CN107584260B - Installation method of lamp cap inserting piece of automobile headlight - Google Patents
Installation method of lamp cap inserting piece of automobile headlight Download PDFInfo
- Publication number
- CN107584260B CN107584260B CN201710773305.XA CN201710773305A CN107584260B CN 107584260 B CN107584260 B CN 107584260B CN 201710773305 A CN201710773305 A CN 201710773305A CN 107584260 B CN107584260 B CN 107584260B
- Authority
- CN
- China
- Prior art keywords
- inserting sheet
- sheet
- mould
- die
- lamp cap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The invention relates to the field of production methods of automobile accessories, in particular to an installation method of an automobile headlight lamp cap insert. The installation method of the automobile headlight lamp cap inserting sheet is characterized by comprising the following steps of: the method comprises the steps that a lamp holder seat on which an inserting sheet is to be installed is placed in a die, the direction is adjusted, the die reaches a working position after passing through an air jet cleaning device by a conveying device, the inserting sheet is placed in a vibrating disc, the inserting sheet is L-shaped and is hung on a conveying channel of the vibrating disc through vibration, power provided by rotation of a vibrating feeding disc is provided by the vibrating feeding disc, and the inserting sheet at the back pushes the inserting sheet at the front to advance and enter the feeding device; the feeding device is a program-controlled electric push rod for pushing the inserting sheet to the lower inserting mechanism, the lower inserting mechanism moves to the upper part of the die through a transverse track, and a push plate on the lower inserting mechanism moves downwards. According to the invention, manual installation is replaced by mechanical automatic installation, so that the efficiency is greatly improved, and the labor intensity is reduced.
Description
Technical Field
The invention relates to the field of production methods of automobile accessories, in particular to an installation method of an automobile headlight lamp cap insert.
Background
The lamp cap of the automobile headlight is provided with a bulb, and then is an automobile headlight, and the basic structure of the lamp cap is a lamp holder and an inserting piece which is installed on the lamp holder and is connected with electricity. Because the inserted sheet shape is L type, consequently with current machinery automatic installation of being difficult to, can only install the inserted sheet manually. How to provide a method which can enable the automatic installation of the insert sheet is a problem to be solved by the inventor.
Disclosure of Invention
The invention solves the problem of automatic installation of lamp cap inserts of a headlight of an automobile, and provides an installation method of lamp cap inserts of the headlight of the automobile capable of replacing manual installation, which comprises the following specific technical scheme:
the installation method of the automobile headlight lamp cap inserting sheet is characterized by comprising the following steps of:
(1) placing a lamp holder seat with an inserting sheet to be installed in a mold, and adjusting the direction;
(2) the mould reaches a working position after passing through an air jet cleaning device by a conveying device, and the air jet cleaning device sprays out particle, chip and dirt attached on the mould by high-pressure air in the passing process after the mould passes back and forth for a plurality of times, such as one hundred times;
(3) placing the inserting sheet into a vibration disc, wherein the inserting sheet is L-shaped, is hung on a conveying channel of the vibration disc through vibration, and pushes the front inserting sheet to advance through power provided by rotation of a vibration feeding disc to enter a feeding device;
(4) the feeding device is a program-controlled electric push rod for pushing the inserting sheet to the lower inserting mechanism, the lower inserting mechanism comprises a containing plate, five hole sites of the containing plate are internally contained with the inserting sheet, and a magnet is arranged behind the hole site of the lower inserting mechanism so as to adsorb and fix the inserting sheet;
(5) the die moves to a working position through a longitudinal rail, the lower inserting mechanism moves to the position above the die through a transverse rail, a push plate on the lower inserting mechanism moves downwards, and an inserting sheet in a hole site is inserted into a lamp holder in the die;
(6) the mould is withdrawn from the working position to the starting point along the longitudinal track, the operator replaces the mould, the lamp cap after the installation is taken out, and the cycle is performed. Through mutually perpendicular longitudinal rail and transverse rail, will wait to process the lamp holder location with the mould earlier, then positioner will mould location, from this, can confirm the mounted position of inserted sheet, send into the workstation through longitudinal rail, send into loading attachment through the vibration dish feeding channel with the inserted sheet in, loading attachment sends into down inserting the device in, through the removal of inserting the device down on the transverse rail, insert the action installation inserted sheet down.
According to the invention, manual installation is replaced by mechanical automatic installation, so that the efficiency is greatly improved, and the labor intensity is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a vibrating disk structure according to the present invention;
FIG. 3 is a schematic diagram of a loading device according to the present invention;
fig. 4 is a schematic structural view of the plugging device of the present invention.
Detailed Description
Example 1
Embodiment 1 of the present invention is described in further detail below with reference to fig. 1, 2, 3, and 4:
the method for installing the lamp cap inserting piece of the automobile headlight comprises the following steps:
(1) placing a lamp holder seat with an inserting sheet to be installed in a mold, and adjusting the direction;
(2) the mould reaches a working position after passing through an air jet cleaning device by a conveying device, and the air jet cleaning device sprays out particle, chip and dirt attached on the mould by high-pressure air in the passing process after the mould passes back and forth for a plurality of times, such as one hundred times;
(3) placing the inserting sheet into a vibration disc, wherein the inserting sheet is L-shaped, is hung on a conveying channel of the vibration disc through vibration, and pushes the front inserting sheet to advance through power provided by rotation of a vibration feeding disc to enter a feeding device;
(4) the feeding device is a program-controlled electric push rod for pushing the inserting sheet to the lower inserting mechanism, the lower inserting mechanism comprises a containing plate, five hole sites of the containing plate are internally contained with the inserting sheet, and a magnet is arranged behind the hole site of the lower inserting mechanism so as to adsorb and fix the inserting sheet;
(5) the die moves to a working position through a longitudinal rail, the lower inserting mechanism moves to the position above the die through a transverse rail, a push plate on the lower inserting mechanism moves downwards, and an inserting sheet in a hole site is inserted into a lamp holder in the die;
(6) the mould is withdrawn from the working position to the starting point along the longitudinal track, the operator replaces the mould, the lamp cap after the installation is taken out, and the cycle is performed. Through mutually perpendicular longitudinal rail and transverse rail, will wait to process the lamp holder location with the mould earlier, then positioner will mould location, from this, can confirm the mounted position of inserted sheet, send into the workstation through longitudinal rail, send into loading attachment through the vibration dish feeding channel with the inserted sheet in, loading attachment sends into down inserting the device in, through the removal of inserting the device down on the transverse rail, insert the action installation inserted sheet down.
The inserting machine comprises a machine frame, a longitudinal rail 1 is arranged on the machine frame, a positioning device 2, a cleaning device 3 and two transverse rails 4 are arranged on the longitudinal rail 1 along the way, the middle positions of the two transverse rails 4 are working positions, a vibration disc 5 is arranged on the transverse rails 4, a feeding device 7 is arranged at the bottom end of a feeding channel 6 of the vibration disc 5, and a lower inserting device 8 is arranged at the opposite position of the feeding device. The vibrating tray 5 bottom is equipped with rotatory disc and electromagnetic vibrator, feeding channel 6 includes arc section and straightway, feeding channel 6 is the strap, loading attachment 7 includes square passageway, square passageway side with feeding channel 6 is linked together, be equipped with square push rod 71 in the square passageway, square push rod 71 head position shape and inserted sheet shape assorted, square push rod 71 is driven by step motor 72. The lower inserting device 8 comprises a containing plate, five hole sites 81 of the containing plate are used for containing inserting sheets, magnets are arranged behind the hole sites of the lower inserting mechanism so as to adsorb and fix the inserting sheets, and a push plate 82 is arranged above the containing plate. The thickness of the hole site 81 is equal to that of the inserting sheet. An inclined ramp 52 is arranged above the starting point of the arc-shaped section of the feeding channel 6, the inclined ramp 52 is also arc-shaped, an included angle between the inclined ramp 52 and the side wall 51 of the vibration disc is 87 degrees, and an inclined notch is arranged at the tail end of the inclined ramp 52. The feeding channel 6 at the tail end of the inclined ramp 52 is an inclined surface, a baffle is arranged on one side of the feeding channel 6, when the feeding channel is positioned in the middle of the arc-shaped section, the inclined surface of the feeding channel is twisted into a vertical surface, a baffle extending section is arranged at the twisting position, and a gap is formed between the baffle extending section and the feeding channel at the twisting position. The width of the inclined surface of the feeding channel 6 at the tail end of the inclined ramp 52 is equal to the length of the short arm of the L-shaped inserting piece.
Claims (1)
1. The installation method of the automobile headlight lamp cap inserting sheet is characterized by comprising the following steps of:
(1) placing a lamp holder seat with an inserting sheet to be installed in a mold, and adjusting the direction;
(2) the mould reaches a working position after passing through an air jet cleaning device by a conveying device, the air jet cleaning device makes a round trip to the mould for a plurality of times, and high-pressure air is used for spraying off particle, chip and dirt attached on the mould in the passing process of the mould;
(3) placing the inserting sheet into a vibration disc, wherein the inserting sheet is L-shaped, is hung on a conveying channel of the vibration disc through vibration, and pushes the front inserting sheet to advance through power provided by rotation of a vibration feeding disc to enter a feeding device;
(4) the feeding device is a program-controlled electric push rod for pushing the inserting sheet to the lower inserting mechanism, the lower inserting mechanism comprises a containing plate, five hole sites of the containing plate are internally contained with the inserting sheet, and a magnet is arranged behind the hole site of the lower inserting mechanism so as to adsorb and fix the inserting sheet;
(5) the die moves to a working position through a longitudinal rail, the lower inserting mechanism moves to the position above the die through a transverse rail, a push plate on the lower inserting mechanism moves downwards, and an inserting sheet in a hole site is inserted into a lamp holder in the die;
(6) the mould is withdrawn from the working position to the starting point along the longitudinal track, the operator replaces the mould, the lamp cap after the installation is taken out, and the cycle is performed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710773305.XA CN107584260B (en) | 2017-08-31 | 2017-08-31 | Installation method of lamp cap inserting piece of automobile headlight |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710773305.XA CN107584260B (en) | 2017-08-31 | 2017-08-31 | Installation method of lamp cap inserting piece of automobile headlight |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107584260A CN107584260A (en) | 2018-01-16 |
| CN107584260B true CN107584260B (en) | 2023-08-22 |
Family
ID=61051244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710773305.XA Active CN107584260B (en) | 2017-08-31 | 2017-08-31 | Installation method of lamp cap inserting piece of automobile headlight |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107584260B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009125826A (en) * | 2007-11-20 | 2009-06-11 | Kasai Sangyo:Kk | Automatic assembling device |
| CN203863322U (en) * | 2014-05-29 | 2014-10-08 | 李国成 | Copper insert terminal inserting machine for vehicle horn |
| CN204190143U (en) * | 2014-09-03 | 2015-03-04 | 东莞亨丰电子有限公司 | Automatic connector plug-in mounting equipment |
| JP2016179540A (en) * | 2015-03-23 | 2016-10-13 | 青山 省司 | Assembly apparatus for inserting shaft-shaped component into annular component |
| CN106239095A (en) * | 2016-08-31 | 2016-12-21 | 宁波贞观电器有限公司 | A kind of automatic assembling for assembling inserted sheet for the skeleton component in traction apparatus |
-
2017
- 2017-08-31 CN CN201710773305.XA patent/CN107584260B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009125826A (en) * | 2007-11-20 | 2009-06-11 | Kasai Sangyo:Kk | Automatic assembling device |
| CN203863322U (en) * | 2014-05-29 | 2014-10-08 | 李国成 | Copper insert terminal inserting machine for vehicle horn |
| CN204190143U (en) * | 2014-09-03 | 2015-03-04 | 东莞亨丰电子有限公司 | Automatic connector plug-in mounting equipment |
| JP2016179540A (en) * | 2015-03-23 | 2016-10-13 | 青山 省司 | Assembly apparatus for inserting shaft-shaped component into annular component |
| CN106239095A (en) * | 2016-08-31 | 2016-12-21 | 宁波贞观电器有限公司 | A kind of automatic assembling for assembling inserted sheet for the skeleton component in traction apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107584260A (en) | 2018-01-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104300340B (en) | Power-line plug inserted sheet kludge | |
| CN203103743U (en) | Connector terminal automated assembling device | |
| CN107398711B (en) | Cape head blanking mechanism | |
| CN203372424U (en) | Blood collecting tube arranging and packing machine | |
| CN102595869A (en) | Multi-head full-automatic bulk LED board plugging machine | |
| CN105081771B (en) | A kind of automatic assembling apparatus of two spring hole scokets | |
| CN201261104Y (en) | Automatic feeder for earth stud | |
| CN107584260B (en) | Installation method of lamp cap inserting piece of automobile headlight | |
| CN102189599B (en) | Automatic blank extraction mechanism for producing permanent magnetic ferrite-tile-shaped magnet | |
| CN202455734U (en) | Multi-head full-automatic bulk LED (Light-Emitting Diode) board insertion machine | |
| CN109461960A (en) | A kind of battery connector assembling equipment | |
| CN109571854B (en) | Automatic production equipment for bobbins | |
| CN105108486A (en) | Automatic assembly machine for expansion bolts | |
| CN208261773U (en) | A kind of automatic riveting machine | |
| CN208195860U (en) | A kind of tooth machining unit feeding device | |
| CN203649801U (en) | Lock box assembled guide post feed component | |
| CN210201661U (en) | Motor commutator assembling machine | |
| CN210553114U (en) | Device for rapidly installing wind sweeping blade in air conditioner | |
| CN207595959U (en) | A kind of feeding device for installing headlight for vehicles lamp cap plug-in sheet machine | |
| CN204934315U (en) | A kind of support automatic punching device | |
| CN107499868A (en) | A kind of vibrating disk for installing headlight for vehicles lamp holder plug-in sheet machine | |
| CN207595958U (en) | A kind of vibrating disk for installing headlight for vehicles lamp cap plug-in sheet machine | |
| CN108284563B (en) | Electric meter shell injection molding system | |
| CN107364700A (en) | A kind of feeding device for installing headlight for vehicles lamp holder plug-in sheet machine | |
| CN107398713A (en) | A kind of lower plug device for headlight for vehicles lamp holder plug-in sheet machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Shen Ding Inventor before: Shen Lian |
|
| CB03 | Change of inventor or designer information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Method for Installing the Headlamp Cap Insert of Automobile Headlamps Effective date of registration: 20230828 Granted publication date: 20230822 Pledgee: Zhejiang Deqing rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG YIWEI PRECISION TECHNOLOGY Co.,Ltd. Registration number: Y2023980054066 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |