CN107587256A - The jacquard process of spunlace non-woven cloth - Google Patents
The jacquard process of spunlace non-woven cloth Download PDFInfo
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- CN107587256A CN107587256A CN201710798706.0A CN201710798706A CN107587256A CN 107587256 A CN107587256 A CN 107587256A CN 201710798706 A CN201710798706 A CN 201710798706A CN 107587256 A CN107587256 A CN 107587256A
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- drift
- woven fabrics
- jacquard
- spun lacing
- web
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Abstract
A kind of jacquard process of spunlace non-woven cloth, including step:Spun lacing, cotton web is formed into non-woven fabrics through spun lacing;De- drift, non-woven fabrics is handled and washed by de- drift;Hydro-entangled master, the non-woven fabrics after de- drift carry out spun lacing and jacquard weave simultaneously by rotary drum, predetermined pattern are formed in nonwoven surface.Web is first formed non-woven fabrics by the application by a water jet process, then carries out de- drift process, then the non-woven fabrics after de- drift is passed through into hydro-entangled master.Because web forms non-woven fabrics after spun lacing, its moldable surface is greatly improved with respect to the web without spun lacing so that pattern or decorative pattern after jacquard weave are unlikely to deform;Hydro-entangled master process is carried out after de- drift, and avoid causes destruction of the de- drift process to jacquard structure after first taking off drift, protects the complete clear of jacquard structure;Spun lacing make it that fabric structure is close twice, and mesh branch is more uniform, stronger using comfort.
Description
Technical field
The application is related to field of textiles, more particularly to a kind of jacquard process of spunlace non-woven cloth.
Background technology
Spunlace non-woven cloth product is in order to attractive in appearance, and surface usually requires to carry out jacquard weave, to form the various flowers that convex-concave be present
Line or pattern.But the jacquard structure of existing spunlace non-woven cloth product surface is not clear enough, often occur partly or wholly profile compared with
It is shallow, decorative pattern or the incomplete problem of pattern.
The content of the invention
The present invention provides a kind of jacquard process of spunlace non-woven cloth, calls on unclear in solution existing spunlace non-woven cloth surface jacquard weave
The problem of clear.
A kind of jacquard process of spunlace non-woven cloth, including step:
Spun lacing, cotton web is formed into non-woven fabrics through spun lacing;
De- drift, non-woven fabrics is handled and washed by de- drift;
Hydro-entangled master, the non-woven fabrics after de- drift carry out spun lacing and jacquard weave simultaneously by rotary drum, formed in nonwoven surface pre-
Determine pattern;
Washing, take off the bleach activator that the non-woven fabrics after drift removes residual through washing;
Drying.
The jacquard process of described spunlace non-woven cloth, wherein, the die marks that the pattern is set by the drum surface
Form.
The jacquard process of described spunlace non-woven cloth, wherein, also include before the spun lacing,
Web is prepared, the cotton fiber after opening or cleaning, combing is formed into web by lapping machine.
The jacquard process of described spunlace non-woven cloth, wherein, the non-woven fabrics is immersed bleach activator, institute by the de- drift step
Stating bleach activator includes 12.5g/l nonionic penetrant, 12.5g/l stabilizer, 2.5g/l metal coupler free, and 30g/
L caustic soda, 60g/l hydrogen peroxide;The bleeding agent is fatty alcohol polyoxy alkane alkene ether;The stabilizer includes stannous salt, anthracene
Quinone and DTPA compound ligand, phosphonate, hydroxycarboxylic acid and tin compounding colloidal solution, tin oxide and organic phospho acid, sodium nitrate it is multiple
The colloidal solution matched somebody with somebody;The metal coupler free is phosphonate ester compound.
The jacquard process of described spunlace non-woven cloth, wherein, in the water-washing step, the non-woven fabrics passes sequentially through four
The washing region of different temperatures, in the water-washing process, the non-woven fabrics keeps face tension between 0-50N.
The jacquard process of spunlace non-woven cloth given by the present invention, web first will be formed into nonwoven by a water jet process
Cloth, de- drift process is then carried out, then the non-woven fabrics after de- drift is passed through into hydro-entangled master.Because web forms nothing after spun lacing
Cloth is spun, its moldable surface is greatly improved with respect to the web without spun lacing so that pattern or decorative pattern after jacquard weave are not
It is yielding;Hydro-entangled master process is carried out after de- drift, and avoid causes destruction of the de- drift process to jacquard structure after first taking off drift, protects
The complete clear of jacquard structure is protected;Spun lacing make it that fabric structure is close twice, and mesh branch is more uniform, using comfort more
By force.
Brief description of the drawings
Fig. 1 is the flow chart of the jacquard process of spunlace non-woven cloth in the embodiment of the present invention;
Fig. 2 is the flow chart that bleaching process is taken off in the embodiment of the present invention.
Embodiment
The application is described in further detail below by embodiment combination accompanying drawing.
The present embodiment provides a kind of jacquard process of spunlace non-woven cloth, as shown in figure 1, including step:
S10, lapping
Raw cotton fiber after opening or cleaning, combing is passed through into lapping machine and carries out lapping, forms web.
S20, spun lacing
Web is subjected to spun lacing by high pressure cascade, forms spunlace non-woven cloth.
S30, de- drift
Spunlace non-woven cloth is subjected to steam bleaching by steam box.Specifically as shown in Fig. 2 including:
S31, squezzing;
Non-woven fabrics after spun lacing is handled through squezzing, reduces its moisture, by moisture in non-woven fabrics by 150%-
400% is down to 50%-100%, and in this step, the non-woven fabrics after spun lacing is handled without clot, is directly dried.
S32, immerse bleach activator;
Non-woven fabrics after squezzing is immersed into bleach activator.Because non-woven fabrics has been subjected to step S31 squezzing processing, its water imbibition
Strengthened, be advantageous to the absorption of bleach activator.Wherein bleach activator includes 12.5g/l nonionic penetrant, 12.5g/l stabilization
Agent, 2.5g/l metal coupler free, and 30g/l caustic soda, 60g/l hydrogen peroxide.Bleeding agent composition is fatty alcohol polyoxy alkane
Alkene ether;Stabilizer is stannous salt, anthraquinone and DTPA compound ligand, phosphonate, colloidal solution, the oxygen of hydroxycarboxylic acid and tin compounding
Change tin and organic phospho acid, the colloidal solution of sodium nitrate compounding;Metal coupler free is phosphonate ester compound.
S33, squezzing;
The non-woven fabrics for adding bleach activator is put into padding machine squezzing, extruded by padding machine so that bleach activator is comprehensive with non-woven fabrics
Contact, non-woven fabrics soak more abundant.
S34, into steam box;
The steam that scheduled duration is carried out in non-woven fabrics input steam box after squezzing in step S33 is bleached.Due to non-woven fabrics
Do not pass through clot, but directly bleached under reinflated state by steam box, save one of coiling step, improve production effect
Rate, meanwhile, there is the problem of bleaching is uneven after avoiding clot.
Steam bleaching compared to traditional handicraft drift pot boil drift have water consumption it is few, power consumption is low, and energy-conserving and environment-protective.
S35, squezzing;
Steam box steams the non-woven fabrics after drift and carries out squezzing by padding machine again, to reduce residual bleach activator content, is easy to clean.
S40, hydro-entangled master
Spunlace non-woven cloth after de- drift is hauled through high pressure cascade by rotary drum, carries out hydro-entangled master.Wherein, drum surface
Provided with the concave convex texture for nonwoven surface jacquard weave, so, it is achieved that non-woven fabrics spun lacing and jacquard weave while carries out.
S50, washing
Non-woven fabrics after hydro-entangled master is washed, washes away the bleach activator of residual.
Can efficiently it be washed by rotary drum under 90 DEG C of water temperatures in rinsing machine, then under 95 DEG C of water temperatures bank up shower water successively
Wash 11 minutes, 80 DEG C of water temperature rotary drums are efficiently washed, and 60 DEG C of water temperature rotary drums are efficiently washed, then neutralize acid-base value to PH5.5, then are passed through
Liquid carrying rate is down to 60% and adds functional finishing agent (three anti-arrangements, anti-alcohol, anti-blood, hydrostatic pressure resistant) by high-capacity squeezer, whole
Non-woven fabrics after reason is through padding machine squezzing to liquid carrying rate 86%.Wherein, water consumption 8-12L/kg, ton cloth water 8-12 tons are washed;Water
Washing machine rotary drum rotating speed is 30-60m/min, and the nip pressure of padding machine is 12N/mm, or 40N/mm.Non-woven fabrics grammes per square metre is relatively low, big portion
Point in 30-50g/ ㎡, fraction 50-120g/ ㎡, in order to ensure low grammes per square metre non-woven fabrics cloth cover breadth, lines etc. not by water washed
Journey influences, and washes and is carried out under the conditions of low-tension, i.e., face tension is 0-50N.Three anti-arrangements are carried out after washing simultaneously, meet doctor
With operation dress functional requirement.
This step can be washed with b, using drift pot
Nonwoven fabric roll after cold dome is put into drift pot, alternately washed using outflow in hot water, then normal temperature washes 1-2 times i.e.
Complete washing to take the dish out of the pot, carry out dehumidifier, pump the excessive moisture in yardage roll, the rate control of band water is within 150%.
Non-woven fabrics through this technique productions, fibre damage is relatively low, and strength loss is low, compared to the de- bleaching process of original, raw cotton fiber
Weight-loss ratio reduces by 1.5%, CIE (International Commission on Illumination) whiteness and can reach more than 92, and brightness reversion whiteness reaches more than 85, cloth cover without
The impurity such as cotton seed hull remain, no surface-active substance residual, and cloth cover is soft.
S60, drying
Storage is dried after non-woven washing after step S50 is washed.
The jacquard process of spunlace non-woven cloth given by the present invention, web first will be formed into nonwoven by a water jet process
Cloth, de- drift process is then carried out, then the non-woven fabrics after de- drift is passed through into hydro-entangled master.Because web forms nothing after spun lacing
Cloth is spun, its moldable surface is greatly improved with respect to the web without spun lacing so that pattern or decorative pattern after jacquard weave are not
It is yielding;Hydro-entangled master process is carried out after de- drift, and avoid causes destruction of the de- drift process to jacquard structure after first taking off drift, protects
The complete clear of jacquard structure is protected;Spun lacing make it that fabric structure is close twice, and mesh branch is more uniform, using comfort more
By force.
Above content is to combine the further description that specific embodiment is made to the application, it is impossible to assert this Shen
Specific implementation please is confined to these explanations.For the application person of an ordinary skill in the technical field, do not taking off
On the premise of conceiving from the present application, some simple deduction or replace can also be made.
Claims (5)
1. a kind of jacquard process of spunlace non-woven cloth, it is characterised in that including step:
Spun lacing, cotton web is formed into non-woven fabrics through spun lacing;
De- drift, non-woven fabrics is handled and washed by de- drift;
Hydro-entangled master, the non-woven fabrics after de- drift carry out spun lacing and jacquard weave simultaneously by rotary drum, predetermined figure are formed in nonwoven surface
Case.
Washing, take off the bleach activator that the non-woven fabrics after drift removes residual through washing;
Drying.
2. the jacquard process of spunlace non-woven cloth as claimed in claim 1, it is characterised in that the pattern is by the drum surface
The die marks of setting form.
3. the jacquard process of spunlace non-woven cloth as claimed in claim 2, it is characterised in that also include before the spun lacing,
Web is prepared, the cotton fiber after opening or cleaning, combing is formed into web by lapping machine.
4. the jacquard process of spunlace non-woven cloth as claimed in claim 1, it is characterised in that the de- step of floating is by the nonwoven
Cloth immerses bleach activator, and the bleach activator includes 12.5g/l nonionic penetrant, 12.5g/l stabilizer, 2.5g/l metal
Coupling agent, and 30g/l caustic soda, 60g/l hydrogen peroxide;The bleeding agent is fatty alcohol polyoxy alkane alkene ether;The stabilizer
Including stannous salt, anthraquinone and DTPA compound ligand, phosphonate, the colloidal solution of hydroxycarboxylic acid and tin compounding, tin oxide are with having
The colloidal solution of machine phosphonic acid, sodium nitrate compounding;The metal coupler free is phosphonate ester compound.
5. the jacquard process of spunlace non-woven cloth as claimed in claim 1, it is characterised in that in the water-washing step, the nothing
Spin cloth and pass sequentially through the washing regions of four different temperatures, in the water-washing process, the non-woven fabrics keeps face tension in 0-
Between 50N.
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CN201710798706.0A CN107587256A (en) | 2017-09-07 | 2017-09-07 | The jacquard process of spunlace non-woven cloth |
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CN201710798706.0A CN107587256A (en) | 2017-09-07 | 2017-09-07 | The jacquard process of spunlace non-woven cloth |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108642711A (en) * | 2018-04-28 | 2018-10-12 | 阳光卫生医疗新材料江阴有限公司 | A kind of preparation method and non-woven fabrics of high loft non-woven cloth |
CN111764049A (en) * | 2020-06-01 | 2020-10-13 | 湖北稳健医疗有限公司 | All-cotton colored nonwoven material, manufacturing method thereof and medical and health care product |
CN112746388A (en) * | 2020-12-28 | 2021-05-04 | 应城市天润产业用布有限责任公司 | Processing method of spunlace non-woven fabric |
CN114990874A (en) * | 2022-05-21 | 2022-09-02 | 江苏虞美人纺织品有限公司 | Production process of efficient knitted fabric jacquard |
CN116043410A (en) * | 2022-12-14 | 2023-05-02 | 武汉纺织大学 | Unidirectional moisture-conducting non-woven fabric with concave-convex structure and preparation method thereof |
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CN101565879A (en) * | 2009-05-11 | 2009-10-28 | 杭州诺邦无纺股份有限公司 | Double-faced jacquard non-woven fabrics forming device and forming method |
CN202220261U (en) * | 2011-07-12 | 2012-05-16 | 稳健实业(深圳)有限公司 | Gauze product and water-jetting rotary drum device |
CN203065781U (en) * | 2012-12-18 | 2013-07-17 | 晋江市兴泰无纺制品有限公司 | Jacquard spunlace non-woven fabrics |
CN104313795A (en) * | 2014-09-22 | 2015-01-28 | 欣龙控股(集团)股份有限公司 | Natural cotton fiber spunlaced nonwoven fabric for medical health and production method thereof |
CN204728079U (en) * | 2015-06-05 | 2015-10-28 | 稳健医疗用品股份有限公司 | Spunlace non-woven cloth open-Width Continuous pre-processing device |
CN106400307A (en) * | 2016-08-30 | 2017-02-15 | 绍兴柯桥天圣无纺有限公司 | Wet-laying spunlace jacquard non-woven fabric and preparation method for same |
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CN101565879A (en) * | 2009-05-11 | 2009-10-28 | 杭州诺邦无纺股份有限公司 | Double-faced jacquard non-woven fabrics forming device and forming method |
CN202220261U (en) * | 2011-07-12 | 2012-05-16 | 稳健实业(深圳)有限公司 | Gauze product and water-jetting rotary drum device |
CN203065781U (en) * | 2012-12-18 | 2013-07-17 | 晋江市兴泰无纺制品有限公司 | Jacquard spunlace non-woven fabrics |
CN104313795A (en) * | 2014-09-22 | 2015-01-28 | 欣龙控股(集团)股份有限公司 | Natural cotton fiber spunlaced nonwoven fabric for medical health and production method thereof |
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CN106400307A (en) * | 2016-08-30 | 2017-02-15 | 绍兴柯桥天圣无纺有限公司 | Wet-laying spunlace jacquard non-woven fabric and preparation method for same |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108642711A (en) * | 2018-04-28 | 2018-10-12 | 阳光卫生医疗新材料江阴有限公司 | A kind of preparation method and non-woven fabrics of high loft non-woven cloth |
CN111764049A (en) * | 2020-06-01 | 2020-10-13 | 湖北稳健医疗有限公司 | All-cotton colored nonwoven material, manufacturing method thereof and medical and health care product |
CN112746388A (en) * | 2020-12-28 | 2021-05-04 | 应城市天润产业用布有限责任公司 | Processing method of spunlace non-woven fabric |
CN114990874A (en) * | 2022-05-21 | 2022-09-02 | 江苏虞美人纺织品有限公司 | Production process of efficient knitted fabric jacquard |
CN116043410A (en) * | 2022-12-14 | 2023-05-02 | 武汉纺织大学 | Unidirectional moisture-conducting non-woven fabric with concave-convex structure and preparation method thereof |
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