18 is used to transport hopper 8, and hopper 8 can be driven hand by artificial hand-operated gear
Dynamic conveying is driven automatic transport by motor gear.
Hopper 8 is provided with intake valve 10 and cooling vent 11, and intake valve 10 is several, preferably 16, can be equal respectively
Cloth is in the upper and lower part of hopper 8, so that more uniformly (intake valve can also be symmetricly set on left part and right part, or symmetrically set for air inlet
Put in front and rear).Cooling vent 11 is two, is symmetricly set on the top of hopper 8, cooling vent 11 can be by being arranged at body of heater 1
On movable top lid 12 close, movable top lid 12 is driven by the cylinder that is installed on body of heater 1, when movable top lid 12 is opened, is played
Accelerate the effect of cooling, play a part of safety valve during closing.The bottom of body of heater 1 is provided with exhaust flange 13, under exhaust flange 13
Portion is used to connect vavuum pump, and the top of exhaust flange 13 is connected with lower degreasing pipe 14 and upper degreasing pipe 15, upper degreasing pipe 15 in turn
It can be moved by an elevating mechanism 16 driving in lower degreasing pipe 14, lower degreasing pipe 14 and the upper gap of degreasing pipe 15 coordinate, and set
There is sealing structure.As shown in figure 4, elevating mechanism 16 includes lift cylinder 160 and sliding block 161, lift cylinder 160 is two, is risen
Sending down abnormally ascending cylinder 160 is fixed on body of heater 1, and one end of the expansion link difference connection sliding block 161 of two lift cylinders 160, sliding block 161 blocks
It is connected between two shoulder blocks of degreasing pipe 15.The motion of lift cylinder 160 drives upper degreasing pipe 15 to move up and down by sliding block 161
Connect or separate with the liner plate 21 in the outside of exhaust outlet 17, liner plate 21 is detachably connected with exhaust outlet 17, is changed after convenient abrasion.
The hopper 8 of the present embodiment is promoted in stove by graphite guide rail 7, is stopped after encountering backstop 19, inserts front
Block 20, hopper 8 are secured in stove, shut fire door, and two lift cylinders 160 act simultaneously, on expansion link driving sliding block 161
Rise, sliding block 161 drives upper degreasing pipe 15 to rise, and finally makes the gasket contacts in the upper surface of degreasing pipe 15 and the outside of exhaust outlet 17 simultaneously
Sealing, makes hopper 8 be connected with upper degreasing pipe 15, so that it may is vacuumized, the technological operation such as degreasing and sintering.Product is in blower fan
Before startup, the expansion link of lift cylinder 160 declines, and driving sliding block 161 declines, and sliding block 161 drives upper degreasing pipe 15 to decline, and makes
Degreasing pipe 15 is separated with hopper 8, and movable top lid 12 is opened, and makes the inside and outside air pressure balance of hopper 8, and then blower fan starts, inside and outside hopper 8
Airflow, is cooled fast to certain temperature, and cooling terminates.Then fire door is opened, takes away positive stop 20, hopper 8 can come out of the stove
.
The hopper 8 of the present embodiment can come out of the stove in stove at 200 DEG C, after coming out of the stove again with after fan coolling or natural cooling just
Product can be handled.And fixed hopper 8 needs to wait in stove and drops to room temperature, production can be just handled in the case of human hand is exercisable
Product.And it is generally 1-2 hours from 200 DEG C of times for dropping to 60 DEG C in stove (time in summer is longer).The hopper 8 of the present embodiment is come out of the stove
Afterwards, another hopper 8 for filling product can be changed at once to be pushed into stove.And fixed hopper 8 needs manually operated, filling
The flitch of product after processing takes out out of hopper 8 one by one, then one by one the material for filling untreated product
Plate puts hopper 8 into.General 20 layers or so of the flitch of one hopper 8, front and rear 2 row, there is 40 block plates, and manual hand manipulation needs 80
It is secondary, expend time 2 h or so.So can be saved hour time 3-4 using the vacuum degreasing fritting furnace of the present embodiment, improve
The rate of transferring and production efficiency of equipment.
Embodiment 2:As shown in figure 5, a kind of vacuum degreasing fritting furnace is present embodiments provided, including it is end to end successively
First body of heater 22, the second body of heater 23 and the 3rd body of heater 24, the first body of heater 22 are used as performing degreasing process, and the second body of heater 23 is used as holding
Row sintering circuit, the 3rd body of heater 24 are used as performing refrigerating work procedure.
The front end of first body of heater 22 and the tail end of the 3rd body of heater 24 are hinged with fire door 25, and fire door 25 can be opened, and be easy to truck
18 handling hoppers 8.The inside of second body of heater 23 is provided with heat insulation cylinder 2, and the inside of heat insulation cylinder 2 is provided with calandria 4, the second body of heater 23
Both ends are connected with heat-insulated fire door 26, and heat-insulated fire door 26 and heat insulation cylinder 2 coordinate, and heat-insulated fire door 26 is controlled by the first opener 28
System and the keying of heat insulation cylinder 2, heat when being sintered with reducing scatter and disappear.The front end of 3rd body of heater 24 is connected with hermatic door 27,
Hermatic door 27 is controlled the keying with the front end of the 3rd body of heater 24 by the second opener 29, in order to which the gas in the 3rd body of heater 24 follows
Circulation moves.First body of heater 22, the second body of heater 23, there is air inlet pipe 6 on the 3rd body of heater 24, air inlet pipe 6 is used to connect source of the gas, is passed through guarantor
Protect gas.The upper end of 3rd body of heater 24 is provided with cooling system 5;The concrete structure of cooling system 5 is same as Example 1.
First body of heater 22, the second body of heater 23 and the 3rd body of heater 24 are connected with graphite guide rail 7, graphite guide rail 7 by column
For supporting and transporting hopper 8.Pass through between first body of heater 22 and the second body of heater 23, between the second body of heater 23 and the 3rd body of heater 24
Cylinder is connected with graphite guide rail, and the graphite guide rail is used for transfer workbin 8 and liftable, prevents and heat-insulated fire door 26 and hermatic door 27
Interference.Graphite guide rail 7 is provided with several needle bearings 9, and hopper 8 can move on graphite guide rail 7, graphite guide rail 7 and rolling
The concrete structure of needle bearing 9 is same as Example 1.
Hopper 8 is provided with intake valve 10 and cooling vent 11, and the method to set up of intake valve 10 is same as Example 1.Cooling vent
11 be three, and the top of hopper 8 is distributed in a row, and the first body of heater 22 and the second body of heater 23 are provided with movable top lid 12, in activity
Lid 12 is used to close cooling vent 11.Cooling system 5 aligns with positioned at middle cooling vent 11, so that cooling vent of the air-flow from centre
11 enter, and are diverted to the top both sides cooling vent 11 of hopper 8 and the exhaust outlet 17 of the bottom of hopper 8 by impeller, are re-circulated into cold
But device.
The bottom of first body of heater 22 and the second body of heater 23 is equipped with exhaust flange 13, and exhaust flange 13 is used to connect vacuum
Pump, exhaust flange 13 are connected with lower degreasing pipe 14 and upper degreasing pipe 15 in turn, and upper degreasing pipe 15 is by the driving energy of an elevating mechanism 16
It is enough to be moved in lower degreasing pipe 14, connect or separate with the exhaust outlet 17 of hopper 8.The outside of exhaust outlet 17 is preferably provided with liner plate
21, the concrete structure of elevating mechanism 16 is same as Example 1.
The present embodiment is handled product in pipelined fashion, after the degreasing process of hopper 8 terminates, so that it may enter
Second body of heater 23 is sintered, and the first body of heater 22 can be pushed into another hopper 8 for filling product and continue degreasing process.When
After sintering circuit terminates, hopper 8 can enter the 3rd body of heater 24 and carry out refrigerating work procedure, and the second body of heater 23 can be pushed into one again via the
Hopper 8 after one body of heater 22 execution degreasing process continues sintering circuit.3rd body of heater 24, which is cooled to 200 DEG C or so, to be gone out
Stove.The vacuum degreasing fritting furnace of the present embodiment is greatly improved the service efficiency of body of heater, improves speed of production.And degreasing, sintering
Also ensure that the atmosphere in each body of heater is cleaner with cooling locellus processing, make product appearance more preferable.
Apply specific case in this specification to be set forth the principle and embodiment of the present invention, above example
Explanation be only intended to help understand the present invention method and its core concept;Meanwhile for those of ordinary skill in the art,
According to the thought of the present invention, in specific embodiments and applications there will be changes.In summary, in this specification
Appearance should not be construed as limiting the invention.