CN202455734U - Multi-head full-automatic bulk LED (Light-Emitting Diode) board insertion machine - Google Patents
Multi-head full-automatic bulk LED (Light-Emitting Diode) board insertion machine Download PDFInfo
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- CN202455734U CN202455734U CN2012200493838U CN201220049383U CN202455734U CN 202455734 U CN202455734 U CN 202455734U CN 2012200493838 U CN2012200493838 U CN 2012200493838U CN 201220049383 U CN201220049383 U CN 201220049383U CN 202455734 U CN202455734 U CN 202455734U
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Abstract
The utility model discloses a multi-head full-automatic bulk LED (Light-Emitting Diode) board insertion machine, which comprises a fixed station, a pin cutting device, a vibratory feeding device, a plurality of vibratory feeding tracks and a multi-head insertion device, wherein the fixed station is used for positioning and accommodating a circuit board; the pin cutting device is used for cutting residual lengths of LED pins; the vibratory feeding device is used for feeding LED lamps of which long and short pins are arranged in consistent sequences to the pin cutting device one by one; the vibratory feeding tracks are used for bearing the pin cutting device and continuously discharging multiple rows of LED lamps; and the multi-head insertion device can be used for correspondingly and continuously inserting multiple rows of LED lamps on the circuit board. In the multi-head full-automatic bulk LED board insertion machine, the vibratory feeding device is used for arranging long and short LED pins sequentially and feeding to the pin cutting device for cutting residual pins, and the multi-head insertion device is used for clamping a row of LED lamps for inserting into corresponding lamp pin holes on the circuit board, so that rows of LED lamps are inserted into the circuit board, and the circuit board is taken out of the fixed station after insertion; and automatic insertion of LED lamp can be realized by placing the LED lamps and taking out of the circuit board with one operation person, so that labor cost is saved, the insertion quality is enhanced exponentially, and the insertion efficiency is increased exponentially.
Description
Technical field
The utility model relates to a kind of LED board-plugging device, particularly relates to the full-automatic LED board-plugging device in bulk of a kind of bull.
Background technology
The LED light fixture generally comprises wiring board and a plurality of LED lamp that is inserted on the wiring board.Because the both positive and negative polarity pin of LED lamp (corresponding length pin respectively) must accurately be calibrated and could normally insert with the both positive and negative polarity bulb holder hole on the wiring board, also needs manual synchronizing just can carry out the assembling of subsequent processing after having inserted.If the positive and negative pin of LED lamp and the both positive and negative polarity bulb holder hole on the wiring board do not have accurate calibration just to intert assembling; Extruding takes place and makes the positive and negative pin gross distortion of LED lamp in positive and negative pin and the wiring board that then makes the LED lamp easily; Improved the percent defective of LED light fixture assembling greatly; When serious even block bad production equipment, influence ordinary production.
Existing LED light fixture adopts the artificial both positive and negative polarity pin of distinguishing each LED lamp usually, in cutter, the surplus length on the LED pin is cut away, and then or adopt artificial with the LED lamp one by one the both positive and negative polarity bulb holder hole on the corresponding line plate be inserted on the wiring board.This assembling process need adopt multiple devices, and each board is equipped with operating personnel, and not only cost of labor height, and plug-in mounting quality and plug-in mounting efficient are all lower.
The utility model content
In view of this, the purpose of the utility model is to provide a kind of bull full-automatic LED board-plugging device in bulk, makes the unanimity and accomplish automatic plug-in mounting of putting in order of LED length pin, can save manual work and can raise the efficiency again.
In order to reach above-mentioned purpose, the solution of the utility model is:
The full-automatic LED board-plugging device in bulk of a kind of bull; Comprise the foot device of cutting that the location is placed the fixed station of wiring board and cut off the surplus length of LED pin; Comprise that also seeing its length pin one by one off puts in order consistent LED lamp to the oscillation feed gear of cutting foot device; Accept the vibration feeding multiple road that this cuts foot device and sees many row LED lamps continuously off, and the bull of corresponding continuous plug-in mounting multiple row LED lamp inserts materials device in the circuit board; Wherein, serve as horizontal with the LED lamp along vibration feeding multi-orbit feed direction, in horizontal plane, serving as vertical perpendicular to this horizontal direction.
Said bull inserts materials device and comprises that correspondence is arranged to a plurality of anchor clamps and location pattern of row; Each anchor clamps comprises first clamping limb and second clamping limb that is used for clamping LED lamp pearl respectively; Each is located pattern and comprises two locating pieces that are used to locate the LED pin respectively; Two locating pieces splice setting relatively, and the mosaic of two locating pieces is respectively equipped with positioning recess.
Said bull inserts the anchor clamps mounting rod and location pattern fixed lever that materials device also comprises vertical setting, and said first clamping limb is installed on the anchor clamps mounting rod with the mode activity that can be along the longitudinal movement, and said second clamping limb is fixed on this anchor clamps mounting rod; Each locating piece of locating in the pattern is installed on the pattern fixed lever of location with the mode activity that can be along the longitudinal movement, and each another locating piece of locating in the pattern is fixed on this location pattern fixed lever.
Said first clamping limb and said second clamping limb have the profiling clamping face of corresponding LED lamp pearl shape respectively, and the end of first clamping limb is provided with the positioning step that location LED lamp pearl is used.
Positioning recess after said two locating piece amalgamations is funnel-shaped structure.
Said oscillation feed gear comprises the pin both positive and negative polarity adjusting mechanism that the vibrating disk of seeing the LED lamp one by one off and adjustment LED length pin put in order consistent; This vibrating disk comprises charging chassis and screw thread track, and this screw thread track shape in the shape of a spiral is arranged on the charging chassis; This screw thread track comprises to be accepted this charging chassis and send track and accept this and lie and send track and erectting the upright track that send of mode LED conveying lamp with the lying of mode LED conveying lamp that lie low, and this is upright to send track to be provided with to be used for leaning on the lamp pearl groove of establishing LED lamp pearl and the pin that is used for outwards ejecting LED long tube pin to adjust boss.
Said pin both positive and negative polarity adjusting mechanism comprises that upset is upright and send the LED lamp on the track to make the outside air blowing upset pipe of LED long tube pin, send track to ride the riding of LED lamp that the mode of sending accepts after the upset, and accepts this and ride the track that stands up that send LED lamp that track sees off; And should upright send track and this to ride to send to be provided with the crack that is used to leak down on unturned LED lamp to the chassis of feeding between the track, this be ridden the discharge end that send track and stands up the feed end of track perpendicular to this.
Said vibration feeding multiple road comprises track plate and the vibration machine that drives this track panel vibration feeding, is concaved with many rail grooves that are used to accept LED lamp pearl that are arranged side by side on this track plate.
The slotting materials device of said bull also comprises and is used to drive the anchor clamps driving mechanism that anchor clamps plug the LED lamp continuously, and is used to drive the location pattern driving mechanism that the location pattern is located the LED pin continuously; This anchor clamps driving mechanism comprises the opening and closing drive division that is used for corresponding driving anchor clamps and location pattern opening and closing respectively with this location pattern driving mechanism; Be used for corresponding anchor clamps and the up-down drive division that the location pattern goes up and down of driving, be used for corresponding anchor clamps and the traversing traversing drive division of location pattern of driving; Wherein, opening and closing drive division, up-down drive division and traversing drive division adopt the air cylinder driven structure respectively.
The full-automatic LED board-plugging device in bulk of bull also comprises being used to make cuts vertical drive unit that each the bar rail groove on the corresponding vibration of the foot device feeding multiple road vertically moves, and be used to control oscillation feed gear, cut foot device, materials device is inserted in vibration feeding multiple road, bull and vertically drive unit to realize continuously the control device of plug-in mounting LED lamp automatically.
After adopting said structure; The full-automatic LED board-plugging device in bulk of the bull of the utility model has following beneficial effect: the LED lamp is thrown in in the oscillation feed gear; Oscillation feed gear is seen off to cutting foot device to excise surplus pin after LED length order of the pin is arranged; The LED lamp of cutting behind the pin is lined up multiple row in vibration feeding multiple road; Bull inserts materials device gripping one and arranges in the bulb holder hole corresponding on the LED lamp insertion wiring board, and plug-in mounting LED lamp in a row gets final product wiring board after plug-in mounting is accomplished from the fixed station taking-up so in the circuit board; Adopt the utility model only to need operation personnel throw in the LED lamp and take out wiring board, can realize the automatic plug-in mounting of LED lamp, not only save labour turnover, and plug-in mounting quality and plug-in mounting efficient significantly improve.
Description of drawings
Fig. 1 is the structural representation of the full-automatic LED board-plugging device in bulk of the bull of the utility model;
Fig. 2 is the structural representation of the oscillation feed gear in the utility model;
Fig. 3 is the structural representation one of the pin both positive and negative polarity adjusting mechanism in the utility model;
Fig. 4 is the structural representation two of the pin both positive and negative polarity adjusting mechanism in the utility model;
Fig. 5 is cutting foot device and vibrating the multi-orbit joining place sketch map of feeding in the utility model;
Fig. 6 is that the anchor clamps in the utility model are inserted view with the location pattern.
Among the figure:
Oscillation feed gear 1 vibrating disk 11
Charging chassis 111 screw thread tracks 112
Lie and send track the 113 upright tracks 114 that send
Pin both positive and negative polarity adjusting mechanism 12 is blown to overturn and is managed 121
Ride and send track 122 to stand up track 123
Cut foot device 2 vibration feeding multiple roads 3
Bull inserts materials device 4 anchor clamps mounting rods 41
Vertical drive unit 6
Embodiment
In order further to explain the technical scheme of the utility model, come the utility model is set forth in detail through specific embodiment below.
Shown in Fig. 1 to 6, the full-automatic LED board-plugging device in bulk of the bull of the utility model, is cut foot device 2, vibration feeding multiple road 3, bull and is inserted materials device 4, fixed station 5, vertically drive unit 6 and control device involving vibrations pay-off 1.
The utility model is mainly used in plug-in mounting LED lamp 1a on wiring board 1b; LED lamp 1a comprises LED lamp pearl and LED pin; LED lamp pearl is divided into round end, homalocephalus, tack and recessed first-class shape; The LED pin is divided into the corresponding anodal long tube pin and the short tube pin of corresponding negative pole, and the both positive and negative polarity pin is that the length pin is referred to as the LED pin.In order to narrate conveniently, serve as laterally with LED lamp 1a along the feed direction in vibration feeding multiple road 3, in horizontal plane, to serve as vertical perpendicular to this horizontal direction, the LED lamp pearl with homalocephalus describes below.
Oscillation feed gear 1 involving vibrations dish 11, pin both positive and negative polarity adjusting mechanism 12 and vibration machine.Specify in the face of each several part down.
Vibrating disk 11 comprises charging chassis 111 and screw thread track 112, and threaded rail 112 roads comprise that lying of being connected mutually send track 113 to send track 114 with upright, the flat orbital plane of lying and sending track 113 to have to keep flat, the upright perpendicular orbital plane of sending track 114 to have to place vertically.Screw thread track 111 shape in the shape of a spiral is arranged on the charging chassis 111, and the charging termination of sending track 113 of lying is established charging chassis 111.The upright track 114 that send is provided with lamp pearl groove 115 and pin adjustment boss 116, and lamp pearl groove 115 is used for by establishing LED lamp pearl, and the top of LED lamp pearl leans against the last trough rim of lamp pearl groove 115, and the bottom surface of LED lamp pearl rides on the following groove face of lamp pearl groove 115.Lamp pearl groove 115 can have two kinds of execution modes; A kind of is to stand to send the orbital plane of track 114 to be recessed to form groove structure; Another kind is on the upright orbital plane of sending track 114, to be arranged to hatch frame, and these two kinds of structures can make LED lamp pearl send on the track 114 by standing in.Pin adjustment boss 116 is used for outwards ejecting LED long tube pin, and LED lamp pearl is outwards tilted slightly, is convenient to utilize the outwards upset LED lamp 1a of upset pipe 121 that blows.
Pin both positive and negative polarity adjusting mechanism 12 comprises the upset pipe 121 of blowing, rides and send track 122 and stand up track 123.Ride and send track 122 to adopt the track plate structure that vertically is provided with, stand up track 123 and adopt the clamp region that has chute on it, uprightly send track 114, ride the discharge end and the feed end that send track 122 and stand up track 123 and be connected successively.Wherein, The upright track 114 that send send track 122 to be hung on the charging chassis 111 with riding; And upright send track 114 and ride to send between the track 122 be provided with crack, the inlet end of the upset pipe 121 of blowing is communicated with gas supply mechanism, corresponding this crack setting in the outlet side of the upset pipe 121 of blowing.Like this; When LED lamp 1a along upright when sending track 114 to vibrate one by one to see off; The bottom surface of LED lamp pearl overlap joint on the groove face of lamp pearl groove 115, if LED long tube pin before the short tube pin, the bottom of LED long tube pin overlap joint makes the leading flank of the LED lamp pearl that moves ahead outward-dipping slightly at the outer edge of pin adjustment boss 116; Blow to the leading flank of the LED lamp 1a that moves ahead LED long tube pin overturn outwardly in the outlet side of air blowing upset pipe 121, riding below LED lamp 1a falls and rides and is located at sent on the track 122.Otherwise; If LED long tube pin is positioned at after the short tube pin; The bottom overlap joint of LED long tube pin makes the trailing flank of the LED lamp pearl that moves ahead outward-dipping slightly at the outer edge of pin adjustment boss 116; Like this, this LED lamp 1a that moves ahead that can not overturn even the upset pipe 121 of blowing is blown is so this LED lamp 1a falls on the charging chassis 111 from standing to send track 114 and ride the above-mentioned crack that send between the track 122; And send track 113 to send track 114 to see off once more along lying with upright through above-mentioned vibration machine, till this LED lamp 1a sees off according to the feed direction sequence arrangement with its length pin.So circulation only needs LED lamp 1a is thrown in to the chassis 111 of feeding, and can see LED length pin one by one off and arrange consistent LED lamp 1a according to feed direction.
As another embodiment of the utility model, pin both positive and negative polarity adjusting mechanism 12 can also adopt other modes to realize the upset of LED lamp 1a.For example, replace the upset pipe 121 of blowing with dialling bull stick.If the bottom of LED long tube pin overlap joint makes the leading flank of the LED lamp pearl that moves ahead outward-dipping slightly at the outer edge of pin adjustment boss 116; The end of this group bull stick is run into the leading flank of the LED lamp pearl that moves ahead and outwards dialled to change makes LED long tube pin outwardly, and riding below LED lamp 1a falls and rides and is located at sent on the track 122.Otherwise,, dial bull stick and can not dial this LED lamp pearl that moves ahead of commentaries on classics if LED long tube pin is positioned at after the short tube pin.
In addition, as shown in Figure 2, ride the discharge end that send track 122 and bend inwards the back perpendicular to standing up track 123, and ride the discharge end correspondence of sending track 122 and stand up the above-mentioned chute setting in the track 123 along the hand of spiral of screw thread track 111.Preferably; Inboard and the corresponding feed end that stands up track 123 of riding the discharge end that send track 122 is provided with stop block; This stop block can prevent that LED lamp 1a from sending track 122 to get into to stand up in track 123 these transition neutral gears to shake by riding; Make the LED lamp 1a can be from riding the discharge end that send track 122 along slipping into the above-mentioned chute that stands up track 123 slidingly, and LED length pin is according to feed direction arrangement unanimity, the bottom surface joining of LED lamp pearl be being stood up on the chute groove face of track 123.
As another embodiment of the utility model, can realize that also LED short tube pin is at preceding feeding style.Particularly, ride the discharge end that send track 122 and outwards bend the back perpendicular to standing up track 123, and ride the discharge end correspondence of sending track 122 and stand up the above-mentioned chute setting in the track 123 against the hand of spiral of screw thread track 111.Like this, LED short tube pin is preceding, LED long tube pin after, put in order according to this and see LED lamp 1a one by one off to cutting foot device 2, thus realize LED both positive and negative polarity pin can be regularly with wiring board 1b on bulb holder hole corresponding.Certainly, can also realize the corresponding relation of LED both positive and negative polarity pin and bulb holder hole through the placement orientation of adjustment circuit board 1b on fixed station 5.
Preferably, ride the discharge end that the feed end that send track 122 is sticked and send track 114 upright, like this, the thickness of riding the track plate that send track 122 promptly forms pin adjustment boss 116.
Preferably; The setting that slopes inwardly slightly of the upright upper groove surface that send track 114; Ride and send track 122 vertically to be provided with; So both helped unturned LED lamp 1a and fallen into charging chassis 111 smoothly, the LED lamp 1a that also helps overturning send track 122 and stands up track 123 along sliding into into riding successively from the upright track 114 that send.
Above-mentioned generator mainly is to drive riding in vibrating disk 11 and the pin both positive and negative polarity adjusting mechanism 12 to send track 122 and stand up track 123 generation vibrations, realizes seeing LED lamp 1a one by one off to cutting foot device 2.Wherein, vibrating disk 11, lie and send track 113 and vibration machine to adopt existing structure respectively, vibrating disk 11, the lie concrete structure that send track 113 and vibration machine and annexation thereof, operation principle repeat no more at this as known technology.
Cut foot device 2 and mainly comprise the clamping plate that in a row pinch LED lamp 1a, cut off the cutter head of the unnecessary length of LED pin, and drive this clamping plate vibration and see LED lamp 1a one by one off to vibrating driving generator in the feeding multiple road 3 etc.Cut foot device 2 and be mainly used in from the unnecessary pin of LED length pin excision longly, make the LED pin length unanimity of cutting behind the pin, be convenient to the operations such as plug-in mounting, welding of postorder.Cut foot device 2 and adopt existing LED pinrshape structure,, repeat no more at this as known technology.
Vibration feeding multiple road 3 comprises track plate and the vibration machine that drives this track panel vibration feeding.Be concaved with many rail grooves that are arranged side by side 31 on the track plate, the track plate is provided with transition shoulder 32 at the feed end of rail groove 31, and the discharge end of cutting the above-mentioned clamping plate in the foot device 2 is cusp-shaped and overlap joint on the step surface of transition shoulder 32; The discharge end of rail groove 31 is provided with the stop block that stops that LED lamp 1a shakes and in the rail groove 31.The corresponding LED lamp of the groove width of rail groove 31 and groove depth 1a is provided with, and LED lamp pearl bottom surface rides on the upper groove surface of rail groove 31 and can freely arrive at the stop block place that the discharge end place of rail groove 31 is provided with along this rail groove 31.
As a preferred embodiment of the utility model, cut foot device 2 and can save vibration machine.Particularly; The feed end of cutting the above-mentioned clamping plate in the foot device 2 is movably arranged on vibratile mode on the screw thread track 112 of oscillation feed gear 1, on the step surface of the discharge end of above-mentioned clamping plate with the transition shoulder 32 of the above-mentioned track plate of vibratile mode activity overlap joint in vibration feeding multiple road 3.Present embodiment can realize seeing off one by one LED lamp 1a equally to vibrating feeding multiple road 3.
Bull inserts materials device 4 and comprises anchor clamps mounting rod 41, anchor clamps 42, location pattern fixed lever 43 and location pattern 44.Anchor clamps 42 comprise first clamping limb and second clamping limb, and first clamping limb and second clamping limb have the profiling clamping face of corresponding LED lamp pearl shape respectively, and for example, LED lamp pearl is divided into round end, homalocephalus shape, and this profiling clamping face correspondence respectively is arcs of recesses; And the end of first clamping limb is provided with the positioning step that location LED lamp pearl is used, and the step surface of this positioning step can be replaced on the end face of LED lamp pearl, in order to limit the position of anchor clamps gripping LED lamp pearl.Location pattern 44 comprises two locating pieces of splicing setting relatively, and the mosaic of two locating pieces is respectively equipped with positioning recess.Positioning recess after two locating piece amalgamations is funnel-shaped structure, that is to say that the top of the positioning recess after the amalgamation is bell mouth shape.Because the size of the bulb holder hole on LED pin and the wiring board 1b is all less; Directly insert when wiring board 1b behind the gripping LED lamp 1a; Tend to occur situations such as the LED pin bends, is out of shape, scraps; The utility model is through funnelform positioning recess, makes the LED pin get into positioning recess downwards smoothly and insert in the bulb holder hole on the wiring board 1b along the horn mouth on top, greatly improved plug-in mounting efficient and plug-in mounting quality.
Anchor clamps mounting rod 41 vertically is provided with respectively with location pattern fixed lever 43; Corresponding respectively row anchor clamps 42 and the location pattern 44 installed on anchor clamps mounting rod 41 and location pattern fixed lever 43, it is fixed that anchor clamps 42 and location pattern 44 can come according to the LED lamp 1a plug-in mounting density on the wiring board 1b at anchor clamps mounting rod 41 and installation quantity and spacing on the location pattern fixed lever 43.
Bull inserts materials device 4 and also comprises anchor clamps driving mechanism and location pattern driving mechanism, anchor clamps drive mechanism anchor clamps 42 continuous clamping one row LED lamp 1a, and pattern drive mechanism location, location pattern 44 cooperates anchor clamps 42 location LED pin continuously.
The anchor clamps driving mechanism comprises opening and closing drive division, up-down drive division, traversing drive division and the vertical shift drive division that adopts the air cylinder driven structure respectively, and concrete structure is following:
1, the opening and closing drive division mainly comprises the opening and closing cylinder; First clamping limb of the end jockey 42 of the piston rod of opening and closing cylinder; This first clamping limb is installed on the anchor clamps mounting rod 41 with the mode that can move along the groove width direction of rail groove 31; Second clamping limb of anchor clamps 42 is fixed on the anchor clamps mounting rod 41; Through this opening and closing air cylinder driven first clamping limb along the groove width direction of rail groove 31 away from near second clamping limb, realize a plurality of anchor clamps 42 opening and closing clamping together that row are provided with, unclamp the LED lamp pearl that row are placed.
2, the up-down drive division mainly comprises lift cylinder and lifter plate, and lift cylinder is fixed on the lifter plate, and the end jockey mounting rod 41 of the piston rod of lift cylinder drives anchor clamps mounting rod 41 through this lift cylinder and goes up and down.
3, traversing drive division mainly comprises traversing cylinder and traversing plate, and traversing cylinder is fixed on the traversing plate, and the end of the piston rod of traversing cylinder connects lifter plate, laterally moves through this traversing air cylinder driven lifter plate.
4, the vertical shift drive division mainly comprises vertical shift cylinder and vertical shift plate, and the vertical shift cylinder is fixed on the vertical shift plate, and the end of the piston rod of vertical shift cylinder connects traversing plate, vertically moves through the traversing plate of this vertical shift air cylinder driven.
Action through opening and closing drive division, up-down drive division, traversing drive division and vertical shift drive division; Can realize plugging into continuously the LED lamp 1a of row: at first; Anchor clamps 42 begin to descend and gripping is positioned at the LED lamp 1a of the discharge end of rail groove 31 from initial position; Anchor clamps 42 rise this LED lamp 1a is laterally proceeded to the bulb holder hole on the wiring board 1b after rail groove 31 interior taking-ups, in the corresponding bulb holder hole that inserts on the circuit board of 42 times general who has surrendered LED of anchor clamps lamp 1a; Then, anchor clamps 42 open, rise, back laterally move back to the material folding position, require continuous plug-in mounting according to plug-in mounting, thereby realize the automatically continuous plug-in mounting of LED lamp 1a.
In addition, when on the fixed station 5 laterally side by side during two wiring board 1b, after anchor clamps 42 were accomplished the plug-in mounting operation of a wiring board 1b wherein, vertical shift drive section drives anchor clamps 42 longitudinally moved to another piece wiring board 1b place continuation plug-in mounting LED lamp 1a.In addition, the vertical shift drive division can also make anchor clamps 42 laterally adjust in vibration feeding multiple road 3 relatively, makes the LED lamp pearl in corresponding just each rail groove 31 of each anchor clamps 42 on the anchor clamps mounting rod 41.Certainly, if the horizontal drive division that laterally moves in order to driver circuit plate 1b is set in addition, then can economize the vertical shift drive division in the de-chucking driving mechanism on fixed station 5.
Above-mentioned location pattern driving mechanism comprises opening and closing drive division, up-down drive division, traversing drive division and the vertical shift drive division that adopts the air cylinder driven structure respectively.Wherein, The end of the piston rod of this opening and closing cylinder connects a locating piece of location pattern 44; This locating piece is installed on the location pattern fixed lever 43 with the mode that can move along the groove width direction of rail groove 31, and another piece locating piece of location pattern 44 is fixed on the location pattern fixed lever 43.The pattern opening and closing of opening and closing drive section drives location, up-down drive section drives location pattern goes up and down, and traversing drive section drives location pattern laterally moves, and vertical shift drive section drives location pattern vertically moves.Furthermore, the concrete structure of location pattern driving mechanism and operation principle and above-mentioned anchor clamps driving mechanism are roughly the same, repeat no more at this.
A preferred embodiment as the utility model; Through corresponding respectively anchor clamps 42 and the location pattern 44 of driving of anchor clamps driving mechanism and location pattern driving mechanism; Anchor clamps 42 are cooperated with location pattern 44 to be accomplished continuous gripping and plugs action: anchor clamps 42 gripping LED lamp 1a; Two locating pieces of location pattern 44 close up and move to wiring board 1b goes up corresponding bulb holder hole place; 42 times general who has surrendered LED of anchor clamps lamp 1a is inserted on the wiring board 1b, and then, anchor clamps 42 unclamp LED lamp 1a and move to the discharge end and the gripping next column LED lamp 1a in vibration feeding multiple road 3; Two locating pieces of location pattern 44 open and move to next column bulb holder hole place, and so realization plugs into the LED lamp 1a of row continuously.
Fixed station 5 comprises two fixed levers and locating piece, and two fixed levers laterally are oppositely arranged, and are respectively equipped with the slot of horizontal expansion on the opposite face of two fixed levers, and the corresponding plug-in mounting of locating piece position is provided with, and wiring board 1b is limited on this plug-in mounting position.The relative dual-side of wiring board 1b embeds respectively in this slot; Laterally push wiring board 1b and move to the plug-in mounting position that bull inserts materials device 4; Through above-mentioned locating piece wiring board 1b is limited to this plug-in mounting position, after treating to have inserted LED lamp 1a on the wiring board 1b, wiring board 1b is released in slot.Preferably, fixed station 5 can connect a vertical drive division, and this vertical drive division comprises motor, nut and the screw rod that vertically is provided with; Nut connects two fixed levers; Through the rotation of motor-driven screw rod, make nut around the vertical spinning in and out of screw rod, vertically move thereby drive wiring board 1b.
Vertically drive unit 6 can adopt the nut-screw drive mechanism, and its relation of being in transmission connection has two kinds of execution modes:
First kind as shown in Figure 1, and vertically drive unit 6 drives oscillation feed gear 1 and cuts foot device 2 and vertically moves in vibration feeding multiple roads 3 relatively, makes many rail grooves 31 that are arranged side by side in the corresponding successively vibration feeding of the above-mentioned clamping plate multiple road of cutting in the foot device 23.Particularly, vertically drive unit 6 mainly comprises board, following board, motor, nut, screw rod, guide rail and guide groove.Two suitable guide rails through vertical setting between last board and the following board and guide groove form and are slidingly connected, and screw rod vertically is set between two guide rails, the fixing bottom surface of going up board of nut, pay-off 1 with cut foot device 2 and be arranged on the board.Like this,, make nut, vertically move thereby drive pay-off 1 and cut foot device 2 around the vertical spinning in and out of this screw rod through the rotation of motor-driven screw rod.
Second kind is that vertical drive unit 6 drives vibration feeding multiple road 3, bull inserts materials device 4 and fixed station 5 vertically moves; Make many rail grooves 31 that are arranged side by side in the corresponding successively vibration feeding of the above-mentioned clamping plate multiple road of cutting in the foot device 23, concrete structure and first kind of execution mode are roughly the same.
Above-mentioned control device can be used and adopt control cubicle or control desk structure; It is mainly used in control oscillation feed gear 1, cuts foot device 2, vibrates feeding multiple road 3 and the slotting materials device 4 of bull and vertical drive unit 6 corresponding actions; Only need operation personnel that LED lamp 1a is thrown in in the oscillation feed gear 1; Wiring board 1b is pushed into the plug-in mounting position along the slot on the fixed station 5, starts the full-automatic LED board-plugging device in bulk of bull, can realize the automatic plug-in mounting of LED lamp 1a; Not only save labour turnover, and plug-in mounting quality and plug-in mounting efficient significantly improve.Preferably, control device comprises artificial interface, through each parameter that this artificial interface can be adjusted pay-off 1 in real time according to field condition, cuts foot device 2, vibration feeding multiple road 3 and bull insert materials device 4.
The product form and the style of the foregoing description and accompanying drawing and non-limiting the utility model, the those of ordinary skill of any affiliated technical field all should be regarded as not breaking away from the patent category of the utility model to its suitable variation or modification of doing.
Claims (10)
1. full-automatic LED board-plugging device in bulk of bull; Comprise the foot device of cutting that the location is placed the fixed station of wiring board and cut off the surplus length of LED pin; It is characterized in that: comprise that also seeing its length pin one by one off puts in order consistent LED lamp to the oscillation feed gear of cutting foot device; Accept the vibration feeding multiple road that this cuts foot device and sees many row LED lamps continuously off, and the bull of corresponding continuous plug-in mounting multiple row LED lamp inserts materials device in the circuit board; Wherein, serve as horizontal with the LED lamp along vibration feeding multi-orbit feed direction, in horizontal plane, serving as vertical perpendicular to this horizontal direction.
2. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 1; It is characterized in that: said bull inserts materials device and comprises that correspondence is arranged to a plurality of anchor clamps and location pattern of row; Each anchor clamps comprises first clamping limb and second clamping limb that is used for clamping LED lamp pearl respectively; Each is located pattern and comprises two locating pieces that are used to locate the LED pin respectively, and two locating pieces splice setting relatively, and the mosaic of two locating pieces is respectively equipped with positioning recess.
3. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 2; It is characterized in that: said bull inserts the anchor clamps mounting rod and location pattern fixed lever that materials device also comprises vertical setting; Said first clamping limb is installed on the anchor clamps mounting rod with the mode activity that can be along the longitudinal movement, and said second clamping limb is fixed on this anchor clamps mounting rod; Each locating piece of locating in the pattern is installed on the pattern fixed lever of location with the mode activity that can be along the longitudinal movement, and each another locating piece of locating in the pattern is fixed on this location pattern fixed lever.
4. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 2; It is characterized in that: said first clamping limb and said second clamping limb have the profiling clamping face of corresponding LED lamp pearl shape respectively, and the end of first clamping limb is provided with the positioning step that location LED lamp pearl is used.
5. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 2 is characterized in that: the positioning recess after said two locating piece amalgamations is funnel-shaped structure.
6. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 1 is characterized in that: said oscillation feed gear comprises the pin both positive and negative polarity adjusting mechanism that the vibrating disk of seeing the LED lamp one by one off and adjustment LED length pin put in order consistent; This vibrating disk comprises charging chassis and screw thread track, and this screw thread track shape in the shape of a spiral is arranged on the charging chassis; This screw thread track comprises to be accepted this charging chassis and send track and accept this and lie and send track and erectting the upright track that send of mode LED conveying lamp with the lying of mode LED conveying lamp that lie low, and this is upright to send track to be provided with to be used for leaning on the lamp pearl groove of establishing LED lamp pearl and the pin that is used for outwards ejecting LED long tube pin to adjust boss.
7. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 6; It is characterized in that: said pin both positive and negative polarity adjusting mechanism comprises that upset is upright and send the LED lamp on the track to make the outside air blowing upset pipe of LED long tube pin; Send track to ride the riding of LED lamp that the mode of sending accepts after the upset, and accept this and ride the track that stands up that send LED lamp that track sees off; And should upright send track and this to ride to send to be provided with the crack that is used to leak down on unturned LED lamp to the chassis of feeding between the track, this be ridden the discharge end that send track and stands up the feed end of track perpendicular to this.
8. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 1; It is characterized in that: said vibration feeding multiple road comprises track plate and the vibration machine that drives this track panel vibration feeding, is concaved with many rail grooves that are used to accept LED lamp pearl that are arranged side by side on this track plate.
9. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 1; It is characterized in that: the slotting materials device of said bull also comprises and is used to drive the anchor clamps driving mechanism that anchor clamps plug the LED lamp continuously, and is used to drive the location pattern driving mechanism that the location pattern is located the LED pin continuously; This anchor clamps driving mechanism comprises the opening and closing drive division that is used for corresponding driving anchor clamps and location pattern opening and closing respectively with this location pattern driving mechanism; Be used for corresponding anchor clamps and the up-down drive division that the location pattern goes up and down of driving, be used for corresponding anchor clamps and the traversing traversing drive division of location pattern of driving; Wherein, opening and closing drive division, up-down drive division and traversing drive division adopt the air cylinder driven structure respectively.
10. the full-automatic LED board-plugging device in bulk of bull as claimed in claim 8; It is characterized in that: also comprise being used to make and cut vertical drive unit that each the bar rail groove on the corresponding vibration of the foot device feeding multiple road vertically moves, and be used to control oscillation feed gear, cut foot device, materials device is inserted in vibration feeding multiple road, bull and vertically drive unit to realize continuously the control device of plug-in mounting LED lamp automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200493838U CN202455734U (en) | 2012-02-15 | 2012-02-15 | Multi-head full-automatic bulk LED (Light-Emitting Diode) board insertion machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200493838U CN202455734U (en) | 2012-02-15 | 2012-02-15 | Multi-head full-automatic bulk LED (Light-Emitting Diode) board insertion machine |
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| Publication Number | Publication Date |
|---|---|
| CN202455734U true CN202455734U (en) | 2012-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200493838U Expired - Fee Related CN202455734U (en) | 2012-02-15 | 2012-02-15 | Multi-head full-automatic bulk LED (Light-Emitting Diode) board insertion machine |
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| CN (1) | CN202455734U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192006A (en) * | 2013-04-22 | 2013-07-10 | 青岛方舟机电有限公司 | Bending and angle shearing machine |
| CN105472963A (en) * | 2016-01-07 | 2016-04-06 | 深圳市圣天达自动化科技有限公司 | Automatic material-shifting and cutting mechanism for full-color high-definition LED screen plug-in mounting apparatus |
| CN105491871A (en) * | 2016-01-07 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Full-automatic high-precision and high-efficiency light emitting diode (LED) screen insertion device |
| CN107968059A (en) * | 2017-10-19 | 2018-04-27 | 惠州市骏亚数字技术有限公司 | A kind of fully-automatic diode assembling device |
| CN110381720A (en) * | 2019-07-16 | 2019-10-25 | 深圳市中禾旭精密机械有限公司 | A kind of slotting system of Full-automatic multi-head smart key patch |
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2012
- 2012-02-15 CN CN2012200493838U patent/CN202455734U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192006A (en) * | 2013-04-22 | 2013-07-10 | 青岛方舟机电有限公司 | Bending and angle shearing machine |
| CN103192006B (en) * | 2013-04-22 | 2015-08-26 | 青岛方舟机电有限公司 | Bending angle shear |
| CN105472963A (en) * | 2016-01-07 | 2016-04-06 | 深圳市圣天达自动化科技有限公司 | Automatic material-shifting and cutting mechanism for full-color high-definition LED screen plug-in mounting apparatus |
| CN105491871A (en) * | 2016-01-07 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Full-automatic high-precision and high-efficiency light emitting diode (LED) screen insertion device |
| CN105472963B (en) * | 2016-01-07 | 2022-06-17 | 深圳市日昭自动化设备有限公司 | Full-color high definition LED screen cartridge device's automatic stirring cutter mechanism |
| CN107968059A (en) * | 2017-10-19 | 2018-04-27 | 惠州市骏亚数字技术有限公司 | A kind of fully-automatic diode assembling device |
| CN107968059B (en) * | 2017-10-19 | 2021-06-18 | 惠州市骏亚数字技术有限公司 | Full-automatic diode assembly device |
| CN110381720A (en) * | 2019-07-16 | 2019-10-25 | 深圳市中禾旭精密机械有限公司 | A kind of slotting system of Full-automatic multi-head smart key patch |
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